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intensification of coal extraction

Geotechnical Engineering and Engineering Geology
  • Date submitted
    2024-06-17
  • Date accepted
    2024-07-17
  • Date published
    2025-04-25

Justification on the safe exploitation of closed coal warehouse by gas factor

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The annual increase of coal production and its demand lead to the necessity in temporary storage places (warehouses) organization to accommodate raw coal materials before the shipment. It is noted that at the open method of coal storing the dust emission from loading/unloading operations and from the pile surface effects negatively the health of the warehouse workers and adjacent territories. An alternative solution is closed-type warehouses. One of the main hazards of such coal storage can be the release of residual methane from coal segregates into the air after degassing processes during mining and extraction to the surface, as well as transportation to the place of temporary storage. The study carries the analysis of methane content change in coal during the processes of extraction, transportation and storage. Physical and chemical bases of mass transfer during the interaction between gas-saturated coal mass and air are studied. It is determined that the intensity of methane emission depends on: the coal seam natural gas content, parameters of mass transfer between coal, and air and the ambient temperature. The dynamics of coal mass gas exchange with atmospheric air is evaluated by approximate approach, which is based on two interrelated iterations. The first one considers the formation of methane concentration fields in the air space of the bulk volume and the second accounts the methane emission from the pile surface to the outside air. It is determined that safety of closed coal warehouses exploitation by gas factor can be ensured by means of artificial ventilation providing volumetric methane concentration in the air less than 1 %. The flow rate sufficient to achieve this methane concentration was obtained as a result of computer modeling of methane concentration fields formation in the air medium at theoretically calculated methane emission from the pile surface.

How to cite: Gendler S.G., Stepantsova A.Y., Popov M.M. Justification on the safe exploitation of closed coal warehouse by gas factor // Journal of Mining Institute. 2025. Vol. 272 . p. 72-82. EDN SIJDWE
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2023-10-28
  • Date accepted
    2024-11-07
  • Date published
    2025-02-25

Radiation characteristics of coals at different stages of metamorphism

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The formation of deposits and subsequent metamorphic processes that affect concentrations of radioactive elements in coal can indicate ongoing geological activities, therefore, analyzing trends in the radiation characteristics of coal throughout the metamorphic series is highly relevant. The aim of this work is to experimentally evaluate the radiation characteristics of different coal ranks (metamorphic stages) using thermoluminescent (TL) dosimetry and beta activity measurements, and to identify correlations between these radiation characteristics and data obtained from technical, elemental, and thermogravimetric analyses, as well as mass spectrometric and electron paramagnetic resonance spectroscopy (EPR) measurements. For dosimetric measurements that indirectly characterize the content of radionuclides in coal, a modified dosimetric complex and original soil-equivalent thermoluminescent detectors based on SiO2 were used. The analysis of the obtained results supports the use of TL studies to determine the ash content of coals at low and medium stages of metamorphism (coal rank B→G), while indicating that this method is not feasible for coals at higher stages of metamorphism. The correlation dependencies in the metamorphism series suggest abrupt change in the conditions of coal formation during the time range corresponding to transformation from high to low volatile bituminous coals (coal rank G→Zh→K). These abrupt changes in regional metamorphism conditions (time, temperature, pressure, oxidation-reduction conditions) are confined to the boundary of the Permian and Triassic periods (~250 million years ago), during which both the transformation of existing coal deposits and the formation of new deposits occurred.

How to cite: Aluker N.L., Aduev B.P., Nurmukhametov D.R. Radiation characteristics of coals at different stages of metamorphism // Journal of Mining Institute. 2025. Vol. 271 . p. 131-140. EDN GYZHWV
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2024-04-12
  • Date accepted
    2024-09-05
  • Date published
    2024-11-12

Promising reagents for the extraction of strategic metals from difficult-to-enrich mineral raw materials

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The need of the mining and processing industry for new types of directional reagents is due to the deterioration of the material composition of the processed ores. Low Au content (less than 0.5-1.0 g/t), finely dispersed Au inclusions (0.1-10.0 microns) in the ore, similar properties of the separated minerals have an extremely negative effect on flotation performance when using traditional reagents, which leads to significant losses of valuable metal with enrichment tailings. Expanding the range of domestic flotation reagents based on the latest achievements of fundamental research and their targeted application at mining and processing companies will compensate for the negative impact of the mineral composition of raw materials and ensure maximum extraction of strategic metals from difficult-to-enrich ores. The use of modern research methods (scanning electron and laser microscopy, UV spectrophotometry, XRF and chemical analysis) made it possible to visualize the adsorption layer of new reagents-collectors of a number of dithiocarbamates with different structures of a hydrocarbon radical and an organic modifier on the surface of gold-containing sulfides. The amount of adsorbed reagents on the surface of minerals has been experimentally determined. The specific features of the fixation of reagents on minerals of various compositions led to optimal correlations of their consumption in the flotation process. Scientifically based reagent regimes ensured an increase in the gold content in the concentrate and a decrease in the loss of gold with tailings by 5-6 % during flotation enrichment of the refractory ore of the Malinovskoe deposit.

