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Date submitted2023-10-02
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Date accepted2024-11-07
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Date published2025-03-20
Laboratory studies of hydraulic fracturing of intersecting boreholes in a non-uniform stress field
This study focuses on the features of hydraulic fracture propagation in intersecting boreholes in polymethyl methacrylate blocks in a non-uniform stress field. Glycerol aqueous solution and plasticine were used as the working fluids. According to linear fracture mechanics, a stress concentrator at the borehole intersection contributes to the beginning of crack formation, with further crack propagation occurring in the plane containing their axes. The relevance of this study is due to the search for innovative approaches and the development of technological solutions to address the issue of effective longitudinal crack formation and its further propagation in a rock mass under unfavourable stress field conditions. This paper provides a scheme of laboratory stand operation and a general view of the sealing packers used to isolate a specified interval when performing tests. The graphs of glycerol pressure versus injection time are presented, and the breakdown pressure in the blocks is specified. The shape of fractures formed during the indentation of plasticine into the borehole system was investigated. The findings of physical modelling indicate that longitudinal cracks are predominantly formed in the boreholes. The deviation of the crack trajectory from the vertical plane containing the borehole axes is primarily affected by the magnitude of the horizontal compressive stress field rather than the increase in the angle between them. In addition, the angles of inclination of the longitudinal crack plane measured at its intersection with the side face of the block are specified.
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Date submitted2024-03-20
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Date accepted2024-11-07
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Date published2025-02-27
Analysis of the stress state of rocks transformation near a horizontal well during acid treatment based on numerical simulation
The article presents an overview of the assessment and modelling of the stress state of rocks in the near-wellbore zone of horizontal wells during acid stimulation of the formation for improving the efficiency of oil and gas field development. A numerical finite element model of near-wellbore zone of the reservoir drilled by a horizontal section was compiled using one of oil fields in the Perm Territory as an example. The distribution of physical and mechanical properties of the terrigenous reservoir near the well was determined considering transformation under the action of mud acid for different time periods of its injection. Multivariate numerical simulation was performed and the distribution of horizontal and vertical stresses in near-wellbore zone was determined with regard for different values of pressure drawdown and changes in stress-strain properties depending on the area of mud acid infiltration. It was found that a change in elastic modulus and Poisson's ratio under the influence of acid led to a decrease in stresses in near-wellbore zone. Analysis of the stress distribution field based on the Coulomb – Mohr criterion showed that the minimum safety factor of rock even after the effect of mud acid was 1.5; thus, under the considered conditions of horizontal well modelling, the reservoir rock remained stable, and no zones of rock destruction appeared.
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Date submitted2023-07-31
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Date accepted2024-11-07
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Date published2025-02-25
Environmental assessment of biochar application for remediation of oil-contaminated soils under various economic uses
- Authors:
- Tatiana V. Minnikova
- Sergey I. Kolesnikov
Remediation is an important area of oil-contaminated soil restoration in Russia, since oil refining industry is the major one for Russia and neighbouring countries, and the issues of environmentally effective and economically profitable remediation of oil contamination have not yet been solved. Soils under various economic uses have different surface areas and degrees of soil particles envelopment with oil due to the presence or absence of cultivation, the amount of precipitation and plant litter. The introduction of various substances for remediation into oil-contaminated soils of steppes (arable land), forests, and semi-deserts, considering their differences, gives different results. Biochar is coal obtained by pyrolysis at high temperatures and in the absence of oxygen. The uniqueness of this coal lies in the combination of biostimulating and adsorbing properties. The purpose of the study is to conduct an environmental assessment of biochar application for remediation of oil-contaminated soils under various economic uses. The article compares the environmental assessments of biochar application in oil-contaminated soils with different particle size fraction. The following indicators of soil bioactivity were determined: enzymes, indicators of initial growth and development intensity of radish, microbiological indicators. We found that the most informative bioindicator correlating with residual oil content is the total bacteria count, and the most sensitive ones are the roots length (ordinary chernozem and brown forest soil) and the shoots length (brown semi-desert soil). The use of biochar on arable land and in forest soil (ordinary chernozem and brown forest soil) is less environmentally efficient than in semi-desert soil (brown semi-desert soil). The study results can serve to develop measures and managerial and technical solutions for remediation of oil-contaminated soils under various economic uses.
