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Date submitted2023-12-15
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Date accepted2024-06-13
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Date published2025-02-25
Development of equipment and improvement of technology for inertial thickening of backfill hydraulic mixtures at the final stages of transportation
The results of the study of the functioning of the developed thickening equipment as part of the stowing complex for the formation of a flow of high-concentration hydromixture are presented. To explain the operation of the hydrotransport system of the stowing complex, equipped with a thickener of the developed design, its basic diagram is presented. A mathematical model has been created that describes the mechanism of inertial sedimentation of a solid component of a hydraulic mixture in a working chamber equipped with hydrodynamic profiles. Interaction with the profile leads to flow stratification due to a change in the trajectory of movement and a decrease in speed. The interval of rational velocity of primary pulp entering the input of the working chamber of the inertial thickener is substantiated. The synthesis of solutions of the thickening process model is performed in the COMSOL Multiphysics and Ansys Fluent programs. This made it possible to eliminate physical contradictions in the operation of the equipment and justify the overall dimensions of its main elements, ensuring the implementation of the mechanism of inertial sedimentation of the slurry. It was found that the concentration of the thickened flow at the outlet branch pipe of the thickener working chamber is determined by the level of the primary hydraulic fluid velocity, the characteristic length of the section of interaction with the deflecting profile, and the ratio of the flow and attack angles. A nomogram of the dynamics of the change in the hydraulic fluid concentration in the section of the outlet branch pipe depending on the ratios of the overall dimensions of the deflecting profile of the working chamber was compiled. The results of the study allowed formulating recommendations for selecting the dimensions of the thickener's deflecting hydrodynamic profile to form a flow of hydraulic mixture with a concentration of about 50 % by weight. The developed equipment can be used in a stowage complex and will increase the range of supply of the stowage mixture. This is due to the fact that a flow of primary slurry with a low concentration, due to lower pressure losses, can be moved in a pipeline system over a greater distance than a flow with a high filler content. The use of a thickener at the final stage of transportation is intended to increase the concentration of the hydraulic mixture immediately before production.
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Date submitted2021-12-20
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Date accepted2024-05-02
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Date published2024-08-26
A new formula for calculating the required thickness of the frozen wall based on the strength criterion
- Authors:
- Mikhail А. Semin
- Lev Yu. Levin
The study delves into the elastoplastic deformation of a frozen wall (FW) with an unrestricted advance height, initially articulated by S.S.Vyalov. It scrutinizes the stress and displacement fields within the FW induced by external loads across various boundary scenarios, notably focusing on the inception and propagation of a plastic deformation zone throughout the FW's thickness. This delineation of the plastic deformation zone aligns with the FW's state of equilibrium, for which S.S.Vyalov derived a formula for FW thickness based on the strength criterion. These findings serve as a pivotal launchpad for the shift from a one-dimensional (1D) to a two-dimensional (2D) exploration of FW system deformation with finite advance height. The numerical simulation of FW deformation employs FreeFEM++ software, adopting a 2D axisymmetric approach and exploring two design schemes with distinct boundary conditions at the FW cylinder's upper base. The initial scheme fixes both vertical and radial displacements at the upper base, while the latter applies a vertical load equivalent to the weight of overlying soil layers. Building upon the research outcomes, a refined version of S.S.Vyalov's formula emerges, integrating the Mohr – Coulomb strength criterion and introducing a novel parameter – the advance height. The study elucidates conditions across various soil layers wherein the ultimate advance height minimally impacts the calculated FW thickness. This enables the pragmatic utilization of S.S.Vyalov's classical formula for FW thickness computation, predicated on the strength criterion and assuming an unrestricted advance height.
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Date submitted2023-07-27
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Date accepted2024-06-03
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Date published2024-12-25
Normalized impulse response testing in underground constructions monitoring
Impulse Response testing is a widespread geophysical technique of monolithic plate-like structures (foundation slabs, tunnel lining, and supports for vertical, inclined and horizontal mine shafts, retaining walls) contact state and grouting quality evaluation. Novel approach to data processing based on normalized response attributes analysis is presented. It is proposed to use the energy of the normalized signal calculated in the time domain and the normalized spectrum area and the average-weighted frequency calculated in the frequency domain as informative parameters of the signal. The proposed technique allows users a rapid and robust evaluation of underground structure’s grouting or contact state quality. The advantage of this approach is the possibility of using geophysical equipment designed for low strain impact testing of piles length and integrity to collect data. Experimental study has been carried out on the application of the technique in examining a tunnel lining physical model with a known position of the loose contact area. As examples of the application of the methodology, the results of the several monolitic structures of operating municipal and transport infrastructure underground structures survey are presented. The applicability of the technique for examining the grouting of the tunnel lining and the control of injection under the foundation slabs is confirmed. For data interpretation the modified three-sigma criteria and the joint analysis of the attribute’s behavior were successfully used. The features of the field work methodology, data collection and analysis are discussed in detail. Approaches to the techniques' development and its application in the framework of underground constructions monitoring are outlined. The issues arising during acoustic examination of reinforced concrete plate-like structures are outlined.
