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Date submitted2024-05-17
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Date accepted2025-03-27
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Date published2025-03-27
Determination of impact hazard potential of rocks in the Norilsk Industrial Region
The deeper the mineral deposits developments are, the worse the mining and geological conditions become. Significant growth of stress level in the rock mass contributes to possible manifestation of rock pressure in dynamic form. The resulting task of assessment of rock impact hazard is closely related to the task of obtaining more accurate results of compression tests of samples in rigid or servohydraulic test presses using graphs of their full deformation. This approach requires special expensive equipment, considerable time resources, and sufficient core material. Therefore, it is important to have an approach that allows to assess the propensity of rocks to brittle fracture with research methods simple enough not to result in the loss of quality and reliability of the obtained results. This paper presents the results of laboratory tests of rocks from the Norilsk Industrial Region to determine their tensile and compressive strengths. Test methods involved both domestic and foreign standards for determining the value of the brittleness coefficient. The impact hazard potential of rocks was determined using the Kaiser criterion. It is found that the tested lithological types (rich sulfide ores, hornblende, disseminated ores, and gabbro-dolerite rocks), with the exception of anhydrite, have a low impact hazard potential.
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Date submitted2023-12-15
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Date accepted2024-06-13
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Date published2025-02-25
Development of equipment and improvement of technology for inertial thickening of backfill hydraulic mixtures at the final stages of transportation
The results of the study of the functioning of the developed thickening equipment as part of the stowing complex for the formation of a flow of high-concentration hydromixture are presented. To explain the operation of the hydrotransport system of the stowing complex, equipped with a thickener of the developed design, its basic diagram is presented. A mathematical model has been created that describes the mechanism of inertial sedimentation of a solid component of a hydraulic mixture in a working chamber equipped with hydrodynamic profiles. Interaction with the profile leads to flow stratification due to a change in the trajectory of movement and a decrease in speed. The interval of rational velocity of primary pulp entering the input of the working chamber of the inertial thickener is substantiated. The synthesis of solutions of the thickening process model is performed in the COMSOL Multiphysics and Ansys Fluent programs. This made it possible to eliminate physical contradictions in the operation of the equipment and justify the overall dimensions of its main elements, ensuring the implementation of the mechanism of inertial sedimentation of the slurry. It was found that the concentration of the thickened flow at the outlet branch pipe of the thickener working chamber is determined by the level of the primary hydraulic fluid velocity, the characteristic length of the section of interaction with the deflecting profile, and the ratio of the flow and attack angles. A nomogram of the dynamics of the change in the hydraulic fluid concentration in the section of the outlet branch pipe depending on the ratios of the overall dimensions of the deflecting profile of the working chamber was compiled. The results of the study allowed formulating recommendations for selecting the dimensions of the thickener's deflecting hydrodynamic profile to form a flow of hydraulic mixture with a concentration of about 50 % by weight. The developed equipment can be used in a stowage complex and will increase the range of supply of the stowage mixture. This is due to the fact that a flow of primary slurry with a low concentration, due to lower pressure losses, can be moved in a pipeline system over a greater distance than a flow with a high filler content. The use of a thickener at the final stage of transportation is intended to increase the concentration of the hydraulic mixture immediately before production.
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Date submitted2024-04-08
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Date accepted2024-06-13
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Date published2024-12-25
Analysing the problems of reproducing the mineral resource base of scarce strategic minerals
The results of studying the scarcity of strategic minerals in the Russian Federation are presented, domestic consumption of which is largely provided by forced imports and/or stored reserves. Relevance of the work is due to aggravation of the geopolitical situation and a growing necessity to meet the demand of national economy for raw materials from own sources. Analysis of the state of mineral resource base of scarce minerals in the Russian Federation was accomplished, problems were identified and prospects for its development were outlined taking into account the domestic demand for scarce minerals, their application areas and the main consumers. Reducing the deficit through the import of foreign raw materials and the development of foreign deposits does not ensure the reproduction of the domestic mineral resource base, independence of the country from imported raw materials as well as additional competitive advantages, economic stability and security. It was ascertained that a major factor holding back the development of the mineral resource base is insufficient implementation of new technological solutions for the use of low-quality ore. Improving the technologies in the industry is relevant for all types of scarce minerals to solve the problem of reproducing their resource base. Taking into account the prospects for the development of the resource base for the minerals under consideration (manganese, uranium, chromium, fluorspar, zirconium, titanium, graphite) requires a set of legal and economic measures aimed at increasing the investment attractiveness of geological exploration for subsoil users at their own expense without attracting public funding. The proposed measures, taking into account the analysis of positive experience of foreign countries, include the development of junior businesses with expansion of the “declarative” principle, the venture capital market, various tax incentives, preferential loans as well as conditions for the development of infrastructure in remote regions. The proposed solution to the problem of scarcity of strategic minerals will make it possible in future to present measures to eliminate the scarcity of certain types of strategic minerals taking into account their specificity.