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Date submitted2024-04-25
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Date accepted2024-09-24
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Date published2024-11-12
Specific features of kinetics of thermal transformation of organic matter in Bazhenov and Domanik source rocks based on results of pyrolysis gas chromatography
Pyrolysis of organic matter with subsequent analysis of hydrocarbon composition of the resulting products allows obtaining multicomponent distribution spectra of the generation potential by the activation energies of reactions of kerogen transformation into hydrocarbons. Configuration of the spectra depends on the structure of kerogen and is individual for each type of organic matter. Studies of kerogen kinetics showed that the distribution of activation energies is unique for each oil source rocks. The kinetic model of thermal decomposition of kerogen of the same type, for example, marine planktonic (type II), can differ significantly in different sedimentary basins due to the multivariate relationship of chemical bonds and their reaction energy threshold. The developed method for calculating multicomponent kinetic spectra (four-component models are used) based on results of pyrolysis gas chromatography allows obtaining one of the most important elements of modelling the history of oil and gas generation in geological basins. Kinetic parameters of organic matter of oil and gas source rocks influence the onset time of generation and directly reflect differences in the composition and structure of different types of kerogens. The results of determining the kinetic parameters of two high-carbon source rocks occurring across the territory of three oil and gas basins are shown. Generation and updating of the data of kinetic models of certain oil and gas source rocks will increase the reliability of forecasting oil and gas potential using the basin modelling method.
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Date submitted2023-11-15
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Date accepted2024-09-24
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Date published2024-12-25
Development and validation of an approach to the environmental and economic assessment of decarbonization projects in the oil and gas sector
- Authors:
- Nadezhda A. Sheveleva
This article addresses the problem of selecting a priority decarbonization project for an oil and gas company aiming to reduce greenhouse gas emissions. The wide range of decarbonization options and assessment methods prompted the development of a comprehensive ranking system for project selection. This system incorporates both internal and external factors of project implementation, a two-stage algorithm that filters out unsuitable projects taking into account sustainable development goals, and a quantitative evaluation approach using absolute and relative indicators. The proposed system evaluates decarbonization projects by considering not only the reduction of emissions in both absolute and relative terms, but also the broader environmental, social, and economic aspects relevant to the oil and gas company and the national economy. It includes a ranking mechanism for identifying priority projects and integrates carbon regulation incentives and green taxonomy tools into the economic assessment for more precise comparative analysis. The quantitative assessment in absolute terms involves a specialized net present value calculation, which accounts for revenue from both carbon credit sales and the potential sale of new low-carbon products, if applicable. The proposed assessment provides for targeted analysis of specific performance indicators, such as the cost per unit of emissions reduced, tax and social security contributions per unit of emissions reduced, energy efficiency improvements, and other indicators used for additional assessments of projects under otherwise equal conditions.
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Date submitted2021-12-20
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Date accepted2024-05-02
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Date published2024-08-26
A new formula for calculating the required thickness of the frozen wall based on the strength criterion
- Authors:
- Mikhail А. Semin
- Lev Yu. Levin
The study delves into the elastoplastic deformation of a frozen wall (FW) with an unrestricted advance height, initially articulated by S.S.Vyalov. It scrutinizes the stress and displacement fields within the FW induced by external loads across various boundary scenarios, notably focusing on the inception and propagation of a plastic deformation zone throughout the FW's thickness. This delineation of the plastic deformation zone aligns with the FW's state of equilibrium, for which S.S.Vyalov derived a formula for FW thickness based on the strength criterion. These findings serve as a pivotal launchpad for the shift from a one-dimensional (1D) to a two-dimensional (2D) exploration of FW system deformation with finite advance height. The numerical simulation of FW deformation employs FreeFEM++ software, adopting a 2D axisymmetric approach and exploring two design schemes with distinct boundary conditions at the FW cylinder's upper base. The initial scheme fixes both vertical and radial displacements at the upper base, while the latter applies a vertical load equivalent to the weight of overlying soil layers. Building upon the research outcomes, a refined version of S.S.Vyalov's formula emerges, integrating the Mohr – Coulomb strength criterion and introducing a novel parameter – the advance height. The study elucidates conditions across various soil layers wherein the ultimate advance height minimally impacts the calculated FW thickness. This enables the pragmatic utilization of S.S.Vyalov's classical formula for FW thickness computation, predicated on the strength criterion and assuming an unrestricted advance height.
