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pyrometallurgical and hydrometallurgical methods of waste processing

Geotechnical Engineering and Engineering Geology
  • Date submitted
    2024-05-08
  • Date accepted
    2024-11-07
  • Date published
    2025-04-25

The effect of mechanical and thermal treatment on the characteristics of saponite-containing material

Article preview

Solving the problems of modern building materials science is reduced to obtaining high-quality materials, expanding and searching for a rational raw material base, which can be carried out through the use of various industrial wastes. In this paper, the possibility of using waste from the mining industry – saponite-containing material (SCM) obtained during the enrichment of kimberlite ores from the Lomonosov diamond deposit, as an active mineral additive for cement binders and concretes is considered. The influence of mechanical and thermal treatment on a number of properties of the material selected from the tailings dump and in its initial state was studied. The study of the surface activity of SCM samples consisted in determining the sorption capacity, acid-base centers and their distribution. An increase in the activity of the surface of the material particles as a result of mechanical activation and its decrease during temperature treatment were determined. These effects are associated with phase rearrangements and structural changes in the sandy-clay rock, which was confirmed during thermal analysis. The temperature effect has no pronounced effect on the microstructure, the “smoothness” of the particles and the formation of a consolidated surface of the structural elements of the saponite-containing material are noted.

How to cite: Orekhova T.N., Sivalneva M.N., Frolova M.A., Strokova V.V., Bondarenko D.O. The effect of mechanical and thermal treatment on the characteristics of saponite-containing material // Journal of Mining Institute. 2025. Vol. 272 . p. 91-99. EDN VZGFOR
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2023-09-05
  • Date accepted
    2024-11-07
  • Date published
    2025-02-25

Investigation of the accuracy of constructing digital elevation models of technogenic massifs based on satellite coordinate determinations

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At all stages of the life cycle of buildings and structures, geodetic support is provided by electronic measuring instruments – a laser scanning system, unmanned aerial vehicles, and satellite equipment. In this context, a set of geospatial data is obtained that can be presented as a digital model. The relevance of this work is practical recommendations for constructing a local quasigeoid model and a digital elevation model (DEM) of a certain accuracy. A local quasigeoid model and a DEM were selected as the study objects. It is noted that a DEM is often produced for vast areas, and, therefore, it is necessary to build a local quasigeoid model for such models. The task of assessing the accuracy of constructing such models is considered; its solution will allow obtaining a better approximation to real data on preassigned sets of field materials. A general algorithm for creating both DEM and local quasigeoid models in the Golden Software Surfer is presented. The constructions were accomplished using spatial interpolation methods. When building a local quasigeoid model for an area project, the following methods were used: triangulation with linear interpolation (the least value of the root mean square error (RMSE) of interpolation was 0.003 m) and kriging (0.003 m). The least RMSE value for determining the heights by control points for an area project was obtained using the natural neighbour (0.004 m) and kriging (0.004 m) methods. To construct a local quasigeoid model for a linear project, the following methods were applied: kriging (0.006 m) and triangulation with linear interpolation (0.006 m). Construction of the digital elevation model resulted in the least aggregate value of the estimated parameters: on a flat plot of the earth’s surface – the natural neighbour method, for a mountainous plot with anthropogenic topography – the quadric kriging method, for a mountainous plot – quadric kriging.

How to cite: Bryn M.Y., Mustafin M.G., Bashirova D.R., Vasilev B.Y. Investigation of the accuracy of constructing digital elevation models of technogenic massifs based on satellite coordinate determinations // Journal of Mining Institute. 2025. Vol. 271 . p. 95-107. EDN ZDVPPC
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2024-04-10
  • Date accepted
    2024-06-03
  • Date published
    2025-04-25

Combined method for processing spent acid etching solution obtained during manufacturing of titanium products

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Possessing high strength, low density and significant chemical resistance, titanium has found wide application in various fields of the national economy – the chemical industry, aviation and rocket technology, mechanical engineering, medicine, etc. The production of titanium products is hampered by a fairly strong oxide film covering its surface. Removal of the oxide film from the surface of titanium workpieces is carried out by etching in solutions of mineral acids of various compositions. A spent acid etching solution (SAES) is formed, containing titanium salt and the remainder of unreacted acids. Almost all etching solutions contain HF and one of the strong acids. This is H2SO4, HCl or HNO3. Thus, the SAES includes ions of titanium, fluorine or chlorine, orsulfate, or nitrate. SAES is quite toxic and must be diluted or cleaned several times before being discharged into a reservoir. Most of the methods used to extract impurities contained in SAES lead to a decrease in their content. As a result of such purification, there is a loss of substances contained in SAES in significant quantities and of interest for further use. The work presents experimental results obtained from the combined processing of SAES containing titanium fluoride, hydrofluoric and hydrochloric acids. At the first stage, SAES is treated with sodium hydroxide. The resulting titanium hydroxide precipitate is filtered off. At the second stage, the filtrate containing sodium fluoride and chloride is processed in a membrane electrolyzer. In this case, not only the extraction of sodium salts from the filtrate occurs, but also the production of sodium hydroxide and a mixture of hydrofluoric and hydrochloric acids. Sodium hydroxide can be used for processing SAES, and a mixture of acids for etching titanium workpieces.