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Date submitted2024-04-16
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Date accepted2024-06-03
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Date published2024-07-04
Quantitative determination of sulfur forms in bottom sediments for rapid assessment of the industrial facilities impact on aquatic ecosystems
- Authors:
- Ivan P. Sverchkov
- Vladimir G. Povarov
The article describes an X-ray fluorescence method for quantitative analysis of sulfate and total sulfur in bottom sediments of watercourses and reservoirs located in the area of industrial enterprises impact. The quantitative determination of sulfur forms was carried out by analyzing the characteristic curves SKα1,2 and SKβ1,3, as well as the satellite line SKβ′ on X-ray emission spectra measured by an X-ray fluorescence spectrometer with wavelength dispersion. The study shows that these characteristic curves allow not only to determine the predominant form of sulfur, but also to separately conduct quantitative analyses of sulfates and total sulfur after fitting peaks and to separately analyze overlapping spectral lines. The results of quantitative analysis of the chemical state of sulfur by the proposed X-ray fluorescence method were compared with the results of inductively coupled plasma atomic emission spectroscopy and elemental analysis, as well as certified standard samples of soils and sediments. The results are in good agreement with each other.
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Date submitted2023-07-25
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Date accepted2024-05-02
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Date published2024-08-26
Finite element analysis of slope failure in Ouenza open-pit iron mine, NE Algeria: causes and lessons for stability control
Slope failures in mining engineering pose significant risks to slope stability control, necessitating a thorough investigation into their root causes. This paper focuses on a back analysis of a slope failure in the Zerga section of the Ouenza – Algeria open-pit iron mine. The primary objectives are to identify the causes of slope failure, propose preventive measures, and suggest techniques to enhance stability, thereby providing crucial insights for monitoring slope stability during mining operations. The study commenced with a reconstruction of the slopes in the affected zones, followed by a numerical analysis utilizing the Shear strength reduction method within the Finite element method (SSR-FE). This approach enables the examination of slope stability under both static and dynamic loads. The dynamic load assessment incorporated an evaluation of the vibrations induced by the blasting process during excavation, introducing seismic loading into the finite element analysis. The findings reveal that the primary triggering factor for the landslide was the vibration generated by the blasting process. Furthermore, the slope stability was found to be critically compromised under static loads, highlighting a failure to adhere to exploitation operation norms. The challenging geology, particularly the presence of marl layers where maximum shear strain occurs, contributed to the formation of the landslide surface. The study not only identifies the causes of slope failure but also provides valuable lessons for effective slope stability management in mining operations.
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Date submitted2023-01-16
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Date accepted2023-06-20
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Date published2024-04-25
Study on the thin layer drying and diffusion mechanism of low rank coal in Inner Mongolia and Yunnan
Coal is one of the world's most important energy substances. China is rich in coal resources, accounting for more than 90 % of all ascertained fossil energy reserves. The consumption share of coal energy reaches 56.5 % in 2021. Due to the high moisture content of low-rank coal, it is easy to cause equipment blockage in the dry sorting process. This paper considers low-rank coal coming from Inner Mongolia (NM samples) and Yunnan (YN samples). The weight loss performance of the samples was analyzed using thermogravimetric experiments to determine the appropriate temperature for drying experiments. Thin-layer drying experiments were carried out at different temperature conditions. The drying characteristics of low-rank coal were that the higher the drying temperature, the shorter the drying completion time; the smaller the particle size, the shorter the drying completion time. The effective moisture diffusion coefficient was fitted using the Arrhenius equation. The effective water diffusion coefficient of NM samples was 5.07·10–11 - 9.58·10–11 m2/s. The effective water diffusion coefficients of the three different particle sizes of YN samples were 1.89·10–11 - 4.92·10–11 (–1 mm), 1.38·10–10 - 4.13·10–10 (1-3 mm), 5.26·10–10 - 1.49·10–9 (3-6 mm). The activation energy of Inner Mongolia lignite was 10.97 kJ/mol (–1 mm). The activation energies of Yunnan lignite with different particle sizes were 17.97 kJ/mol (–1 mm), 33.52 kJ/mol (1-3 mm), and 38.64 kJ/mol (3-6 mm). The drying process was simulated using empirical and semi-empirical formulas. The optimal model for Inner Mongolia samples was the Two-term diffusion model, and Yunnan samples were the Hii equation was used.
