-
Date submitted2023-10-03
-
Date accepted2024-11-07
-
Date published2025-02-25
Investigation of the effectiveness of the use of various substances for dust suppression during the transshipment of granular sulfur
The article is devoted to the problem of dusting during the transshipment of granular sulfur and existing methods of dust suppression. The analysis of various methods for reducing dust emission at granulated sulfur storage and transportation facilities is presented. The necessity of using special reagents to increase the efficiency of dust suppression and re-granulation of sulfur crushed by abrasion is noted. The sulfur dust obtained from the port terminal during the transshipment of technical sulfur was analyzed for granulometric composition. The results of experimental studies of the effectiveness of the use of various substances for sulfur dust suppression (alkyl polyglycosides, sodium silicate, starch) are presented. The laboratory installation was a hopper, inside which a test sample of dusty material was placed. The sample was subjected to an aerodynamic effect by an air flow at a given speed. The concentrations of suspended solids were measured with a dust meter-nephelometer with a sampling tube placed in the geometric center of the hopper. The effectiveness of dust suppression agents was determined based on a comparison of the concentration values obtained on dry and treated samples. For dust suppression at granulated sulfur treatment facilities, it is proposed to use a composition based on nonionic surfactants represented by a mixture of C12-14-alkylglycosides oligomers (1-1.5 %), additionally containing a mixture of amylose and amylopectin polysaccharides in the form of soluble starch (1-2.5 %) and water. The dust suppressor showed consistently high dust suppression efficiency both when measured immediately after irrigation (98.3 %) and after the expected time (99.7 %). The developed composition provides an increase in the dust-suppressing ability of the solution and the elimination of the possibility of repeated dusting due to the formation of a polymer film on the surface, as well as the regranulation of the product crushed by abrasion.
-
Date submitted2024-03-18
-
Date accepted2024-11-07
-
Date published2025-01-14
Public-private partnership in the mineral resources sector of Russia: how to implement the classical model?
A comparative financial and economic analysis is conducted of different public-private partnership (PPP) models for industrial infrastructure construction projects in an underdeveloped resource-rich region. The Stackelberg game theory-based model is used to build a parametrized family of bilevel mathematical programming models that describe an entire spectrum of partnership schemes. This approach enables a comparison of different strategies for the distribution of infrastructure investments between the government and the subsoil user and hence a scenario of transformation of Russia’s current PPP scheme into the classical partnership model, which is practiced in developed economies. To this end, a database is created on fifty polymetallic deposits in Transbaikalia, and a comparative analysis is conducted of Stackelberg-equilibrium development programs that implement different PPP models. The numerical experiment results show the classical PPP model to be most effective in the case of a budget deficit. The analysis helps assess the economic consequences of a gradual transformation of the partnership institution in industrial infrastructure construction from investor support in the Russian model to government support in the classical scheme. Intermediate partnership models, which act as a transitional institution, help reduce the budget burden. These models can be implemented by clustering the deposits, developing subsoil user consortia, and practicing shared construction of necessary transport and energy infrastructure. The intensification of horizontal connections between subsoil users creates favorable conditions for additional effects from the consolidation of resources and can serve as a foundation for a practical partnership scheme within the framework of the classical model.
-
Date submitted2024-07-28
-
Date accepted2024-11-26
-
Date published2024-12-12
From import substitution to technological leadership: how local content policy accelerates the development of the oil and gas industry
- Authors:
- Oleg V. Zhdaneev
- Ivan R. Ovsyannikov
Achieving technological sovereignty implies accelerating innovation and reducing import dependence. An effective tool for addressing these challenges is local content policy (LCP). The purpose of this study is to assess the impact of LCP on innovation activity in oil and gas companies and to provide recommendations for enhancing the effectiveness of this policy in Russia. The paper analyzes the influence of LCP on innovation levels in the oil and gas sector, drawing on examples from 10 countries. A positive short-term impact of LCP on innovation was identified in Brazil, Malaysia, and Saudi Arabia, with long-term effects observed in China and South Africa. Recommendations for improving the effectiveness of LCP in Russia are supplemented with a methodology for calculating the level of technological sovereignty. A refinement of the method for solving the «responsiveness» problem, incorporating the level of localization, has been proposed.