How to cite: Bykovskii N.A., Kantor E.A., Shulaev N.S., Fanakov V.S. Combined method for processing spent acid etching solution obtained during manufacturing of titanium products // Journal of Mining Institute. 2025. Vol. 272 . p. 51-58. EDN OVECLL
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2024-04-11
  • Date accepted
    2024-06-03
  • Date published
    2024-07-04

Assessment of the efficiency of acid mine drainage purification (using the example of copper-pyrite mines in the Middle Urals)

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According to the results of the anti-rating of regions with extreme pollution of watercourses in the Sverdlovsk region, the largest number of polluted rivers has been recorded in recent years – more than a quarter of all high and extremely high pollution. One of the sources of pollution of natural water bodies in the Middle Urals are closed and flooded copper-pyrite mines, where acidic mine drainage continue to form and unload to the surface. Several of them have organized collection and a two-stage acidic drainage purification system, including neutralization with lime milk and settling in a clarifier pond. Despite the identical schemes, different indicators of pollutants are recorded during discharge into water bodies. The aim of the work is to evaluate the effectiveness of the applied acid mine drainage purification system and identify the parameters affecting the quality of treated mine water. Laboratory studies were performed using methods of flame emission spectrometry, flame atomic absorption, atomic absorption spectrometry, mass spectrometry with ionization in inductively coupled plasma, potentiometric, etc. It has been established that the existing mine drainage purification system at the Degtyarskii mine makes it possible to significantly reduce the concentrations of most toxic components of mine waters to almost standard values. At the Levikhinskii mine, the multiplicity of exceeding the maximum permissible concentrations reaches hundreds and thousands of times. To achieve a higher degree of purification, it is necessary that the duration of passive purification is sufficient for the reactant to interact with acidic waters. However, to ensure this possibility, it will require the creation of a cascade of ponds with an area of several thousand hectares. If the current two-stage system is quite effective for the Degtyarskii mine, then for Levikhinskii it is necessary to switch to the use of more modern systems, including three stages of purification.

How to cite: Rybnikova L.S., Rybnikov P.A., Navolokina V.Y. Assessment of the efficiency of acid mine drainage purification (using the example of copper-pyrite mines in the Middle Urals) // Journal of Mining Institute. 2024. Vol. 267 . p. 388-401. EDN SBKRCK
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2024-01-31
  • Date accepted
    2024-06-03
  • Date published
    2024-07-04

Rationale for a possibility of using humic preparations production waste for wastewater purification from metals (Cd2+, Zn2+, Mg2+, Cu2+) aimed at developing efficient measures on environmental rehabilitation

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Results of studying optimal conditions and parameters for afterpurification of underspoil waters from metal ions using humic acids production waste are presented with a view to develop the efficient measures on environmental rehabilitation of ecosystems disturbed by the development of copper pyrite deposits. The influence of contact time and waste dosage on the purification process was analysed, changes in the pH of wastewater and its impact on the growth and development of plants were studied. The key factors were identified allowing to achieve the efficiency of the purification process – the optimal contact time in the range from 120 to 180 min and waste dosage of 10 g/l. The study showed that the use of waste resulted in a neutral pH value of 7.03 compared to the initial pH value of 5.95. It was ascertained that the use of iron-magnesium production waste in combination with waste from humic preparations production made it possible to achieve the MPC of commercial fishing importance (with the exception of magnesium). Wastewater after the afterpurification process with high magnesium concentrations did not have a stimulating effect on the growth and development of Lepidium sativum L. plants. From biotesting results it can also be stated that there is no negative impact on the growth and development of Lepidium sativum L. The results obtained indicate a potentiality of using afterpurified wastewater for watering plants in the process of initiating the environmental rehabilitation of the disturbed ecosystems.

How to cite: Antoninova N.Y., Sobenin A.V., Usmanov A.I., Gorbunov A.A. Rationale for a possibility of using humic preparations production waste for wastewater purification from metals (Cd2+, Zn2+, Mg2+, Cu2+) aimed at developing efficient measures on environmental rehabilitation // Journal of Mining Institute. 2024. Vol. 267 . p. 421-432. EDN NYTBJH
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2024-05-02
  • Date accepted
    2024-06-03
  • Date published
    2024-07-04

Iron ore tailings as a raw material for Fe-Al coagulant production

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The paper presents the results of experimental research into the recovery of Fe-Al coagulant from iron ore tailings (IOTs). The variables investigated in the laboratory tests included sulphuric acid concentration, temperature, leaching time, solid/liquid phase ratio (S:L) and the presence of stirring. The experiment determined the composition of the coagulant and the solid residue after leaching. The maximum iron content in the solution after leaching was obtained using 40 % H2SO4 at a temperature of 100 °C (or with stirring at 75 °C) and a contact time of 60 minutes. In this case, the iron yield was at the level of 25 % of the total content in the iron ore tailings. Chemical analysis of the solution obtained after leaching showed Fe and Al sulphate contents of 11 and 2 % respectively. In the next step, the efficiency of the coagulant was evaluated on model solutions of colour. The experimental results showed that the coagulant obtained from the iron ore tailings can be used for wastewater treatment in a wide pH range from 4 to 12 pH units. The solid residue after leaching is a fine-grained powder rich in silica, which can potentially be used as an artificial raw material in the construction industry. The research carried out in this thesis has shown that the extraction of coagulants from iron ore tailings can be considered as a way to extend the production chain of iron ore mining and to minimise the amount of tailings to be stored in tailing ponds. The technical solution presented in this work allows to comprehensively solve the problem of environmental protection by creating new target products for wastewater treatment from IOTs.