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Date submitted2023-04-13
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Date accepted2023-10-25
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Date published2025-02-25
Assessment of the ecological state of aquatic ecosystems by studying lake bottom sediments
- Authors:
- Mariya A. Chukaeva
- Tatyana V. Sapelko
The article presents the results of coupled palynological and geochemical studies of five various genesis lakes, located along the route of the expedition “In the footsteps of Alexander von Humboldt in Siberia, Altai and Eastern Kazakhstan”, dedicated to the double anniversary: the 190th anniversary of the expedition across Russia of the famous scientist and his 250th birthday. A geochemical analysis of water and bottom sediments of Ik Lake (Siberia), Lakes Kolyvanskoe and Beloe (Altai), Lake Bezymyannoe (Kazakhstan) and Nagornyi Pond (Altai) was carried out. Based on their results an assessment of studied lakes ecological state was given through single and integral criteria. A high level of pollution was noted for Nagornyi Pond and Lake Bezymyannoe, which is caused by a significant technogenic load from nearby mines. This is consistent with the data of palynological research. The aquatic ecosystems of Lakes Kolyvanskoe and Beloe are characterized by a satisfactory ecological situation, but they experience an increased recreational load. The results of spore-pollen analysis and analysis of non-pollen palynomorphs showed the low ability of these lakes to self-healing. The most favorable ecological state and high self-cleaning capacity were noted for Lake Ik, which is consistent with the data of palynological studies. It is being confirmed with the results of palynological studies. It was therefore concluded about the ability to make a quick assessment of the aquatic ecosystems’ ecological state by studying lakes using coupled palynological and geochemical analysis.
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Date submitted2023-07-04
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Date accepted2023-09-20
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Date published2023-10-27
Structure maintenance experience and the need to control the soils thermal regime in permafrost areas
- Authors:
- Anatolii V. Brushkov
- Andrei G. Alekseev
- Svetlana V. Badina
- Dmitrii S. Drozdov
- Vladimir A. Dubrovin
- Oleg V. Zhdaneev
- Mikhail N. Zheleznyak
- Vladimir P. Melnikov
- Sergei N. Okunev
- Aleksei B. Osokin
- Nikolai A. Ostarkov
- Marat R. Sadurtinov
- Dmitrii O. Sergeev
- Roman Yu. Fedorov
- Konstantin N. Frolov
The risks of reducing the stability of buildings and structures are increasing in conditions of climate change and the active development of the territories under the influence of natural and anthropogenic factors. The main causes include: loss of the bearing capacity of frozen soils, various geocryological processes, errors at the stages of design, construction and operation of facilities. Main actual task when conducting research and industrial operations in the cryolithozone is monitoring and, if necessary, managing thermal processes in the permafrost layers interacting with facilities. In this article the obtained positive experience of various technologies applying at various stages of the life cycle of civil and industrial facilities was analyzed. It helps to eliminate or prevent the structure deformation or destruction under the influence of climate change. The methods of permafrost stabilization used in the oil and gas industry in process of industrial infrastructure development of the fields have been studied – freezing (cooling) of foundation soils during construction on heterogeneous foundations. The solution to the problems of minimizing accidents when locating production wells in the permafrost zone of the Yamal Peninsula is considered using the example of an oil and gas condensate field and restoring of the temperature regime of perennial unfrozen soils in areas of valve units of main gas pipelines. An assessment of methods used to maintain the industrial and residential infrastructure within the northern municipalities that ensure the functioning of the fuel and energy complex of the Russian Federation in the Arctic was made. The systems of thermal stabilization in the foundations of buildings and industrial facilities built and operated on permafrost soils allow to fully use the high strength and low deformability of frozen grounds. It ensures the state's long-term plans of the industrial development in the Arctic.
