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water consumption in hydrogen production

Geotechnical Engineering and Engineering Geology
  • Date submitted
    2022-03-01
  • Date accepted
    2024-06-03
  • Date published
    2024-12-25

Study of the possibility of using high mineralization water for hydraulic fracturing

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The results of laboratory studies aimed at developing hydraulic fracturing fluid based on alternative sources of high mineralization water are presented. It is shown that Cenomanian sources have the most stable mineralization parameters, while bottom water and mixed waters collected from pressure maintenance systems differ significantly in their properties, with iron content varying several times, and hardness and mineralization undergoing substantial changes. The quality of the examined hydraulic fracturing fluids based on alternative water sources is confirmed by their impact on residual permeability, as well as residual proppant pack conductivity and permeability. The experimental results show similar values for these parameters. The comprehensive laboratory studies confirm the potential for industrial use of high mineralization water in hydraulic fracturing operations.

How to cite: Sultanov S.K., Mukhametshin V.S., Stabinskas A.P., Veliev E.F., Churakov A.V. Study of the possibility of using high mineralization water for hydraulic fracturing // Journal of Mining Institute. 2024. Vol. 270. p. 950-962. EDN SLRNDJ
Energy industry
  • Date submitted
    2023-11-10
  • Date accepted
    2024-06-03
  • Date published
    2025-02-25

Enhancing the interpretability of electricity consumption forecasting models for mining enterprises using SHapley Additive exPlanations

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The objective of this study is to enhance user trust in electricity consumption forecasting systems for mining enterprises by applying explainable artificial intelligence methods that provide not only forecasts but also their justifications. The research object comprises a complex of mines and ore processing plants of a company purchasing electricity on the wholesale electricity and power market. Hourly electricity consumption data for two years, schedules of planned repairs and equipment shutdowns, and meteorological data were utilized. Ensemble decision trees were applied for time series forecasting, and an analysis of the impact of various factors on forecasting accuracy was conducted. An algorithm for interpreting forecast results using the SHapley Additive exPlanation method was proposed. The mean absolute percentage error was 7.84 % with consideration of meteorological factors, 7.41 % with consideration of meteorological factors and a load plan formulated by an expert, and the expert's forecast error was 9.85 %. The results indicate that the increased accuracy of electricity consumption forecasting, considering additional factors, further improves when combining machine learning methods with expert evaluation. The development of such a system is only feasible using explainable artificial intelligence models.

How to cite: Matrenin P.V., Stepanova A.I. Enhancing the interpretability of electricity consumption forecasting models for mining enterprises using SHapley Additive exPlanations // Journal of Mining Institute. 2025. Vol. 271. p. 154-167. EDN DEFRIP
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2022-10-04
  • Date accepted
    2024-03-05
  • Date published
    2024-08-26

Localization and involvement in development of residual recoverable reserves of a multilayer oil field

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During waterflooding of a multilayer oil field there is a constant deterioration of the structure and composition of residual reserves due to geological and technological reasons. The largest share of residual reserves is localized in pillars, which arise from uneven development of the production facility and are undrained or poorly drained zones. The results of a quantitative assessment of the distribution of residual oil reserves in the Middle and Upper Devonian deposits of the Romashkinskoe oil field of the Republic of Tatarstan are presented. A retrospective method is proposed to identify reserves by analyzing and summarizing historical exploration data and the long history of reservoir development, and a calculation algorithm is proposed to quantify them. It has been established that residual oil reserves are localized in rows of dividing and injection wells, as well as in the central rows of producing wells in a three-line drive, in abandoned and piezometric wells, in the areas adjacent to the zones of reservoir confluence, pinch-out, oil-bearing contours, distribution of reservoirs with deteriorated porosity and permeability properties. Depending on geological conditions, algorithms for selecting geological and technical measures to include localized reserves in development and forecasting production profiles were proposed. According to the proposed method, residual recoverable reserves were identified and a number of wells were recommended for experimental works on their additional recovery: in well 16 (hereinafter in the text, conventional well numbers are used) after isolation of overlying high-water-cut formations, the additional perforation was carried out and oil flow was obtained. Additional perforation in well 6 resulted in oil recovery during development as well. Thus, the developed approaches to identifying residual recoverable reserves and patterns of their spatial distribution can be recommended in other multilayer oil fields with a long history of development.

How to cite: Burkhanov R.N., Lutfullin A.A., Raupov I.R., Maksyutin A.V., Valiullin I.V., Farrakhov I.M., Shvydenko M.V. Localization and involvement in development of residual recoverable reserves of a multilayer oil field // Journal of Mining Institute. 2024. Vol. 268. p. 599-612. EDN DKXZSP
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2023-09-29
  • Date accepted
    2023-10-25
  • Date published
    2024-08-26

Laboratory studies of transformation of porosity and permeability and chemical composition of terrigenous reservoir rocks at exposure to hydrogen (using the example of the Bobrikovskii formations in the oil field in the northeast Volga-Ural oil and gas province)

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The article describes the methodology for laboratory studies of reservoir rock exposure to hydrogen. The stages of sample research and the instruments used in the experiments are considered. A comparative analysis of the results of studies on porosity and permeability of core samples was performed. It was shown that after exposure to hydrogen, the porosity decreased by 4.6 %, and the permeability by 7.9 %. The analysis of correlation dependencies demonstrated a typical change in the relationship of these characteristics: after the samples exposure to hydrogen the scatter of the values increased and the correlation coefficient decreased, which indicates a change in the structure of the void space. Based on the research results, it was concluded that the decrease in porosity and permeability of the core samples occurred due to their minor compaction under the action of effective stresses. The chemical analysis of the rock showed no major difference in the composition of the basic oxides before and after exposure to hydrogen, which points to the chemical resistance of the studied formation to hydrogen. The experimental results showed that the horizon under consideration can be a storage of the hydrogen-methane mixture.

