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low grade process fuel

Geotechnical Engineering and Engineering Geology
  • Date submitted
    2024-05-28
  • Date accepted
    2024-11-07
  • Date published
    2024-12-25

Methods of intensification of pipeline transportation of hydraulic mixtures when backfilling mined-out spaces

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The paper presents an analysis of the advantages and limitations of additional measures to intensify the transportation of the backfill hydraulic mixture flow. The results of the analysis of the conditions for using pumping equipment to move flows with different rheological properties are shown. Generalizations of the methods for influencing the internal resistance of backfill hydraulic mixtures by means of mechanical activation, as well as increasing fluidity due to the use of chemical additives are given. The article presents the results of studies confirming the feasibility of using pipes with polymer lining, which has proven its efficiency in pumping flows of hydraulic mixtures with different filler concentrations. An analytical model of hydraulic mixture movement in the pipeline of the stowage complex has been developed. The trends in pressure change required to ensure the movement of hydraulic mixture in pipelines of different diameters are exponential, provided that the flow properties are constant. The effect of particle size on the motion mode of the formed heterogeneous flow, as well as on the distribution of flow density over the cross-section, characterizing the stratification and change in the rheological properties of the backfill hydraulic mixture, is assessed. An analytical model of centralized migration of the dispersed phase of the hydraulic mixture flow is formulated, describing the effect of turbulent mixing of the flow on the behavior of solid particles. An assessment of the secondary dispersion of the solid fraction of the hydraulic mixture, which causes a change in the consistency of the flow, was performed. The studies of the influence of the coefficient of consistency of the flow revealed that overgrinding of the fractions of the filler of the hydraulic mixture contributes to an increase in the required pressure in the pipeline system.

How to cite: Vasilyeva M.A., Golik V.I., Zelentsova A.A. Methods of intensification of pipeline transportation of hydraulic mixtures when backfilling mined-out spaces // Journal of Mining Institute. 2024. p. EDN TJNVLR
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2024-04-16
  • Date accepted
    2024-09-24
  • Date published
    2024-11-12

Deep-buried Lower Paleozoic oil and gas systems in eastern Siberian Platform: geological and geophysical characteristics, estimation of hydrocarbon resources

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The study of deep-buried oil and gas systems is a promising trend in the preparation of hydrocarbon resources. The study of the factors determining oil and gas potential is extremely important. The Lena-Vilyui sedimentary basin in the eastern Siberian Platform has a potential for the discovery of large oil and gas fields in deep-buried Cambrian deposits. The use of original methodological approaches to the analysis of black shale and overlying deposits, generalization of the results of lithological, biostratigraphic and geochemical studies of Cambrian deposits in territories adjoining the study area, modern interpretation of geophysical data showed that siliceous, carbonate, mixed rocks (kerogen-mixtite) of the Kuonamka complex and clastic clinoform-built Mayan deposits are most interesting in terms of oil and gas potential. Oil and gas producing rocks of the Lower and Middle Cambrian Kuonamka complex subsided to the depths of 14 km. The interpretation of modern seismic surveying data confirms the hypothesis of a limited occurrence of the Upper Devonian Vilyui rift system. Based on generalization of geological, geophysical and geochemical archival and new materials on the Lower Paleozoic deposits of the eastern Siberian Platform, a probabilistic estimation of geological hydrocarbon resources of the Cambrian and younger Paleozoic complexes in the Lena-Vilyui sedimentary basin was performed. Based on basin modelling results it was concluded that the resources were mainly represented by gas. It is presumed that oil resources can be discovered in traps of the barrier reef system as well as on the Anabar and Aldan slopes of the Vilyui Hemisyneclise. With a confidence probability of 0.9, it can be stated that total initial resources of oil and gas (within the boundaries of the Vilyui Hemisyneclise) exceed 5 billion t of conventional hydrocarbons. The recommended extremely cautious estimate of resources of the pre-Permian complexes is 2.2 billion t of conventional hydrocarbons. In the study area, it is necessary to implement a program of deep and super-deep parametric drilling without which it is impossible to determine the oil and gas potential of the Lower Paleozoic.

How to cite: Kontorovich A.E., Burshtein L.M., Gubin I.A., Parfenova T.M., Safronov P.I. Deep-buried Lower Paleozoic oil and gas systems in eastern Siberian Platform: geological and geophysical characteristics, estimation of hydrocarbon resources // Journal of Mining Institute. 2024. Vol. 269 . p. 721-737. EDN WDBEOS
Editorial
  • Date submitted
    2024-10-29
  • Date accepted
    2024-10-29
  • Date published
    2024-11-12

Study of thermodynamic processes of the Earth from the position of the genesis of hydrocarbons at great depths

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In the context of significant depletion of traditional proven oil reserves in the Russian Federation and the inevitability of searching for new directions of study and expansion of the raw material base of hydrocarbon raw materials in hard-to-reach regions and on the Arctic shelf, a scientific search is underway for accumulations in complex geological conditions and in manifestations that differ significantly from traditional ones, which include the processes of oil and gas formation and preservation of oil and gas in low-permeability “shale” strata and in heterogeneous reservoirs at great and super-great depths. Within the oil and gas provinces of the world, drilling of a number of deep and super-deep wells has revealed deposits at great depths, established connections between hydrocarbon deposits and “traces” of hydrocarbon migration left in the core of deep wells, which has made it possible to significantly re-evaluate theoretical ideas on the issue of oil and gas formation conditions and the search for technologies aimed at solving applied problems. Modern geochemical, chromatographic, bituminological, coal petrographic and pyrolytic methods of studying oil and bitumoids extracted from the host rocks of deep well cores give a hope for identifying correlations in the oil-source system, revealing processes that determine the possibility of hydrocarbon formation and accumulation, and defining predictive criteria for oil and gas potential at great depths.