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Date submitted2022-05-20
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Date accepted2023-04-03
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Date published2024-02-29
Impact of carbon dioxide on the main geotechnical quality criteria and preparation cost of cemented paste backfill
There is a global upsurge in the use of cemented paste backfill (CPB) for various mining functions. However, the cost of the Portland cement binder is prohibitive, thus warranting strategies to reduce cement usage without overly diminishing the CPB quality. Since carbon dioxide is used for patented sand moulding processes, this study is premised on that physicochemical ability of CO2 to enhance the curing of consolidated inorganic materials. It evaluated the impact of carbon dioxide on the uniaxial compressive strength UCS and preparation cost of CPB standard samples (ASTM C109). The preparation cost was delimited to the purchase cost of the Portland cement. The backfill material was silica sand tailings with 4.5 wt.% Portland cement binder and a water-cement ratio of 7.6. Distilled water of pH 5.4 was used for the control samples while variable amounts of carbon dioxide were dissolved in distilled water to generate carbonated mixing water with pH values of 3.8; 4 and 4.2. The lower the carbonated water pH, the higher is the CO2 concentration. UCS tests were conducted on the samples after curing for 3, 7, 28, and 90 days. There was an observable increase in the UCSs and reduction in curing time with increasing carbon dioxide. Samples prepared with carbonated water of pH 3.8 had almost double the strength of those prepared with pure distilled water of pH 5.4, implying that more dissolved CO2 corresponds to higher CPB strength. This is supported by the trendline equations for the graphical simulation of strength on curing time. Thus, CPB with much less binder can be expected to attain the requisite UCS if carbon dioxide is incorporated. The average reduction in Portland cement consumption was 0.61 %, which translates to a cost saving of the same percentage points. If calculated over the operational life of a mine, this is a massive saving of millions of dollars.
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Date submitted2023-03-10
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Date accepted2023-06-20
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Date published2023-07-19
Enhancement of energy efficiency of the vacuum oil distillation unit using pinch analysis
- Authors:
- Еkaterina А. Yushkova
- Vladimir A. Lebedev
The actual task of the state is to increase the energy efficiency of the oil refinery. The object of research is a vacuum distillation unit, including a preheating unit for raw materials and a furnace for heating fuel oil before the column. Pinch analysis allows to analyze and optimize a large number of heat flows. In this study the analysis and enhancement of efficiency of the research object is carried out by enthalpy pinch analysis. In order to reduce the heat load of the furnaces, the additional flows were introduced into the heat exchange system of the oil heating unit. Parametric optimization of the new heat exchange system was carried out. The minimum needs of the heat exchange system in external energy carriers are determined. An enthalpy cascade of the heat exchange system has been constructed, which clearly shows the distribution of heat between each heat flow of the system. In the analysis of the energy efficiency of a furnace, an important point is the determination of the optimal heat capacity of the combustion products. In this work, we have determined the optimal flow heat capacity, at which the heat loss with the exhaust gases is minimal. As a result of the studies carried out, the efficiency of the fuel oil preheating unit has been increased by maximizing heat recovery, and the cost of external energy carriers has been minimized. By reducing heat loss with flue gases, it was possible to increase the efficiency of the furnace.
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Date submitted2023-03-12
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Date accepted2023-06-20
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Date published2023-07-19
Increasing the energy efficiency of an autonomous power supply system of a drilling rig in case of voltage dips
The article discusses the emergency modes of operation of an autonomous electrical complex of a drilling rig. The concept of voltage failure and its influence on the technological process of industrial enterprises is revealed. A description of the methods used in the power supply of industrial enterprises to overcome voltage dips and load surges in autonomous power systems is presented, from which it is possible to single out the accelerated lifting of critical equipment to prevent emergency conditions, as well as the use of backup storage, usually batteries. An algorithm has been developed for the interaction of the battery and the diesel generator set as backup power sources during various modes of operation of the electric motor, taking into account load surges, which allows successfully overcoming voltage dips in the system both in transient and in steady state. It is proposed to use a combined method to eliminate the voltage dip, a feature of which is the use of a combined structure of backup power sources as part of a diesel generator set and a battery, acting on the base of the proposed interaction algorithm in autonomous electrical complexes. The method makes it possible to overcome sudden load surges and voltage dips caused by a shortage of reserve power in the electrical system. The use of a rechargeable battery as a transitional element makes it possible to switch between the main and backup power sources without stopping the technological one and to expand the overload threshold of an autonomous electrical complex up to 60 %. The use of the combined method increases the energy efficiency of the autonomous complex due to a reduction in the number of emergency shutdowns of equipment, process interruptions and additional power consumption.