How to cite: Popov S.N., Chernyshov S.E., Abukova L.A. Laboratory studies of transformation of porosity and permeability and chemical composition of terrigenous reservoir rocks at exposure to hydrogen (using the example of the Bobrikovskii formations in the oil field in the northeast Volga-Ural oil and gas province) // Journal of Mining Institute. 2024. Vol. 268. p. 646-655. EDN MFPSXV
Economic Geology
  • Date submitted
    2024-04-08
  • Date accepted
    2024-06-13
  • Date published
    2024-12-25

Analysing the problems of reproducing the mineral resource base of scarce strategic minerals

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The results of studying the scarcity of strategic minerals in the Russian Federation are presented, domestic consumption of which is largely provided by forced imports and/or stored reserves. Relevance of the work is due to aggravation of the geopolitical situation and a growing necessity to meet the demand of national economy for raw materials from own sources. Analysis of the state of mineral resource base of scarce minerals in the Russian Federation was accomplished, problems were identified and prospects for its development were outlined taking into account the domestic demand for scarce minerals, their application areas and the main consumers. Reducing the deficit through the import of foreign raw materials and the development of foreign deposits does not ensure the reproduction of the domestic mineral resource base, independence of the country from imported raw materials as well as additional competitive advantages, economic stability and security. It was ascertained that a major factor holding back the development of the mineral resource base is insufficient implementation of new technological solutions for the use of low-quality ore. Improving the technologies in the industry is relevant for all types of scarce minerals to solve the problem of reproducing their resource base. Taking into account the prospects for the development of the resource base for the minerals under consideration (manganese, uranium, chromium, fluorspar, zirconium, titanium, graphite) requires a set of legal and economic measures aimed at increasing the investment attractiveness of geological exploration for subsoil users at their own expense without attracting public funding. The proposed measures, taking into account the analysis of positive experience of foreign countries, include the development of junior businesses with expansion of the “declarative” principle, the venture capital market, various tax incentives, preferential loans as well as conditions for the development of infrastructure in remote regions. The proposed solution to the problem of scarcity of strategic minerals will make it possible in future to present measures to eliminate the scarcity of certain types of strategic minerals taking into account their specificity.

How to cite: Pashkevich N.V., Khloponina V.S., Pozdnyakov N.A., Avericheva A.A. Analysing the problems of reproducing the mineral resource base of scarce strategic minerals // Journal of Mining Institute. 2024. Vol. 270. p. 1004-1023. EDN HNTQBF
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2024-03-30
  • Date accepted
    2024-06-03
  • Date published
    2024-07-04

Preparation and use of complex titanium-containing coagulant from quartz-leucoxene concentrate

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The search for the new high-efficiency reagents for wastewater treatment is a challenging and urgent task. Titanium-containing coagulants represent a new trend in water treatment and have a much higher efficiency that the traditional aluminium and iron-containing coagulants. The high cost of reagents significantly hinders their implementation. Complex titanium-containing reagents are coagulants prepared by modifying the traditional coagulants by adding 2.5-10.0 wt.% titanium compounds. In this work, titanium tetrachloride prepared from quartz-leucoxene concentrate was prehydrolyzed with subsequent double decomposition with sulfuric acid. The resulting mixture of hydrochloric and sulfuric acids was neutralized with aluminium hydroxide/oxide to form a self-hardening mixture (chemical dehydration). The sample of a complex sulfate-chloride titanium-containing coagulant was a mixture of AlCl3·6H2O – 5-20 wt.%, Al2(SO4)3·18H2O – 70-90 wt.% and TiOSO4 – 2.5-10.0 wt.%. It was proved that by changing the ratio of aluminium oxide/hydroxide and titanium tetrachloride at the stage of prehydrolysis and double decomposition, it is possible to obtain samples of a complex coagulant with different contents of the modifying additive of titanium compounds. An assessment of the coagulation properties of the complex reagent demonstrated its higher efficiency in cold water compared to aluminium sulfate. Studies on the use of the complex titanium-containing coagulant in the process of wastewater treatment from phosphate anions and suspended matter demonstrated its higher efficiency as compared to that of traditional reagents. The advantages of the prepared reagent are a reduction in the effective dose of the reagent, minimization of residual concentrations of pollutants in purified water, intensification of the processes of sedimentation and filtration of coagulation sludge. Purified water can be reused in the recycling water supply system. The use of quartz-leucoxene concentrate and titanium tetrachloride obtained from it as the source material would not only minimize the cost of the resulting complex coagulant, but also take a step towards the implementation of the Zero Waste concept.

