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Date submitted2023-10-03
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Date accepted2024-11-07
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Date published2025-02-25
Investigation of the effectiveness of the use of various substances for dust suppression during the transshipment of granular sulfur
The article is devoted to the problem of dusting during the transshipment of granular sulfur and existing methods of dust suppression. The analysis of various methods for reducing dust emission at granulated sulfur storage and transportation facilities is presented. The necessity of using special reagents to increase the efficiency of dust suppression and re-granulation of sulfur crushed by abrasion is noted. The sulfur dust obtained from the port terminal during the transshipment of technical sulfur was analyzed for granulometric composition. The results of experimental studies of the effectiveness of the use of various substances for sulfur dust suppression (alkyl polyglycosides, sodium silicate, starch) are presented. The laboratory installation was a hopper, inside which a test sample of dusty material was placed. The sample was subjected to an aerodynamic effect by an air flow at a given speed. The concentrations of suspended solids were measured with a dust meter-nephelometer with a sampling tube placed in the geometric center of the hopper. The effectiveness of dust suppression agents was determined based on a comparison of the concentration values obtained on dry and treated samples. For dust suppression at granulated sulfur treatment facilities, it is proposed to use a composition based on nonionic surfactants represented by a mixture of C12-14-alkylglycosides oligomers (1-1.5 %), additionally containing a mixture of amylose and amylopectin polysaccharides in the form of soluble starch (1-2.5 %) and water. The dust suppressor showed consistently high dust suppression efficiency both when measured immediately after irrigation (98.3 %) and after the expected time (99.7 %). The developed composition provides an increase in the dust-suppressing ability of the solution and the elimination of the possibility of repeated dusting due to the formation of a polymer film on the surface, as well as the regranulation of the product crushed by abrasion.
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Date submitted2024-05-28
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Date accepted2024-11-07
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Date published2024-12-25
Methods of intensification of pipeline transportation of hydraulic mixtures when backfilling mined-out spaces
The paper presents an analysis of the advantages and limitations of additional measures to intensify the transportation of the backfill hydraulic mixture flow. The results of the analysis of the conditions for using pumping equipment to move flows with different rheological properties are shown. Generalizations of the methods for influencing the internal resistance of backfill hydraulic mixtures by means of mechanical activation, as well as increasing fluidity due to the use of chemical additives are given. The article presents the results of studies confirming the feasibility of using pipes with polymer lining, which has proven its efficiency in pumping flows of hydraulic mixtures with different filler concentrations. An analytical model of hydraulic mixture movement in the pipeline of the stowage complex has been developed. The trends in pressure change required to ensure the movement of hydraulic mixture in pipelines of different diameters are exponential, provided that the flow properties are constant. The effect of particle size on the motion mode of the formed heterogeneous flow, as well as on the distribution of flow density over the cross-section, characterizing the stratification and change in the rheological properties of the backfill hydraulic mixture, is assessed. An analytical model of centralized migration of the dispersed phase of the hydraulic mixture flow is formulated, describing the effect of turbulent mixing of the flow on the behavior of solid particles. An assessment of the secondary dispersion of the solid fraction of the hydraulic mixture, which causes a change in the consistency of the flow, was performed. The studies of the influence of the coefficient of consistency of the flow revealed that overgrinding of the fractions of the filler of the hydraulic mixture contributes to an increase in the required pressure in the pipeline system.
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Date submitted2024-05-03
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Date accepted2024-10-14
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Date published2024-11-12
Genetic geological model of diamond-bearing fluid magmatic system
The article proposes a genetic geological model of diamond deposit formation associated with kimberlites and lamproites. It is based on the synthesis of published data on diamond-bearing kimberlite systems and an original study of the ontogenetic features of diamond crystals. Deep diamond crystallization, its upward transportation and subsequent concentration in near-surface kimberlite-lamproite bodies and other rocks, including those brought to the surface by high-amplitude uplifts of crystalline basement rocks, are combined in a single system. An assumption is made about the primary sources of the Anabar placer diamonds. The possibility of hydrocarbon generation at mantle levels corresponding to diamond formation areas and their transportation to the upper crustal zones by a mechanism similar to the mantle-crust migration of diamond-bearing fluidized magmas is shown. The high rate of their upward movement allows transportation to the surface without significant loss as a result of dissolution in melts and sorption on the surface of mineral phases. The significant role of fluid dynamics at all stages of this system is noted.