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Date submitted2023-07-27
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Date accepted2024-06-03
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Date published2024-12-25
Normalized impulse response testing in underground constructions monitoring
Impulse Response testing is a widespread geophysical technique of monolithic plate-like structures (foundation slabs, tunnel lining, and supports for vertical, inclined and horizontal mine shafts, retaining walls) contact state and grouting quality evaluation. Novel approach to data processing based on normalized response attributes analysis is presented. It is proposed to use the energy of the normalized signal calculated in the time domain and the normalized spectrum area and the average-weighted frequency calculated in the frequency domain as informative parameters of the signal. The proposed technique allows users a rapid and robust evaluation of underground structure’s grouting or contact state quality. The advantage of this approach is the possibility of using geophysical equipment designed for low strain impact testing of piles length and integrity to collect data. Experimental study has been carried out on the application of the technique in examining a tunnel lining physical model with a known position of the loose contact area. As examples of the application of the methodology, the results of the several monolitic structures of operating municipal and transport infrastructure underground structures survey are presented. The applicability of the technique for examining the grouting of the tunnel lining and the control of injection under the foundation slabs is confirmed. For data interpretation the modified three-sigma criteria and the joint analysis of the attribute’s behavior were successfully used. The features of the field work methodology, data collection and analysis are discussed in detail. Approaches to the techniques' development and its application in the framework of underground constructions monitoring are outlined. The issues arising during acoustic examination of reinforced concrete plate-like structures are outlined.
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Date submitted2024-02-01
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Date accepted2024-05-02
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Date published2024-06-18
Methodology for managing energy development of production facilities in the gas industry
- Authors:
- Anatolii A. Shapovalo
The current stage of Russia's development is characterized by dynamic changes in the operating conditions of gas industry enterprises, which leads, among other things, to significant adjustments in approaches to the development of energy production facilities. The article examines on the system level the ways to improve energy supply, taking into account the goals and objectives of the development of production facilities from the conditions of solving a single technological problem of the gas industry – high-quality gas supply to consumers. The optimal functioning of energy supply systems, taking into account the peculiarities of technological processes at production facilities, presupposes the development models coordination of production facilities energy complexes with the gas industry enterprises parameters based on an integrated unified information space at all stages of their life cycle. The structure of production facility energy complex and the connections of its elements with related systems are justified taking into account the purposes of their creation and the requirements for production facilities. Problem solving for each system element as well as the exchange of information between equivalent systems is done on the basis of a developed hierarchy of optimization problems adjusted depending on the type of tasks of energy supply improvement of a production facility. Determining the values of parameters and indicators of energy complexes, as well as optimizing the lists and content of work to improve the energy supply of production facilities, is planned to be carried out in accordance with the methodology under consideration using a set of mathematical models.
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Date submitted2023-03-14
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Date accepted2023-10-25
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Date published2024-04-25
Predictive assessment of ore dilution in mining thin steeply dipping deposits by a system of sublevel drifts
The purpose of research is the study of stress-strain state of marginal rock mass around the stope and predictive assessment of ore dilution with regard for changes in ore body thickness in mining thin ore deposits on the example of the Zholymbet mine. Study of the specific features of the stress-strain state development was accomplished applying the methodology based on numerical research methods taking into account the geological strength index (GSI) which allows considering the structural features of rocks, fracturing, lithology, water content and other strength indicators, due to which there is a correct transition from the rock sample strength to the rock mass strength. The results of numerical analysis of the stress-strain state of the marginal part of the rock mass using the finite element method after the Hoek – Brown strength criterion made it possible to assess the geomechanical state in the marginal mass provided there are changes in ore body thickness and to predict the volume of ore dilution. It was ascertained that when mining thin ore deposits, the predicted value of ore dilution is influenced by the ore body thickness and the GSI. The dependence of changes in ore dilution values on the GSI was recorded taking into account changes in ore body thickness from 1 to 3 m. Analysis of the research results showed that the predicted dimensions of rock failure zone around the stopes are quite large, due to which the indicators of the estimated ore dilution are not attained. There is a need to reduce the seismic impact of the blasting force on the marginal rock mass and update the blasting chart.