How to cite: Matveeva V.A., Chukaeva M.A., Semenova A.I. Iron ore tailings as a raw material for Fe-Al coagulant production // Journal of Mining Institute. 2024. Vol. 267 . p. 433-443. EDN ASOYNX
Editorial
  • Date submitted
    2024-07-04
  • Date accepted
    2024-07-04
  • Date published
    2024-07-04

Environmental safety and sustainable development: new approaches to wastewater treatment

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In 2015, the UN member states adopted the 2030 Agenda for Sustainable Development. Despite significant progress, billions of people – one in three people – do not have access to safe, clean drinking water. Modern wastewater treatment methods include a wide range of biological, chemical and physical processes, each having its own advantages and applications. This thematic volume considers the latest achievements in wastewater treatment technologies, wastewater purification and treatment as well as their potential applications at the local level. The problem of surface water pollution is relevant for all regions of the world. One of the largest sources of pollutants is mining and processing industry. The first stage in the development of wastewater treatment technologies is monitoring of anthropogenically modified water bodies.

How to cite: Pashkevich M.A., Danilov A.S., Matveeva V.A. Environmental safety and sustainable development: new approaches to wastewater treatment // Journal of Mining Institute. 2024. Vol. 267 . p. 341-342.
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2024-04-22
  • Date accepted
    2024-06-13
  • Date published
    2024-07-04

Lithification of leachate from municipal solid waste landfills with blast furnace slag

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The article presents an alternative method of utilization of blast furnace slag and leachate from solid municipal waste landfills, the formation of which occurs during the infiltration of atmospheric precipitation through the thickness of deposited waste. The method is based on the conversion of leachate from the liquid phase to the solid aggregate state by lithification using blast furnace slag as an astringent material. The hydraulic activity of slag, which depends on the amount of oxides contained in it, has been estimated. The investigated slag belongs to the 3rd grade, which confirms the possibility of its use as an astringent material. The filtrate was analyzed for the content of various elements, and the maximum permissible concentrations for each element were found to be exceeded. Chemical and biological oxygen demand were determined, and critically high values were installed (17200 mgO2/l and 4750 mgO2/l, respectively). The lithification process was divided into two stages. The first stage was to reduce the organic component in the filtrate using a coagulant, aluminum sulfate; the second stage was slag hydration. The optimum ratio of lithificate components in terms of mixture solidification rate was established at 1:0.03:1.25 (leachate, coagulant, blast furnace slag). The obtained material was analyzed for the solubility and content of various forms of metal. It is established that at infiltration of atmospheric precipitations through lithificate only 3 % of material will be washed out; concentrations of gross and mobile forms of heavy metals do not exceed the maximum permissible, except for the gross content of arsenic, mobile, and water-soluble forms of which were not found. The values of chemical (687 mgO2/l) and biological (173 mgO2/l) oxygen demand in the aqueous extract from lithificate decreased more than 25 times in comparison with the initial filtrate. According to the results of toxicological studies, lithificate was assigned an IV class of waste hazard, which confirms the possibility of its use as bulk material at landfills.

How to cite: Pashkevich M.A., Kulikova Y.A. Lithification of leachate from municipal solid waste landfills with blast furnace slag // Journal of Mining Institute. 2024. Vol. 267 . p. 477-487. EDN CSHCSM
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2024-04-22
  • Date accepted
    2024-06-13
  • Date published
    2024-07-04

Comprehensive utilization of urban wastewater sludge with production of technogenic soil

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The article presents the analysis of the existing approach to wastewater sludge treatment and justifies the selection of the most promising management technology that allows maximum use of wastewater sludge resource po-tential. To obtain a useful product (biocompost) suitable for use as part of technogenic soil, experimental studies of aerobic stabilization of organic matter of dehydrated urban wastewater sludge with the addition of other waste by using passive composting technology were carried out. The technology is included in the list of best available technologies (BAT). The selection of the most optimal components for the mixture was based on the results of determining the C and N content, humidity and pH of the components used that ensured the composting of organic waste. The results of laboratory studies of the obtained biocompost according to the main agrochemical and sanitary-epidemiological indicators are presented. Testing was carried out according to the criterion of toxicity of the biocompost’s aqueous extract. The assessment of the technogenic soil was performed when using biocompost in its composition for compliance with existing hygienic requirements for soil quality in the Russian Federation. Based on the results of the vegetation experiment, optimal formulations of the technogenic soil were determined, i.e., the ratio of biocompost and sand, under which the most favorable conditions for plant growth are observed according to a combination of factors such as the number of germinated seeds, the maximum height of plants and the amount of biomass. The conducted research makes it possible to increase the proportion of recycled urban wastewater sludge in the future to obtain soils characterized by a high degree of nutrient availability for plants and potentially suitable for use in landscaping, the biological stage of reclamation of technogenically disturbed lands, as well as for growing herbaceous plants in open and protected soil.