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Date submitted2024-10-29
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Date accepted2024-10-29
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Date published2024-11-12
Study of thermodynamic processes of the Earth from the position of the genesis of hydrocarbons at great depths
In the context of significant depletion of traditional proven oil reserves in the Russian Federation and the inevitability of searching for new directions of study and expansion of the raw material base of hydrocarbon raw materials in hard-to-reach regions and on the Arctic shelf, a scientific search is underway for accumulations in complex geological conditions and in manifestations that differ significantly from traditional ones, which include the processes of oil and gas formation and preservation of oil and gas in low-permeability “shale” strata and in heterogeneous reservoirs at great and super-great depths. Within the oil and gas provinces of the world, drilling of a number of deep and super-deep wells has revealed deposits at great depths, established connections between hydrocarbon deposits and “traces” of hydrocarbon migration left in the core of deep wells, which has made it possible to significantly re-evaluate theoretical ideas on the issue of oil and gas formation conditions and the search for technologies aimed at solving applied problems. Modern geochemical, chromatographic, bituminological, coal petrographic and pyrolytic methods of studying oil and bitumoids extracted from the host rocks of deep well cores give a hope for identifying correlations in the oil-source system, revealing processes that determine the possibility of hydrocarbon formation and accumulation, and defining predictive criteria for oil and gas potential at great depths.
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Date submitted2024-06-17
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Date accepted2024-07-17
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Date published2024-10-03
Justification on the safe exploitation of closed coal warehouse by gas factor
The annual increase of coal production and its demand lead to the necessity in temporary storage places (warehouses) organization to accommodate raw coal materials before the shipment. It is noted that at the open method of coal storing the dust emission from loading/unloading operations and from the pile surface effects negatively the health of the warehouse workers and adjacent territories. An alternative solution is closed-type warehouses . One of the main hazards of such coal storage can be the release of residual methane from coal segregates into the air after degassing processes during mining and extraction to the surface, as well as transportation to the place of temporary storage. The study carries the analysis of methane content change in coal during the processes of extraction, transportation and storage. Physical and chemical bases of mass transfer during the interaction between gas-saturated coal mass and air are studied. It is determined that the intensity of methane emission depends on: the coal seam natural gas content, parameters of mass transfer between coal, and air and the ambient temperature. The dynamics of coal mass gas exchange with atmospheric air is evaluated by approximate approach, which is based on two interrelated iterations. The first one considers the formation of methane concentration fields in the air space of the bulk volume and the second accounts the methane emission from the pile surface to the outside air. It is determined that safety of closed coal warehouses exploitation by gas factor can be ensured by means of artificial ventilation providing volumetric methane concentration in the air less than 1 %. The flow rate sufficient to achieve this methane concentration was obtained as a result of computer modeling of methane concentration fields formation in the air medium at theoretically calculated methane emission from the pile surface.
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Date submitted2024-04-10
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Date accepted2024-06-03
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Date published2024-07-19
Combined method for processing spent acid etching solution obtained during manufacturing of titanium products
Possessing high strength, low density and significant chemical resistance, titanium has found wide application in various fields of the national economy – the chemical industry, aviation and rocket technology, mechanical engineering, medicine, etc. The production of titanium products is hampered by a fairly strong oxide film covering its surface. Removal of the oxide film from the surface of titanium workpieces is carried out by etching in solutions of mineral acids of various compositions. A spent acid etching solution (SAES) is formed, containing titanium salt and the remainder of unreacted acids. Almost all etching solutions contain HF and one of the strong acids. This is H2SO4, HCl or HNO3. Thus, the SAES includes ions of titanium, fluorine or chlorine, orsulfate, or nitrate. SAES is quite toxic and must be diluted or cleaned several times before being discharged into a reservoir. Most of the methods used to extract impurities contained in SAES lead to a decrease in their content. As a result of such purification, there is a loss of substances contained in SAES in significant quantities and of interest for further use. The work presents experimental results obtained from the combined processing of SAES containing titanium fluoride, hydrofluoric and hydrochloric acids. At the first stage, SAES is treated with sodium hydroxide. The resulting titanium hydroxide precipitate is filtered off. At the second stage, the filtrate containing sodium fluoride and chloride is processed in a membrane electrolyzer. In this case, not only the extraction of sodium salts from the filtrate occurs, but also the production of sodium hydroxide and a mixture of hydrofluoric and hydrochloric acids. Sodium hydroxide can be used for processing SAES, and a mixture of acids for etching titanium workpieces.