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Date submitted2023-07-25
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Date accepted2024-05-02
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Date published2024-08-26
Finite element analysis of slope failure in Ouenza open-pit iron mine, NE Algeria: causes and lessons for stability control
Slope failures in mining engineering pose significant risks to slope stability control, necessitating a thorough investigation into their root causes. This paper focuses on a back analysis of a slope failure in the Zerga section of the Ouenza – Algeria open-pit iron mine. The primary objectives are to identify the causes of slope failure, propose preventive measures, and suggest techniques to enhance stability, thereby providing crucial insights for monitoring slope stability during mining operations. The study commenced with a reconstruction of the slopes in the affected zones, followed by a numerical analysis utilizing the Shear strength reduction method within the Finite element method (SSR-FE). This approach enables the examination of slope stability under both static and dynamic loads. The dynamic load assessment incorporated an evaluation of the vibrations induced by the blasting process during excavation, introducing seismic loading into the finite element analysis. The findings reveal that the primary triggering factor for the landslide was the vibration generated by the blasting process. Furthermore, the slope stability was found to be critically compromised under static loads, highlighting a failure to adhere to exploitation operation norms. The challenging geology, particularly the presence of marl layers where maximum shear strain occurs, contributed to the formation of the landslide surface. The study not only identifies the causes of slope failure but also provides valuable lessons for effective slope stability management in mining operations.
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Date submitted2023-04-10
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Date accepted2024-12-27
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Date published2024-04-25
Optimization of specific energy consumption for rock crushing by explosion at deposits with complex geological structure
The selection of efficient drilling and blasting technology to achieve the required particle size distribution of blasted rock mass and reduce ore dilution is directly related to the accurate definition of rock mass properties. The zoning of the rock massif by its hardness, drillability and blastability does not consider the variability of the geological structure of the block for blasting, resulting in an overestimated specific consumption of explosives. The decision of this task is particularly urgent for enterprises developing deposits with a high degree of variability of geological structure, for example, at alluvial deposits. Explosives overconsumption causes non-optimal granulometric composition of the blasted rock mass for the given conditions and mining technology. It is required to define physical and mechanical properties of rocks at deposits with complex geological structure at each block prepared for blasting. The correlation between the physical and mechanical properties of these rocks and drilling parameters should be used for calculation. The relation determined by the developed method was verified in industrial conditions, and the granulometric composition of the blasted rock mass was measured by an indirect method based on excavator productivity. The results demonstrated an increase in excavation productivity, thus indicating the accuracy of given approach to the task of identifying the rocks of the blasted block.
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Date submitted2023-08-16
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Date accepted2023-10-24
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Date published2023-10-27
Results of complex experimental studies at Vostok station in Antarctica
Scientific research in the area close to the Russian Antarctic station Vostok has been carried out since its founding on December 16, 1957. The relevance of work to study the region is steadily increasing, which is confirmed by the Strategy for the Development of Activities of the Russian Federation in the Antarctica until 2030. As part of the Strategy implementation, Saint Petersburg Mining University solves the comprehensive study issues of the Vostok station area, including the subglacial Lake Vostok, related to the development of modern technologies and technical means for drilling glaciers and underlying rocks, opening subglacial reservoirs, sampling water and bottom sediments, as well as carrying out comprehensive geological and geophysical research. For the successful implementation of the Strategy, at each stage of the work it is necessary to identify and develop interdisciplinary connections while complying with the requirements for minimizing the impact on the environment. During the season of the 68th Russian Antarctic Expedition, the staff of the Mining University, along with the current research works , began research of the dynamic interactions between the forces of the Earth, from the deepest depths to the surface glacier. Drilling and research programs have been completed. The drilling program was implemented jointly with colleagues from the Arctic and Antarctic Research Institute at the drilling complex of the 5G well. The research program included: shallow seismic studies, core drilling of snow-firn strata, study of the snow-firn strata petrostructural features, studies of cuttings collection filters effectiveness when drilling snow-firn strata and the process of ice destruction in a reciprocating rotational method, bench testing of an acoustic scanner. As a result of drilling in 5G well at the depth range of 3453.37-3534.43 m, an ice core more than 1 million years old was obtained.