How to cite: Bykova M.V., Malyukhin D.M., Nagornov D.O., Duka A.A. Comprehensive utilization of urban wastewater sludge with production of technogenic soil // Journal of Mining Institute. 2024. Vol. 267 . p. 453-465. EDN IAYJKS
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2024-04-25
  • Date accepted
    2024-06-13
  • Date published
    2024-07-11

Evaluation of the effectiveness of neutralization and purification of acidic waters from metals with ash when using alternative fuels from municipal waste

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The problem of pollution of natural water objects with heavy metals is extremely relevant for the areas where industrial enterprises are located. Unauthorized discharge of contaminated wastewater, inefficient operation of sewage treatment plants, as well as leakage of drainage waters from man-made massifs lead to changes in the hydrological system affecting living objects. The article studies the composition of ash from the combustion of alternative fuels from municipal waste, and also considers the possibility of using it to neutralize sulfuric acid drainage waters and extract metal ions (Cu, Cd, Fe, Mn, Zn) from them. It has been established that the efficiency of water purification from metals depends on the pH value achieved during the purification process. The pH value is regulated by the dose of the introduced ash, the contact time and depends on the initial concentration of metal ions and sulfates in the solution. Studies on the neutralization and purification of a model solution of sulfuric acid drainage waters of a tailings farm of known composition have shown that in order to achieve a pH of 8-9, optimal for precipitation of metal hydroxides Cu, Cd, Fe, Mn, Zn and Al washed out of ash, and water purification with an efficiency of 96.60 to 99.99 %, it is necessary to add 15 g/l of ash and stir the suspension continuously for 35 minutes. It was revealed that exposure to ash with sulfuric acid waters leads to the transition of water-soluble forms of metals into insoluble ones and their “cementation” with calcium sulfate. The amount of Zn and Fe ions washed out of the ash decreases by 82 and 77 %, Al, Cd, Cu, Mn – by 25 %. This reduces the toxicity of ash, which is proved by a decrease in the toxic multiplicity of dilution of the water extract by 14 times.

How to cite: Kharko P.A., Danilov A.S. Evaluation of the effectiveness of neutralization and purification of acidic waters from metals with ash when using alternative fuels from municipal waste // Journal of Mining Institute. 2024. p. EDN CGGRHJ
Geology
  • Date submitted
    2022-10-29
  • Date accepted
    2023-10-25
  • Date published
    2024-04-25

Assessment of rock massif sustainability in the area of the underground research laboratory (Nizhnekanskii Massif, Enisei site)

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The study presents the results of the research on geodynamic and geological conditions of the Enisei site (Krasnoyarsk Krai), chosen for the construction of an underground research laboratory. The laboratory is being built at a depth of 500 m to assess the suitability of the rock mass for burying high-level radioactive waste. The rocks consist of weakly fractured gneisses, granites, and dikes of metadolerites. Field observations were conducted on bedrock outcrops. They included the determination of rock mass quality indicators, measurement of rock fracturing, and a rating classification of stability using N.Barton's method. GNSS observations were also made to monitor surface deformations. These data were used to develop a three-dimensional structural model, including lithology, fault disruptions, intrusive bodies, elastic-strength properties of rocks, and the sizes of zones influenced by faulting. It will serve as a basis for boundary conditions and the construction of three-dimensional variational models of stress-strain states, identifying zones of concentration of hazardous stresses, and planning in situ geomechanical experiments in underground mines of the laboratory. The obtained values of the modified QR index for the main types of rocks allowed their classification as stable and moderately stable, corresponding to strong and very strong rocks on Barton's scale and the massif rating according to geomechanical classification.

How to cite: Akmatov D.Z., Manevich A.I., Tatarinov V.N., Shevchuk R.V., Zabrodin S.M. Assessment of rock massif sustainability in the area of the underground research laboratory (Nizhnekanskii Massif, Enisei site) // Journal of Mining Institute. 2024. Vol. 266 . p. 167-178. EDN ECCWUV
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2023-03-20
  • Date accepted
    2023-09-20
  • Date published
    2023-10-27

Experimental simulation of a system of swamp biogeocenoses to improve the efficiency of quarry water treatment

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Mining activities were producing large quantities of wastewater contaminated with nitrogen compounds and metals. With insufficient treatment, these pollutants are released into the environment and have a toxic effect on living organisms. Constructed wetlands are now widely adopted as wastewater treatment systems because of the combination of physical, chemical and biological processes for the removal of contaminants. In this study, an experimental system was modeled to improve the efficiency of the quarry wastewater treatment of a mining enterprise by sharing the higher aquatic vegetation: broad-leaved cattail (Typha latifolia L.), common water-plantain (Alisma plantago-aquatica L.), jointed rush (Juncus articulatus L.) and lower aquatic vegetation (Chlorella sp.). Concentrations of nitrogen compounds and metal were analyzed both in the model and in the treated solution of quarry wastewater for calculation of treatment efficiency. Concentrations of the pollutants in the tissues of the higher aquatic vegetation were analyzed to assess the accumulation capacity and efficiency of translocation of the pollutants. The results of the experimental study showed the practical applicability of the constructed integrated treatment system to reduce the concentration of pollutants in quarry wastewater, as well as increasing the efficiency of treatment by introducing lower aquatic vegetation into the system