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Date submitted2023-03-14
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Date accepted2023-06-20
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Date published2023-07-19
The wireless charging system for mining electric locomotives
The electric vehicles development has a high potential for energy saving: an energy-saving traffic control can reduce energy resource consumption, and integration with the power grid provides the ability of daily load pattern adjustment. These features are also relevant for underground mining. The critical element of vehicle-to-grid integration is the charging infrastructure, where wireless charging is promising to develop. The implementation of such systems in underground mining is associated with energy efficiency issues and explosion safety. The article discusses the development and research of a wireless charging system for mining electric locomotive A-5.5-600-U5. The analytic hierarchy process is used for justification of the circuitry and design solution by a comparison of different technical solutions based on energy efficiency and safety criteria. A complex computer model of the wireless charging system has been developed that gives the transients in the electrical circuit of a wireless charging system and the high-frequency field density distribution near the transmitting and receiving coils in a 3D setting. An approach to ignition risk evaluation based on the analysis of high-frequency field density in the charging area between the coils of the wireless charging system is proposed. The approach using a complex computer model is applied to the developed system. The study showed that the wireless charging system for mining electric locomotives operating in the gaseous-and-dusty mine is technically feasible and there are designs in which it is explosion safe.
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Date submitted2023-03-14
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Date accepted2023-06-20
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Date published2023-07-19
A reliability study of the traction drive system in haul trucks based on failure analysis of their functional parts
The efficiency of a mining and processing plant depends on the level of complex mechanization of the production process. In mineral extraction, haulage is a major cost category, with haul trucks being the key component of the mining transportation system. To improve production performance, mining operations can increase their haulage turnover and reduce transportation costs, which necessitates making haul trucks more reliable. This can be done by improving their mean time to first failure (MTFF) indicators. This article analyzes the reliability status of the traction drive system inhaul trucks operating in the mineral resources sector. It provides a quantitative assessment of traction drive system failures resulting from part defects and discusses the associated repair costs. By examining failure data from 2018 to 2022 and the results of vibration tests performed on a diesel generator, the study reveals that the most expensive failures are associated with defects in the synchronous generator, which are primarily caused by elevated external vibrations. Based on basic vibration tests and vibration spectra tests at different operating modes, recommendations have been formulated concerning the generator’s robustness to external mechanical forces and the ways to increase the generator’s protection grade to prevent dust intrusion. The study also identifies the frequency range that poses the greatest risk of damage to the windings.
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Date submitted2022-10-10
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Date accepted2023-01-19
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Date published2023-12-25
Assessment of the possibility of using leucoxene-quartz concentrate as raw material for production of aluminium and magnesium titanates
Leucoxene-quartz concentrate is a large-tonnage by-product of development of the Timan oil-titanium field (oil-saturated sandstones) which is not commercially used at present. High content of titanium compounds (to 50 % by weight) and lack of industrial, cost-effective, and safe technologies for its processing determine a high relevance of the work. Conventional processing technologies allow increasing the concentration of TiO2, but they are only a preparation for complex and hazardous selective chlorination. The process of pyrometallurgical conversion of leucoxene-quartz concentrate into aluminium and magnesium titanates was investigated. It was ascertained that the temperature of solid-phase reaction in Al2O3-TiO2-SiO2 system necessary for the synthesis of aluminium titanate (Al2TiO5) is 1,558 °С, and for MgO-TiO2-SiO2 system – 1,372 °С. Scaling up the process made it possible to synthesize a significant number of samples of titanate-containing products, the phase composition of which was studied by X-ray phase analysis. Two main phases were identified in the products: 30 % aluminium/magnesium titanate and 40 % silicon dioxide. In products of pyrometallurgical processing in the presence of aluminium, phases of pseudobrookite (3.5 %) and titanite (0.5 %) were also found. It was ascertained that in magnesium-containing system the formation of three magnesium titanates is possible: MgTiO3 – 25, Mg2TiO4 – 35, MgTi2O5 – 40 %. Experiments on sulphuric acid leaching of samples demonstrated a higher degree of titanium compounds extraction during sulphuric acid processing. An integrated conceptual scheme for processing leucoxene-quartz concentrate to produce a wide range of potential products (coagulants, catalysts, materials for ceramic industry) was proposed.