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Date submitted2022-10-17
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Date accepted2023-02-13
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Date published2023-04-25
Environmental geotechnology for low-grade ore mining with the creation of conditions for the concurrent disposal of mining waste
Due to the constantly deteriorating environmental situation in the regions with mining enterprises, the article considers the topical issue of disposing the maximum possible volume of waste from the mining and processing of low-grade ferrous ores through the creation of an effective underground environmental geotechnology. Traditional procedure with descending mining of reserves with a caving system does not allow waste to be disposed of in a gob. The idea is to use geotechnology based on the ascending order of mining the ore body, room excavation, leaving truncated pillars, and staggered arrangement of adjacent rooms in height, which makes it possible to form containers for waste disposal in the form of a cementless backfill. The main characteristics of the proposed procedure are investigated and compared with the traditional procedure of low-grade iron ores mining. It was established that from the point of view of the complete extraction of reserves and the unit costs for the preparatory-development operations, the processes are comparable, while in terms of the mining quality, the proposed option is much more efficient. Evaluation of environmental geotechnology by the criterion of waste disposal, performed according to the proposed methodology, showed that the combination of these technical solutions ensures the placement in the formed gob from 80 to 140% of all waste generated during the mining and beneficiation of low-grade iron ores.
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Date submitted2022-05-03
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Date accepted2022-11-22
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Date published2023-02-27
Development of methodology for scenario analysis of investment projects of enterprises of the mineral resource complex
Theoretical and applied aspects of scenario analysis of investment projects of enterprises in the mineral resource sector of the economy are considered, its advantages and disadvantages are analyzed. Taking into account the organizational and economic features of mineral resources management, a number of new modifications of the scenario analysis method, aimed at solving an urgent problem - reducing the information uncertainty in assessing the expected efficiency and risk of investment projects, are proposed. The peculiarity of the proposed new modifications is the use of the interval-probabilistic approach in the implementation of the scenario analysis procedure. This approach is based on a moderately pessimistic system of preferences in obtaining point values of the investment project initial parameters. Fishburn estimates and the hierarchy analysis method were used to reduce subjective uncertainty. The maximum likelihood values in the sense of the maximum a priori probability are used as expected estimates. An additional indicator of risk assessment, which characterizes the probability of the event that the net present value of the project will take a value less than the specified one, is proposed. When analyzing one project, this indicator is more informative than the standard deviation. A statistical hypothesis was tested on the improvement of the validity of investment decisions developed using the modified scenario analysis method compared to the standard method.
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Date submitted2021-03-24
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Date accepted2022-12-15
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Date published2023-08-28
Composite model of seismic monitoring data analysis during mining operations on the example of the Kukisvumchorrskoye deposit of AO Apatit
Geomechanical monitoring of the rock mass state is an actively developing branch of geomechanics, in which it is impossible to distinguish a single methodology and approaches for solving problems, collecting and analyzing data when developing seismic monitoring systems. During mining operations, all natural factors are subject to changes. During the mining of a rock mass, changes in the state of structural inhomogeneities are most clearly manifested: the existing natural structural inhomogeneities are revealed; there are movements in discontinuous disturbances (faults); new man-made disturbances (cracks) are formed, which are accompanied by changes in the natural stress state of various blocks of the rock mass. The developed method for evaluating the results of monitoring geomechanical processes in the rock mass on the example of the United Kirovsk mine of the CF AO Apatit allowed to solve one of the main tasks of the geomonitoring system – to predict the location of zones of possible occurrence of dangerous manifestations of rock pressure.
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Date submitted2022-05-31
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Date accepted2022-11-17
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Date published2022-12-29
Estimation of the influence of fracture parameters uncertainty on the dynamics of technological development indicators of the Tournaisian-Famennian oil reservoir in Sukharev oil field
Issues related to the influence of reservoir properties uncertainty on oil field development modelling are considered. To increase the reliability of geological-hydrodynamic mathematical model in the course of multivariate matching, the influence of reservoir properties uncertainty on the design technological parameters of development was estimated, and their mutual influence was determined. The optimal conditions for the development of the deposit were determined, and multivariate forecasts were made. The described approach of history matching and calculation of the forecast of technological development indicators allows to obtain a more reliable and a less subjective history match as well as to increase the reliability of long-term and short-term forecasts.