How to cite: Pashkevich M.A., Korotaeva A.E., Matveeva V.A. Experimental simulation of a system of swamp biogeocenoses to improve the efficiency of quarry water treatment // Journal of Mining Institute. 2023. Vol. 263 . p. 785-794. EDN QJYDIH
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2022-05-20
  • Date accepted
    2023-06-20
  • Date published
    2024-02-29

Increasing the quality of zeolite-bearing rocks from Eastern Transbaikalia by applying directed energy

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This paper presents the use of accelerated electrons to treat zeolite-bearing rocks from Eastern Transbaikalia to increase the efficiency of separating zeolites from rock-forming minerals via electromagnetic separation. The effectiveness of the liberation of zeolite minerals using accelerated electrons was analyzed. The results of dry electromagnetic separation of zeolite-bearing rocks are presented. The dependence of the extraction of iron-bearing minerals from zeolite-bearing rocks by electromagnetic separation on the magnetic field intensity for different particle sizes has been established. The main methods of zeolite-bearing rock enrichment and ore preparation were determined. A technological scheme for processing zeolite-bearing rocks, based on the use of accelerated electron treatment at the ore preparation stage, is presented, significantly improving the zeolite production quality.

How to cite: Razmakhnin K.K., Khatkova A.N., Shumilova L.V. Increasing the quality of zeolite-bearing rocks from Eastern Transbaikalia by applying directed energy // Journal of Mining Institute. 2024. Vol. 265 . p. 129-139. EDN VNPZCT
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2022-10-31
  • Date accepted
    2023-03-02
  • Date published
    2023-12-25

Lightweight ash-based concrete production as a promising way of technogenic product utilization (on the example of sewage treatment waste)

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The study is devoted to the development of a method for the technogenic raw materials utilization. Special attention is paid to the prospect of involving products based on them in the production of new building materials. The results of Russian and foreign studies on the reuse of wastes, such as phosphogypsum, metallurgical slag, waste from municipal and industrial wastewater treatment, etc., in the building materials industry are considered. It has been established that the use of incinerated sewage sludge ash in construction is a promising direction in terms of environmental and economic efficiency. The research confirmed the compliance of the lightweight ash-based concrete components to the regulatory documentation requirements for a number of indicators. As a result of the research, the composition of the raw mixture for the lightweight concrete production with incinerated sewage sludge ash as a replacement for a part of the cement has been developed. In terms of parameters, the developed concrete corresponds to standard lightweight concrete, marked in accordance with the regulatory documents of the Russian Federation as D1300 (density not less than 1.3 g/cm3), Btb2 (flexural strength not less than 2 MPa), M200/B15 (compressive strength not less than 15 MPa). Lightweight ash-based concrete is suitable for use in construction, repair of roads and improvement of urban areas.

How to cite: Litvinova T.E., Suchkov D.V. Lightweight ash-based concrete production as a promising way of technogenic product utilization (on the example of sewage treatment waste) // Journal of Mining Institute. 2023. Vol. 264 . p. 906-918. EDN LMZCWZ
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2022-10-23
  • Date accepted
    2023-02-13
  • Date published
    2023-12-25

Sorption purification of acid storage facility water from iron and titanium on organic polymeric materials

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Obtaining and production of metals from natural raw materials causes a large amount of liquid, solid, and gaseous wastes of various hazard classes that have a negative impact on the environment. In the production of titanium dioxide from ilmenite concentrate, hydrolytic sulphuric acid is formed, which includes various metal cations, their main part is iron (III) and titanium (IV) cations. Hydrolytic acid waste is sent to acid storage facilities, which have a high environmental load. The article describes the technology of ion exchange wastewater treatment of acid storage facility from iron (III) and titanium (IV) cations, which form compounds with sulphate ions and components of organic waste in acidic environments. These compounds are subjected to dispersion and dust loss during the evaporation of a water technogenic facility, especially in summer season. Sorption of complex iron (III) cations [FeSO4]+ and titanyl cations TiO2+ from sulphuric acid solutions on cation exchange resins KU-2-8, Puromet MTS9580, and Puromet MTS9560 was studied. Sorption isotherms were obtained both for individual [FeSO4]+ and TiO2+ cations and in the joint presence. The values of the equilibrium constants at a temperature of 298 K and the changes in the Gibbs energy are estimated. The capacitive characteristics of the sorbent were determined for individual cations and in the joint presence.