How to cite: Matveeva T.N., Gromova N.K., Lantsova L.B. Promising reagents for the extraction of strategic metals from difficult-to-enrich mineral raw materials // Journal of Mining Institute. 2024. Vol. 269 . p. 757-764. EDN XAAEGH
Editorial
  • Date submitted
    2024-10-29
  • Date accepted
    2024-10-29
  • Date published
    2024-11-12

Study of thermodynamic processes of the Earth from the position of the genesis of hydrocarbons at great depths

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In the context of significant depletion of traditional proven oil reserves in the Russian Federation and the inevitability of searching for new directions of study and expansion of the raw material base of hydrocarbon raw materials in hard-to-reach regions and on the Arctic shelf, a scientific search is underway for accumulations in complex geological conditions and in manifestations that differ significantly from traditional ones, which include the processes of oil and gas formation and preservation of oil and gas in low-permeability “shale” strata and in heterogeneous reservoirs at great and super-great depths. Within the oil and gas provinces of the world, drilling of a number of deep and super-deep wells has revealed deposits at great depths, established connections between hydrocarbon deposits and “traces” of hydrocarbon migration left in the core of deep wells, which has made it possible to significantly re-evaluate theoretical ideas on the issue of oil and gas formation conditions and the search for technologies aimed at solving applied problems. Modern geochemical, chromatographic, bituminological, coal petrographic and pyrolytic methods of studying oil and bitumoids extracted from the host rocks of deep well cores give a hope for identifying correlations in the oil-source system, revealing processes that determine the possibility of hydrocarbon formation and accumulation, and defining predictive criteria for oil and gas potential at great depths.

How to cite: Prishchepa O.M., Aleksandrova T.N. Study of thermodynamic processes of the Earth from the position of the genesis of hydrocarbons at great depths // Journal of Mining Institute. 2024. Vol. 269 . p. 685-686.
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2023-07-05
  • Date accepted
    2024-06-03
  • Date published
    2024-12-25

Complete extraction of conditioned ores from complex-structured blocks due to partial admixture of substandard ores

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The paper presents mining-technological substantiation of complete extraction of conditioned ores from complex-structured blocks of benches by mixing a layer of substandard ores of certain sizes. The relevance of the work consists in the development of innovative methods of establishing the parameters of the substandard layer of ores to be added to the conditioned ores. The main problem is to ensure complete extraction of useful components into concentrate from shipped ore with acceptable deviations from the required ones. A new typification of complex-structured ore blocks of the bench has been carried out. Analytical dependences of mining and geological characteristics of complex-structured ore blocks were obtained. Theoretical dependences for determining the main indicators of mineral processing are derived. Analytical dependences for determination of the content of useful component in shipped ore α' – mixture of conditioned ore with the content of useful component α and admixed layer of substandard ore with the content of useful component α'' are offered. For the first time in mining science, a new approach of complete extraction of conditioned ores from complex-structured blocks of benches by grabbing a certain part of substandard ores during excavation, increasing the volume of extracted ore and expanding the extraction of useful components in the concentrate has been substantiated. The increment of useful components can reach 10-15 % of the total volume of extraction, which allows predicting a significant increase in the completeness of mineral extraction from the Earth's interior.

How to cite: Rakishev B.R. Complete extraction of conditioned ores from complex-structured blocks due to partial admixture of substandard ores // Journal of Mining Institute. 2024. Vol. 270 . p. 919-930. EDN HNCZSX
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2024-05-06
  • Date accepted
    2024-06-14
  • Date published
    2024-07-04

Natural carbon matrices based on brown coal, humic acids and humine extracted from it for purification of aqueous solutions from low molecular weight organic impurities

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Heterogeneous systems including natural carbon matrices in the solid phase and aqueous solutions of low molecular weight organic compounds with positive and negative variations from ideality in the liquid phase are considered. The technical characterization of the considered supramolecular ensembles on the basis of brown coal of the Kara-Keche deposit (Kyrgyzstan), humic acids and humine extracted from it is given. Functional analysis of the samples was carried out using FTIR spectroscopy. The morphology of the surface of the considered carbon matrices has been investigated, in different points of which the local microelement composition has been established. An X-ray phase analysis of Kara-Keche brown coal and humic acids and humine extracted from it was carried out. The isothermal adsorption of bipolar molecules of glycine and urea, neutral D-glucose from aqueous solutions on solid carbon sorbents has been studied. An assumption has been made about the adsorption of low molecular weight organic compounds from aqueous solutions on humine and Kara-Keche coal in irregularities and pores of the carbon matrix of sorbents, for humic acids – on surface reaction centers. Due to its developed pore structure and resistance to acids and alkalis, humine from Kara-Keche coal is recommended for the purification of industrial wastewater from low molecular weight organic ecotoxicants.