How to cite: Prishchepa O.M., Aleksandrova T.N. Study of thermodynamic processes of the Earth from the position of the genesis of hydrocarbons at great depths // Journal of Mining Institute. 2024. Vol. 269 . p. 685-686.
Economic Geology
  • Date submitted
    2023-11-15
  • Date accepted
    2024-09-24
  • Date published
    2024-12-25

Development and validation of an approach to the environmental and economic assessment of decarbonization projects in the oil and gas sector

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This article addresses the problem of selecting a priority decarbonization project for an oil and gas company aiming to reduce greenhouse gas emissions. The wide range of decarbonization options and assessment methods prompted the development of a comprehensive ranking system for project selection. This system incorporates both internal and external factors of project implementation, a two-stage algorithm that filters out unsuitable projects taking into account sustainable development goals, and a quantitative evaluation approach using absolute and relative indicators. The proposed system evaluates decarbonization projects by considering not only the reduction of emissions in both absolute and relative terms, but also the broader environmental, social, and economic aspects relevant to the oil and gas company and the national economy. It includes a ranking mechanism for identifying priority projects and integrates carbon regulation incentives and green taxonomy tools into the economic assessment for more precise comparative analysis. The quantitative assessment in absolute terms involves a specialized net present value calculation, which accounts for revenue from both carbon credit sales and the potential sale of new low-carbon products, if applicable. The proposed assessment provides for targeted analysis of specific performance indicators, such as the cost per unit of emissions reduced, tax and social security contributions per unit of emissions reduced, energy efficiency improvements, and other indicators used for additional assessments of projects under otherwise equal conditions.

How to cite: Sheveleva N.A. Development and validation of an approach to the environmental and economic assessment of decarbonization projects in the oil and gas sector // Journal of Mining Institute. 2024. Vol. 270 . p. 1038-1055. EDN GAOTZW
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2024-04-10
  • Date accepted
    2024-06-03
  • Date published
    2024-07-19

Combined method for processing spent acid etching solution obtained during manufacturing of titanium products

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Possessing high strength, low density and significant chemical resistance, titanium has found wide application in various fields of the national economy – the chemical industry, aviation and rocket technology, mechanical engineering, medicine, etc. The production of titanium products is hampered by a fairly strong oxide film covering its surface. Removal of the oxide film from the surface of titanium workpieces is carried out by etching in solutions of mineral acids of various compositions. A spent acid etching solution (SAES) is formed, containing titanium salt and the remainder of unreacted acids. Almost all etching solutions contain HF and one of the strong acids. This is H2SO4, HCl or HNO3. Thus, the SAES includes ions of titanium, fluorine or chlorine, orsulfate, or nitrate. SAES is quite toxic and must be diluted or cleaned several times before being discharged into a reservoir. Most of the methods used to extract impurities contained in SAES lead to a decrease in their content. As a result of such purification, there is a loss of substances contained in SAES in significant quantities and of interest for further use. The work presents experimental results obtained from the combined processing of SAES containing titanium fluoride, hydrofluoric and hydrochloric acids. At the first stage, SAES is treated with sodium hydroxide. The resulting titanium hydroxide precipitate is filtered off. At the second stage, the filtrate containing sodium fluoride and chloride is processed in a membrane electrolyzer. In this case, not only the extraction of sodium salts from the filtrate occurs, but also the production of sodium hydroxide and a mixture of hydrofluoric and hydrochloric acids. Sodium hydroxide can be used for processing SAES, and a mixture of acids for etching titanium workpieces.

How to cite: Bykovskii N.A., Kantor E.A., Shulaev N.S., Fanakov V.S. Combined method for processing spent acid etching solution obtained during manufacturing of titanium products // Journal of Mining Institute. 2024. p. EDN OVECLL
Geology
  • Date submitted
    2023-07-07
  • Date accepted
    2023-12-27
  • Date published
    2024-12-25

A new insight into recording the mineral composition of carbonate reservoirs at well killing: experimental studies

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Well killing operation remains an important technological stage before well workover or servicing, during which filtrate penetrates the bottomhole area of the formation. The impact of process fluids and their filtrate on rock has a significant influence on permeability and porosity of carbonate reservoirs, which decrease due to fines migration. There are few known scientific studies of the interaction of killing fluid filtrate with carbonate rock and fines migration. In our experiments, an aqueous phase was used which is the basis for well killing in pure form, for the preparation of blocking agents and is used in reservoir pressure maintenance system. Core samples taken from the pay of the reservoir were used to simulate the well killing process with generation of reservoir thermobaric conditions. Killing fluid filtrate was kept for seven days, which characterizes the average workover time at flowing wells in the fields of the Perm Territory. Using micro-X-ray tomography and scanning electron microscope, images were obtained before and after the experiment, which allowed confirming a decrease in total number of voids due to fines migration and, as a consequence, a decreasing permeability of samples. Measurement of pH and fines concentration in the aqueous phase was performed before and after the experiment and pointed to mineral reactions occurring as a result of rock dissolution. The results of experiments made it possible to record a decrease in permeability of carbonate samples by an average of 50 % due to clogging of void space and migration of fines (clayey and non-clayey).