How to cite: Kuzin E.N. Preparation and use of complex titanium-containing coagulant from quartz-leucoxene concentrate // Journal of Mining Institute. 2024. Vol. 267. p. 413-420. EDN LQQWFL
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2024-01-31
  • Date accepted
    2024-06-03
  • Date published
    2024-07-04

Rationale for a possibility of using humic preparations production waste for wastewater purification from metals (Cd2+, Zn2+, Mg2+, Cu2+) aimed at developing efficient measures on environmental rehabilitation

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Results of studying optimal conditions and parameters for afterpurification of underspoil waters from metal ions using humic acids production waste are presented with a view to develop the efficient measures on environmental rehabilitation of ecosystems disturbed by the development of copper pyrite deposits. The influence of contact time and waste dosage on the purification process was analysed, changes in the pH of wastewater and its impact on the growth and development of plants were studied. The key factors were identified allowing to achieve the efficiency of the purification process – the optimal contact time in the range from 120 to 180 min and waste dosage of 10 g/l. The study showed that the use of waste resulted in a neutral pH value of 7.03 compared to the initial pH value of 5.95. It was ascertained that the use of iron-magnesium production waste in combination with waste from humic preparations production made it possible to achieve the MPC of commercial fishing importance (with the exception of magnesium). Wastewater after the afterpurification process with high magnesium concentrations did not have a stimulating effect on the growth and development of Lepidium sativum L. plants. From biotesting results it can also be stated that there is no negative impact on the growth and development of Lepidium sativum L. The results obtained indicate a potentiality of using afterpurified wastewater for watering plants in the process of initiating the environmental rehabilitation of the disturbed ecosystems.

How to cite: Antoninova N.Y., Sobenin A.V., Usmanov A.I., Gorbunov A.A. Rationale for a possibility of using humic preparations production waste for wastewater purification from metals (Cd2+, Zn2+, Mg2+, Cu2+) aimed at developing efficient measures on environmental rehabilitation // Journal of Mining Institute. 2024. Vol. 267. p. 421-432. EDN NYTBJH
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2024-05-02
  • Date accepted
    2024-06-03
  • Date published
    2024-07-04

Iron ore tailings as a raw material for Fe-Al coagulant production

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The paper presents the results of experimental research into the recovery of Fe-Al coagulant from iron ore tailings (IOTs). The variables investigated in the laboratory tests included sulphuric acid concentration, temperature, leaching time, solid/liquid phase ratio (S:L) and the presence of stirring. The experiment determined the composition of the coagulant and the solid residue after leaching. The maximum iron content in the solution after leaching was obtained using 40 % H2SO4 at a temperature of 100 °C (or with stirring at 75 °C) and a contact time of 60 minutes. In this case, the iron yield was at the level of 25 % of the total content in the iron ore tailings. Chemical analysis of the solution obtained after leaching showed Fe and Al sulphate contents of 11 and 2 % respectively. In the next step, the efficiency of the coagulant was evaluated on model solutions of colour. The experimental results showed that the coagulant obtained from the iron ore tailings can be used for wastewater treatment in a wide pH range from 4 to 12 pH units. The solid residue after leaching is a fine-grained powder rich in silica, which can potentially be used as an artificial raw material in the construction industry. The research carried out in this thesis has shown that the extraction of coagulants from iron ore tailings can be considered as a way to extend the production chain of iron ore mining and to minimise the amount of tailings to be stored in tailing ponds. The technical solution presented in this work allows to comprehensively solve the problem of environmental protection by creating new target products for wastewater treatment from IOTs.

How to cite: Matveeva V.A., Chukaeva M.A., Semenova A.I. Iron ore tailings as a raw material for Fe-Al coagulant production // Journal of Mining Institute. 2024. Vol. 267. p. 433-443. EDN ASOYNX
Editorial
  • Date submitted
    2024-07-04
  • Date accepted
    2024-07-04
  • Date published
    2024-07-04

Environmental safety and sustainable development: new approaches to wastewater treatment

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In 2015, the UN member states adopted the 2030 Agenda for Sustainable Development. Despite significant progress, billions of people – one in three people – do not have access to safe, clean drinking water. Modern wastewater treatment methods include a wide range of biological, chemical and physical processes, each having its own advantages and applications. This thematic volume considers the latest achievements in wastewater treatment technologies, wastewater purification and treatment as well as their potential applications at the local level. The problem of surface water pollution is relevant for all regions of the world. One of the largest sources of pollutants is mining and processing industry. The first stage in the development of wastewater treatment technologies is monitoring of anthropogenically modified water bodies.

How to cite: Pashkevich M.A., Danilov A.S., Matveeva V.A. Environmental safety and sustainable development: new approaches to wastewater treatment // Journal of Mining Institute. 2024. Vol. 267. p. 341-342.
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2024-03-07
  • Date accepted
    2024-06-14
  • Date published
    2024-07-04

Anomaly detection in wastewater treatment process for cyber resilience risks evaluation

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Timely detection and prevention of violations in the technological process of wastewater treatment caused by threats of different nature is a highly relevant research problem. Modern systems are equipped with a large number of technological sensors. Data from these sensors can be used to detect anomalies in the technological process. Their timely detection, prediction and processing ensures the continuity and fault tolerance of the technological process. The aim of the research is to improve the accuracy of detection of such anomalies. We propose a methodology for the identification and subsequent assessment of cyber resilience risks of the wastewater treatment process, which includes the distinctive procedure of training dataset generation and the anomaly detection based on deep learning methods. The availability of training datasets is a necessary condition for the efficient application of the proposed technology. A distinctive feature of the anomaly detection approach is a new method of processing input sensor data, which allows the use of computationally efficient analytical models with high accuracy of anomaly detection, and outperforms the efficiency of previously published methods.