How to cite: Cheremisina O.V., Ponomareva M.A., Molotilova A.Y., Mashukova Y.A., Soloviev M.A. Sorption purification of acid storage facility water from iron and titanium on organic polymeric materials // Journal of Mining Institute. 2023. Vol. 264 . p. 971-980. DOI: 10.31897/PMI.2023.28
Editorial
  • Date submitted
    2023-04-25
  • Date accepted
    2023-04-25
  • Date published
    2023-04-25

Ecological security and sustainability

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In 2015, UN Member States adopted the 2030 Agenda for Sustainable Development, aimed at balancing initiatives by the world community and individual countries in the environmental, social, and economic spheres. The global sustainable development goals are to promote the well-being of the world population, preserve the planet’s resources, and maintain ecological security, which is vital in the age of the rapid industrial growth and ever-increasing anthropogenic pressure on the environment. For the successful achievement of sustainability goals in the manufacturing sector, integrated measures should be undertaken for monitoring and assessing the technogenic impact of industrial facilities. Additionally, it is necessary to develop environmentally-friendly technologies in the fields of gas and water treatment, land reclamation, and waste disposal. Therefore, fundamental and applied research in these related spheres is of particular importance. Currently, environmental monitoring of all components of the environment, along with anthropogenic objects and processes, receives considerable attention, which is determined by the vector of development in science and technology. In this regard, the latest innovations in green technology in this area are becoming increasingly significant.

How to cite: Pashkevich M.A., Danilov A.S. Ecological security and sustainability // Journal of Mining Institute. 2023. Vol. 260 . p. 153-154.
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2022-10-24
  • Date accepted
    2023-03-03
  • Date published
    2023-04-25

Use of clay-containing waste as pozzolanic additives

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Growing productivity of mining and processing enterprises entails an increase in the volumes of liquid tailings impoundments and upstream impoundments of ore processing waste. Enterprises face the challenge of minimizing the environmental impact of waste and guaranteeing the sanitary and epidemiological safety of population. The article presents a possibility of recycling one type of such waste (clay-containing concentration tailings of apatite-nepheline and sylvinite ores, coal beneficiation tailings) by using them after preliminary thermochemical treatment as pozzolanic additives to cements and concretes, including concrete mixtures used for soil stabilization, development of territories, reclamation of mine workings, as a component of the insulating layer of landfills for the disposal of municipal solid waste. An analysis of the phase changes of kaolinite, one of the main minerals that make up clay-containing waste, in the temperature range of 200-1,000 °С showed that a change in its mineral form during heat treatment is the main factor in changing its pozzolanic activity. The effect of heat treatment of clay minerals at temperature of 700-800 °C on their pozzolanic activity, estimated by the ability to absorb calcium hydroxide (0.7 g Ca(OH) 2 per 1 g of modified kaolinite), is considered. It is shown that the addition of heat-treated samples (20 % by weight) improves the quality of cement increasing its activity by 15 %, in comparison with the use of unmodified clay minerals. It was proved experimentally that partial replacement of Portland cement with thermally modified kaolinite increases the strength of consolidating stowing mixture by up to 15 %. This approach to processing of ores containing layered silicates, which provides for thermochemical modification of run-of-mine ore, intensifies the processes of tailings thickening and filtering.

How to cite: Gerasimov A.M., Ustinov I.D., Zyryanova O.V. Use of clay-containing waste as pozzolanic additives // Journal of Mining Institute. 2023. Vol. 260 . p. 313-320. DOI: 10.31897/PMI.2023.33
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2022-10-28
  • Date accepted
    2023-03-02
  • Date published
    2023-04-25

Assessment of the possibility of using iron-magnesium production waste for wastewater treatment from heavy metals (Cd2+, Zn2+, Co2+, Cu2+)

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Relevant problems associated with treatment of industrial wastewater from heavy metal ions are considered. Due to industrial development, the amount of wastewater increases as well as the risks of heavy metals getting into surface and groundwater, accumulating in water bodies and becoming aggressive environmental pollutants, which affect the animal and human organisms. To assess the possibility of extracting metal ions (Cd 2+ , Zn 2+ , Co 2+ , Cu 2+ ) from industrial wastewater and their further treatment, studies were carried out on redistribution of heavy metals in the “wastewater – waste” system using iron-magnesium production waste. Samples of the investigated waste weighing 0.1; 0.2; 0.5; 1; 1.5; 2 g were taken for wastewater volume of 50 ml per each subsample. Contact time varied from 5 to 180 min, waste fraction was 1 mm. The interaction process showed that the waste efficiently removes metal ions (Cd 2+ , Zn 2+ , Co 2+ , Cu 2+ ) from industrial wastewater. The efficiency of removing a pollutant from the solution depends on the weight of the waste subsample, initial concentration of metal ions, and contact time.

How to cite: Antoninova N.Y., Sobenin A.V., Usmanov A.I., Shepel K.V. Assessment of the possibility of using iron-magnesium production waste for wastewater treatment from heavy metals (Cd2+, Zn2+, Co2+, Cu2+) // Journal of Mining Institute. 2023. Vol. 260 . p. 257-265. DOI: 10.31897/PMI.2023.34
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2022-10-17
  • Date accepted
    2023-02-13
  • Date published
    2023-04-25

Environmental geotechnology for low-grade ore mining with the creation of conditions for the concurrent disposal of mining waste

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Due to the constantly deteriorating environmental situation in the regions with mining enterprises, the article considers the topical issue of disposing the maximum possible volume of waste from the mining and processing of low-grade ferrous ores through the creation of an effective underground environmental geotechnology. Traditional procedure with descending mining of reserves with a caving system does not allow waste to be disposed of in a gob. The idea is to use geotechnology based on the ascending order of mining the ore body, room excavation, leaving truncated pillars, and staggered arrangement of adjacent rooms in height, which makes it possible to form containers for waste disposal in the form of a cementless backfill. The main characteristics of the proposed procedure are investigated and compared with the traditional procedure of low-grade iron ores mining. It was established that from the point of view of the complete extraction of reserves and the unit costs for the preparatory-development operations, the processes are comparable, while in terms of the mining quality, the proposed option is much more efficient. Evaluation of environmental geotechnology by the criterion of waste disposal, performed according to the proposed methodology, showed that the combination of these technical solutions ensures the placement in the formed gob from 80 to 140% of all waste generated during the mining and beneficiation of low-grade iron ores.