-
Date submitted2024-04-24
-
Date accepted2024-09-24
-
Date published2024-11-12
Study and justification of the combination of beneficiation processes for obtaining flake graphite from technogenic carbon-containing dusts
The most important task of modern production development is to provide the mineral and raw materials sector of the economy with resources included in the list of strategic raw materials, including flake graphite. In addition to natural raw materials, the source of its obtaining can be metallurgical production wastes not involved in processing. Development of metallurgical dust beneficiation technology will solve the problem of obtaining high-purity flake graphite with a crystal structure close to ideal and in demand in the production of high-tech materials. It will allow creating a renewable raw material base of graphite and utilising metallurgical production wastes. The research included the study of dust beneficiation by coarseness, magnetic and flotation methods, the influence of dust disintegration processes on beneficiation indicators. Based on the established technological properties of the components of dusts, magnetic, flotation and gravity beneficiation methods can be applied for their separation in different sequence. It is shown that dusts from different sites have different enrichability by these methods, and it should be taken into account when developing a complex technology of their processing. The degree of beneficiation increases in a row of dusts from the blast furnace shop (BF) – electric steel smelting shop (ESS) – oxygen-converter shop (OCS). The method of grinding has a significant influence on the separation indicators – at dry grinding in a centrifugal-impact mill with subsequent pneumatic classification the quality of graphite concentrates increases by 22.7 % of carbon for BF dust and by 13.48 % of carbon for ESS dust. OCS dust beneficiation indicators are high at coarse grinding with steel medium – mass fraction of carbon 96.1 %.
-
Date submitted2024-06-17
-
Date accepted2024-07-17
-
Date published2024-10-03
Justification on the safe exploitation of closed coal warehouse by gas factor
The annual increase of coal production and its demand lead to the necessity in temporary storage places (warehouses) organization to accommodate raw coal materials before the shipment. It is noted that at the open method of coal storing the dust emission from loading/unloading operations and from the pile surface effects negatively the health of the warehouse workers and adjacent territories. An alternative solution is closed-type warehouses . One of the main hazards of such coal storage can be the release of residual methane from coal segregates into the air after degassing processes during mining and extraction to the surface, as well as transportation to the place of temporary storage. The study carries the analysis of methane content change in coal during the processes of extraction, transportation and storage. Physical and chemical bases of mass transfer during the interaction between gas-saturated coal mass and air are studied. It is determined that the intensity of methane emission depends on: the coal seam natural gas content, parameters of mass transfer between coal, and air and the ambient temperature. The dynamics of coal mass gas exchange with atmospheric air is evaluated by approximate approach, which is based on two interrelated iterations. The first one considers the formation of methane concentration fields in the air space of the bulk volume and the second accounts the methane emission from the pile surface to the outside air. It is determined that safety of closed coal warehouses exploitation by gas factor can be ensured by means of artificial ventilation providing volumetric methane concentration in the air less than 1 %. The flow rate sufficient to achieve this methane concentration was obtained as a result of computer modeling of methane concentration fields formation in the air medium at theoretically calculated methane emission from the pile surface.
-
Date submitted2024-06-12
-
Date accepted2024-07-18
-
Date published2024-07-26
Development of parameters for an industry-specific methodology for calculating the electric energy storage system for gas industry facilities
- Authors:
- Ivan S. Tokarev
The issue of determining the main parameters of electric energy storage systems – power and energy intensity – is being considered, the determination of which is a fundamentally important task when introducing such devices into the power supply systems of enterprises for both technical (technological) and economic reasons. The work analyzes problems that can be solved by installing electricity storage systems at gas industry facilities. An industry-wide methodology has been developed for calculating the parameters of an electricity storage system based on traditional methods and methods aimed at minimizing the standardized cost of electricity with adaptation to the conditions of the gas industry. A distinctive feature of the presented methodology is the ability to determine the power and energy intensity of electricity storage systems when performing several functions. The methodology was tested at a typical gas industry facility – the Yarynskaya compressor station of OOO Gazprom Transgaz Ukhta, a characteristic feature of which is an autonomous power supply system. An example is given of calculating the electricity storage normalized cost using an improved LCOS indicator, which takes into account the effect of changing the fill factor of the electrical load schedule on the amount of gas consumption by a power plant for its own needs. To confirm the economic efficiency of introducing electricity storage systems calculated using the above methodology, calculations of the integral effect, net present value and efficiency index are presented.