How to cite: Novikova E.S., Fedorchenko E.V., Bukhtiyarov M.A., Saenko I.B. Anomaly detection in wastewater treatment process for cyber resilience risks evaluation // Journal of Mining Institute. 2024. Vol. 267. p. 488-500. EDN TBPPHN
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2024-03-29
  • Date accepted
    2024-06-03
  • Date published
    2024-07-04

Potential use of water treatment sludge for the reclamation of small-capacity sludge collectors

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In small settlements, collectors for the sludge produced during water treatment processes are small-sized and located in the vicinity of drinking water storage reservoirs or in coastal areas. Sludge removal is not economical. Besides, the relief depressions formed after sludge disposal are required to be reclaimed. In ore mining regions, where the main settlements of the Urals are located, sludge produced in water treatment has high contents of heavy metals typical of ore mining provinces. Consequently, places of sludge accumulation are potential sources of water pollution. The article discusses the possibility to mix sludge with slaked lime and local overburden with the help of special equipment. So far water treatment sludge in the region has been used to reclaim the surface of solid waste landfills by creating anaerobic conditions for waste decomposition. When placed inside the embankment dams as an independent object, sludge needs to be improved for the increase of its bearing capacity and the ability to bind heavy metals. The article aims at the substantiation of the composition and properties of the reclamation material made of the water treatment sludge mixed with local overburden and slaked lime (technosoil). For this reason the paper describes the composition of the sludge in a sludge collector, the composition and properties of the overburden rocks as a component of the mixtures with water treatment sludge, the composition and properties of the mixtures of water treatment sludge with overburden rocks and Ca(OH)2 as a component dewatering sludge and neutralizing toxicants. Furthermore, the research work provides the technology created for the optimal processing of the water treatment sludge in the process of the reclamation of a sludge collector. The research results and the experience obtained in reclamation of disturbed lands in the region have confirmed the possible use of technosoil for the reclamation of small-capacity sludge collectors. The analysis of the chemical composition and physical and mechanical properties of the mixtures under study has shown that the most economical and environmentally sound reclamation material is a mixture of water treatment sludge, loose overburden dump soils and Ca(OH)2 in a ratio of 60 : 30 : 10 %.

How to cite: Guman O.M., Antonova I.A. Potential use of water treatment sludge for the reclamation of small-capacity sludge collectors // Journal of Mining Institute. 2024. Vol. 267. p. 466-476. EDN MSIDNU
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2024-04-09
  • Date accepted
    2024-06-03
  • Date published
    2024-07-04

Analysis of the geochemical barriers effectiveness as the basis for the use of nature-like water purification technologies

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Nature-like technologies are being introduced into many human activities including mining wastewater treatment. This work is based on long-term studies of the Sibay copper-zinc-pyrite deposit development. It is dedicated to assessment of geochemical barriers effectiveness in Cu, Zn, Cd removal from water of the Karagayly River (receiving quarry and dump drainage water). The research is based on the elements’ content and forms in water and bottom sediments, pH values etc. Four types of hydrogeochemical environment (formed due to changes in the water use over the past 20 years) were distinguished using discriminant analysis. The mechanisms of barriers formation and destruction were described. Statistical modeling of the metals’ precipitation was performed by multivariate regression analysis. Cu is adsorbed by recently formed Fe hydroxides, and, to a lesser extent, precipitates with sulfates as water pH increases. Antagonism to Mn hydroxides has been demonstrated, due to different physicochemical conditions for their precipitation. Zn enters solid phase mainly with sulfates, this element also forms its own mineral phases. The second mechanism is adsorption by recently formed Mn hydroxides, which corresponds to the idea of similar conditions for the precipitation of metal hydroxides. Cd behavior reflects conditions intermediate between these of Cu and Zn. Contribution of both mechanisms (related to Fe hydroxides and aqueous sulfates) is equal. Antagonism to Mn is absent. According to the assessment results using of nature-like technologies in situ in watercourses, canals and other water drainage systems is promising. Developed statistical models can be used for needs of experimental studies and artificial geochemical barriers engineering.

How to cite: Opekunov A.Y., Korshunova D.V., Opekunova M.G., Somov V.V., Akulov D.A. Analysis of the geochemical barriers effectiveness as the basis for the use of nature-like water purification technologies // Journal of Mining Institute. 2024. Vol. 267. p. 343-355. EDN KKNLQG
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2024-04-22
  • Date accepted
    2024-06-13
  • Date published
    2024-07-04

Comprehensive utilization of urban wastewater sludge with production of technogenic soil

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The article presents the analysis of the existing approach to wastewater sludge treatment and justifies the selection of the most promising management technology that allows maximum use of wastewater sludge resource po-tential. To obtain a useful product (biocompost) suitable for use as part of technogenic soil, experimental studies of aerobic stabilization of organic matter of dehydrated urban wastewater sludge with the addition of other waste by using passive composting technology were carried out. The technology is included in the list of best available technologies (BAT). The selection of the most optimal components for the mixture was based on the results of determining the C and N content, humidity and pH of the components used that ensured the composting of organic waste. The results of laboratory studies of the obtained biocompost according to the main agrochemical and sanitary-epidemiological indicators are presented. Testing was carried out according to the criterion of toxicity of the biocompost’s aqueous extract. The assessment of the technogenic soil was performed when using biocompost in its composition for compliance with existing hygienic requirements for soil quality in the Russian Federation. Based on the results of the vegetation experiment, optimal formulations of the technogenic soil were determined, i.e., the ratio of biocompost and sand, under which the most favorable conditions for plant growth are observed according to a combination of factors such as the number of germinated seeds, the maximum height of plants and the amount of biomass. The conducted research makes it possible to increase the proportion of recycled urban wastewater sludge in the future to obtain soils characterized by a high degree of nutrient availability for plants and potentially suitable for use in landscaping, the biological stage of reclamation of technogenically disturbed lands, as well as for growing herbaceous plants in open and protected soil.