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Date submitted2021-10-31
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Date accepted2023-03-02
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Date published2023-12-25
Improvement of technological schemes of mining of coal seams prone to spontaneous combustion and rock bumps
On the example of the Alardinskaya mine, the problem of underground mining of seams prone to spontaneous combustion and rock bumps in the conditions of the Kondomsky geological and economic region of the Kuznetsk coal basin is considered. The contradictions in the requirements of regulatory documents for the width of the inter-panel coal pillars in the mining of seams with longwalls in conditions of endogenous fire hazard and in the mining of seams that are dangerous due to geodynamical phenomena are discussed. These contradictions impede the safe mining of seams using traditionally used layouts with the danger of spontaneous combustion of coal and rock bumps. A mining-geomechanical model is presented, which is used for numerical three-dimensional simulation of the stress-strain state of a rock mass with various layouts for longwall panels using the finite element method. The results of the numerical analysis of the stress state of the rock mass immediately before the rock bump are presented, and the main factors that contributed to its occurrence during the mining of the seam are established. A dangerous degree of stress concentration in the coal seam near the leading diagonal entries is shown, especially in conditions of application of abutment pressure from the edge of panels’ gob. The analysis of the features of stress distribution in the inter-panel pillar at different widths is carried out. Recommendations for improving the layout for the development and mining of coal seams that are prone to spontaneous combustion and dangerous in terms of rock bumps in the conditions of Alardiskaya mine have been developed. The need for further studies of the influence of pillars for various purposes, formed during the mining of adjacent seams, on the stress-strain state of previously overmined and undermined seams is shown.
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Date submitted2021-12-15
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Date accepted2022-09-12
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Date published2023-08-28
Substantiation and selection of the design parameters of the hydroficated equipment complex for obtaining backfill mixtures from current enrichment tailings
The issue of the influence of the concentration of the solid phase on the reduction of energy costs and specific energy consumption during pulp transportation is considered. The procedure for preparing slurry from the current enrichment tailings is shown. A scheme is given and the operation of a hydroficated unit for thickening and hydraulic transport of backfill mixtures is described. A diagram of the movement of solid particles in one of the units of the complex – a lamellar thickener is shown. The summary table shows the main design parameters and characteristics of the lamellar thickener. A general view of the laboratory setup used for experimental studies with slurry at various concentrations is given. An example of calculating productivity, density and specific load is presented. The dependence of the shear stress on the velocity gradient was determined for various pulp concentrations. Experimental studies of the process of thickening the production of slurry from the current enrichment tailings have been carried out. It was found that the geometric dimensions of the thickener depend on the concentration of the solid phase in the transported mixture. It is concluded that the flow rate of the slurry and the head loss are functions of the rheological characteristics of the viscoplastic slurry and can be calculated from the derived calculated dependencies.
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Date submitted2021-09-01
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Date accepted2022-10-07
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Date published2022-12-29
Parameter determination of the method of directional unloading of the reservoir based on physical modelling on a true triaxial loading setup
The article presents a theoretical and experimental substantiation of the method of directional unloading of the reservoir in fields with low-permeability reservoirs. The relevance of the article is due to the reduction of hydrocarbon resources in modern conditions and the need to create new efficient environmentally friendly technologies to develop hydrocarbon deposits with hard-to-recover reserves, primarily with low-permeability reservoirs. The results of a theoretical study of the stress-strain state in the vicinity of a well, both cased and open, are presented. They are necessary to develop programs for laboratory testing of core specimens from the studied fields. A technique for physical modelling of deformation processes in the bottomhole zone with a decrease in pressure at the well bottom in a true triaxial loading unit is described in order to determine the parameters of the process impact on the formation reservoir, leading to an increase in well productivity. The method was applied to the conditions of the low-permeability reservoir at the Verkhneviluchanskoye oil and gas condensate field in the southwest of the Republic of Sakha (Yakutia). Expe-rimental studies were carried out on a unique scientific unit for true triaxial loading, created at the IPMech RAS, the Triaxial Independent Loading Test System. The directional unloading method was adapted for the studied field, the process parameters of successful application of the method were determined: the bottomhole design, the drawdown values necessary to increase the permeability of the bottomhole formation zone.