-
Date submitted2024-03-07
-
Date accepted2024-06-14
-
Date published2024-07-04
Anomaly detection in wastewater treatment process for cyber resilience risks evaluation
Timely detection and prevention of violations in the technological process of wastewater treatment caused by threats of different nature is a highly relevant research problem. Modern systems are equipped with a large number of technological sensors. Data from these sensors can be used to detect anomalies in the technological process. Their timely detection, prediction and processing ensures the continuity and fault tolerance of the technological process. The aim of the research is to improve the accuracy of detection of such anomalies. We propose a methodology for the identification and subsequent assessment of cyber resilience risks of the wastewater treatment process, which includes the distinctive procedure of training dataset generation and the anomaly detection based on deep learning methods. The availability of training datasets is a necessary condition for the efficient application of the proposed technology. A distinctive feature of the anomaly detection approach is a new method of processing input sensor data, which allows the use of computationally efficient analytical models with high accuracy of anomaly detection, and outperforms the efficiency of previously published methods.
-
Date submitted2024-01-31
-
Date accepted2024-05-02
-
Date published2024-12-25
Evaluation of the effectiveness of water dust-suppressing emulsions based on acrylic and alkyd polymers
Currently, the use of special dust-suppressing reagents is promising to reduce the level of dust in the vicinity and on the territories of pits, mining and processing plants and other facilities with a high content of fine dust. The analysis of ways to reduce the dust-forming ability of inorganic dispersions with a high degree of dusting is carried out. Due to the lack of regulatory and technical documentation devoted to the standardization of quality control methods for dust-suppressing compounds, it becomes necessary to analyze existing parameters and methods for their determination in order to develop mandatory methods for controlling the properties of dust-suppressing compounds, films formed by them and consolidated systems. The study is devoted to substantiating the necessary methods for assessing the dust-forming ability of inorganic dispersions after treatment with various dust suppressants and evaluating their effectiveness. The parameters are considered and methods for quantifying the determination of the quality of the consolidated layer of dust samples using different dust-suppressing compositions are described. As a result of the analysis of the set of parameter values, it was found that the most resistant to the effects of negative factors due to the formation of a denser and more durable polymer matrix mesh are dusting surface samples treated with an emulsion of alkyd glypthalic resin on a water basis with a high agglomerating effect on particles of inorganic dispersion and the formation of a consolidated layer with a wetting angle of 92.5° and a compressive strength 0.56 MPa.
-
Date submitted2024-02-01
-
Date accepted2024-05-02
-
Date published2024-06-18
Methodology for managing energy development of production facilities in the gas industry
- Authors:
- Anatolii A. Shapovalo
The current stage of Russia's development is characterized by dynamic changes in the operating conditions of gas industry enterprises, which leads, among other things, to significant adjustments in approaches to the development of energy production facilities. The article examines on the system level the ways to improve energy supply, taking into account the goals and objectives of the development of production facilities from the conditions of solving a single technological problem of the gas industry – high-quality gas supply to consumers. The optimal functioning of energy supply systems, taking into account the peculiarities of technological processes at production facilities, presupposes the development models coordination of production facilities energy complexes with the gas industry enterprises parameters based on an integrated unified information space at all stages of their life cycle. The structure of production facility energy complex and the connections of its elements with related systems are justified taking into account the purposes of their creation and the requirements for production facilities. Problem solving for each system element as well as the exchange of information between equivalent systems is done on the basis of a developed hierarchy of optimization problems adjusted depending on the type of tasks of energy supply improvement of a production facility. Determining the values of parameters and indicators of energy complexes, as well as optimizing the lists and content of work to improve the energy supply of production facilities, is planned to be carried out in accordance with the methodology under consideration using a set of mathematical models.