How to cite: Bykova M.V., Malyukhin D.M., Nagornov D.O., Duka A.A. Comprehensive utilization of urban wastewater sludge with production of technogenic soil // Journal of Mining Institute. 2024. Vol. 267. p. 453-465. EDN IAYJKS
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2024-04-25
  • Date accepted
    2024-06-13
  • Date published
    2024-07-11

Evaluation of the effectiveness of neutralization and purification of acidic waters from metals with ash when using alternative fuels from municipal waste

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The problem of pollution of natural water objects with heavy metals is extremely relevant for the areas where industrial enterprises are located. Unauthorized discharge of contaminated wastewater, inefficient operation of sewage treatment plants, as well as leakage of drainage waters from man-made massifs lead to changes in the hydrological system affecting living objects. The article studies the composition of ash from the combustion of alternative fuels from municipal waste, and also considers the possibility of using it to neutralize sulfuric acid drainage waters and extract metal ions (Cu, Cd, Fe, Mn, Zn) from them. It has been established that the efficiency of water purification from metals depends on the pH value achieved during the purification process. The pH value is regulated by the dose of the introduced ash, the contact time and depends on the initial concentration of metal ions and sulfates in the solution. Studies on the neutralization and purification of a model solution of sulfuric acid drainage waters of a tailings farm of known composition have shown that in order to achieve a pH of 8-9, optimal for precipitation of metal hydroxides Cu, Cd, Fe, Mn, Zn and Al washed out of ash, and water purification with an efficiency of 96.60 to 99.99 %, it is necessary to add 15 g/l of ash and stir the suspension continuously for 35 minutes. It was revealed that exposure to ash with sulfuric acid waters leads to the transition of water-soluble forms of metals into insoluble ones and their “cementation” with calcium sulfate. The amount of Zn and Fe ions washed out of the ash decreases by 82 and 77 %, Al, Cd, Cu, Mn – by 25 %. This reduces the toxicity of ash, which is proved by a decrease in the toxic multiplicity of dilution of the water extract by 14 times.

How to cite: Kharko P.A., Danilov A.S. Evaluation of the effectiveness of neutralization and purification of acidic waters from metals with ash when using alternative fuels from municipal waste // Journal of Mining Institute. 2024. p. EDN CGGRHJ
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2024-01-31
  • Date accepted
    2024-05-02
  • Date published
    2024-12-25

Evaluation of the effectiveness of water dust-suppressing emulsions based on acrylic and alkyd polymers

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Currently, the use of special dust-suppressing reagents is promising to reduce the level of dust in the vicinity and on the territories of pits, mining and processing plants and other facilities with a high content of fine dust. The analysis of ways to reduce the dust-forming ability of inorganic dispersions with a high degree of dusting is carried out. Due to the lack of regulatory and technical documentation devoted to the standardization of quality control methods for dust-suppressing compounds, it becomes necessary to analyze existing parameters and methods for their determination in order to develop mandatory methods for controlling the properties of dust-suppressing compounds, films formed by them and consolidated systems. The study is devoted to substantiating the necessary methods for assessing the dust-forming ability of inorganic dispersions after treatment with various dust suppressants and evaluating their effectiveness. The parameters are considered and methods for quantifying the determination of the quality of the consolidated layer of dust samples using different dust-suppressing compositions are described. As a result of the analysis of the set of parameter values, it was found that the most resistant to the effects of negative factors due to the formation of a denser and more durable polymer matrix mesh are dusting surface samples treated with an emulsion of alkyd glypthalic resin on a water basis with a high agglomerating effect on particles of inorganic dispersion and the formation of a consolidated layer with a wetting angle of 92.5° and a compressive strength 0.56 MPa.

How to cite: Strokova V.V., Ryazanova A.Y., Markova I.Y., Stepanenko M.A., Ishmukhametov E.M. Evaluation of the effectiveness of water dust-suppressing emulsions based on acrylic and alkyd polymers // Journal of Mining Institute. 2024. Vol. 270. p. 941-949. EDN EHHKHL
Geology
  • Date submitted
    2023-07-07
  • Date accepted
    2023-12-27
  • Date published
    2024-12-25

A new insight into recording the mineral composition of carbonate reservoirs at well killing: experimental studies

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Well killing operation remains an important technological stage before well workover or servicing, during which filtrate penetrates the bottomhole area of the formation. The impact of process fluids and their filtrate on rock has a significant influence on permeability and porosity of carbonate reservoirs, which decrease due to fines migration. There are few known scientific studies of the interaction of killing fluid filtrate with carbonate rock and fines migration. In our experiments, an aqueous phase was used which is the basis for well killing in pure form, for the preparation of blocking agents and is used in reservoir pressure maintenance system. Core samples taken from the pay of the reservoir were used to simulate the well killing process with generation of reservoir thermobaric conditions. Killing fluid filtrate was kept for seven days, which characterizes the average workover time at flowing wells in the fields of the Perm Territory. Using micro-X-ray tomography and scanning electron microscope, images were obtained before and after the experiment, which allowed confirming a decrease in total number of voids due to fines migration and, as a consequence, a decreasing permeability of samples. Measurement of pH and fines concentration in the aqueous phase was performed before and after the experiment and pointed to mineral reactions occurring as a result of rock dissolution. The results of experiments made it possible to record a decrease in permeability of carbonate samples by an average of 50 % due to clogging of void space and migration of fines (clayey and non-clayey).