How to cite: Karabaev S.O., Kharchenko A.V., Gainullina I.P., Kudryavtseva V.A., Shigaeva T.D. Natural carbon matrices based on brown coal, humic acids and humine extracted from it for purification of aqueous solutions from low molecular weight organic impurities // Journal of Mining Institute. 2024. Vol. 267 . p. 402-412. EDN JJOYKR
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2023-01-16
  • Date accepted
    2023-06-20
  • Date published
    2024-04-25

Study on the thin layer drying and diffusion mechanism of low rank coal in Inner Mongolia and Yunnan

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Coal is one of the world's most important energy substances. China is rich in coal resources, accounting for more than 90 % of all ascertained fossil energy reserves. The consumption share of coal energy reaches 56.5 % in 2021. Due to the high moisture content of low-rank coal, it is easy to cause equipment blockage in the dry sorting process. This paper considers low-rank coal coming from Inner Mongolia (NM samples) and Yunnan (YN samples). The weight loss performance of the samples was analyzed using thermogravimetric experiments to determine the appropriate temperature for drying experiments. Thin-layer drying experiments were carried out at different temperature conditions. The drying characteristics of low-rank coal were that the higher the drying temperature, the shorter the drying completion time; the smaller the particle size, the shorter the drying completion time. The effective moisture diffusion coefficient was fitted using the Arrhenius equation. The effective water diffusion coefficient of NM samples was 5.07·10–11 - 9.58·10–11 m2/s. The effective water diffusion coefficients of the three different particle sizes of YN samples were 1.89·10–11 - 4.92·10–11 (–1 mm), 1.38·10–10 - 4.13·10–10 (1-3 mm), 5.26·10–10 - 1.49·10–9 (3-6 mm). The activation energy of Inner Mongolia lignite was 10.97 kJ/mol (–1 mm). The activation energies of Yunnan lignite with different particle sizes were 17.97 kJ/mol (–1 mm), 33.52 kJ/mol (1-3 mm), and 38.64 kJ/mol (3-6 mm). The drying process was simulated using empirical and semi-empirical formulas. The optimal model for Inner Mongolia samples was the Two-term diffusion model, and Yunnan samples were the Hii equation was used.

How to cite: Wang C., Wang D., Chen Z., Duan C., Zhou C. Study on the thin layer drying and diffusion mechanism of low rank coal in Inner Mongolia and Yunnan // Journal of Mining Institute. 2024. Vol. 266 . p. 326-338. EDN XMIQWH
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2022-05-17
  • Date accepted
    2023-04-03
  • Date published
    2024-02-29

Improvement of concentrate quality in flotation of low-rank coal

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Percentage of high-rank coal with low content of ash, moisture, and sulfur in total coal production output is low. Most of the produced coal has a low quality (lignite, bituminous coal: long-flame and fiery). Under increasing requirements for ecological cleanness of coal, the efficient use of coal products is only possible after improvement of their processing properties. The authors discuss the enhancement of flotation efficiency of low-rank coal using the mechanism of physisorption of a collecting agent in particle – bubble attachment. It is explained why the yield of concentrate with low ash content increases as a result of combination of collectors having different physical properties. It is shown that the surface activity of a heteropolar agent relative to the gas – liquid interface and the adsorption density of the agent govern its collecting properties. Based on the recovery – surface activity relationship, the correlation is found between the collecting activity of a chemical compound and the structure of its molecules. The combination of the collectors with different surface activity enables adjusting collectability and selectivity of the blend. The physisorption mechanism of collectors can be a framework for developing recommendations on modification of concentrate yield and ash content, and on selection of optimized ratios of surface activities of miscible collectors relative to the gas – liquid interface.

How to cite: Kondratev S.A., Khamzina T.A. Improvement of concentrate quality in flotation of low-rank coal // Journal of Mining Institute. 2024. Vol. 265 . p. 65-77. EDN RJTNNI
Energy industry
  • Date submitted
    2023-04-02
  • Date accepted
    2023-06-20
  • Date published
    2023-07-19

Integration of renewable energy at coal mining enterprises: problems and prospects

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This article addresses the issue of developing renewable energy in coal mining enterprises in the Russian Federation. The study presents a methodology for assessing the technical and economic efficiency of introducing renewable energy sources based on simulation modeling. An analysis of the potential of solar and wind energy for coal mining regions in Russia is conducted. The authors use a custom software developed by them to simulate the power supply system for various scenarios of renewable energy integration, including solar generation, wind generation, solar generation with energy storage, wind generation together with solar generation. Based on the example of the Rostov region, a feasibility study of the considered options is presented. Additionally, the research includes a sensitivity analysis of the investment project in the conditions of uncertainty in the development of Russian renewable energy. The research findings indicate that even in market conditions with CO2 emission quotas and prices at the level of the Sakhalin experiment, renewable energy in coal mining enterprises in Russia remains unattractive and requires additional support.