-
Date submitted2024-01-18
-
Date accepted2024-05-02
-
Date published2024-12-25
Industrial clusters as an organizational model for the development of Russia petrochemical industry
The article explores the challenges facing Russia petrochemical industry over the past decade and examines the reasons behind its significant lag compared to other industrialized nations. It presents a review of academic research on clusters accompanied by a comparative analysis, generalization, and consolidation of factors influencing the development of the petrochemical industry in Russia. It is argued that advancing the petrochemical industry from production plants to integrated production complexes necessitates a shift towards clustering, which will improve resource utilization efficiency, bolster product competitiveness, and reduce production costs. The article examines and consolidates key cluster concepts, encompassing definitions, characteristics, composition, and constituent elements. It also examines strategic documents guiding the development of the petrochemical sector, assesses the progress made in forming petrochemical clusters in Russia, and draws upon European and Asian experiences and government support tools in the domain of petrochemical clusters. The successful development of petrochemical clusters in Russia is argued to be strongly dependent on state initiatives and support for infrastructure development. Additionally, the presence of research organizations within clusters is crucial for fostering high-tech product innovation and forming an efficient value chain that integrates research and development with specific assets. When establishing petrochemical clusters in Russia, it is essential to consider the unique characteristics of each cluster, including the types of raw materials and resources used, the necessary infrastructure, and the specific support measures and incentives provided by the state.
-
Date submitted2022-10-13
-
Date accepted2023-10-11
-
Date published2023-10-27
An innovative approach to injury prevention in mining companies through human factor management
This study argues that human error has an effect on occupational injury risks in mining companies. It shows through an analysis of existing approaches to occupational risk assessment that it is necessary to develop a quantitative assessment method factoring in individual psychophysiological attributes in order to analyze injury risks posed to miners. The article presents the results of a comprehensive analysis of how workers’ psychophysiological attributes influence their susceptibility to occupational injuries in underground mining conditions. By utilizing statistical data processing methods, such as discriminant and regression analysis, the study develops models to forecast personal injury risks among miners. These quantitative models underlie the proposed method for assessing miners’ susceptibility to injuries. The study outlines an algorithm for the practical application of this method and shows how the method was validated using a training sample. It provides recommendations for managing the human factor, incorporating the results of the proposed method, and emphasizes the importance of implementing a series of protective measures to mitigate the risk of occupational injuries in underground mining operations.
-
Date submitted2022-10-19
-
Date accepted2023-02-14
-
Date published2023-04-25
Electric steelmaking dust as a raw material for coagulant production
The paper describes the issues associated with waste generated during steel production and processing, in particular the dust from electric arc furnaces (EAF). An effective solution for the disposal of such waste is its involvement in processing to obtain valuable products. This paper studies the physical and chemical properties of EAF dust produced during the smelting of metallized pellets and captured by the dust and gas cleaning system of the steel-smelting shop at the Oskol Electrometallurgical Combine, Belgorod Region. The results obtained in the study of the chemical and disperse compositions of dust, the microstructure of the surface made it possible to propose the use of dust as a raw material for coagulant production. The conditions of acid-thermal treatment of dust are determined, contributing to the partial dissolution of iron (II), (III), and aluminium compounds, which ensure the coagulation processes during wastewater treatment. Model solutions show high efficiency (> 95 %) of water treatment from heavy metal ions by modified EAF dust.
-
Date submitted2022-03-09
-
Date accepted2022-11-17
-
Date published2023-02-27
Development of methodology for economic evaluation of land plots for the extraction and processing of solid minerals
The Russian economy has a pronounced resource specialization; in many regions, subsoil use is a backbone or one of the main areas of the economy. In these conditions, the improvement of the methodology for the economic evaluation of lands on which mining enterprises are located is of particular relevance. On the basis of the existing experience in assessing industrial land, the authors present a developed methodology for determining the cadastral value of land plots where mining enterprises are located, taking into account their industry characteristics and the specifics of production and commercial activities. At the same time, cadastral valuation is considered as a specific form of economic valuation. Particular emphasis is placed on the importance of taking into account the cost factors that have the greatest impact on the formation of the cost of land for the extraction and processing of solid minerals, and the method of assessment depending on the characteristics of the object. To carry out theoretical research, the methods of analysis and synthesis of legal and scientific and technical literature in the field of cadastral and market valuation of land were used in the work. The practical part is based on the application of expert methods, including the method of analysis of hierarchies, system and logical analysis. The method of M.A.Svitelskaya was chosen as the basis, which presents a combination of modified methods of statistical (regression) modeling and modeling based on specific indicators of cadastral value. The use of this technique in economic practice contributes to increasing the efficiency of cadastral valuation and the objectivity of its results.