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Date submitted2023-04-10
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Date accepted2024-12-27
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Date published2024-04-25
Optimization of specific energy consumption for rock crushing by explosion at deposits with complex geological structure
The selection of efficient drilling and blasting technology to achieve the required particle size distribution of blasted rock mass and reduce ore dilution is directly related to the accurate definition of rock mass properties. The zoning of the rock massif by its hardness, drillability and blastability does not consider the variability of the geological structure of the block for blasting, resulting in an overestimated specific consumption of explosives. The decision of this task is particularly urgent for enterprises developing deposits with a high degree of variability of geological structure, for example, at alluvial deposits. Explosives overconsumption causes non-optimal granulometric composition of the blasted rock mass for the given conditions and mining technology. It is required to define physical and mechanical properties of rocks at deposits with complex geological structure at each block prepared for blasting. The correlation between the physical and mechanical properties of these rocks and drilling parameters should be used for calculation. The relation determined by the developed method was verified in industrial conditions, and the granulometric composition of the blasted rock mass was measured by an indirect method based on excavator productivity. The results demonstrated an increase in excavation productivity, thus indicating the accuracy of given approach to the task of identifying the rocks of the blasted block.
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Date submitted2023-07-20
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Date accepted2023-10-25
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Date published2024-04-25
Directions in the technological development of aluminium pots
- Authors:
- Еvgenii S. Gorlanov
- Leopold I. Leontev
Directions for the technical and technological development of aluminium industry, existing and promising projects to reduce the energy consumption and the environmental impact are analyzed. The active participation of the state in the organization of financial instruments for the ecological reconstruction of obsolete production facilities is discussed. In spite of the fact that the technology of aluminium pots is developed towards the increase of a single capacity, but with limited potential of reducing energy consumption and greenhouse gases emission, the possibilities for the increase of specific output are practically non-existent. Therefore, such projects like pots, equipped with inert anodes and drained cathodes arise and are under development, the successful completion of which is unlikely after multi-year researches and pilot tests. To continue the works related to inert anodes the decisive answer about the industrial safety of local sources of the massive oxygen emissions to atmosphere is required from competent entities. The drained cathode project, after discussing the existing problems, seems unfeasible. As opposed to the existing technology the development of the pots with vertical electrodes offers great opportunities to the designs of inert anodes and drained cathodes. Positive results of using shaped electrodes, homogenizing their surface and developing the methods for the synthesis of composite cathodes directly during the electrolytic process were obtained in laboratory conditions. It is expected that the combination of these trends and the successive dimensional scaling shall allow using the vertical electrodes at the next level for the fold increase of specific pot capacity and for the decrease of energy consumption and greenhouse gas emissions.
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Date submitted2021-05-08
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Date accepted2022-07-21
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Date published2023-12-25
Technologies of intensive development of potash seams by longwall faces at great depths: current problems, areas of improvement
- Authors:
- Vladimir P. Zubov
- Denis G. Sokol
The results of the analysis of practical experience in the development of potash seams using longwall mining systems at the mines of OAO “Belaruskali” are presented. Positive changes in the technical and economic indicators of mines and an increase in the safety of mining operations were noted with the introduction of resource-saving technologies without leaving the pillars between the excavation columns or with leaving the pillars between the columns with dimensions at which they are destroyed by mining pressure in the goaf. It is noted that the use of mechanized stoping complexes characterized by high energy capacity, combined with large depths of development, is the main reason for the temperature increase in longwalls to values exceeding the maximum permissible air temperature regulated by sanitary standards. Based on production studies, it was concluded that the temperature regime along the length of the longwall face is determined by the temperature of rocks in the developed longwall space, heat emissions from the equipment of the power train, and the temperature of the rock mass ahead of the longwall. The conclusion has been drawn about the feasibility of using developed technological schemes in deep mining conditions, which provide a reduction in longwall temperature by 6-9 °C or more through isolated ventilation of longwall and power trains, as well as heat exchange between the airflow entering the longwall and the rocks in the developed space.