How to cite: Nepsha F.S., Varnavskiy K.A., Voronin V.A., Zaslavskiy I.S., Liven A.S. Integration of renewable energy at coal mining enterprises: problems and prospects // Journal of Mining Institute. 2023. Vol. 261 . p. 455-469. EDN LNSCEY
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2021-10-31
  • Date accepted
    2023-03-02
  • Date published
    2023-12-25

Improvement of technological schemes of mining of coal seams prone to spontaneous combustion and rock bumps

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On the example of the Alardinskaya mine, the problem of underground mining of seams prone to spontaneous combustion and rock bumps in the conditions of the Kondomsky geological and economic region of the Kuznetsk coal basin is considered. The contradictions in the requirements of regulatory documents for the width of the inter-panel coal pillars in the mining of seams with longwalls in conditions of endogenous fire hazard and in the mining of seams that are dangerous due to geodynamical phenomena are discussed. These contradictions impede the safe mining of seams using traditionally used layouts with the danger of spontaneous combustion of coal and rock bumps. A mining-geomechanical model is presented, which is used for numerical three-dimensional simulation of the stress-strain state of a rock mass with various layouts for longwall panels using the finite element method. The results of the numerical analysis of the stress state of the rock mass immediately before the rock bump are presented, and the main factors that contributed to its occurrence during the mining of the seam are established. A dangerous degree of stress concentration in the coal seam near the leading diagonal entries is shown, especially in conditions of application of abutment pressure from the edge of panels’ gob. The analysis of the features of stress distribution in the inter-panel pillar at different widths is carried out. Recommendations for improving the layout for the development and mining of coal seams that are prone to spontaneous combustion and dangerous in terms of rock bumps in the conditions of Alardiskaya mine have been developed. The need for further studies of the influence of pillars for various purposes, formed during the mining of adjacent seams, on the stress-strain state of previously overmined and undermined seams is shown.

How to cite: Sidorenko A.A., Dmitriev P.N., Alekseev V.Y., Sidorenko S.A. Improvement of technological schemes of mining of coal seams prone to spontaneous combustion and rock bumps // Journal of Mining Institute. 2023. Vol. 264 . p. 949-961. EDN SCAFOE
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2022-11-04
  • Date accepted
    2023-03-03
  • Date published
    2023-04-25

Efficiency of acid sulphate soils reclamation in coal mining areas

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During the development of coal deposits, acid mine waters flowing to the surface cause the formation of acid sulphate soils. We study the effectiveness of soil reclamation by agrochemical and geochemical methods at the site of acid mine water discharge in the Kizel Coal Basin, carried out in 2005 using alkaline waste from soda production and activated sludge. A technosol with a stable phytocenosis was detected on the reclaimed site, and soddy-podzolic soil buried under the technogenic soil layer with no vegetation on the non-reclaimed site. The buried soddy-podzolic soil retains a strong acid рН concentration Н 2 О = 3. A high content of organic matter (8-1.5 %) is caused by carbonaceous particles; the presence of sulphide minerals reaches a depth of 40 cm. Technosol has a slightly acid pH reaction H 2 O = 5.5, the content of organic matter due to the use of activated sludge is 19-65 %, the presence of sulphide minerals reaches a depth of 20-40 cm. The total iron content in the upper layers of the technosol did not change (190-200 g/kg), the excess over the background reaches 15 times. There is no contamination with heavy metals and trace elements, single elevated concentrations of Li, Se, B and V are found.

How to cite: Mitrakova N.V., Khayrulina E.A., Blinov S.M., Perevoshchikova A.A. Efficiency of acid sulphate soils reclamation in coal mining areas // Journal of Mining Institute. 2023. Vol. 260 . p. 266-278. DOI: 10.31897/PMI.2023.31
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2022-10-28
  • Date accepted
    2023-03-02
  • Date published
    2023-04-25

Assessment of the possibility of using iron-magnesium production waste for wastewater treatment from heavy metals (Cd2+, Zn2+, Co2+, Cu2+)

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Relevant problems associated with treatment of industrial wastewater from heavy metal ions are considered. Due to industrial development, the amount of wastewater increases as well as the risks of heavy metals getting into surface and groundwater, accumulating in water bodies and becoming aggressive environmental pollutants, which affect the animal and human organisms. To assess the possibility of extracting metal ions (Cd 2+ , Zn 2+ , Co 2+ , Cu 2+ ) from industrial wastewater and their further treatment, studies were carried out on redistribution of heavy metals in the “wastewater – waste” system using iron-magnesium production waste. Samples of the investigated waste weighing 0.1; 0.2; 0.5; 1; 1.5; 2 g were taken for wastewater volume of 50 ml per each subsample. Contact time varied from 5 to 180 min, waste fraction was 1 mm. The interaction process showed that the waste efficiently removes metal ions (Cd 2+ , Zn 2+ , Co 2+ , Cu 2+ ) from industrial wastewater. The efficiency of removing a pollutant from the solution depends on the weight of the waste subsample, initial concentration of metal ions, and contact time.

How to cite: Antoninova N.Y., Sobenin A.V., Usmanov A.I., Shepel K.V. Assessment of the possibility of using iron-magnesium production waste for wastewater treatment from heavy metals (Cd2+, Zn2+, Co2+, Cu2+) // Journal of Mining Institute. 2023. Vol. 260 . p. 257-265. DOI: 10.31897/PMI.2023.34
Energy industry
  • Date submitted
    2022-08-05
  • Date accepted
    2022-11-17
  • Date published
    2023-02-27

Feasibility study of using cogeneration plants at Kuzbass coal mines

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The paper considers the problem of reducing greenhouse gas emissions in the process of coal mining during the coal mine methane utilization in power supply systems. An algorithm to form recommendations for the implementation of CMM generation is presented. A simulation model for one of the Kuzbass coal mines was developed in the PowerFactory software application. The simulation model considers the uneven nature of the power consumption of mining equipment. As a result of modeling, daily power consumption profiles and voltage levels in the coal mine power supply system were determined before and after the implementation of the proposed measures. Based on the results, the technical and economic effects was estimated, which consisted in reducing the direct and indirect carbon footprint, electricity and capacity fees. It has been established that the cost of carbon dioxide emission quotas significantly affects the investment attractiveness of cogeneration projects. Based on the results, recommendations are given to stimulate the development of small generation in coal mines.