-
Date submitted2021-10-14
-
Date accepted2022-04-07
-
Date published2022-04-29
The influence of the shape and size of dust fractions on their distribution and accumulation in mine workings when changing the structure of air flow
The results of the analysis of statistical data on accidents at Russian mines caused by explosions in the workings space have shown that explosions of methane-dust-air mixtures at underground coal mines are the most severe accidents in terms of consequences. A detailed analysis of literature sources showed that in the total number of explosions prevails total share of hybrid mixtures, i.e. with the simultaneous participation of gas (methane) and coal dust, as well as explosions with the possible or partial involvement of coal dust. The main causes contributing to the occurrence and development of dust-air mixture explosions, including irregular monitoring of by mine engineers and technicians of the schedule of dust explosion protective measures; unreliable assessment of the dust situation, etc., are given. The main problem in this case was the difficulty of determining the location and volume of dust deposition zones in not extinguished and difficult to access for instrumental control workings. Determination of the class-shape of coal dust particles is a necessary condition for constructing a model of the dust situation reflecting the aerosol distribution in the workings space. The morphological composition of coal mine dust fractions with dispersion less than 0.1 has been studied. Particle studies conducted using an LEICA DM 4000 optical microscope and IMAGE SCOPE M software made it possible to establish the different class-shapes of dust particles found in operating mines. It was found that the coal dust particles presented in the samples correspond to the parallelepiped shape to the greatest extent. The mathematical model based on the specialized ANSYS FLUENT complex, in which this class-form is incorporated, is used for predicting the distribution of explosive and combustible coal dust in the workings space. The use of the obtained model in production conditions will allow to determine the possible places of dust deposition and to develop measures to prevent the transition of coal dust from the aerogel state to the aerosol state and thereby prevent the formation of an explosive dust-air mixture.
-
Date submitted2021-11-30
-
Date accepted2021-11-30
-
Date published2021-12-27
Innovative ways to control dust and explosion safety of mine workings
Ensuring dust and explosion safety during underground coal mining is one of the most important tasks of industrial safety and labor protection departments. The main method of preventing explosions of coal dust settled in mine workings is to process them with stone dust (rock dusting). The traditional methods of quality control of rock dusting include radioisotope, optical and chemical methods. To implement them, the devices are equipped with environmentally harmful radioactive elements, expensive optical sensors, desiccants and replaceable flasks with chemical reagents, which increases the cost of analysis and its duration. The measurement error of these devices is 10 % or more. The main purpose of the study is to develop and substantiate a new method for monitoring the dust and explosion safety of mine workings, which will be devoid of the disadvantages of the methods mentioned above. It is proposed to evaluate the quality of rock-dust distribution by a fundamentally new way – thermogravimetric. The method was tested on the dust of coal mines in Kuzbass and the Vorkuta basin, including dust samples taken in mines with actual explosions. The article presents the results of experimental studies of the processes of thermal destruction of coal and stone dust mixtures. The non-overlapping intervals of the thermogravimetric reaction are identified: moisture yield (35-132 °С); volatile matter yield from coal (380-580 °С); thermal degradation of limestone with carbon dioxide yield (650-850 °С). Methods and mathematical dependencies for processing significant and qualitative identification characteristics of thermogravimetric curves in determining the content of non-combustible components in a sample of mine dust are considered.
-
Date submitted2021-04-23
-
Date accepted2021-09-07
-
Date published2021-12-16
Development of the concept of an innovative laboratory installation for the study of dust-forming surfaces
Currently, the determination of the emission rate of suspended solids from a unit of the surface area of a man-made mass at various parameters of the wind flow is not sufficiently described. The analysis of the world experience of researchers shows that existing laboratory installations have various design features that do not allow to correctly determine the mass of the dust being flapped and wind-blown. Based on the analysis results, the concept of an innovative laboratory installation for the study of dust-forming surfaces has been developed. It takes into account the influence of wind shadows, the deturbulization of an artificially created air flow, the possibility of regulating not only the flow velocity mode, but also the creation of a vacuum or disturbance in the area of sample placement, as well as the formation of a certain angle of wind flow attack relative to the surface. The concept provides for the possibility of determining the volume of dust emissions by the values of the lost dust masses in the sample and by the values of dust concentrations in the outgoing stream. The calculation of the main basic elements of the installation using the ANSYS FLUENT software package was carried out. The model and configuration of the wind tunnel have been developed and calculated, the main geometric parameters and functional elements for the possibility of use in scientific work have been determined. For practical use of the empirical roughness value of the underlying surface, its values are recommended in a wide range – from zero for the water surface to 0.44 for large cities with tall buildings and skyscrapers.