How to cite: Sokolov I.V., Antipin Y.G., Rozhkov A.A., Solomein Y.M. Environmental geotechnology for low-grade ore mining with the creation of conditions for the concurrent disposal of mining waste // Journal of Mining Institute. 2023. Vol. 260 . p. 289-296. DOI: 10.31897/PMI.2023.21
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2022-09-30
  • Date accepted
    2023-02-13
  • Date published
    2023-04-25

Hydrogeoecological conditions of technogenic groundwater in waste disposal sites

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The specific hydrogeoecological conditions of aquifers of some technogenic formations, mainly iron ore skarn-magnetite and titanium-magnetite formations, are considered. The resulting wastes, which are stored in waste disposal sites during development of deposits, due to the impact of a number of factors (natural and technogenic) form technogenic waters. Waste disposal facilities are complex engineering structures (dumps and sludge storages), which in turn create their own hydrogeoecological conditions, which must be investigated in order to prevent and minimize environmental and economic damage caused by these objects to the aquatic environment. The paper presents long-term field and laboratory studies of the aquatic environment under the influence of a waste disposal facility in the Middle Urals – one of the largest tailings, representing a potential environmental and man-made hazard. This tailing dump contains tens of tons of waste – enrichment tailings and creates specific hydrogeoecological conditions on the territory. Based on many years of monitoring studies, an analysis of these conditions was carried out – the quality of groundwater affected by the tailings was assessed. It is shown that groundwater is of technogenic nature, i.e. are man-made waters that have a significant impact on the surface and underground hydrospheres of the territory.

How to cite: Semyachkov A.I., Pochechun V.A., Semyachkov K.A. Hydrogeoecological conditions of technogenic groundwater in waste disposal sites // Journal of Mining Institute. 2023. Vol. 260 . p. 168-179. DOI: 10.31897/PMI.2023.24
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2022-10-10
  • Date accepted
    2023-01-19
  • Date published
    2023-12-25

Assessment of the possibility of using leucoxene-quartz concentrate as raw material for production of aluminium and magnesium titanates

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Leucoxene-quartz concentrate is a large-tonnage by-product of development of the Timan oil-titanium field (oil-saturated sandstones) which is not commercially used at present. High content of titanium compounds (to 50 % by weight) and lack of industrial, cost-effective, and safe technologies for its processing determine a high relevance of the work. Conventional processing technologies allow increasing the concentration of TiO2, but they are only a preparation for complex and hazardous selective chlorination. The process of pyrometallurgical conversion of leucoxene-quartz concentrate into aluminium and magnesium titanates was investigated. It was ascertained that the temperature of solid-phase reaction in Al2O3-TiO2-SiO2 system necessary for the synthesis of aluminium titanate (Al2TiO5) is 1,558 °С, and for MgO-TiO2-SiO2 system – 1,372 °С. Scaling up the process made it possible to synthesize a significant number of samples of titanate-containing products, the phase composition of which was studied by X-ray phase analysis. Two main phases were identified in the products: 30 % aluminium/magnesium titanate and 40 % silicon dioxide. In products of pyrometallurgical processing in the presence of aluminium, phases of pseudobrookite (3.5 %) and titanite (0.5 %) were also found. It was ascertained that in magnesium-containing system the formation of three magnesium titanates is possible: MgTiO3 – 25, Mg2TiO4 – 35, MgTi2O5 – 40 %. Experiments on sulphuric acid leaching of samples demonstrated a higher degree of titanium compounds extraction during sulphuric acid processing. An integrated conceptual scheme for processing leucoxene-quartz concentrate to produce a wide range of potential products (coagulants, catalysts, materials for ceramic industry) was proposed.

How to cite: Kuzin E.N., Mokrushin I.G., Kruchinina N.E. Assessment of the possibility of using leucoxene-quartz concentrate as raw material for production of aluminium and magnesium titanates // Journal of Mining Institute. 2023. Vol. 264 . p. 886-894. DOI: 10.31897/PMI.2023.15
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2022-01-16
  • Date accepted
    2022-04-06
  • Date published
    2023-04-25

Production of biodiesel fuel from vegetable raw materials

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One way to reduce the amount of harmful emissions from diesel fuel could be the replacement of part of the fuel with biofuel. Research is related to the production of biodiesel fuel in three ways: transesterification of vegetable oils; esterification of fat acids extracted from vegetable oil; and hydroprocessing of vegetable oils using catalysts in the diesel hydrotreatment process. Food and non-food oils, monatomic and diatomic alcohols were used to produce biodiesel fuel. Optimal parameters of vegetable oil transesterification have been determined: temperature; raw material ratio (oil/alcohol); mixing speed; time; type of process catalyst. The characteristics of the obtained biodiesel fuel samples were studied and compared with each other as well as with the requirements of EN 14214 “Automotive fuels. Fat acid methyl ethers for diesel engines. General technical requirements” and EN 590:2009 “EURO diesel fuel. Technical specifications”. With regard to the physical and chemical characteristics of biodiesel fuel, the best way to produce it is by transesterification of vegetable oils. However, all fuels can be used as components of a blended environmentally friendly diesel fuel.