How to cite: Chernykh V.I., Martyushev D.A., Ponomareva I.N. A new insight into recording the mineral composition of carbonate reservoirs at well killing: experimental studies // Journal of Mining Institute. 2024. Vol. 270. p. 893-903. EDN QOALPE
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2023-08-02
  • Date accepted
    2023-12-27
  • Date published
    2024-04-25

Justification of the approaches to improve management strategy of the mining system based on the analysis of data on the mining of complex structural rock blocks

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Long-term activity of mining enterprises causes the necessity to substantiate the strategies of management of the mining and technical system functioning in terms of improvement of ore quality control, which is determined by its change in the course of field development due to the priority development of the main reserves and, as a consequence, forced transition to the mining of complex structural rock blocks with a decrease in the recovery percentage, which is typical in case the ore component meets the requirements of the feasibility study in terms of grade at substandard capacity. In this case, it is possible to identify the recovery percentage and the potential for its increase by analyzing the long-term activity of the mining and industrial enterprise, namely, by analyzing the data of mining complex structural rock blocks with the subsequent establishment of the relationship between the primary data on mining and geological conditions and information on the quality of the mineral obtained from the technological equipment. Therefore, the purpose of the research was to substantiate the necessity of improving the management strategy of the mining-technical system functioning, which consists in the fact that on the basis of analyzing the mining data of complex structural rock blocks it is possible to determine the ore mass losses and their quantity and to lay the basis for the development of decisions on its extraction. For this purpose, the collected data on the mining of complex structural rock blocks, accounting the geological and industrial type of extracted ores, were considered in modeling the conditions and studying the parameters of technological processes, the implementation of which provides additional products. It was revealed that the ore mass from substandard thickness layers is delivered to the dumps, and ore mass losses have been estimated at 25-40 % per year. It is proved that determination of ore mass losses based on the analysis of data on mining of complex structural rock blocks, as well as timely solution of this issue can significantly increase the production efficiency of mining and technical system. Taking into account for the results obtained, the options for optimizing the production of the mining and engineering system were proposed.

How to cite: Tsupkina M.V., Kirkov A.E., Klebanov D.A., Radchenko D.N. Justification of the approaches to improve management strategy of the mining system based on the analysis of data on the mining of complex structural rock blocks // Journal of Mining Institute. 2024. Vol. 266. p. 316-325. EDN JOLUPJ
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2023-11-27
  • Date accepted
    2023-12-27
  • Date published
    2024-02-29

Physico-chemical aspects and carbon footprint of hydrogen production from water and hydrocarbons

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Physico-chemical aspects determine the efficiency and competitiveness of hydrogen production technologies. The indicator of water consumption is especially relevant, since water is one of the main sources of hydrogen in almost all methods of its production. The article analyzes comparative water consumption indicators for various technologies based on published research and actual data from production plants. The volume of water consumption depends on the quality of the source water, which should be taken into account when implementing hydrogen projects in order to minimize the negative impact on the environment. Based on the operating industrial plant, the material balance of hydrogen production by steam reforming was demonstrated, which made it possible to determine the proportion of hydrogen (48.88 %) obtained from water. Currently, the carbon footprint indicator is becoming more important, reflecting greenhouse gas emissions throughout the production chain. According to the results of the total greenhouse gas emissions assessment for hydrogen production by steam reforming (about 10.03 kg CO2-eq/kg H2), the carbon footprint of hydrogen from water (4.2-4.5 kg CO2-eq/kg H2) and hydrogen from methane (15.4-15.7 kg CO2-eq/kg H2) has been determined. Consequently, almost half of the hydrogen produced by steam reforming is produced from water, corresponds to the indicators of “low-carbon” hydrogen and can be considered as “renewable” hydrogen. To make management decisions, an objective assessment in terms of energy and water costs is necessary based on a system analysis by the development of hydrogen energy and the growth of global hydrogen production. The impact of these indicators on the water cycle and global water resources will increase.

How to cite: Maksimov A.L., Ishkov A.G., Pimenov A.A., Romanov K.V., Mikhailov A.M., Koloshkin E.A. Physico-chemical aspects and carbon footprint of hydrogen production from water and hydrocarbons // Journal of Mining Institute. 2024. Vol. 265. p. 87-94. EDN HWCPDC
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2023-04-10
  • Date accepted
    2024-12-27
  • Date published
    2024-04-25

Optimization of specific energy consumption for rock crushing by explosion at deposits with complex geological structure

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The selection of efficient drilling and blasting technology to achieve the required particle size distribution of blasted rock mass and reduce ore dilution is directly related to the accurate definition of rock mass properties. The zoning of the rock massif by its hardness, drillability and blastability does not consider the variability of the geological structure of the block for blasting, resulting in an overestimated specific consumption of explosives. The decision of this task is particularly urgent for enterprises developing deposits with a high degree of variability of geological structure, for example, at alluvial deposits. Explosives overconsumption causes non-optimal granulometric composition of the blasted rock mass for the given conditions and mining technology. It is required to define physical and mechanical properties of rocks at deposits with complex geological structure at each block prepared for blasting. The correlation between the physical and mechanical properties of these rocks and drilling parameters should be used for calculation. The relation determined by the developed method was verified in industrial conditions, and the granulometric composition of the blasted rock mass was measured by an indirect method based on excavator productivity. The results demonstrated an increase in excavation productivity, thus indicating the accuracy of given approach to the task of identifying the rocks of the blasted block.