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Date submitted2022-06-20
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Date accepted2022-10-10
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Date published2022-11-03
Monitoring of grinding condition in drum mills based on resulting shaft torque
Grinding is the most energy-intensive process among all stages of raw material preparation and determines the course of subsequent ore beneficiation stages. Level of electricity consumption is determined in accordance with load characteristics forming as a result of ore destruction in the mill. Mill drum speed is one of process variables due to which it is possible to control ore destruction mechanisms when choosing speed operation mode of adjustable electric mill drive. This study on increasing energy efficiency due to using mill electric drive is based on integrated modelling of process equipment – grinding process and electromechanic equipment – electric drive of grinding process. Evaluating load torque by means of its decomposition into a spectrum, mill condition is identified by changing signs of frequency components of torque spectrum; and when studying electromagnetic torque of electric drive, grinding process is monitored. Evaluation and selection of efficient operation mode of electric drive is based on the obtained spectrum of electromagnetic torque. Research results showed that with increasing mill drum speed – increasing impact energy, load torque values are comparable for the assigned simulation parameters. From the spectra obtained, it is possible to identify mill load condition – speed and fill level. This approach allows evaluating the impact of changes in process variables of grinding process on parameters of electromechanical system. Changing speed operation mode will increase grinding productivity by reducing the time of ore grinding and will not lead to growth of energy consumption. Integration of digital models of the technological process and automated electric drive system allows forming the basis for developing integrated methods of monitoring and evaluation of energy efficiency of the entire technological chain of ore beneficiation.
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Date submitted2021-07-05
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Date accepted2022-07-21
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Date published2022-11-10
Fragmentation analysis using digital image processing and empirical model (KuzRam): a comparative study
The rock fragmentation reflects the degree of control of blasting. Despite the accuracy of screening analysis to determine the size distribution of blasted rocks, this technique remains complex and long because of the large volume of blasted rocks. The digital image processing method can overcome these constraints of accuracy and speed. Our method uses the empirical model of KuzRam and numerical method (Digital image processing) through two image processing software’s (WipFrag and Split-Desktop) to analyze the particle size distribution of rocks fragmented by explosives in Jebel Medjounes limestone quarry. The digital image processing is based on the photography of the pile of blasted rock analyzed using image processing techniques. The objective of this work is to evaluate and compare the results obtained for each blast from the two methods and to discuss the similarities and differences among them. Three different blasts with the same design were analyzed through the two methods. The result of the KuzRam model gave idealistic results due to the heterogeneity of the structure of the rocks; although, this model can be used for an initial evaluation of blast design. For better efficiency of the explosion, we proposed a new fragmentation indicator factor in order to compare the fragment produced to the estimated ideal size obtained from the KuzRam model by incorporating the blast design parameters and the rock factor. Both image processing gives close results with more accuracy for the Split-Desktop software. Our method can improve the efficiency and reduce crushing costs of the studied career.
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Date submitted2021-07-19
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Date accepted2022-05-31
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Date published2022-07-13
Study of a set of factors influencing the error of surveying mine facilities using a geodesic quadcopter
The factors influencing the qualitative and quantitative components of the result of surveying in open-pit mining using a quadcopter were identified and systematized, and the mathematical dependence of the influence of factors on the final error of surveying was determined. After a large number of field observations – numerous flights of a geodesic quadcopter over mining facilities – the subsequent mathematical justification of the results of the aerial photogrammetric surveying was made, which allowed to analyze the degree of participation in the final accuracy of the survey of each of the considered factors. The results of this study demonstrate the source of errors, which provide the surveyor with the opportunity to efficiently and competently carry out pre-flight preparation and planning of fieldwork. The study and subsequent consideration of the factors affecting the accuracy of surveying with the use of an unmanned aerial vehicle are the basis for the subsequent development and formation of a methodology for using a geodesic quadcopter in the conditions of open-pit mining.