How to cite: Nepsha F.S., Voronin V.A., Liven A.S., Korneev A.S. Feasibility study of using cogeneration plants at Kuzbass coal mines // Journal of Mining Institute. 2023. Vol. 259 . p. 141-150. DOI: 10.31897/PMI.2023.2
Modern Trends in Hydrocarbon Resources Development
  • Date submitted
    2021-07-05
  • Date accepted
    2022-11-17
  • Date published
    2022-12-29

Determination of suitable distance between methane drainage stations in Tabas mechanized coal mine (Iran) based on theoretical calculations and field investigation

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A large amount of gas is emitted during underground mining processes, so mining productivity decreases and safety risks increase. Efficient methane drainage from the coal seam and surrounding rocks in underground mines not only improves safety but also leads to higher productivity. Methane drainage must be performed when the ventilation air cannot dilute the methane emissions in the mine to a level below the allowed limits. The cross-measure borehole method is one of the methane drainage methods that involves drilling boreholes from the tailgate roadway to an un-stressed zone in the roof or floor stratum of a mined seam. This is the main method used in Tabas coal mine N 1. One of the effective parameters in this method is the distance between methane drainage stations, which has a direct effect on the length of boreholes required for drainage. This study was based on the measurement of ventilation air methane by methane sensors and anemometers placed at the longwall panel as well as measuring the amount of methane drainage. Moreover, in this study, the obtained and analyzed data were used to determine the suitable distance between methane drainage stations based on the cross-measure borehole method. In a field test, three borehole arrangements with different station distances in Panel E4 of Tabas coal mine N 1 were investigated. Then, the amounts of gas drained from these arrangements were compared with each other. The highest methane drainage efficiency was achieved for distances in the range of 9-12 m between methane drainage stations.

How to cite: Hosseini A., Najafi M., Morshedy A.H. Determination of suitable distance between methane drainage stations in Tabas mechanized coal mine (Iran) based on theoretical calculations and field investigation // Journal of Mining Institute. 2022. Vol. 258 . p. 1050-1060. DOI: 10.31897/PMI.2022.106
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2022-04-05
  • Date accepted
    2022-07-21
  • Date published
    2022-11-10

Development of resource-saving technology for excavation of flat-lying coal seams with tight roof rocks (on the example of the Quang Ninh coal basin mines)

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It is shown that the creation of the variants of resource-saving systems for the development of long-column mining is one of the main directions for improving the technological schemes for mining operations in the mines of the Kuang Nin coal basin. They provide a reduction in coal losses in the inter-column pillars and the cost of maintaining preliminary workings fixed with anchorage. The implementation of these directions is difficult (and in some cases practically impossible) when tight rocks are lying over the coal seam, prone to significant hovering in the developed space. In the Quang Ninh basin, 9-10 % of the workings are anchored, the operational losses of coal reach 30 % or more; up to 50 % of the workings are re-anchored annually. It is concluded that the real conditions for reducing coal losses and the effective use of anchor support as the main support of reusable preliminary workings are created when implementing the idea put forward at the St. Petersburg Mining University: leaving the coal pillar of increased width between the reused mine working and the developed space and its subsequent development on the same line with the stoping face simultaneously with the reclamation of the reused mine working.

How to cite: Zubov V.P., Phuc L.Q. Development of resource-saving technology for excavation of flat-lying coal seams with tight roof rocks (on the example of the Quang Ninh coal basin mines) // Journal of Mining Institute. 2022. Vol. 257 . p. 795-806. DOI: 10.31897/PMI.2022.72
Metallurgy and concentration
  • Date submitted
    2022-02-22
  • Date accepted
    2022-05-11
  • Date published
    2022-11-03

Scientific substantiation and development of innovative processes for the extraction of zirconium and rare earth elements in the deep and comprehensive treatment of eudialyte concentrate

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Based on a package of modern analysis methods, the influence of various acids and energy effects on the morphology, elemental composition, structural and chemical transformations of the mineral surface, and the efficiency of eudialyte concentrate leaching was studied. The mechanism and the optimal conditions and specific features of the destruction of eudialyte and rock minerals and the extraction of zirconium and REE under the influence of various acids, powerful nanosecond pulses, dielectric barrier discharge, electrochemical processing, mechanochemical activation and ultrasound were revealed. The mechanism of formation and the optimal conditions for the dispersion of silica gel, depending on the methods and parameters of energy effects, was theoretically and experimentally substantiated. A combined three-stage circuit of nitric acid leaching of eudialyte concentrate with ultrasonic treatment of the suspension, providing 97.1 % extraction of zirconium and 94.5 % REE, were scientifically substantiated and tested. The conditions for the selective deposition of zirconium and REE were theoretically and experimentally substantiated.