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Date submitted2022-05-13
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Date accepted2022-09-24
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Date published2022-11-03
Rapid detection of coal ash based on machine learning and X-ray fluorescence
Real-time testing of coal ash plays a vital role in the chemical, power generation, metallurgical, and coal separation sectors. The rapid online testing of coal ash using radiation measurement as the mainstream technology has problems such as strict coal sample requirements, poor radiation safety, low accuracy, and complicated equipment replacement. In this study, an intelligent detection technique based on feed-forward neural networks and improved particle swarm optimization (IPSO-FNN) is proposed to predict coal quality ash content in a fast, accurate, safe，and convenient manner. The data set was obtained by testing the elemental content of 198 coal samples with X-ray fluorescence (XRF). The types of input elements for machine learning (Si, Al, Fe, K, Ca, Mg, Ti, Zn, Na, P) were determined by combining the X-ray photoelectron spectroscopy (XPS) data with the change in the physical phase of each element in the coal samples during combustion. The mean squared error and coefficient of determination were chosen as the performance measures for the model. The results show that the IPSO algorithm is useful in adjusting the optimal number of nodes in the hidden layer. The IPSO-FNN model has strong prediction ability and good accuracy in coal ash prediction. The effect of the input element content of the IPSO-FNN model on the ash content was investigated, and it was found that the potassium content was the most significant factor affecting the ash content. This study is essential for real-time online, accurate, and fast prediction of coal ash.
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Date submitted2022-04-13
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Date accepted2022-05-25
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Date published2022-11-03
Mineralogical and technological features and patterns of selective disintegration of ferruginous quartzites of the Mikhailovskoye deposit
The growing demand for ferrous metallurgy products necessitates the introduction of technologies that increase the efficiency of the processing of iron-bearing raw materials. A promising trend in this area is the implementation of solutions based on the possibility of selective disintegration of ores. The purpose of this work was to establish the laws of selective disintegration of ferruginous quartzites based on the results of the study of mineralogical and technological properties of raw materials. We present data on the study of mineralogical and technological features of ferruginous quartzites of the Mikhailovskoye deposit. The data were obtained using X-ray fluorescence analysis and automated mineralogical analysis. Based on studies of the nature of dissemination and the size of grains of rock-forming and ore minerals, the tasks of ore preparation are formulated. The parameters for the iron and silicon oxide distribution by grain-size classes in the grinding products were established during the study. Based on empirical dependences, the grain size of grinding was predicted, at which the most effective release of intergrowths of ore minerals and their minimum transition to the size class of –44 µm should be achieved.
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Date submitted2022-05-17
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Date accepted2022-09-06
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Date published2022-11-03
On the need to classify rock mass fed to dry magnetic separation
The hypothesis of a possible use of dry magnetic separation is substantiated on the example of ores from ferruginous quartzite deposits operated by plants of PAO “Severstal” Holding. Size class of ore after medium crushing is –80+0 mm when the vibrating feeder is used for feeding ore mass to the separation zone. The rationale is based on the analysis of video recording of physical simulation on a laboratory drum magnetic separator of SMBS-L series, in the VSDC Video Editor, and simulation modelling of dry magnetic separation on its virtual prototype in Rocky DEM software package. It has been proved that the use of a vibrating feeder for feeding the material to the working area of a magnetic separator makes it possible to: form a monolayer on the surface of the vibrating feeder chute with a thickness close to the maximum size of a lump of separated ore; implement batch feed of material to the separation zone; increase the spacing between lumps in the separation zone when passing through the free fall area, thereby allowing dry magnetic separation of ferruginous quartzites of size class –80+0 mm without pre-preparation.