How to cite: Kondrasheva N.K., Eremeeva A.M. Production of biodiesel fuel from vegetable raw materials // Journal of Mining Institute. 2023. Vol. 260 . p. 248-256. DOI: 10.31897/PMI.2022.15
Modern Trends in Hydrocarbon Resources Development
  • Date submitted
    2022-05-26
  • Date accepted
    2022-11-17
  • Date published
    2022-12-29

Renovation method of restoring well productivity using wavefields

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A stagewise theoretical substantiation of the renovation vibrowave method of influencing the near-wellbore zone of reservoir for restoring well productivity is presented. The area of treatment by the proposed method covers the reservoir with a heterogeneous permeability with fractures formed by fracking. In this method a decrease in concentration of colmatants occurs due to a change in direction of contaminants migration. Under the influence of pressure pulses, they move deep into the reservoir and disperse through the proppant pack. The results of mathematical modelling of the propagation of pressure wave and velocity wave and the calculations of particles entrainment in wave motion are presented.

How to cite: Shatalova N.V., Apasov T.K., Shatalov A.V., Grigoriev B.V. Renovation method of restoring well productivity using wavefields // Journal of Mining Institute. 2022. Vol. 258 . p. 986-997. DOI: 10.31897/PMI.2022.108
Geology
  • Date submitted
    2021-12-21
  • Date accepted
    2022-06-20
  • Date published
    2022-11-10

Scientific justification of the perforation methods for Famennian deposits in the southeast of the Perm Region based on geomechanical modelling

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The article presents the results of analysing geological structure of the Famennian deposits (Devonian) in the Perm Region. Numerical modelling of the distribution of inhomogeneous stress field near the well was performed for the two considered types of perforation. With regard for the geometry of the forming perforation channels, numerical finite element models of near-wellbore zones were created considering slotted and cumulative perforation. It is ascertained that in the course of slotted perforation, conditions are created for a significant restoration of effective stresses and, as a result, restoration of reservoir rock permeability. Stress recovery area lies near the well within a radius equal to the length of the slots, and depends on the drawdown, with its increase, the area decreases. From the assessment of failure areas, it was found that in case of slotted perforation, the reservoir in near-wellbore zone remains stable, and failure zones can appear only at drawdowns of 10 MPa and more. The opposite situation was recorded for cumulative perforation; failure zones near the holes appear even at a drawdown of 2 MPa. In general, the analysis of results of numerical simulation of the stress state for two simulated types of perforation suggests that slotted perforation is more efficient than cumulative perforation. At the same time, the final conclusion could be drawn after determining the patterns of changes in permeability of the considered rocks under the influence of changing effective stresses and performing calculations of well flow rates after making the considered types of perforation channels.

How to cite: Chernyshov S.E., Popov S.N., Varushkin S.V., Melekhin A.A., Krivoshchekov S.N., Ren S. Scientific justification of the perforation methods for Famennian deposits in the southeast of the Perm Region based on geomechanical modelling // Journal of Mining Institute. 2022. Vol. 257 . p. 732-743. DOI: 10.31897/PMI.2022.51
Metallurgy and concentration
  • Date submitted
    2022-06-27
  • Date accepted
    2022-09-09
  • Date published
    2022-11-03

Study of the composition and properties of the beneficiation tailings of currently produced loparite ores

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The increase in demand for rare earth metals and the depletion of natural resources inevitably causes the need to search for alternative unconventional sources of rare metal raw materials. The article presents the results of a study of the composition and properties of the beneficiation tailings of currently produced loparite ores. Sieve, mineralogical, chemical, and radionuclide analyses were carried out. The average content of loparite in tailings was determined. Using scanning electron microscopy, minerals-concentrators of rare earth elements in the loparite ore beneficiation tailings were diagnosed. The distribution of valuable components and thorium in the tailings was determined depending on the particle size class. The radium-thorium nature of radioactivity was established, the values of the effective specific activity of the samples were calculated. We concluded that it is necessary to develop an integrated technology for processing the beneficiation tailings of loparite ore, due to the complex and heterogeneous mineral and chemical composition of the tailings material.

How to cite: Maksimova V.V., Krasavtseva E.A., Savchenko Y.E., Ikkonen P.V., Elizarova I.R., Masloboev V.A., Makarov D.V. Study of the composition and properties of the beneficiation tailings of currently produced loparite ores // Journal of Mining Institute. 2022. Vol. 256 . p. 642-650. DOI: 10.31897/PMI.2022.88