How to cite: Chernykh V.I., Martyushev D.A., Ponomareva I.N. A new insight into recording the mineral composition of carbonate reservoirs at well killing: experimental studies // Journal of Mining Institute. 2024. Vol. 270 . p. 893-903. EDN QOALPE
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2023-08-02
  • Date accepted
    2023-12-27
  • Date published
    2024-04-25

Justification of the approaches to improve management strategy of the mining system based on the analysis of data on the mining of complex structural rock blocks

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Long-term activity of mining enterprises causes the necessity to substantiate the strategies of management of the mining and technical system functioning in terms of improvement of ore quality control, which is determined by its change in the course of field development due to the priority development of the main reserves and, as a consequence, forced transition to the mining of complex structural rock blocks with a decrease in the recovery percentage, which is typical in case the ore component meets the requirements of the feasibility study in terms of grade at substandard capacity. In this case, it is possible to identify the recovery percentage and the potential for its increase by analyzing the long-term activity of the mining and industrial enterprise, namely, by analyzing the data of mining complex structural rock blocks with the subsequent establishment of the relationship between the primary data on mining and geological conditions and information on the quality of the mineral obtained from the technological equipment. Therefore, the purpose of the research was to substantiate the necessity of improving the management strategy of the mining-technical system functioning, which consists in the fact that on the basis of analyzing the mining data of complex structural rock blocks it is possible to determine the ore mass losses and their quantity and to lay the basis for the development of decisions on its extraction. For this purpose, the collected data on the mining of complex structural rock blocks, accounting the geological and industrial type of extracted ores, were considered in modeling the conditions and studying the parameters of technological processes, the implementation of which provides additional products. It was revealed that the ore mass from substandard thickness layers is delivered to the dumps, and ore mass losses have been estimated at 25-40 % per year. It is proved that determination of ore mass losses based on the analysis of data on mining of complex structural rock blocks, as well as timely solution of this issue can significantly increase the production efficiency of mining and technical system. Taking into account for the results obtained, the options for optimizing the production of the mining and engineering system were proposed.

How to cite: Tsupkina M.V., Kirkov A.E., Klebanov D.A., Radchenko D.N. Justification of the approaches to improve management strategy of the mining system based on the analysis of data on the mining of complex structural rock blocks // Journal of Mining Institute. 2024. Vol. 266 . p. 316-325. EDN JOLUPJ
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2023-11-27
  • Date accepted
    2023-12-27
  • Date published
    2024-02-29

Physico-chemical aspects and carbon footprint of hydrogen production from water and hydrocarbons

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Physico-chemical aspects determine the efficiency and competitiveness of hydrogen production technologies. The indicator of water consumption is especially relevant, since water is one of the main sources of hydrogen in almost all methods of its production. The article analyzes comparative water consumption indicators for various technologies based on published research and actual data from production plants. The volume of water consumption depends on the quality of the source water, which should be taken into account when implementing hydrogen projects in order to minimize the negative impact on the environment. Based on the operating industrial plant, the material balance of hydrogen production by steam reforming was demonstrated, which made it possible to determine the proportion of hydrogen (48.88 %) obtained from water. Currently, the carbon footprint indicator is becoming more important, reflecting greenhouse gas emissions throughout the production chain. According to the results of the total greenhouse gas emissions assessment for hydrogen production by steam reforming (about 10.03 kg CO2-eq/kg H2), the carbon footprint of hydrogen from water (4.2-4.5 kg CO2-eq/kg H2) and hydrogen from methane (15.4-15.7 kg CO2-eq/kg H2) has been determined. Consequently, almost half of the hydrogen produced by steam reforming is produced from water, corresponds to the indicators of “low-carbon” hydrogen and can be considered as “renewable” hydrogen. To make management decisions, an objective assessment in terms of energy and water costs is necessary based on a system analysis by the development of hydrogen energy and the growth of global hydrogen production. The impact of these indicators on the water cycle and global water resources will increase.

How to cite: Maksimov A.L., Ishkov A.G., Pimenov A.A., Romanov K.V., Mikhailov A.M., Koloshkin E.A. Physico-chemical aspects and carbon footprint of hydrogen production from water and hydrocarbons // Journal of Mining Institute. 2024. Vol. 265 . p. 87-94. EDN HWCPDC
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2023-01-16
  • Date accepted
    2023-06-20
  • Date published
    2024-04-25

Study on the thin layer drying and diffusion mechanism of low rank coal in Inner Mongolia and Yunnan

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Coal is one of the world's most important energy substances. China is rich in coal resources, accounting for more than 90 % of all ascertained fossil energy reserves. The consumption share of coal energy reaches 56.5 % in 2021. Due to the high moisture content of low-rank coal, it is easy to cause equipment blockage in the dry sorting process. This paper considers low-rank coal coming from Inner Mongolia (NM samples) and Yunnan (YN samples). The weight loss performance of the samples was analyzed using thermogravimetric experiments to determine the appropriate temperature for drying experiments. Thin-layer drying experiments were carried out at different temperature conditions. The drying characteristics of low-rank coal were that the higher the drying temperature, the shorter the drying completion time; the smaller the particle size, the shorter the drying completion time. The effective moisture diffusion coefficient was fitted using the Arrhenius equation. The effective water diffusion coefficient of NM samples was 5.07·10–11 - 9.58·10–11 m2/s. The effective water diffusion coefficients of the three different particle sizes of YN samples were 1.89·10–11 - 4.92·10–11 (–1 mm), 1.38·10–10 - 4.13·10–10 (1-3 mm), 5.26·10–10 - 1.49·10–9 (3-6 mm). The activation energy of Inner Mongolia lignite was 10.97 kJ/mol (–1 mm). The activation energies of Yunnan lignite with different particle sizes were 17.97 kJ/mol (–1 mm), 33.52 kJ/mol (1-3 mm), and 38.64 kJ/mol (3-6 mm). The drying process was simulated using empirical and semi-empirical formulas. The optimal model for Inner Mongolia samples was the Two-term diffusion model, and Yunnan samples were the Hii equation was used.