How to cite: Chanturiya V.A. Scientific substantiation and development of innovative processes for the extraction of zirconium and rare earth elements in the deep and comprehensive treatment of eudialyte concentrate // Journal of Mining Institute. 2022. Vol. 256 . p. 505-516. DOI: 10.31897/PMI.2022.31
Metallurgy and concentration
  • Date submitted
    2022-03-17
  • Date accepted
    2022-06-20
  • Date published
    2022-11-03

Assessment of collecting activity of physically sorbed reagents on the example of easily floatable coking coal sludge

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The article presents one of the new approaches to theoretical assessment of collecting ability of reagents. The efficiency of reagents-collectors with different chemical composition used for flotation of coking coals was studied. A comparative assessment of the flotation activity of kerosene, mineral oil, thermal gas oil, KETGOL and FLOTEK is given. The criteria of collecting activity of the above reagents-collectors for coal sludge flotation were specified. A correlation was established between the indicators of coal sludge flotation by the above reagents and their physical parameters. It is shown that the rate of spreading over water surface can characterize the flotation activity of reagents. Based on dependence of the collecting activity of a reagent on its rate of spreading along the “gas – liquid” interface and surface pressure, the main approaches to determining the structure and composition of molecules of an effective flotation collector can be determined. A new concept of the function performed by a physically sorbed collector in the elementary act of flotation and a criterion for the flotation activity of reagents used in coal sludge beneficiation are proposed. It is shown that the collector used in coal flotation, in addition to hydrophobizing the surface of the extracted particles, should reduce the induction time and remove the kinetic constraint on formation of a flotation aggregate.

How to cite: Kondratev S.A., Khamzina T.A. Assessment of collecting activity of physically sorbed reagents on the example of easily floatable coking coal sludge // Journal of Mining Institute. 2022. Vol. 256 . p. 549-559. DOI: 10.31897/PMI.2022.52
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2021-12-19
  • Date accepted
    2022-07-21
  • Date published
    2022-11-10

Increasing the content of coarse fractions in the mined coal mass by a combine using paired cuts

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The main volume of coal is mined underground using shearers. In modern shearers, auger actuators are mainly used, which are distinguished by the simplicity of design, manufacturability and reliability. However, in the process of separating coal from mass by cutting, the yield of fine grades is 40-50 % of the total production volume. Therefore, the search and development of technical solutions that provide an increase in the yield of large fractions in the process of coal mining with auger shearers is an urgent task. Traditionally, this problem is solved by increasing the thickness of the slices, which is achieved by installing cutters with a larger radial reach and increasing the shearer feed rate. An unconventional way to increase the cross section of slices by forming energy-efficient paired and group slices with mutual superposition of stress fields in the mass from the action of neighboring cutters is considered. The results of modeling the process of cutting coal confirm that an increase in the efficiency of destruction of the rock mass by the cutters of the auger executive bodies of the shearer can be achieved by a complex technical solution, including the formation of paired cuts and combined stress zones in the rock mass. As a result, the output of large fragments when cutting with paired cutters increases by 1.3-1.8 times compared with cutting with a single cutter.

How to cite: Gabov V.V., Xuan N.V., Zadkov D.A., Tho T.D. Increasing the content of coarse fractions in the mined coal mass by a combine using paired cuts // Journal of Mining Institute. 2022. Vol. 257 . p. 764-770. DOI: 10.31897/PMI.2022.66
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2021-05-31
  • Date accepted
    2022-03-24
  • Date published
    2022-07-13

Mathematical model of linear and non-linear proppant concentration increase during hydraulic fracturing – a solution for sequential injection of a number of proppant types

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It is known that much of the technology aimed at intensifying fluid inflow by means of hydraulic fracturing involves the use of proppant. In order to transport and position grains in the fracture, a uniform supply of proppant with a given concentration into the fracturing fluid is ensured. The aim of the operation is to eliminate the occurrence of distortions in the injection program of proppant HF. A mathematically accurate linear increase of concentration under given conditions is possible only if the transient concentration is correctly defined. The proposed approach allows to correctly form a proppant HF work program for both linear and non-linear increase in proppant concentration. The scientific novelty of the work lies in application of a new mathematical model for direct calculation of injection program parameters, previously determined by trial and error method. A mathematical model of linear and non-linear increase of proppant concentration during HF was developed. For the first time, an analytical solution is presented that allows direct calculation of parameters of the main HF stages, including transient concentrations for given masses of the various types of proppant. The application of the mathematical model in formation of a treatment plan allows maintaining correct proppant mass distribution by fractions, which facilitates implementation of information and analytical systems, data transfer directly from a work program into databases. It is suggested to improve spreadsheet forms used in production, which would allow applying mathematical model of work program formation at each HF process without additional labour costs. The obtained mathematical model can be used to improve the software applied in the design, modelling and engineering support of HF processes.