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Date submitted2022-11-29
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Date accepted2023-03-02
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Date published2023-10-27
New data on the composition of growth medium of fibrous diamonds from the placers of the Western Urals
This article presents the results of studying microinclusions of fluids/melts in diamonds from the placers of the Krasnovishersky District (western slope of the Middle/Northern Urals), which make it possible to establish the evolution of diamond-forming media in the subcontinental lithospheric mantle of the eastern margin of the East European craton. Impurity composition of the studied crystals reveals three different types of diamonds, the formation of which was associated with separated metasomatic events. Microinclusions in B-type diamonds containing A and B nitrogen defects reflect an older metasomatic stage characterized by the leading role of silicic and low-Mg carbonatitic fluids/melts. The second stage is associated with the growth of A-type diamonds containing nitrogen exclusively in the form of A-centers. At this stage, the formation of diamonds was related with low-Mg carbonatitic media, more enriched in MgO, CaO, CO2, and Na2O compared to B-type diamonds. The third stage probably preceded the eruption of the transporting mantle melt and led to the formation of C-type diamond containing A and C nitrogen defect centers and microinclusions of silicic to low-Mg carbonatitic composition. The recorded trend in the evolution of diamond-forming fluids/melts is directed towards more carbonatitic compositions. Fluids/melts are probably sourced from eclogitic and pyroxenitic mantle substrates.
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Date submitted2023-07-19
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Date accepted2023-07-19
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Date published2023-07-19
Energy efficiency in the mineral resources and raw materials complex
Energy efficiency and energy saving at all times and especially at the present stage of development of industry and economy have played an extremely important role. Regardless of which countries and according to what criteria they build energy development plans, energy efficiency and energy saving are always a priority. This fully applies to the mineral resources complex, in which energy consumption as a whole makes up a large share of total consumption. The resources mined in the mineral resources complex are themselves a source of energy. The energy sector is evolving in many ways. Many scientific works, the results of which are reflected in publications, confirm the relevance of research in the energy efficiency field. But the approach to individual decisions in the mineral resource industry is specific and it is worth of separate consideration. Recently, much attention has been paid to “green energy” and renewable energy sources. However, energy efficiency in the field of traditional generation and consumption remains an urgent problem and its solution is in constant development. One of the main directions for improving energy efficiency is the development of autonomous systems for the electrical and thermal power engineering. All these problems are reflected in a special volume of the Journal of the Mining Institute, the articles are divided into four sections: energy efficiency of the electric drive in the mineral resources complex (MRC); energy efficiency of industrial plants and enterprises in MRC; power quality and renewable sources in MRC; autonomous power supply systems in MRC. The presented articles contain valuable material from the scientific and practical points of view and can form the basis for further research in the energy efficiency field.
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Date submitted2023-03-10
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Date accepted2023-06-20
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Date published2023-07-19
Enhancement of energy efficiency of the vacuum oil distillation unit using pinch analysis
- Authors:
- Еkaterina А. Yushkova
- Vladimir A. Lebedev
The actual task of the state is to increase the energy efficiency of the oil refinery. The object of research is a vacuum distillation unit, including a preheating unit for raw materials and a furnace for heating fuel oil before the column. Pinch analysis allows to analyze and optimize a large number of heat flows. In this study the analysis and enhancement of efficiency of the research object is carried out by enthalpy pinch analysis. In order to reduce the heat load of the furnaces, the additional flows were introduced into the heat exchange system of the oil heating unit. Parametric optimization of the new heat exchange system was carried out. The minimum needs of the heat exchange system in external energy carriers are determined. An enthalpy cascade of the heat exchange system has been constructed, which clearly shows the distribution of heat between each heat flow of the system. In the analysis of the energy efficiency of a furnace, an important point is the determination of the optimal heat capacity of the combustion products. In this work, we have determined the optimal flow heat capacity, at which the heat loss with the exhaust gases is minimal. As a result of the studies carried out, the efficiency of the fuel oil preheating unit has been increased by maximizing heat recovery, and the cost of external energy carriers has been minimized. By reducing heat loss with flue gases, it was possible to increase the efficiency of the furnace.