How to cite: Wang C., Wang D., Chen Z., Duan C., Zhou C. Study on the thin layer drying and diffusion mechanism of low rank coal in Inner Mongolia and Yunnan // Journal of Mining Institute. 2024. Vol. 266 . p. 326-338. EDN XMIQWH
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2021-01-21
  • Date accepted
    2023-09-20
  • Date published
    2023-12-25

Adaptation of transient well test results

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Transient well tests are a tool for monitoring oil recovery processes. Research technologies implemented in pumping wells provide for a preliminary conversion of measured parameters to bottomhole pressure, which leads to errors in determining the filtration parameters. An adaptive interpretation of the results of well tests performed in pumping wells is proposed. Based on the original method of mathematical processing of a large volume of field data for the geological and geophysical conditions of developed pays in oil field, multidimensional models of well flow rates were constructed including the filtration parameters determined during the interpretation of tests. It is proposed to consider the maximum convergence of the flow rate calculated using a multidimensional model and the value obtained during well testing as a sign of reliability of the filtration parameter. It is proposed to use the analysis of the developed multidimensional models to assess the filtration conditions and determine the individual characteristics of oil flow to wells within the pays. For the Bashkirian-Serpukhovian and the Tournaisian-Famennian carbonate deposits, the influence of bottomhole pressure on the well flow rates has been established, which confirms the well-known assumption about possible deformations of carbonate reservoirs in the bottomhole areas and is a sign of physicality of the developed multidimensional models. The advantage of the proposed approach is a possibility of using it to adapt the results of any research technology and interpretation method.

How to cite: Martyushev D.A., Ponomareva I.N., Shen W. Adaptation of transient well test results // Journal of Mining Institute. 2023. Vol. 264 . p. 919-925. EDN VHGTUT
Energy industry
  • Date submitted
    2023-03-14
  • Date accepted
    2023-06-20
  • Date published
    2023-07-19

The wireless charging system for mining electric locomotives

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The electric vehicles development has a high potential for energy saving: an energy-saving traffic control can reduce energy resource consumption, and integration with the power grid provides the ability of daily load pattern adjustment. These features are also relevant for underground mining. The critical element of vehicle-to-grid integration is the charging infrastructure, where wireless charging is promising to develop. The implementation of such systems in underground mining is associated with energy efficiency issues and explosion safety. The article discusses the development and research of a wireless charging system for mining electric locomotive A-5.5-600-U5. The analytic hierarchy process is used for justification of the circuitry and design solution by a comparison of different technical solutions based on energy efficiency and safety criteria. A complex computer model of the wireless charging system has been developed that gives the transients in the electrical circuit of a wireless charging system and the high-frequency field density distribution near the transmitting and receiving coils in a 3D setting. An approach to ignition risk evaluation based on the analysis of high-frequency field density in the charging area between the coils of the wireless charging system is proposed. The approach using a complex computer model is applied to the developed system. The study showed that the wireless charging system for mining electric locomotives operating in the gaseous-and-dusty mine is technically feasible and there are designs in which it is explosion safe.

How to cite: Zavyalov V.M., Semykina I.Y., Dubkov E.A., Velilyaev A.- han S. The wireless charging system for mining electric locomotives // Journal of Mining Institute. 2023. Vol. 261 . p. 428-442. EDN JSNTAQ
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2022-09-30
  • Date accepted
    2023-04-03
  • Date published
    2024-02-29

Optimization of the location of a multilateral well in a thin oil rim, complicated by the presence of an extensive gas cap

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The specific share of the reserves of hard-to-recover hydrocarbon raw materials is steadily growing. The search for technologies to increase the hydrocarbon recovery factor is one of the most urgent tasks facing the oil and gas industry. One of the methods to expand the coverage of oil reserves and increase oil recovery is to use the technology of drilling multilateral wells with a fishbone trajectory. In the Russian Federation, the most branched well was drilled in the Republic of Sakha (Yakutia) at the Srednebotuobinskoye oil and gas condensate field. The main object of development is the Botuobinsky horizon (Bt reservoir). About 75 % of the geological reserves of the reservoir are concentrated in a thin oil rim with an average oil-saturated layer thickness of 10 m with an extensive gas cap. This circumstance is one of the main complicating factors in the development of the Srednebotuobinskoye oil and gas condensate field. For such complex wells, one of the most important design stages is to determine the optimal location of the fishbone well in an oil-saturated reservoir. The article shows the results of sector modeling in the conditions of the Srednebotuobinskoye field to determine the optimal location of multilateral wells using Tempest simulator.