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Date submitted2021-10-27
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Date accepted2022-01-24
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Date published2022-04-29
Prediction of the geomechanical state of the rock mass when mining salt deposits with stowing
The technogenic impact of mining on the environment is analyzed and the transition to geotechnology with stowing to reduce the impact of mining operations is proposed. The results of the research work devoted to the justification of parameters of the development of salt deposits with stowing and the definition of the influence of stowing on the dynamics of deformation of the underworked rock massif are presented. The relevance of research aimed at creating a safe and efficient technology for the transition from systems with natural maintenance of stoping space to systems with stowing has been substantiated. The results of studies on qualitative and quantitative assessment of the state of the rock massif (by the finite element method using FLAC3D software), worked out by combines, are given and the dynamics of the impact of mining operations on the rock mass and the change in the maximum stresses during the hardening of the stowing in the chambers are revealed. The numerical modeling method is used to analyze the conditions of change in the state of the underworked rock mass, to establish the mechanisms of its deformation at various stages of development. It is recommended to use this approach for geotechnical assessment of the rock mass state in conditions of using development systems of different classes.
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Date submitted2021-03-11
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Date accepted2021-04-12
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Date published2022-04-29
Operation mode selection algorithm development of a wind-diesel power plant supply complex
- Authors:
- Yaroslav E. Shklyarskiy
- Daria E. Batueva
The power supply system is affected by external disturbances, so it should be stable and operate normally in compliance with power quality standards. The power supply system goes into abnormal modes operation when, after a short-term failure or disturbance, it does not restore normal mode. The electrical complex, which includes a wind power plant, as well as a battery and a diesel generator connected in parallel, is able to provide reliable power supply to consumers which meets the power quality indicators. The article develops an algorithm that is implemented by an automatic control system to select the operating mode depending on climatic factors (wind) and the forecast of energy consumption for the day ahead. Forecast data is selected based on the choice of the methods, which will have the smallest forecast error. It is concluded that if the energy consumption forecast data is added to the automatic control system, then it will be possible to increase the efficiency of the power supply complex. In the developed algorithm the verification of normal and abnormal modes of operation is considered based on the stability theory. The criteria for assessing the normal mode of operation are identified, as well as the indicators of the object’s load schedules for assessing the load of power supply sources and the quality standards for power supply to consumers for ranking the load by priority under critical operating conditions and restoring normal operation are considered.
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Date submitted2021-03-05
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Date accepted2021-10-18
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Date published2021-12-16
Physical and mathematical model of rock destruction by a milling machine cutter
As a result of the analysis of the work on rock destruction by cutters of milling of machines, it was found that the existing developments do not allow us to proceed to the derivation of calculation d dependencies for determining fracture resistance, or can be used only in preliminary calculations of the known by design parameters of milling machines. To eliminate these disadvantages, a combined physical and mathematical model of the process of interaction of a single milling cutter with a spherical tip with the rock has been developed. Consideration of the physical picture of the action of forces and stresses acting from the cutter with spherical tips on the separating rock element in the limiting condition allowed to describe analytically the components of total resistance, which are the mathematical part of the physical and mathematical model of rock destruction by cutters. Analytical dependences for determining the tangential and normal components of fracture resistance of rocks of medium hardness have been obtained. The adequacy of the physical and mathematical model to the physical process of destruction of rocks of different hardness by cutters on a universal stand was tested both in the field and in the laboratory conditions. Technical evaluation of the results of experimental studies confirms the reliability of the developed physical and mathematical model.