-
Date submitted2021-03-11
-
Date accepted2021-05-21
-
Date published2021-09-20
The influence of solar energy on the development of the mining industry in the Republic of Cuba
Cuba is traditionally considered a country with an underdeveloped industry. The share of the mining and metallurgical industries in the gross industrial production of the republic is small – about 3 % of GDP. The development of deposits and the extraction of nickel ores is an important sector of the economy of the Republic of Cuba, since the largest reserves of nickel and cobalt on the North American continent are located on the territory of the country. The development of the country energy system can serve as a growth factor in this sector of the economy. Due to climatic features and impossibility of integrating new capacities into the energy system through the construction of hydroelectric power plants, solar energy is a promising direction. Determining the feasibility of using solar tracking systems to increase the generation of electricity from solar power plants is one of the main challenges faced by engineers and renewable energy specialists. Currently, there are no solar tracking systems in Cuba that can provide information to assess the effectiveness of this technology in the country. The lack of the necessary technologies, as well as the high cost of developing solar power plants with tracking systems, limit the widespread introduction of such complexes. Hence follows the task of creating an inexpensive experimental model that allows assessing the effectiveness of tracking systems in specific weather conditions of the Republic of Cuba. This model will allow in future to increase the efficiency of electrical complexes with solar power plants, which provide power supply to the objects of the mineral resource complex and other regions.
-
Date submitted2020-12-11
-
Date accepted2021-03-30
-
Date published2021-06-24
Development of new compositions for dust control in the mining and mineral transportation industry
Dust control in summer and winter periods is a topical problem associated with conducting open pit mining operations; however, at negative temperatures the additional requirements are imposed on dust suppressants. Preventive compositions are proposed, in which light and heavy gas oils, obtained from catalytic cracking and delayed coking, are used as base components. Involvement of heavy fractions allows to increase the flash point, thereby reducing the flammability of dust suppressant, improve its adhesion properties by increasing the content of polyaromatic hydrocarbons and reduce the cost of the final product. In order to improve low-temperature and adsorption properties of developed dust suppressants, heavy oil residues (cracking residue and tar) are included in their composition in various concentrations: 2-10 wt.%. Alternative compositions of dust suppressants, obtained by water emulsification of vinylated alkyd oligomer, are developed; the ability of this dispersion to form strong films on dusty surfaces is examined. The efficiency of using aqueous solution of vinylated alkyd oligomer as a summer dust suppressant is demonstrated. The results of this study include the development of new preventive compositions with improved low-temperature properties and confirmation of the theoretical part of the study by the results of performance tests on a laboratory facility.Alternative compositions of dust suppressors have been developed, which were obtained by emulsifying a vinyl alkyd oligomer (VAO) in water; the ability of this dispersion to form strong films on dusty surfaces has been studied. The efficiency of using an aqueous solution of vinyl alkyd oligomer in the summer period as a dust suppressant is shown. The results of this study are the development of new prophylactic formulations with improved low-temperature properties and confirmation of the theoretical part of the study by the results of tests of operational characteristics in a laboratory facility.
-
Date submitted2020-11-20
-
Date accepted2021-03-30
-
Date published2021-06-24
Regularities of changing the dimensions of the main bore of the cylinder of TMZ-450D diesel engine during the technological process
The article deals with the problems arising during the mechanical and thermal treatment of the TMZ-450D diesel engine cylinder, which is the base part of the engines of small-sized generators and compressors, which are widely used for mobile units in the oil and gas and mining industries. It was found that the metal in the casting has a non-uniform structure, the density of which ranges from 6.75 to 7.25 g/cm 3 . Redistribution of dislocations and residual stresses in the casting leads to significant changes in the size and shape of the main bore. In addition to the successive changes in size specified by the technology due to the removal of the designated allowance, the dimensions and shape change arbitrarily, uncontrollably in the course of the technological process. It is shown that artificial aging by a thermal method does not provide the desired dimensional stability; therefore, it is proposed to supplement it with natural aging after rough boring for six months. It was revealed that the use of morally and physically outdated equipment makes it necessary to increase the number of finishing operations of honing and, accordingly, to increase the labor intensity of cylinder manufacturing. The use of a two-position boring machine is substantiated, on which the transitions of semi-finishing and fine boring are combined. This completely eliminates the copying of errors that arose when changing the base on previous operations. The use of a two-position modular boring machine ARS-4/Ts of increased accuracy and rigidity significantly increases the accuracy of the bore hole, which makes it possible to reduce the number of honing operations. A variant of the technological process of mechanical and heat treatment is proposed, including natural aging, the use of double boring on a modular boring machine, which will reduce the number of honing operations to one, including rough and finish transitions.