How to cite: Тomskii К.О., Ivanova M.S. Optimization of the location of a multilateral well in a thin oil rim, complicated by the presence of an extensive gas cap // Journal of Mining Institute. 2024. Vol. 265 . p. 140-146. EDN XOVEYF
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2022-09-27
  • Date accepted
    2023-04-03
  • Date published
    2023-12-25

The study of displacing ability of lignosulfonate aqueous solutions on sand packed tubes

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This paper presents the findings of laboratory studies of rheological properties and oil displacing ability of aqueous solutions of technical grade lignosulfonate done on the sand packed tube models. The solutions containing lignosulfonate can be useful as displacement agents in development of watered reservoirs with heterogeneous porosity and permeability. When used at high concentrations, technical grade lignosulfonate can achieve selective shut-off while maintaining the reservoir pressure. The oil displacement efficiency is improved by means of redistributing the flows and selective isolation of high-permeability zones. The use of such compositions allows increasing the sweep of low-permeability reservoir zones by created pressure differential and displacing the residual oil.

How to cite: Dorfman M.B., Sentemov A.А., Belozerov I.P. The study of displacing ability of lignosulfonate aqueous solutions on sand packed tubes // Journal of Mining Institute. 2023. Vol. 264 . p. 865-873. EDN DZDUVM
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2022-06-20
  • Date accepted
    2023-01-10
  • Date published
    2023-08-28

Laboratory, numerical and field assessment of the effectiveness of cyclic geomechanical treatment on a tournaisian carbonate reservoir

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Results are discussed for evaluation of effectiveness of the cyclic geomechanical treatment (CGT) on a Tournaisian carbonate reservoir. Analysis of laboratory experiments performed according to a special program to assess permeability changes for Tournaisian samples under cyclic changes in pore pressure is presented. The main conclusion is the positive selectivity of the CGT: an increase in permeability is observed for samples saturated with hydrocarbons (kerosene) with connate water, and maximal effect is related to the tightest samples. For water-saturated samples, the permeability decreases after the CGT. Thus, the CGT improves the drainage conditions for tight oil-saturated intervals. It is also confirmed that the CGT reduces the fracturing pressure in carbonate reservoirs. Using flow simulations on detailed sector models taking into account the results of laboratory experiments, a possible increase in well productivity index after CGT with different amplitudes of pressure variation was estimated. Results of a pilot CGT study on a well operating a Tournaisian carbonate reservoir are presented, including the interpretation of production logging and well testing. The increase in the well productivity index is estimated at 44-49 % for liquid and at 21-26 % for oil, with a more uniform inflow profile after the treatment. The results of the field experiment confirm the conclusions about the mechanisms and features of the CGT obtained from laboratory studies and flow simulations.

How to cite: Indrupskiy I.M., Ibragimov I.I., Tsagan-Mandzhiev T.N., Lutfullin A.A., Chirkunov A.P., Shakirov R.I., Alekseeva Y.V. Laboratory, numerical and field assessment of the effectiveness of cyclic geomechanical treatment on a tournaisian carbonate reservoir // Journal of Mining Institute. 2023. Vol. 262 . p. 581-593. DOI: 10.31897/PMI.2023.5
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2022-10-17
  • Date accepted
    2023-02-13
  • Date published
    2023-04-25

Environmental geotechnology for low-grade ore mining with the creation of conditions for the concurrent disposal of mining waste

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Due to the constantly deteriorating environmental situation in the regions with mining enterprises, the article considers the topical issue of disposing the maximum possible volume of waste from the mining and processing of low-grade ferrous ores through the creation of an effective underground environmental geotechnology. Traditional procedure with descending mining of reserves with a caving system does not allow waste to be disposed of in a gob. The idea is to use geotechnology based on the ascending order of mining the ore body, room excavation, leaving truncated pillars, and staggered arrangement of adjacent rooms in height, which makes it possible to form containers for waste disposal in the form of a cementless backfill. The main characteristics of the proposed procedure are investigated and compared with the traditional procedure of low-grade iron ores mining. It was established that from the point of view of the complete extraction of reserves and the unit costs for the preparatory-development operations, the processes are comparable, while in terms of the mining quality, the proposed option is much more efficient. Evaluation of environmental geotechnology by the criterion of waste disposal, performed according to the proposed methodology, showed that the combination of these technical solutions ensures the placement in the formed gob from 80 to 140% of all waste generated during the mining and beneficiation of low-grade iron ores.

How to cite: Sokolov I.V., Antipin Y.G., Rozhkov A.A., Solomein Y.M. Environmental geotechnology for low-grade ore mining with the creation of conditions for the concurrent disposal of mining waste // Journal of Mining Institute. 2023. Vol. 260 . p. 289-296. DOI: 10.31897/PMI.2023.21
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2022-10-10
  • Date accepted
    2023-01-19
  • Date published
    2023-12-25

Assessment of the possibility of using leucoxene-quartz concentrate as raw material for production of aluminium and magnesium titanates