How to cite: Kochetkov A.V., Fattakhov I.G., Mukhametshin V.V., Kuleshova L.S., Mingulov S.G. Mathematical model of linear and non-linear proppant concentration increase during hydraulic fracturing – a solution for sequential injection of a number of proppant types // Journal of Mining Institute. 2022. Vol. 254 . p. 210-216. DOI: 10.31897/PMI.2022.10
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2021-10-14
  • Date accepted
    2022-04-07
  • Date published
    2022-04-29

The influence of the shape and size of dust fractions on their distribution and accumulation in mine workings when changing the structure of air flow

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The results of the analysis of statistical data on accidents at Russian mines caused by explosions in the workings space have shown that explosions of methane-dust-air mixtures at underground coal mines are the most severe accidents in terms of consequences. A detailed analysis of literature sources showed that in the total number of explosions prevails total share of hybrid mixtures, i.e. with the simultaneous participation of gas (methane) and coal dust, as well as explosions with the possible or partial involvement of coal dust. The main causes contributing to the occurrence and development of dust-air mixture explosions, including irregular monitoring of by mine engineers and technicians of the schedule of dust explosion protective measures; unreliable assessment of the dust situation, etc., are given. The main problem in this case was the difficulty of determining the location and volume of dust deposition zones in not extinguished and difficult to access for instrumental control workings. Determination of the class-shape of coal dust particles is a necessary condition for constructing a model of the dust situation reflecting the aerosol distribution in the workings space. The morphological composition of coal mine dust fractions with dispersion less than 0.1 has been studied. Particle studies conducted using an LEICA DM 4000 optical microscope and IMAGE SCOPE M software made it possible to establish the different class-shapes of dust particles found in operating mines. It was found that the coal dust particles presented in the samples correspond to the parallelepiped shape to the greatest extent. The mathematical model based on the specialized ANSYS FLUENT complex, in which this class-form is incorporated, is used for predicting the distribution of explosive and combustible coal dust in the workings space. The use of the obtained model in production conditions will allow to determine the possible places of dust deposition and to develop measures to prevent the transition of coal dust from the aerogel state to the aerosol state and thereby prevent the formation of an explosive dust-air mixture.

How to cite: Smirnyakov V.V., Rodionov V.A., Smirnyakova V.V., Orlov F.A. The influence of the shape and size of dust fractions on their distribution and accumulation in mine workings when changing the structure of air flow // Journal of Mining Institute. 2022. Vol. 253 . p. 71-81. DOI: 10.31897/PMI.2022.12
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2021-07-05
  • Date accepted
    2022-01-24
  • Date published
    2022-04-29

Ensuring the excavation workings stability when developing excavation sites of flat-lying coal seams by three workings

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On the basis of analysis of mining plans and field studies at mines of JSC SUEK-Kuzbass, it is shown that in conditions of increasing the size of excavation columns during the development of flat-lying coal seams the stress-strain state of the rock mass along the workings length changes significantly. The necessity of predicting the stress-strain state at the design stage of the workings timbering standards, as well as subsequent monitoring of the workings roof state and its changes in the mining operations using video endoscopes, is noted. The results of numerical studies of the stress-strain state of the rock mass during the development of excavation sites by three workings for various combinations of width of the pillars between the workings for mining-geological and mining-technical conditions of the “Taldinskaya-Zapadnaya-2” mine are provided. The stresses in the vicinity of the three workings are compared with the values obtained during the development of the excavation sites by double drift. A set of recommendations on the choice of the location of the workings, the width of pillars, timbering standards that ensure the stable condition of the workings throughout the entire service life at the minimal losses of coal in the pillars is presented.

How to cite: Kazanin O.I., Ilinets A.A. Ensuring the excavation workings stability when developing excavation sites of flat-lying coal seams by three workings // Journal of Mining Institute. 2022. Vol. 253 . p. 41-48. DOI: 10.31897/PMI.2022.1
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2021-09-02
  • Date accepted
    2022-01-24
  • Date published
    2022-04-29

Complex processing of high-carbon ash and slag waste

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The paper considers a current issue of ash and slag processing for the Polyus Aldan JSC, that has accumulated over 1 million tons of this waste. Following the results of the review of Russian and foreign literature, four promising areas of their use were selected: road construction, building materials, reclamation of disturbed lands, and inert aggregates. To assess the possibility of implementing the selected disposal directions, the samples of ash and slag waste of the enterprise were sampled and analyzed. Fuel characteristics, chemical and mineral composition, as well as physico-chemical and mechanical properties of waste were determined. Taking into account the results of complex laboratory studies and the requirements of regulatory documents, each of the selected areas of using ash and slag waste was evaluated. It was found that their disposal by traditional methods has limitations, mainly related to the high content of unburned fuel residues. The high content of combustible substances and the high specific heat of combustion with a relatively low ash content suggested the possibility of thermal disposal of the studied waste. Based on the literature data, the characteristics of the preparation of organic coal-water suspensions based on the studied ash and slag waste were selected. As a result of a series of experiments on their flaring, the expediency of using the obtained fuel at the enterprise under consideration has been proved. The authors note the possibility of using ash obtained after thermal waste disposal in the road construction industry. The prospects for further research of technologies for the preparation and combustion modes of suspension fuel based on ash and slag waste are determined.