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Date submitted2022-06-20
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Date accepted2022-10-10
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Date published2022-11-03
Monitoring of grinding condition in drum mills based on resulting shaft torque
Grinding is the most energy-intensive process among all stages of raw material preparation and determines the course of subsequent ore beneficiation stages. Level of electricity consumption is determined in accordance with load characteristics forming as a result of ore destruction in the mill. Mill drum speed is one of process variables due to which it is possible to control ore destruction mechanisms when choosing speed operation mode of adjustable electric mill drive. This study on increasing energy efficiency due to using mill electric drive is based on integrated modelling of process equipment – grinding process and electromechanic equipment – electric drive of grinding process. Evaluating load torque by means of its decomposition into a spectrum, mill condition is identified by changing signs of frequency components of torque spectrum; and when studying electromagnetic torque of electric drive, grinding process is monitored. Evaluation and selection of efficient operation mode of electric drive is based on the obtained spectrum of electromagnetic torque. Research results showed that with increasing mill drum speed – increasing impact energy, load torque values are comparable for the assigned simulation parameters. From the spectra obtained, it is possible to identify mill load condition – speed and fill level. This approach allows evaluating the impact of changes in process variables of grinding process on parameters of electromechanical system. Changing speed operation mode will increase grinding productivity by reducing the time of ore grinding and will not lead to growth of energy consumption. Integration of digital models of the technological process and automated electric drive system allows forming the basis for developing integrated methods of monitoring and evaluation of energy efficiency of the entire technological chain of ore beneficiation.
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Date submitted2022-06-02
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Date accepted2022-07-21
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Date published2022-10-05
Substantiation of the optimal performance parameters for a quarry during the stage-wise development of steeply dipping ore deposits
- Authors:
- Sergey I. Fomin
- Maxim P. Ovsyannikov
The use of stage-wise schemes in the development of deep quarries is one of the ways to increase the economic efficiency of mining a deposit and determining the optimal stage parameters remains an urgent task. Such parameters are stage depth, bench height, block length, etc. However, there is a wide range of values for these parameters. Therefore, to select the optimal values and evaluate the effectiveness of design solutions, it is advisable to use the net present value, which is an international notion. As a result of the analysis of data on deposits, a large number of variable indicators can be identified that presumably affect the efficiency of mining. The article proposes to divide all parameters of the quarry mining into two types: mine engineering and economic. The importance of each of them is determined by the measure of influence on the net present value. Thus, to assess the measure of influence of mining indicators, the average values of each of them are taken, and as a result of the alternating change of one parameter under study, the measure of its influence on the discounted income received is estimated. The results of the analysis of relevant factors, their evaluation and comparative analysis are important indicators that significantly affect the design decisions made and the effectiveness of the investment project.
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Date submitted2022-04-17
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Date accepted2022-05-25
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Date published2022-07-26
Geochemistry of beryl varieties: comparative analysis and visualization of analytical data by principal component analysis (PCA) and t-distributed stochastic neighbor embedding (t-SNE)
A study of the trace element composition of beryl varieties (469 SIMS analyses) was carried out. Red beryls are distinguished by a higher content of Ni, Sc, Mn, Fe, Ti, Cs, Rb, K, and B and lower content of Na and water. Pink beryls are characterized by a higher content of Cs, Rb, Na, Li, Cl, and water with lower content of Mg and Fe. Green beryls are defined by the increased content of Cr, V, Mg, Na, and water with reduced Cs. A feature of yellow beryls is the reduced content of Mg, Cs, Rb, K, Na, Li, and Cl. Beryls of various shades of blue and dark blue (aquamarines) are characterized by higher Fe content and lower Cs and Rb content. For white beryls, increased content of Na and Li has been established. Principal Component Analysis (PCA) for the CLR-transformed dataset showed that the first component separates green beryls from other varieties. The second component divides pink and red beryls. The stochastic neighborhood embedding method with t-distribution (t-SNE) with CLR-transformed data demonstrated the contrasting compositions of green beryls relative to other varieties. Red and pink beryls form the most compact clusters.
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Date submitted2022-04-11
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Date accepted2022-06-15
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Date published2022-07-26
Magma feeding paleochannel in the Monchegorsk ore region: geochemistry, isotope U-Pb and Sm-Nd analysis (Kola region, Russia)
A comprehensive study of a 340 m thick lenticular-sheet body of ultramafic composition penetrated by structural well M-1 at a depth of about 2.2 km was accomplished. Its main volume is composed of plagioharzburgite; fine-grained rocks of norite and orthopyroxenite chilling zones are preserved on endocontacts. The rocks of the body are similar in composition to the rocks near the underlying ore-bearing layered intrusion – the Monchepluton. The age of intrusion of the ultramafic body is 2510 ± 9 Ma (U-Pb, ID-TIMS, zircon) and, taking into account analytical errors, is comparable with the formation period of the Monchepluton (2507-2498 Ma). According to the study of the Sm-Nd system in rocks and minerals, a positive value of the e Nd (+1.1) parameter was established, similar to that in dunites and chromitites of the Monchepluton. Based on these results, the ultramafic body penetrated at depth was assigned to the magma feeding paleochannel through which the ultramafic, weakly contaminated magma entered the overlying magma chamber. This body is a unique example of a magma-feeding system for the ore-bearing layered intrusion of Precambrian age.