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Leucoxene-quartz concentrate is a large-tonnage by-product of development of the Timan oil-titanium field (oil-saturated sandstones) which is not commercially used at present. High content of titanium compounds (to 50 % by weight) and lack of industrial, cost-effective, and safe technologies for its processing determine a high relevance of the work. Conventional processing technologies allow increasing the concentration of TiO2, but they are only a preparation for complex and hazardous selective chlorination. The process of pyrometallurgical conversion of leucoxene-quartz concentrate into aluminium and magnesium titanates was investigated. It was ascertained that the temperature of solid-phase reaction in Al2O3-TiO2-SiO2 system necessary for the synthesis of aluminium titanate (Al2TiO5) is 1,558 °С, and for MgO-TiO2-SiO2 system – 1,372 °С. Scaling up the process made it possible to synthesize a significant number of samples of titanate-containing products, the phase composition of which was studied by X-ray phase analysis. Two main phases were identified in the products: 30 % aluminium/magnesium titanate and 40 % silicon dioxide. In products of pyrometallurgical processing in the presence of aluminium, phases of pseudobrookite (3.5 %) and titanite (0.5 %) were also found. It was ascertained that in magnesium-containing system the formation of three magnesium titanates is possible: MgTiO3 – 25, Mg2TiO4 – 35, MgTi2O5 – 40 %. Experiments on sulphuric acid leaching of samples demonstrated a higher degree of titanium compounds extraction during sulphuric acid processing. An integrated conceptual scheme for processing leucoxene-quartz concentrate to produce a wide range of potential products (coagulants, catalysts, materials for ceramic industry) was proposed.

How to cite: Kuzin E.N., Mokrushin I.G., Kruchinina N.E. Assessment of the possibility of using leucoxene-quartz concentrate as raw material for production of aluminium and magnesium titanates // Journal of Mining Institute. 2023. Vol. 264 . p. 886-894. DOI: 10.31897/PMI.2023.15
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2022-01-16
  • Date accepted
    2022-04-06
  • Date published
    2023-04-25

Production of biodiesel fuel from vegetable raw materials

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One way to reduce the amount of harmful emissions from diesel fuel could be the replacement of part of the fuel with biofuel. Research is related to the production of biodiesel fuel in three ways: transesterification of vegetable oils; esterification of fat acids extracted from vegetable oil; and hydroprocessing of vegetable oils using catalysts in the diesel hydrotreatment process. Food and non-food oils, monatomic and diatomic alcohols were used to produce biodiesel fuel. Optimal parameters of vegetable oil transesterification have been determined: temperature; raw material ratio (oil/alcohol); mixing speed; time; type of process catalyst. The characteristics of the obtained biodiesel fuel samples were studied and compared with each other as well as with the requirements of EN 14214 “Automotive fuels. Fat acid methyl ethers for diesel engines. General technical requirements” and EN 590:2009 “EURO diesel fuel. Technical specifications”. With regard to the physical and chemical characteristics of biodiesel fuel, the best way to produce it is by transesterification of vegetable oils. However, all fuels can be used as components of a blended environmentally friendly diesel fuel.

How to cite: Kondrasheva N.K., Eremeeva A.M. Production of biodiesel fuel from vegetable raw materials // Journal of Mining Institute. 2023. Vol. 260 . p. 248-256. DOI: 10.31897/PMI.2022.15
Modern Trends in Hydrocarbon Resources Development
  • Date submitted
    2021-05-13
  • Date accepted
    2022-11-28
  • Date published
    2022-12-29

Reproduction of reservoir pressure by machine learning methods and study of its influence on the cracks formation process in hydraulic fracturing

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Hydraulic fracturing is an effective way to stimulate oil production, which is currently widely used in various conditions, including complex carbonate reservoirs. In the conditions of the considered field, hydraulic fracturing leads to a significant differentiation of technological efficiency indicators, which makes it expedient to study in detail the crack formation patterns. For all affected wells, the assessment of the resulting fractures spatial orientation was performed using the developed indirect technique, the reliability of which was confirmed by geophysical methods. In the course of the analysis, it was found that in all cases the fracture is oriented in the direction of the development system element area, which is characterized by the maximum reservoir pressure. At the same time, reservoir pressure values for all wells were determined at one point in time (at the beginning of hydraulic fracturing) using machine learning methods. The reliability of the used machine learning methods is confirmed by high convergence with the actual (historical) reservoir pressures obtained during hydrodynamic studies of wells. The obtained conclusion about the influence of the formation pressure on the patterns of fracturing should be taken into account when planning hydraulic fracturing in the considered conditions.

How to cite: Filippov Е.V., Zakharov L.A., Martyushev D.A., Ponomareva I.N. Reproduction of reservoir pressure by machine learning methods and study of its influence on the cracks formation process in hydraulic fracturing // Journal of Mining Institute. 2022. Vol. 258 . p. 924-932. DOI: 10.31897/PMI.2022.103
Modern Trends in Hydrocarbon Resources Development
  • Date submitted
    2022-04-12
  • Date accepted
    2022-11-17
  • Date published
    2022-12-29

Development of technological solutions for reliable killing of wells by temporarily blocking a productive formation under ALRP conditions (on the example of the Cenomanian gas deposits)

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Modern field operation conditions are characterized by a decline in gas production due to the depletion of its reserves, a decrease in reservoir pressure, an increase in water cut, as well as due to the depreciation of the operating well stock. These problems are especially specific at the late stage of development of the Cenomanian deposits of Western Siberia fields, where the anomaly factor below 0.2 prevails, while gas-bearing formations are represented mainly by complex reservoirs with high-permeability areas. When killing such wells, the classical reduction of overbalance by reducing the density of the process fluid does not provide the necessary efficiency, which requires the search for new technical and technological solutions. In order to prevent the destruction of the reservoir and preserve its reservoir properties during repair work in wells with abnormally low reservoir pressure, AO “SevKavNIPIgaz” developed compositions of special process fluids. A quantitative description of the process of blocking the bottomhole formation zone is proposed by means of mathematical modeling of injection of a gel-forming solution into a productive horizon. The well killing technology includes three main stages of work: leveling the injectivity profile of the productive strata using three-phase foam, pumping the blocking composition and its displacement with the creation of a calculated repression. Solutions obtained on the basis of a mathematical model allow optimizing technological parameters to minimize negative consequences in the well killing process.