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Date submitted2021-03-04
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Date accepted2021-04-05
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Date published2021-06-24
Justification and selection of design parameters of the eccentric gear mechanism of the piston lubrication and filling unit for the mining machines maintenance
Piston pumps are widely used in the lubrication systems of mining machines. When carrying out technical maintenance (MOT), including lubrication and filling works, at the site of operation of mining machines due to the remoteness from repair shops and warehouses of fuels and lubricants (FAL), mobile repair shops ( MRS), maintenance units (MU) and mechanized filling units (MFU) are used. The specificity of carrying out maintenance is to create conditions for the supply of oils, working fluids and lubricants to the corresponding systems of mining machines for their refueling. Existing piston pumps and pumping units, as a rule, are single-flow, and the piston is driven by a crank mechanism driven from the engine through a worm gear. The emergence of unique, hydraulic, low-mobility mining machines in open pit mining required a significant increase in the power of the MU and MFU oil pumping units, primarily for greases. However, the traditional design of the drive design of a crank-type piston pump unit at a power of over 80 kW does not allow achieving the specified operating time, it is accompanied by intensive wear of the drive elements and increased dynamics during operation. In addition, it is necessary to apply various designs of pumping units for the supply of liquid and grease lubricants. Thus, it is necessary to develop new circuit solutions for pumping units of the crank type, to improve mobile refueling facilities with a modernized design of the pump unit drive of the mobile lubrication and filling station MRS.
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Date submitted2019-07-22
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Date accepted2020-01-04
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Date published2020-04-24
“Ural-20R” combines loading drives evaluation in two-stage development of the face
The technological features of the use of high-performance Ural-20R combines in the conditions of potash mines in Russia are described. It is shown that when the capacity of the worked potash seams is over 4 m, a two-layer ore extraction is used. The formation of cutting process, implemented by the second course of the combine in the treatment chamber, is carried out by an incomplete section of the executive bodies. The standard control system, display and protection of the Ural-20R combine does not allow monitoring and reliable estimation of the magnitude of dynamic components on the drives of the mining machine loads, as well as tracking the feed rate of the combine to the face. The regulation of the operating parameters and the assessment of the degree of loading of the drives of the excavating machine in real time are assigned to the operator. The fundamentals of the experimental research methodology for assessing the loading of drives of Ural-20R combines with the destruction of the potash mass by an incomplete section of the executive bodies are described. The device and the operating procedure of the “Vatur” software-recording complex, which measures, records and records the electrical parameters of the drive motors of a mining machine, is described. The process studies results of forming loads on drive elements of Ural-20R combines when mining a face with an incomplete section of executive bodies are presented. It is proved that the work of combine harvesters on the undercut of the formation with a high feed rate is accompanied by significant dynamic loads on the drives of planetary organs and an overload of the drives of the Berm organs, which leads to an accelerated consumption of the resource and emergency failures of the gearboxes and motors of the extraction machine.
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Date submitted2019-07-21
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Date accepted2019-09-20
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Date published2020-02-25
Assessment of operational reliability of quarry excavator-dump truck complexes
- Authors:
- V. M. Kurganov
- M. V. Gryaznov
- S. V. Kolobanov
The method proposed in the article is based on the mathematical apparatus for quantitative assessment of the reliability of majority schemes of structural redundancy of transport processes, which provide the availability and usage of several backup delivery channels in the transport process in case of any malfunction. The principle of multi-channel haulage is commonly used in quarries for transportation of overburden and minerals from benches by dump trucks, when excavators and dump trucks performing cyclic operations function as a single excavator-dump truck complex. This pattern of work significantly increases the likelihood of fulfilling the daily plan for transporting rock mass due to the redistribution of dump trucks between mining and overburden excavators in the event of failure of one or more units of mining and handling equipment. The reliability of excavator-dump truck complexes is assessed in three stages: initial data collection for mathematical modeling of excavator-dump truck complex performance; solving the problem of optimizing the distribution of dump trucks between excavators, ensuring maximum productivity of the excavator-dump truck complex; assessment of the reliability of its work depending on the probability of fulfilling the daily plan for the transportation of rock mass. The proposed method is implemented as part of a computer program and makes it possible to automate the operational management of the process of transporting rock mass in a quarry using a mobile application. The developed guidelines can be used for any quarries with automobile transport, regardless of the type of mineral extracted, the mining method, the loading pattern, the capacity of the excavation and loading equipment fleet, and the capacity of operated dump trucks.