How to cite: Vinogradov Y.I., Khokhlov S.V., Zigangirov R.R., Miftakhov A.A., Suvorov Y.I. Optimization of specific energy consumption for rock crushing by explosion at deposits with complex geological structure // Journal of Mining Institute. 2024. Vol. 266. p. 231-245. EDN RUUFNM
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2021-02-09
  • Date accepted
    2023-09-20
  • Date published
    2024-02-29

Analysis of experience in the use of preformed particle polymer gels in the development of high-water-cut production facilities in low-temperature oil reservoirs

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Foreign practice of oil production in high-water-cut conditions suggests using the technology of injection of preformed particle gel (PPG) suspension into injection wells. After swelling, the polymer particles become elastic and are able to penetrate through highly permeable watered intervals into the remote reservoir zone, forming a polymer “plug”. Thus far, the domestic experience of application of this technology boiled down to testing foreign compounds. We have looked into the possibilities of PPG technology application in geological and technological conditions of high-water-cut fields of Perm Krai. The paper proposes PPG reagents effective in low-temperature reservoirs (20-35 °С) and at relatively high salinity of formation water (more than 200 g/l). The world experience of PPG technology application was analyzed to identify the principal scheme of reagent injection, to establish variants of sequence of injection of PPG particles of different sizes, as well as the possibility of regulating the morphological characteristics of polymer gel particles during synthesis depending on the porosity and permeability of the reservoir. A prerequisite for the technology is the ability to remove PPG particles after treatment from the bottom-hole zone of the formation; for this purpose, tests were carried out on a breaker compound based on sodium persulfate with synergizing additives. PPG technology is effective in reservoirs with high permeability heterogeneity. Two types of high-water-cut production facilities potentially promising for PPG realization have been identified for oil fields of Perm Krai. The first type includes carbonate Tournaisian-Famennian reservoirs with pronounced macrofracturing, in which the PPGs are used for colmatation of flushed large fractures. The second type is terrigenous Visean deposits with increased oil viscosity from 5 to 100 mPa∙s and high permeability of reservoirs (> 0.5 μm2). For both types of reservoirs, areas have been selected that are promising for the implementation of PPG technology.

How to cite: Galkin S.V., Rozhkova Y.A. Analysis of experience in the use of preformed particle polymer gels in the development of high-water-cut production facilities in low-temperature oil reservoirs // Journal of Mining Institute. 2024. Vol. 265. p. 55-64. EDN CNCFIW
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2023-04-11
  • Date accepted
    2023-10-25
  • Date published
    2024-07-04

Acid mine water treatment using neutralizer with adsorbent material

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One of the biggest issues in the mining sector is due to acid mine drainage, especially in those abandoned mining operations and active ones that fail to adequately control the quality of their water discharge. The removal degree of copper, iron, lead, and zinc dissolved metals in acid mine drainage was investigated by applying different proportions of mixtures based on neutralizing reagent hydrated lime at 67 % calcium oxide (CaO), with adsorbent material – natural sodium bentonite, compared to the application of neutralizing reagent without mixing, commonly used in the neutralization of acid mining drainage. The obtained results show that the removal degree of dissolved metals in acid mine drainage when treated with a mixture of neutralizing reagent and adsorbent material in a certain proportion, reaches discharge quality, complying with the environmental standard (Maximum Permissible Limit), at a lower pH than when neutralizing material is applied without mixing, registering a net decrease in the consumption unit of neutralizing agent express on 1 kg/m3 of acid mine drainage. Furthermore, the sludge produced in the treatment with a mixture of the neutralizing reagent with adsorbent material has better characteristics than common sludge without bentonite, since it is more suitable for use as cover material, reducing the surface infiltration degree of water into the applied deposit.

How to cite: Tumialán P.E., Martinez N.T., Hinostroza C.B., Arana Ruedas D.P.R. Acid mine water treatment using neutralizer with adsorbent material // Journal of Mining Institute. 2024. Vol. 267. p. 381-387. EDN HWRBRB
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2023-07-20
  • Date accepted
    2023-10-25
  • Date published
    2024-04-25

Directions in the technological development of aluminium pots

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Directions for the technical and technological development of aluminium industry, existing and promising projects to reduce the energy consumption and the environmental impact are analyzed. The active participation of the state in the organization of financial instruments for the ecological reconstruction of obsolete production facilities is discussed. In spite of the fact that the technology of aluminium pots is developed towards the increase of a single capacity, but with limited potential of reducing energy consumption and greenhouse gases emission, the possibilities for the increase of specific output are practically non-existent. Therefore, such projects like pots, equipped with inert anodes and drained cathodes arise and are under development, the successful completion of which is unlikely after multi-year researches and pilot tests. To continue the works related to inert anodes the decisive answer about the industrial safety of local sources of the massive oxygen emissions to atmosphere is required from competent entities. The drained cathode project, after discussing the existing problems, seems unfeasible. As opposed to the existing technology the development of the pots with vertical electrodes offers great opportunities to the designs of inert anodes and drained cathodes. Positive results of using shaped electrodes, homogenizing their surface and developing the methods for the synthesis of composite cathodes directly during the electrolytic process were obtained in laboratory conditions. It is expected that the combination of these trends and the successive dimensional scaling shall allow using the vertical electrodes at the next level for the fold increase of specific pot capacity and for the decrease of energy consumption and greenhouse gas emissions.