How to cite: Gasumov R.А., Minchenko Y.S., Gasumov E.R. Development of technological solutions for reliable killing of wells by temporarily blocking a productive formation under ALRP conditions (on the example of the Cenomanian gas deposits) // Journal of Mining Institute. 2022. Vol. 258 . p. 895-905. DOI: 10.31897/PMI.2022.99
Modern Trends in Hydrocarbon Resources Development
  • Date submitted
    2022-11-06
  • Date accepted
    2022-11-29
  • Date published
    2022-12-29

Technological sovereignty of the Russian Federation fuel and energy complex

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The review to achieve technological sovereignty of the Russian fuel and energy complex (FEC) in the ongoing geopolitical situation is presented in the article. The main scope has been to identify the key technology development priorities, restrictions and internal resources to overcome these utilizing the developed by the author the innovative methodology that consists of novel approaches to calculate level of local content, digitalization, business continuity andinteractions with military-industrial complex. Some organizational changes have been proposed to intensify the development of hi-tech products for the FEC and related industries, including establishment of the state committee for science and technology and the project office of lead engineers for the critical missing technologies. Two successful examples to utilize the described in the paper methodology is presented: the first domestic hydraulic fracturing fleet and polycrystalline diamond compact cutter bit inserts.

How to cite: Zhdaneev O.V. Technological sovereignty of the Russian Federation fuel and energy complex // Journal of Mining Institute. 2022. Vol. 258 . p. 1061-1078. DOI: 10.31897/PMI.2022.107
Metallurgy and concentration
  • Date submitted
    2021-03-31
  • Date accepted
    2022-04-26
  • Date published
    2022-11-03

Features of obtaining metallurgical products in the solid-state hydride synthesis conditions

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A scientific substantiation of solid-phase feedstock choice and preparation has been carried out, and the thermodynamic and kinetic aspects of solid-state hydride synthesis (SHS) of metal products have been analyzed using the nickel dichloride reduction as an example. The preliminary dehydration modes and methods for controlling the complete removal of crystalline water from chloride raw materials and Olenegorsk superconcentrate, which is natural oxide raw material, are described. Conditions, including initial solid chloride particle sizes, are established under which diffusion complications of reduction to metal in methyldichlorosilane vapor are minimized. Thermodynamic estimates of nickel chlorides and oxides reduction possibility, iron and copper with ammonia and methane at temperatures of 400-1000 K in equilibrium conditions have been carried out. It has been shown that the stoichiometric coefficients of the nickel dichloride in ammonia overall reduction reaction calculated by thermodynamic modeling are in agreement with experimental data. In contrast to the copper dichloride reduction, for nickel dichloride the formation of metal monochloride at the intermediate stage is uncharacteristic, which is associated with a higher thermal stability of nickel dichloride. The main kinetic regularities of the reduction of nickel, copper, and iron to metal under SHS conditions in ammonia, monosilane, and methane, as well as the nickel dichloride with methyldichlorosilane vapor and methane successive reduction, are considered. Approximation of experimental data by topochemical equations in a linear form showed that for reduction degrees a up to 0.7-0.8, these data are satisfactorily described by the Roginsky – Schultz equation. For a > 0,8 the “shrinking sphere” model works better, which confirms the localization of the solid-state reduction reaction at the interface, moves deep into the crystal with the formation of a of interlocked metal germs. The importance and prospects of the results obtained for the theory development of metallurgical processes, deep complex processing of natural iron oxide raw materials, metal products and new generation materials production, including superhydrophobic ones, are discussed. The relevance of the study from the point of view of applying the method of physical and chemical analysis to the study of complex heterogeneous metallurgical processes is noted.

How to cite: Syrkov A.G., Yachmenova L.A. Features of obtaining metallurgical products in the solid-state hydride synthesis conditions // Journal of Mining Institute. 2022. Vol. 256 . p. 651-662. DOI: 10.31897/PMI.2022.25
Metallurgy and concentration
  • Date submitted
    2022-05-12
  • Date accepted
    2022-09-06
  • Date published
    2022-11-03

Morphometric parameters of sulphide ores as a basis for selective ore dressing

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To assess the possibility of selective disintegration and reduction of overgrinding of hard-to-reproduce ores, optical microscopic and X-ray microtomographic studies were carried out and quantitative characteristics of morphological parameters of disseminated and rich cuprous ore samples from Norilsk-type Oktyabrsky deposit were identified. Among quantitative morphological parameters the most informative are area, perimeter, edge roughness, sphericity, elongation and average grain spacing for disseminated copper-nickel ores; area, perimeter, edge roughness and elongation for rich cuprous ores. The studied parameters are characterized by increased values and dispersion in ore zones, which is especially important for fine-grained ores, which are difficult to diagnose by optical methods. Three-dimensional modelling of the internal structure of sulphide mineralisation samples was carried out using computed X-ray microtomography, which allows observation of quantitative parameters of grains, aggregates and their distribution in the total rock volume and interrelationship with each other. The evaluation of rock pore space by computer microtomography made it possible to compare the results obtained with the strength characteristics of rocks and ores, including those on different types of crushers. The obtained quantitative characteristics of structural-textural parameters and analysis of grain size distribution of ore minerals allow us to evaluate the possibility of applying selective crushing at various stages of ore preparation