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Date submitted2019-01-31
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Date accepted2022-12-02
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Date published2020-02-25
The relationship of fracture toughness coefficients and geophysical characteristics of rocks of hydrocarbon deposits
This paper contains the results of laboratory tests to determine the fracture toughness coefficient K IC of rocks for terrigenous and carbonate objects by three methods. The tests were carried out by different methods due to the lack of a standard method for determining the fracture toughness characteristics of rocks in Russia. We used the following methods for determining the K IC coefficient: the extension of core specimens with an annular fracture, the action of a concentrated load on a beam specimen with a fracture and the method of bending semi-circular samples with a fracture according to ISRM recommendations. The paper presents the relationship of the fracture toughness coefficients with the P-wave velocity and porosity. The obtained dependencies characterize the general trend of changing for the studied parameter and can be used in the design of hydraulic fracturing in the fields for which tests were conducted.
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Date submitted2018-08-30
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Date accepted2018-10-26
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Date published2019-02-22
Study of bearing units wear resistance of engines career dump trucks, working in fretting corrosion conditions
- Authors:
- Ju. Olt
- V. V. Maksarov
- V. A. Krasnyy
The occurrence of fretting corrosion on nominally fixed surfaces of high-loaded parts of mining machines and mechanisms is considered. Examples of wear and damage of critical parts, bearing assemblies of engines of dump trucks in fretting conditions are given. The mechanisms of fretting corrosion when using wear-resistant coatings are considered. It is noted that when choosing protective thin-layer coatings that provide an increase in the fretting-resistance of surfaces of tightly contacting parts, it is necessary to take into account both their wear resistance and the ability to resist shear. At the same time, the thickness of such coatings allows preserving, during operation, those provided during the assembly of the tension, without disturbing the maintainability of the nodes. The results of research of fretting wear of a number of coatings on a special installation are given. The mechanisms of wear of a number of thin-layer coatings based on friction-mechanical brazing, polymer fluorocarbon composition, solid lubricant coating using scanning electron microscopy were studied. Recommendations on the use of the studied thin-layer coatings for high-loaded parts of mining machines operating in fretting corrosion conditions have been developed. The aim of the work was to study the effect of a number of thin-layer coatings on the wear of highly loaded connections of the mechanisms of mining machines, in particular bearing assemblies of quarry dump trucks operating under fretting corrosion conditions.
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Date submitted2018-07-18
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Date accepted2018-09-22
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Date published2018-12-21
Forecasting rock burst hazard of tectonically disturbed ore massif at the deep horizons of Nikolaevskoe polymetallis deposit
- Authors:
- D. V. Sidorov
- M. I. Potapchuk
- A. V. Sidlyar
The subject of the research is the stress-strain and rock burst hazardous state of the ore massif of the Nikolaevskoe polymetallic deposit, formed under the influence of complex mining-geological and mining-technical factors. The purpose of the research is to establish the peculiarities of the formation of technogenic stress fields at the deposit, which is characterized by a block structure, a complex tectonic system and the presence of a large volume of developed spaces. Volumetric geodynamic modeling of the stress-strain state of the massif at different stages of the development of the deep horizons of the deposit was carried out by collecting information on the structure, properties and geodynamic state of the rock mass. The assessment of stress changes taking into account the effect of hypsometry, the configuration of the selvages, the physical-mechanical properties of the ore deposit and host rocks, the presence of tectonic disturbances was made using the developed numerical algorithms, the automation equipment of the initial data and the PRESS 3D URAL software. The simulation made it possible to establish that tectonic faults in the massif lead to a qualitative change in the stress-strain state in certain parts of the ore massif and in the pillars, namely, the reduction of stresses along the tectonic faults and their growth in nearby pillars. The identified features of the distribution of stresses in the tectonically disturbed rock massif of the Nikolaevskoe deposit will allow to identify in advance potentially hazardous areas both at the planning stage of mining operations and during development, as well as to work out effective rock burst measures to increase the safety of mining. The results of research can be used in enterprises with similar mining-geological and mining-technical conditions.