-
Date submitted2020-08-28
-
Date accepted2020-12-16
-
Date published2020-12-29
Metrological support of equipment for geophysical research
The article discusses the problems associated with metrological support of equipment for geophysical research, issues of ensuring the uniformity of well measurements, the creation of Russian standards for calibrating well equipment when determining the porosity coefficients and oil, gas, water saturation, determining the parameters of defects during well cementing and technical condition of casing strings and the water-oil-gas flow. The problems of creating full-fledged methods for measuring the parameters of oil and gas fields with conventional and hard-to-recover reserves have been investigated. The key directions of development of the Russian metrological support of geophysical well measurements were determined. The tasks that need to be solved to create metrological support for geophysical well logging as an industry that meet international standards are indicated. The expediency of creating a Russian Geophysical Center for Metrology and Certification, the need to develop a new and update the existing regulatory framework, which will allow Russian geophysics to reach the level of world leaders in the field of geophysical research, are substantiated.
-
Date submitted2019-10-15
-
Date accepted2019-11-19
-
Date published2020-10-08
Oilfield service companies as part of economy digitalization: assessment of the prospects for innovative development
- Authors:
- Svetlana V. Razmanova
- Olga V. Andrukhova
The digital transformation of the economy as the most important stage of scientific and technological progress and transition to a new technological structure is becoming one of the determining factors in the development and competitiveness of the domestic upstream sector. Prospects for innovative development of oilfield service companies are the key technological areas within the first project of the Hi-Tech Strategy of the German Government until 2020 – “Industry 4.0”. The purpose of this study is to assess the prospects for innovative development of the domestic oilfield service industry in the context of the digitalization of the oil and gas industry. The subject of the research is the process of the formation of key technological lines of “Industry 4.0” and their impact on the domestic oil and gas sector. The research is based on logical-theoretical and empirical analyses. The main factors that determine processes of digital transformation in the oil and gas industry are considered; the results of digitalization processes in the largest foreign and Russian industry companies of the upstream and oilfield services segments are presented. The information base is made up of data from oilfield service and oil and gas producing companies, presented on the official websites of companies in the public domain on the Internet. It has been proven that, unlike the world's leading companies in oilfield services segment, independent domestic oilfield service companies provide mainly traditional service technologies in a fairly narrow range. The limited scope of functioning and technological capabilities of Russian companies is explained by the lack of necessary investment in development and expansion of business, as well as interest on the part of the state and corporate sectors in the development and replication of domestic technologies and the formation of a full-fledged oilfield services market in Russia.
-
Date submitted2019-07-06
-
Date accepted2019-09-11
-
Date published2019-12-24
Structural changes and innovation economic development of the Arctic regions of Russia
- Authors:
- S. A. Berezikov
This article is devoted to problem of assessing relationship of innovative economic development and structural changes in industry of the Arctic regions. Performed analysis showed that change in the structure of industrial production in the Arctic regions from 2010 to 2016 was characterized by significant interregional differences in speed and intensity of transformation processes. It is shown that one of the key factors that caused structural changes in industry of the Arctic regions of Russia in 2010-2016 was increase in economic role of innovations and change in the pace of innovative processes development. In particular, the results of correlation analysis showed the presence of stable positive links between «science intensity» of economy and transformation of regional industry structure. The presence of a strong positive connection between impact of innovative development factors – an increase in growth rate of innovative goods – and structural changes in industrial production was set. Another factor contributing to structural changes in industry was investment in modernization of production. It is proved that in order to ensure further sustainable economic growth in regions of the Arctic, a necessary condition should be a substantial increase of «science intensity» in economy, including industries related to mining operations.