How to cite: Gorlanov Е.S., Leontev L.I. Directions in the technological development of aluminium pots // Journal of Mining Institute. 2024. Vol. 266. p. 246-259. EDN PYSEVM
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2023-03-20
  • Date accepted
    2023-09-20
  • Date published
    2023-10-27

Experimental simulation of a system of swamp biogeocenoses to improve the efficiency of quarry water treatment

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Mining activities were producing large quantities of wastewater contaminated with nitrogen compounds and metals. With insufficient treatment, these pollutants are released into the environment and have a toxic effect on living organisms. Constructed wetlands are now widely adopted as wastewater treatment systems because of the combination of physical, chemical and biological processes for the removal of contaminants. In this study, an experimental system was modeled to improve the efficiency of the quarry wastewater treatment of a mining enterprise by sharing the higher aquatic vegetation: broad-leaved cattail (Typha latifolia L.), common water-plantain (Alisma plantago-aquatica L.), jointed rush (Juncus articulatus L.) and lower aquatic vegetation (Chlorella sp.). Concentrations of nitrogen compounds and metal were analyzed both in the model and in the treated solution of quarry wastewater for calculation of treatment efficiency. Concentrations of the pollutants in the tissues of the higher aquatic vegetation were analyzed to assess the accumulation capacity and efficiency of translocation of the pollutants. The results of the experimental study showed the practical applicability of the constructed integrated treatment system to reduce the concentration of pollutants in quarry wastewater, as well as increasing the efficiency of treatment by introducing lower aquatic vegetation into the system

How to cite: Pashkevich M.A., Korotaeva A.E., Matveeva V.A. Experimental simulation of a system of swamp biogeocenoses to improve the efficiency of quarry water treatment // Journal of Mining Institute. 2023. Vol. 263. p. 785-794. EDN QJYDIH
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2022-06-27
  • Date accepted
    2023-06-20
  • Date published
    2023-12-25

Analysis of the problems of high-quality drinking water extraction from underground water intakes on Vysotsky Island in the Vyborg district of the Leningrad region

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This article presents the results of drilling, experimental filtration work and laboratory studies aimed at assessing the resources and quality of groundwater in the licensed area of Vysotsky Island located in the Leningrad region, in the Gulf of Finland in accordance with the requirements of regulatory documents. Analysis of the results of hydrochemical studies and their comparison with data on water intakes in adjacent areas gives the right to conclude that it is possible to classify a hydrogeological unit as a different type of resource formation than those located in the surrounding areas. Groundwater in this area is confined to an unexplored deep fractured regional high-pressure zone. According to the received data, the explored water intake can be attributed to a unique groundwater deposit, which has an uncharacteristic composition of groundwater in the north of the Leningrad region, which may be due to the mixing of modern sediments and relict waters of the Baltic glacial lake. The stability of groundwater characteristics is confirmed by long-term monitoring.

How to cite: Nikishin V.V., Blinov P.A., Fedorov V.V., Nikishina E.K., Tokarev I.V. Analysis of the problems of high-quality drinking water extraction from underground water intakes on Vysotsky Island in the Vyborg district of the Leningrad region // Journal of Mining Institute. 2023. Vol. 264. p. 937-948. EDN ZGVJSR
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2022-05-20
  • Date accepted
    2023-04-03
  • Date published
    2024-02-29

Impact of carbon dioxide on the main geotechnical quality criteria and preparation cost of cemented paste backfill

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There is a global upsurge in the use of cemented paste backfill (CPB) for various mining functions. However, the cost of the Portland cement binder is prohibitive, thus warranting strategies to reduce cement usage without overly diminishing the CPB quality. Since carbon dioxide is used for patented sand moulding processes, this study is premised on that physicochemical ability of CO2 to enhance the curing of consolidated inorganic materials. It evaluated the impact of carbon dioxide on the uniaxial compressive strength UCS and preparation cost of CPB standard samples (ASTM C109). The preparation cost was delimited to the purchase cost of the Portland cement. The backfill material was silica sand tailings with 4.5 wt.% Portland cement binder and a water-cement ratio of 7.6. Distilled water of pH 5.4 was used for the control samples while variable amounts of carbon dioxide were dissolved in distilled water to generate carbonated mixing water with pH values of 3.8; 4 and 4.2. The lower the carbonated water pH, the higher is the CO2 concentration. UCS tests were conducted on the samples after curing for 3, 7, 28, and 90 days. There was an observable increase in the UCSs and reduction in curing time with increasing carbon dioxide. Samples prepared with carbonated water of pH 3.8 had almost double the strength of those prepared with pure distilled water of pH 5.4, implying that more dissolved CO2 corresponds to higher CPB strength. This is supported by the trendline equations for the graphical simulation of strength on curing time. Thus, CPB with much less binder can be expected to attain the requisite UCS if carbon dioxide is incorporated. The average reduction in Portland cement consumption was 0.61 %, which translates to a cost saving of the same percentage points. If calculated over the operational life of a mine, this is a massive saving of millions of dollars.

How to cite: Bukasa P.M., Mashingaidze M.M., Simasiku S.L. Impact of carbon dioxide on the main geotechnical quality criteria and preparation cost of cemented paste backfill // Journal of Mining Institute. 2024. Vol. 265. p. 45-54. EDN ZBZTKN