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Date submitted2023-01-12
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Date accepted2023-06-20
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Date published2023-07-19
Improvement of energy efficiency of ore-thermal furnaces in smelting of alumosilicic raw materials
The issues of energy saving in pyrometallurgical production during processing of mineral raw materials in ore-thermal furnaces are particularly important for the development of new energy-efficient technologies. The reduction of the specific power consumption during melting at different stages of heating and melting of charge materials when modeling is related to obtaining kinetic curves in the process of kyanite concentrate regeneration in polythermal conditions. Based on practical data of carbo-thermal reduction the mathematical modeling of reduction processes from alumosilicic raw materials – kyanite was carried out. In this work, the nonisothermal method based on a constant rate of charge heating (i.e. a linear dependence between time and temperature) was used for the reduction of kyanite charge, which saves electrical energy. The experiments were carried out on a high-temperature unit with a heater placed in a carbon-graphite crucible. Based on the obtained kinetic dependences of nonisothermal heating of enriched kyanite concentrates in plasma heating conditions we obtained a number of kinetic anamorphoses of the linear form which point to the possibility of describing the reaction rate using the modified Kolmogorov – Erofeev equation for given heating conditions and within a narrow temperature range. The complex of mathematical modeling makes it possible to create a control algorithm of technological process of reduction of kyanite concentrate to a metallized state within the specified temperature range for the full flow of reaction exchange and to reduce the specific power consumption by 15-20 %. With the help of the received kinetic dependences, taking into account the thermodynamics of processes and current state of the art it is possible to create a universal thermal unit for the optimal carbothermal reduction of charge to a metallized state (alloy) with minimum power inputs compared to existing technologies.
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Date submitted2023-03-14
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Date accepted2023-06-20
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Date published2023-07-19
Evaluation of the energy efficiency of functioning and increase in the operating time of hydraulic drives of sucker-rod pump units in difficult operating conditions
The necessity of improving the drives of the sucker-rod hydraulic pump units (SRHP), operated in conditions of marginal and complicated wells, is substantiated. For complicated oil production conditions, it is promising to use the SRHP drive, which makes it possible to select and set rational operating modes for downhole equipment. The results of comparative tests of conventional mechanical and hydraulic actuators SRHP with pneumatic and electrodynamic balancing types are presented. A generalized indicator for evaluating the effectiveness of the advanced SRHP drives functioning, the energy efficiency coefficient, is proposed. It has been experimentally proven that the use of the SRHP drive with pneumatic balancing is characterized by low energy efficiency of the well fluid production process. The use of the tested SRHP hydraulic drive made it possible to successfully eliminate asphalt, resin, and paraffin deposits and minimize the well downtime. The results of the tests of the traditional SRHP mechanical drive and the hydraulic drive with electrodynamic balancing showed a satisfactory energy efficiency of the latter. The advantage of the SRHP drive with electrodynamic balancing is the simplicity of the design of the hydraulic part. The process of energy regeneration during the drive control system operation causes an increase in the reactive power component in the oil field network and the appearance of harmonic interference that adversely affects the consumers operation. Technical solutions aimed at improving the operation energy efficiency and increasing the operating time of SRHP drives in the conditions of marginal and complicated wells are proposed. The methodological bases for assessing the economic efficiency of the introduction of the advanced SRHP drives are given.
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Date submitted2023-03-02
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Date accepted2023-06-20
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Date published2023-07-19
Improving the efficiency of autonomous electrical complex with renewable energy sources by means of adaptive regulation of its operating modes
Renewable energy sources are gradually becoming useful in mining industry. They are actively used in remote, sparsely populated areas to power shift settlements, geological and meteorological stations, pipeline equipment, mobile cell towers, helicopter pads lighting, etc. In comparison with diesel generators, systems with renewable sources do not require fuel transportation, have short payback periods and flexible configuration for different categories of electrical loads. The main obstacles to their spread are instability of generation and high cost of produced electricity. One of the possible ways to solve these problems is to develop new technologies, increase power density of generators and energy storage systems. The other way represents energy saving and rational use of affordable resources. The new solutions for implementation of the second method are proposed in this work. The object of the study is autonomous DC electrical complex with photovoltaic and wind power sources. In such systems the generated power from renewable sources is transferred to consumers via intermediate DC bus, the voltage level of which affects the power losses in the process of power transmission. The vast majority of complexes have a problem that their DC bus voltage is constant, while the optimum voltage level with lowest losses varies depending on the generated and consumed power. Therefore, electrical complexes potentially lose a part of the transmitted energy. To avoid this, a special algorithm was added to automatically adjust DC bus voltage to optimum level according to changes in working conditions. An additional contribution to efficiency improvement can be made by dynamic change of operating frequency in power converters depending on their load. The evaluation based on results of computer simulation showed that in a complex with rated power 10 kW active power losses during its lifetime can be reduced by 2-5 %.