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Date submitted2022-02-18
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Date accepted2022-05-25
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Date published2022-07-13
Remote sensing techniques in the study of structural and geotectonic features of Iturup Island (the Kuril Islands)
The article presents structural and geotectonic features of Iturup Island, the largest island in the Greater Kuril Ridge, a unique natural site, which can be considered as a geological reference. The structural and geotectonic analysis carried out on the basis of a comprehensive study of the new Earth remote sensing data, maps of anomalous geophysical geophysical fields, and other geological and geophysical materials using modern modelling methods made it possible for the first time to identify or clarify the location of previously discovered discontinuous faults, typify them and determine the kinematics, as well as to establish a more reliable spatial relationship of the identified structures with magmatism with the stages of the geological development of the region. The constructed diagram of the density distribution of the zones with increased tectonic fracturing shows a significant correlation between the distribution of minerals and weakened areas of the Earth's crust and can be used as an alternative method for predicting minerals in the study region, especially in remote and hard-to-reach areas. The presented approach can be extended to the other islands of the Greater Kuril Ridge, thereby bringing research geologists closer to obtaining the answers to questions about the features of the geotectonic structure and evolution of the island arc. The use of customized software products significantly speeds up the process of interpreting a large array of geological and geophysical data.
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Date submitted2021-07-19
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Date accepted2022-05-31
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Date published2022-07-13
Study of a set of factors influencing the error of surveying mine facilities using a geodesic quadcopter
The factors influencing the qualitative and quantitative components of the result of surveying in open-pit mining using a quadcopter were identified and systematized, and the mathematical dependence of the influence of factors on the final error of surveying was determined. After a large number of field observations – numerous flights of a geodesic quadcopter over mining facilities – the subsequent mathematical justification of the results of the aerial photogrammetric surveying was made, which allowed to analyze the degree of participation in the final accuracy of the survey of each of the considered factors. The results of this study demonstrate the source of errors, which provide the surveyor with the opportunity to efficiently and competently carry out pre-flight preparation and planning of fieldwork. The study and subsequent consideration of the factors affecting the accuracy of surveying with the use of an unmanned aerial vehicle are the basis for the subsequent development and formation of a methodology for using a geodesic quadcopter in the conditions of open-pit mining.
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Date submitted2021-10-14
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Date accepted2022-04-07
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Date published2022-04-29
The influence of the shape and size of dust fractions on their distribution and accumulation in mine workings when changing the structure of air flow
The results of the analysis of statistical data on accidents at Russian mines caused by explosions in the workings space have shown that explosions of methane-dust-air mixtures at underground coal mines are the most severe accidents in terms of consequences. A detailed analysis of literature sources showed that in the total number of explosions prevails total share of hybrid mixtures, i.e. with the simultaneous participation of gas (methane) and coal dust, as well as explosions with the possible or partial involvement of coal dust. The main causes contributing to the occurrence and development of dust-air mixture explosions, including irregular monitoring of by mine engineers and technicians of the schedule of dust explosion protective measures; unreliable assessment of the dust situation, etc., are given. The main problem in this case was the difficulty of determining the location and volume of dust deposition zones in not extinguished and difficult to access for instrumental control workings. Determination of the class-shape of coal dust particles is a necessary condition for constructing a model of the dust situation reflecting the aerosol distribution in the workings space. The morphological composition of coal mine dust fractions with dispersion less than 0.1 has been studied. Particle studies conducted using an LEICA DM 4000 optical microscope and IMAGE SCOPE M software made it possible to establish the different class-shapes of dust particles found in operating mines. It was found that the coal dust particles presented in the samples correspond to the parallelepiped shape to the greatest extent. The mathematical model based on the specialized ANSYS FLUENT complex, in which this class-form is incorporated, is used for predicting the distribution of explosive and combustible coal dust in the workings space. The use of the obtained model in production conditions will allow to determine the possible places of dust deposition and to develop measures to prevent the transition of coal dust from the aerogel state to the aerosol state and thereby prevent the formation of an explosive dust-air mixture.