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Date submitted2018-05-05
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Date accepted2018-07-18
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Date published2018-10-24
Calculations of dynamic operating modes of electric drives self-propelled mining machines
- Authors:
- E. K. Eshchin
The task of improving the calculations of the dynamic modes of electric drives of self-propelled mining machines, particulary, tunneling machines, is considered. Attention is drawn to the possibility to opearte in dynamic modes of a spatial change in the an asynchronous electric motor stator housing position, included in the electric drive, around the axis of its rotor due to the ultimate rigidity of the supports of the mining machine. In connection to this, it is possible to change the absolute angular velocity of rotation of the electromagnetic field of the stator of this electric motor. The necessity of introducing into existing mathematical models that determine the state and behavior of asynchronous electric motors, additional differential and algebraic relations for calculating the absolute speed of the electromagnetic field of the stator and the nature of the motion of the stator housing of the electric motor as part of the mining machine is noted. The results of calculations of the idle start mode of the electric motor of the executive body of the mining combine are shown, showing the difference in the nature of its electromagnetic moment variation, rotor rotation speed, as well as efforts in individual reducer elements of the driving body driving the stator body from similar calculation results without taking into account the stator body movement. The conclusion is made about the possible discrepancy between the calculated and experimental results in the study of the dynamic modes of self-propelled mining machines.
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Date submitted2016-09-02
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Date accepted2016-11-08
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Date published2017-02-22
Mathematical models of gas-dynamic and thermophysical processes in underground coal mining at different stages of mine development
- Authors:
- M. V. Gryazev
- N. M. Kachurin
- S. A. Vorobev
New trends have been traced and the existing ones refined regarding filtration and diffusive motion of gases in coal beds and surrounding rock, spontaneous heating of coal and transport of gas traces by ventilation currents in operating coal mines. Mathematical models of gas-dynamic and thermophysical processes inside underworked territories after mine abandonment have been justified. Mathematical models are given for feasible air feeding of production and development areas, as well as for the development of geotechnical solutions to ensure gas-dynamic safety at every stage of coal mine operation. It is demonstrated that the use of high-performance equipment in the production and development areas requires more precise filtration equations used when assessing coal mine methane hazard. A mathematical model of pressure field of non-associated methane in the edge area of the coal seam has been justified. The model is based on one-dimensional hyperbolic equation and takes into consideration final rate of pressure distribution in the seam. Trends in gas exchange between mined-out spaces of high methane- and CO 2 -concentration mines with the earth surface have been refined in order to ensure environmental safety of underworked territories.
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Date submitted2016-08-30
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Date accepted2016-10-30
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Date published2017-02-22
Gas-dynamic processes affecting coal mine radon hazard
- Authors:
- V. I. Efimov
- A. B. Zhabin
- G. V. Stas
The paper focuses on vertical migration of radon in surrounding rocks described by Fick's first law as well as by the continuity equation for diffusion flow, with allowance for sorption and radioactive decay processes. Taking into account special characteristics of vertical radon diffusion, the process can be considered stable. It is demonstrated that for productive areas it is feasible to consider one-dimensional convective diffusion, as diffusive transport of radon by the air of productive areas occurs at steady-state conditions. Normally the factor of radon emissions prevails if atmospheric pressure is constant. Amount of air, calculated using this factor, by 20-30 % exceeds the one needed to dilute carbon dioxide to maximum allowed concentration (MAC).
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Date submitted2015-12-27
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Date accepted2016-02-26
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Date published2016-12-23
Simulation of rock deformation behavior
- Authors:
- Ya. I. Rudaev
- D. A. Kitaeva
- M. A. Mamadalieva
A task of simulating the deformation behavior of geomaterials under compression with account of over-extreme branch has been addressed. The physical nature of rock properties variability as initially inhomogeneous material is explained by superposition of deformation and structural transformations of evolutionary type within open nonequilibrium systems. Due to this the description of deformation and failure of rock is related to hierarchy of instabilities within the system being far from thermodynamic equilibrium. It is generally recognized, that the energy function of the current stress-strain state is a superposition of potential component and disturbance, which includes the imperfection parameter accounting for defects not only existing in the initial state, but also appearing under load. The equation of state has been obtained by minimizing the energy function by the order parameter. The imperfection parameter is expressed through the strength deterioration, which is viewed as the internal parameter of state. The evolution of strength deterioration has been studied with the help of Fokker – Planck equation, which steady form corresponds to rock statical stressing. Here the diffusion coefficient is assumed to be constant, while the function reflecting internal sliding and loosening of the geomaterials is assumed as an antigradient of elementary integration catastrophe. Thus the equation of state is supplemented with a correlation establishing relationship between parameters of imperfection and strength deterioration. While deformation process is identified with the change of dissipative media, coupled with irreversible structural fluctuations. Theoretical studies are proven with experimental data obtained by subjecting certain rock specimens to compression.