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Date submitted2023-03-12
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Date accepted2023-06-20
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Date published2023-07-19
Increasing the energy efficiency of an autonomous power supply system of a drilling rig in case of voltage dips
The article discusses the emergency modes of operation of an autonomous electrical complex of a drilling rig. The concept of voltage failure and its influence on the technological process of industrial enterprises is revealed. A description of the methods used in the power supply of industrial enterprises to overcome voltage dips and load surges in autonomous power systems is presented, from which it is possible to single out the accelerated lifting of critical equipment to prevent emergency conditions, as well as the use of backup storage, usually batteries. An algorithm has been developed for the interaction of the battery and the diesel generator set as backup power sources during various modes of operation of the electric motor, taking into account load surges, which allows successfully overcoming voltage dips in the system both in transient and in steady state. It is proposed to use a combined method to eliminate the voltage dip, a feature of which is the use of a combined structure of backup power sources as part of a diesel generator set and a battery, acting on the base of the proposed interaction algorithm in autonomous electrical complexes. The method makes it possible to overcome sudden load surges and voltage dips caused by a shortage of reserve power in the electrical system. The use of a rechargeable battery as a transitional element makes it possible to switch between the main and backup power sources without stopping the technological one and to expand the overload threshold of an autonomous electrical complex up to 60 %. The use of the combined method increases the energy efficiency of the autonomous complex due to a reduction in the number of emergency shutdowns of equipment, process interruptions and additional power consumption.
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Date submitted2023-03-16
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Date accepted2023-06-20
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Date published2023-07-19
Energy efficiency of the linear rack drive for sucker rod pumping units
- Authors:
- Oksana Yu. Ganzulenko
- Ani P. Petkova
At present, in order to increase oil production and reduce economic costs in the development of marginal fields, the development of a cluster method using compact mobile drives of sucker rod pumping units (SRPU) is relevant. The aim of the work is to analyze the ways to improve the energy efficiency of the SRPU by reducing the loss of mechanical and electrical energy, to select the most energy-efficient compact drive for the development of marginal fields in the cluster method, to carry out the kinematic and strength calculations of the drive of the selected size, to develop an adaptive control system for a group of drives in the cluster development of drillings. According to the results of the performed calculations, the linear rack-and-gear drive has the highest efficiency of the drive mechanism. The kinematic and strength calculations of a linear rack-and-gear drive with a stroke length of 1120 mm and a load of up to 8 tons are presented. It was shown that the usage of a direct torque control system and a kinetic energy storage system for the SRPU drive elements and a rod string is an effective means of reducing energy costs in oil production from marginal fields. The use of the developed system for storing and redistributing the potential energy of the rods between the SRPUs that lift oil made it possible to eliminate fluctuations in the power consumption, reduce the power peak value by three times, the peak value of the current consumed from the electric network by two times, and reduce losses in the input converter and cables by three times.
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Date submitted2023-04-02
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Date accepted2023-06-20
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Date published2023-07-19
Integration of renewable energy at coal mining enterprises: problems and prospects
This article addresses the issue of developing renewable energy in coal mining enterprises in the Russian Federation. The study presents a methodology for assessing the technical and economic efficiency of introducing renewable energy sources based on simulation modeling. An analysis of the potential of solar and wind energy for coal mining regions in Russia is conducted. The authors use a custom software developed by them to simulate the power supply system for various scenarios of renewable energy integration, including solar generation, wind generation, solar generation with energy storage, wind generation together with solar generation. Based on the example of the Rostov region, a feasibility study of the considered options is presented. Additionally, the research includes a sensitivity analysis of the investment project in the conditions of uncertainty in the development of Russian renewable energy. The research findings indicate that even in market conditions with CO2 emission quotas and prices at the level of the Sakhalin experiment, renewable energy in coal mining enterprises in Russia remains unattractive and requires additional support.
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Date submitted2022-08-24
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Date accepted2023-02-15
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Date published2023-08-28
Modelling of the stress-strain state of block rock mass of ore deposits during development by caving mining systems
The article is devoted to the analysis of approaches to modeling the stress-strain state of a block rock mass in the vicinity of a single mine workings and in the area of rock cantilever influence during the development of the Khibiny apatite-nepheline deposits. The analysis of the existing in international engineering practice ideas about tectonic disturbances as a geomechanical element and the experience of predicting the stress-strain state of a block rock mass was carried out. On the basis of the analysis, the formulation of the basic modeling tasks is carried out and its main results are presented. Methodological recommendations for solving similar problems were developed.