-
Date submitted2019-02-26
-
Date accepted2019-05-22
-
Date published2019-08-23
Systemic Diagnostics of the Arctic Industry Development Strategy
The article analyzes organizational and economic problems of the industry in the Arctic and discloses methods and tools for researching these problems. An attempt to use the method of system diagnostics is made, which has established itself as a basis for determining the development strategy of industry in the Arctic zone of the Russian Federation (AZRF). This method allows to explore the mechanism of natural resources development in the Arctic, such as hydrocarbons and marine biological resources; as well as the organization of logistics and transport corridors for trade of goods produced in the North and in the central regions of Russia. The role, significance and content of the strategy as an essential element of the system for managing natural wealth development in the Arctic in the context of its growing importance in development of global transport corridor are revealed. Importance of a systematic approach to the development of industry in the Arctic is substantiated, it will ensure development of all investors interested in this region; will allow the state, large corporations, small and medium-sized businesses to work together for the long term. The proposed method for system diagnostics of strategizing the development of industrial potential in the AZRF can be used in the implementation of «Development Strategy for the Arctic Region» as part of roadmap realization for the Arctic region.
-
Date submitted2018-12-28
-
Date accepted2019-03-24
-
Date published2019-06-25
Modern physicochemical equilibrium description in Na2O–Al2O3–H2O system and its analogues
Equilibrium and non-equilibrium states of systems Na 2 O–Al 2 O 3 –H 2 O and K 2 O–Al 2 O 3 –H 2 O are crucial for establishing key technological parameters in alumina production and their optimization. Due to a noticeable discrepancy between experimental results and thermodynamic calculations based on materials of individual researchers the necessity of systematization and statistical processing of equilibrium data in these systems to create a reliable base of their physicochemical state, analysis and mathematical modeling of phase equilibria is substantiated. The tendency to a decrease of the hydration degree of solid sodium aluminates with increasing temperature and the transition of systems from the steady state of gibbsite to equilibrium with boehmite is revealed. The paper contains approximating functions that provide high-precision description of equilibrium isotherms in technologically significant area of Na 2 O–Al 2 O 3 –H 2 O and K 2 O–Al 2 O 3 –H 2 O concentrations. Approximating function can be simplified by dividing the isotherm into two sections with the intervals of alkaline content 0-0.25 and 0.25-0.4 mole/100 g of solution. The differences in solubility isotherms for Na 2 O–Al 2 O 3 –H 2 O and K 2 O–Al 2 O 3 –H 2 O systems provide are associated with changes in the ionic composition solutions that depends on concentration and temperature, as well as differences connecting with alkali cation hydration, which is crucially important for thermodynamic modeling of equilibria under consideration.
-
Date submitted2019-01-16
-
Date accepted2019-03-07
-
Date published2019-06-25
Sintered sorbent utilization for H2S removal from industrial flue gas in the process of smelter slag granulation
- Authors:
- A. B. Lebedev
- V. A. Utkov
- A. A. Khalifa
Authors suggest removing hydrogen sulfide from the hot industrial gas at temperatures 200-300 °C and its subsequent interaction with Fe 2 O 3 . For this purpose the following sorbents have been proposed: a mixture of iron oxide and fly ash; iron oxide and pumice; different samples of red mud (bauxite treatment residues containing iron oxide). To prevent dusting and loss of absorbing capacity, the sorbents were shaped into porous granules with other metallic oxides. Materials utilized in the study were obtained the following way: mixing of Fe 2 O 3 with fly ash; sintering of the mixture with red mud. The blend contains aluminum oxide and silica, which can act as matrix shapers, alkali oxides and fluxing agents that reduce the temperature during metal sintering. After the samples had been saturated with sulfur, they were positioned in a venting reservoir, where under the temperature 600-700 °C desorption to the initial state occurred by means of passing an air flow through the sorbent layer. In the process of this operation, sulfur dioxide was released and reactive metal oxides re-emerged. Desorption also generated a small amount of elemental sulfur and sulfuric acid. Absorbing capacity was assessed at higher temperatures, efficiency of H 2 S removal reached 95-99.9 %. Proposed technology of air cleaning is recommended to use in metallurgic processes with elevated atmospheric pollution, e.g. granulation of melted blast-furnace slag.