How to cite: Duryagina A.M., Talovina I.V., Lieberwirth H., Ilalova R.K. Morphometric parameters of sulphide ores as a basis for selective ore dressing // Journal of Mining Institute. 2022. Vol. 256 . p. 527-538. DOI: 10.31897/PMI.2022.76
Metallurgy and concentration
  • Date submitted
    2022-06-20
  • Date accepted
    2022-10-10
  • Date published
    2022-11-03

Monitoring of grinding condition in drum mills based on resulting shaft torque

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Grinding is the most energy-intensive process among all stages of raw material preparation and determines the course of subsequent ore beneficiation stages. Level of electricity consumption is determined in accordance with load characteristics forming as a result of ore destruction in the mill. Mill drum speed is one of process variables due to which it is possible to control ore destruction mechanisms when choosing speed operation mode of adjustable electric mill drive. This study on increasing energy efficiency due to using mill electric drive is based on integrated modelling of process equipment – grinding process and electromechanic equipment – electric drive of grinding process. Evaluating load torque by means of its decomposition into a spectrum, mill condition is identified by changing signs of frequency components of torque spectrum; and when studying electromagnetic torque of electric drive, grinding process is monitored. Evaluation and selection of efficient operation mode of electric drive is based on the obtained spectrum of electromagnetic torque. Research results showed that with increasing mill drum speed – increasing impact energy, load torque values are comparable for the assigned simulation parameters. From the spectra obtained, it is possible to identify mill load condition – speed and fill level. This approach allows evaluating the impact of changes in process variables of grinding process on parameters of electromechanical system. Changing speed operation mode will increase grinding productivity by reducing the time of ore grinding and will not lead to growth of energy consumption. Integration of digital models of the technological process and automated electric drive system allows forming the basis for developing integrated methods of monitoring and evaluation of energy efficiency of the entire technological chain of ore beneficiation.

How to cite: Zhukovskiy Y.L., Korolev N.A., Malkova Y.M. Monitoring of grinding condition in drum mills based on resulting shaft torque // Journal of Mining Institute. 2022. Vol. 256 . p. 686-700. DOI: 10.31897/PMI.2022.91
Metallurgy and concentration
  • Date submitted
    2022-06-27
  • Date accepted
    2022-09-09
  • Date published
    2022-11-03

Study of the composition and properties of the beneficiation tailings of currently produced loparite ores

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The increase in demand for rare earth metals and the depletion of natural resources inevitably causes the need to search for alternative unconventional sources of rare metal raw materials. The article presents the results of a study of the composition and properties of the beneficiation tailings of currently produced loparite ores. Sieve, mineralogical, chemical, and radionuclide analyses were carried out. The average content of loparite in tailings was determined. Using scanning electron microscopy, minerals-concentrators of rare earth elements in the loparite ore beneficiation tailings were diagnosed. The distribution of valuable components and thorium in the tailings was determined depending on the particle size class. The radium-thorium nature of radioactivity was established, the values of the effective specific activity of the samples were calculated. We concluded that it is necessary to develop an integrated technology for processing the beneficiation tailings of loparite ore, due to the complex and heterogeneous mineral and chemical composition of the tailings material.

How to cite: Maksimova V.V., Krasavtseva E.A., Savchenko Y.E., Ikkonen P.V., Elizarova I.R., Masloboev V.A., Makarov D.V. Study of the composition and properties of the beneficiation tailings of currently produced loparite ores // Journal of Mining Institute. 2022. Vol. 256 . p. 642-650. DOI: 10.31897/PMI.2022.88
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2021-02-12
  • Date accepted
    2022-07-26
  • Date published
    2022-11-10

Manifestation of incompatibility of marine residual fuels: a method for determining compatibility, studying composition of fuels and sediment

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The results of studying the problem of active sediment formation when mixing residual fuels, caused by manifestation of incompatibility, are presented. A laboratory method has been developed for determining the compatibility and stability of fuels allowing identification of a quantitative characteristic of sediment formation activity. Laboratory studies were performed, and incompatible fuel components were identified. Tests were made to determine the quality indicators of samples and group individual composition of fuels. Results on the content of total and inorganic carbon in the obtained sediments were determined using Shimadzu TOC-V SSM 5000A. Chemical composition was determined and calculated on LECO CHN-628 analyser. Group composition of hydrocarbon fuels contained in the sediment was studied by gas chromato-mass spectrometry on GCMS-QP2010 Ultra Shimadzu. To obtain additional information on the structural group composition of fuel sediment, IR spectrometry was performed on IR-Fourier spectrometer IRAffinity-1. X-ray diffraction analysis of sediment samples was made using X-ray diffractometer XRD-7000 Shimadzu; interplanar distances d002 and d100 as well as Lс and Lа crystallite sizes served as the evaluation criteria. Microstructural analysis of total sediment was performed by scanning electron microscopy. The results of the research confirmed that the content of normal alkanes in the fuel mixture mainly affects sediment formation. Recommendations were drawn on preserving the quality of fuels and reducing sediment formation during storage and transportation.

How to cite: Sultanbekov R.R., Schipachev A.M. Manifestation of incompatibility of marine residual fuels: a method for determining compatibility, studying composition of fuels and sediment // Journal of Mining Institute. 2022. Vol. 257 . p. 843-852. DOI: 10.31897/PMI.2022.56