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Date submitted2021-10-31
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Date accepted2023-03-02
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Date published2023-12-25
Improvement of technological schemes of mining of coal seams prone to spontaneous combustion and rock bumps
On the example of the Alardinskaya mine, the problem of underground mining of seams prone to spontaneous combustion and rock bumps in the conditions of the Kondomsky geological and economic region of the Kuznetsk coal basin is considered. The contradictions in the requirements of regulatory documents for the width of the inter-panel coal pillars in the mining of seams with longwalls in conditions of endogenous fire hazard and in the mining of seams that are dangerous due to geodynamical phenomena are discussed. These contradictions impede the safe mining of seams using traditionally used layouts with the danger of spontaneous combustion of coal and rock bumps. A mining-geomechanical model is presented, which is used for numerical three-dimensional simulation of the stress-strain state of a rock mass with various layouts for longwall panels using the finite element method. The results of the numerical analysis of the stress state of the rock mass immediately before the rock bump are presented, and the main factors that contributed to its occurrence during the mining of the seam are established. A dangerous degree of stress concentration in the coal seam near the leading diagonal entries is shown, especially in conditions of application of abutment pressure from the edge of panels’ gob. The analysis of the features of stress distribution in the inter-panel pillar at different widths is carried out. Recommendations for improving the layout for the development and mining of coal seams that are prone to spontaneous combustion and dangerous in terms of rock bumps in the conditions of Alardiskaya mine have been developed. The need for further studies of the influence of pillars for various purposes, formed during the mining of adjacent seams, on the stress-strain state of previously overmined and undermined seams is shown.
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Date submitted2022-10-23
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Date accepted2023-02-13
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Date published2023-12-25
Sorption purification of acid storage facility water from iron and titanium on organic polymeric materials
Obtaining and production of metals from natural raw materials causes a large amount of liquid, solid, and gaseous wastes of various hazard classes that have a negative impact on the environment. In the production of titanium dioxide from ilmenite concentrate, hydrolytic sulphuric acid is formed, which includes various metal cations, their main part is iron (III) and titanium (IV) cations. Hydrolytic acid waste is sent to acid storage facilities, which have a high environmental load. The article describes the technology of ion exchange wastewater treatment of acid storage facility from iron (III) and titanium (IV) cations, which form compounds with sulphate ions and components of organic waste in acidic environments. These compounds are subjected to dispersion and dust loss during the evaporation of a water technogenic facility, especially in summer season. Sorption of complex iron (III) cations [FeSO4]+ and titanyl cations TiO2+ from sulphuric acid solutions on cation exchange resins KU-2-8, Puromet MTS9580, and Puromet MTS9560 was studied. Sorption isotherms were obtained both for individual [FeSO4]+ and TiO2+ cations and in the joint presence. The values of the equilibrium constants at a temperature of 298 K and the changes in the Gibbs energy are estimated. The capacitive characteristics of the sorbent were determined for individual cations and in the joint presence.
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Date submitted2022-10-13
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Date accepted2022-12-13
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Date published2023-07-19
A complex model of a drilling rig rotor with adjustable electric drive
A modified mathematical model of an asynchronous electric drive of the rotor – a drill string – a bit – a rock is considered and implemented, which develops and generalizes the results of previously performed studies. The model includes the following subsystems: a model of an asynchronous drive with vector control; a model of formation of the resistance moment at the bottom of the bit, taking into account the peculiarities of the interaction between the bit and the rock; a model of a multi-mass mechanical part that takes into account the deformation of the drill string; subsystem for the drilling rig energy-technological parameters formation. The integrated model makes it possible to calculate and evaluate the selected drilling modes, taking into account their electro-mechanical, energy and technological efficiency and the dynamics of drilling processes. The performed computer simulation of drilling modes confirmed the possibility of a stick-slip effect accompanied by high-frequency vibrations during bit stops, which may change the direction of rotation of the bit, its accelerated wear and unscrewing of the drilling tool. Long bit stops lead to a significant decrease in the average bit rotation speed, which can explain the decrease in the ROP and increase in energy consumption when drilling in the zone of unstable bit rotation. The model can be used as a base for further improvement of rotary drilling control systems.