How to cite: Chukaeva M.A., Matveeva V.A., Sverchkov I.P. Complex processing of high-carbon ash and slag waste // Journal of Mining Institute. 2022. Vol. 253 . p. 97-104. DOI: 10.31897/PMI.2022.5
Geology
  • Date submitted
    2021-06-08
  • Date accepted
    2021-11-30
  • Date published
    2021-12-27

Management of groundwater resources in transboundary territories (on the example of the Russian Federation and the Republic of Estonia)

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Groundwater, as a source of water supply, the most important mineral and geopolitical resource, , is often the only source of high-quality drinking water that is protected from pollution under conditions of increasing deterioration of surface water quality. Transboundary groundwaters are the focus of hydrogeological researchers for a number of reasons, including the reduction and pollution of water resources as a result of economic activities. The increased controversy between states over transboundary water issues has necessitated the development of international legal documents on issues related to water conflict prevention and the sustainable use of fresh water. As part of the analysis of the problem of legal regulation of groundwater extraction from transboundary aquifers and complexes, it is proposed to consider this aspect on the example of Russia. The problems of regulation of rational use and protection of fresh water in the bilateral treaties of the Russian Federation were revealed; a methodology for the management of groundwater extraction in the territory of the transboundary aquifer was developed, the size, parameters, and factors influencing the formation of the transboundary zone have been determined (based on research and analysis of water intake activities in the border areas of the Russian Federation and the Republic of Estonia) were determined.

How to cite: Golovina E.I., Grebneva A.V. Management of groundwater resources in transboundary territories (on the example of the Russian Federation and the Republic of Estonia) // Journal of Mining Institute. 2021. Vol. 252 . p. 788-800. DOI: 10.31897/PMI.2021.6.2
Mining
  • Date submitted
    2020-09-15
  • Date accepted
    2021-11-30
  • Date published
    2021-12-27

Evaluating the effectiveness of fine gold extraction technologies on the example of titanomagnetite beach placers of the western coast of Kamchatka

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The material on the gold content of coastal-marine deposits of the western coast of Kamchatka is analyzed and the resource potential is briefly characterized. A review of gold technological estimates obtained from the study of gold-bearing samples taken in promising areas of the coastal-marine strip, from the Bolshaya Vorovskaya River in the north to Cape Levashova in the south, is presented. Stock materials supplemented by our studies were used. Gold-bearing deposits with very fine (0.05-0.1 mm) and fine (0.1-1.0 mm) gold amounting to 94.6 % were tested, as well as samples with gold up to 2 mm and more in addition to fine gold The content of freely recoverable gold reached 91.9 %. In the case of significant gold reserves in placers, prospects for their commercial development open up. experiments on the enrichment of gold-bearing coastal-marine deposits of Western Kamchatka indicate the possibility of extraction of free gold and other valuable components from them. Gravity technologies and modern equipment developed by ОАО Irgiredmet and JSC ITOMAK are the most effective for their extraction. enrichment of gold-bearing formations with simultaneous extraction of several useful components from them, which is possible with the use of fluoride technology, can also become economically advantageous.

How to cite: Kungurova V.E. Evaluating the effectiveness of fine gold extraction technologies on the example of titanomagnetite beach placers of the western coast of Kamchatka // Journal of Mining Institute. 2021. Vol. 252 . p. 840-853. DOI: 10.31897/PMI.2021.6.6
Geology
  • Date submitted
    2021-11-30
  • Date accepted
    2021-11-30
  • Date published
    2021-12-27

Innovative ways to control dust and explosion safety of mine workings

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Ensuring dust and explosion safety during underground coal mining is one of the most important tasks of industrial safety and labor protection departments. The main method of preventing explosions of coal dust settled in mine workings is to process them with stone dust (rock dusting). The traditional methods of quality control of rock dusting include radioisotope, optical and chemical methods. To implement them, the devices are equipped with environmentally harmful radioactive elements, expensive optical sensors, desiccants and replaceable flasks with chemical reagents, which increases the cost of analysis and its duration. The measurement error of these devices is 10 % or more. The main purpose of the study is to develop and substantiate a new method for monitoring the dust and explosion safety of mine workings, which will be devoid of the disadvantages of the methods mentioned above. It is proposed to evaluate the quality of rock-dust distribution by a fundamentally new way – thermogravimetric. The method was tested on the dust of coal mines in Kuzbass and the Vorkuta basin, including dust samples taken in mines with actual explosions. The article presents the results of experimental studies of the processes of thermal destruction of coal and stone dust mixtures. The non-overlapping intervals of the thermogravimetric reaction are identified: moisture yield (35-132 °С); volatile matter yield from coal (380-580 °С); thermal degradation of limestone with carbon dioxide yield (650-850 °С). Methods and mathematical dependencies for processing significant and qualitative identification characteristics of thermogravimetric curves in determining the content of non-combustible components in a sample of mine dust are considered.

How to cite: Romanchenko S.B., Naganovskiy Y.K., Kornev A.V. Innovative ways to control dust and explosion safety of mine workings // Journal of Mining Institute. 2021. Vol. 252 . p. 927-936. DOI: 10.31897/PMI.2021.6.14