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Date submitted2022-01-16
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Date accepted2022-04-06
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Date published2023-04-25
Production of biodiesel fuel from vegetable raw materials
One way to reduce the amount of harmful emissions from diesel fuel could be the replacement of part of the fuel with biofuel. Research is related to the production of biodiesel fuel in three ways: transesterification of vegetable oils; esterification of fat acids extracted from vegetable oil; and hydroprocessing of vegetable oils using catalysts in the diesel hydrotreatment process. Food and non-food oils, monatomic and diatomic alcohols were used to produce biodiesel fuel. Optimal parameters of vegetable oil transesterification have been determined: temperature; raw material ratio (oil/alcohol); mixing speed; time; type of process catalyst. The characteristics of the obtained biodiesel fuel samples were studied and compared with each other as well as with the requirements of EN 14214 “Automotive fuels. Fat acid methyl ethers for diesel engines. General technical requirements” and EN 590:2009 “EURO diesel fuel. Technical specifications”. With regard to the physical and chemical characteristics of biodiesel fuel, the best way to produce it is by transesterification of vegetable oils. However, all fuels can be used as components of a blended environmentally friendly diesel fuel.
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Date submitted2022-03-24
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Date accepted2022-07-21
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Date published2022-12-29
A probabilistic study on hole cleaning optimization
- Authors:
- Seyyed Shahab Tabatabaee Moradi
Hole cleaning is considered as one of the most important drilling fluid functions. An efficient hole cleaning ensures a reliable well drilling practice with minimum troublesome problems. In this study, two main steps of hole cleaning, i.e., cuttings removal from under the bit and cuttings transport to the surface are discussed based on the drilling data of a shale formation. The traditional models for optimization of each step are presented. As the models require variety of input data, which are usually subjected to some extent of errors and uncertainties, the output of the model is also an uncertain parameter. Using Monte Carlo simulation, a simple probabilistic study was conducted to quantify the certainty level of the obtained results. Based on the result of this study, it is shown that for the proposed well, a good hole cleaning is expected. However, a more reliable decision for further hole cleaning optimization should be made considering the results of uncertainty analysis.
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Date submitted2022-03-25
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Date accepted2022-09-06
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Date published2022-12-29
Autoclave modeling of corrosion processes occurring in a gas pipeline during transportation of an unprepared multiphase medium containing CO2
The problem of selecting a method for ensuring the reliability of the unprepared fluid transport facilities of an unprepared fluid in the presence of carbon dioxide is considered. Carbon dioxide corrosion is one of the dangerous types of damage to field and main pipelines. It has been shown that dynamic autoclave tests should be carried out during staged laboratory tests in order to determine the intensity of carbon dioxide corrosion and to select the optimal method of protection. A hypothesis about the imperfection of the existing generally accepted approaches to dynamic corrosion testing has been put forward and confirmed. A test procedure based on the use of an autoclave with an overhead stirrer, developed using elements of mathematical modeling, is proposed. The flows created in the autoclave provide corrosive wear of the sample surface similar to the internal surfaces elements wear of the pipelines piping of gas condensate wells. The autoclave makes it possible to simulate the effect of the organic phase on the flow rate and the nature of corrosion damage to the metal surface, as well as the effect of the stirrer rotation speed and, accordingly, the shear stress of the cross section on the corrosion rate in the presence/absence of a corrosion inhibitor. The given results of staged tests make it possible to judge the high efficiency of the developed test procedure.
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Date submitted2022-04-12
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Date accepted2022-11-17
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Date published2022-12-29
Development of technological solutions for reliable killing of wells by temporarily blocking a productive formation under ALRP conditions (on the example of the Cenomanian gas deposits)
Modern field operation conditions are characterized by a decline in gas production due to the depletion of its reserves, a decrease in reservoir pressure, an increase in water cut, as well as due to the depreciation of the operating well stock. These problems are especially specific at the late stage of development of the Cenomanian deposits of Western Siberia fields, where the anomaly factor below 0.2 prevails, while gas-bearing formations are represented mainly by complex reservoirs with high-permeability areas. When killing such wells, the classical reduction of overbalance by reducing the density of the process fluid does not provide the necessary efficiency, which requires the search for new technical and technological solutions. In order to prevent the destruction of the reservoir and preserve its reservoir properties during repair work in wells with abnormally low reservoir pressure, AO “SevKavNIPIgaz” developed compositions of special process fluids. A quantitative description of the process of blocking the bottomhole formation zone is proposed by means of mathematical modeling of injection of a gel-forming solution into a productive horizon. The well killing technology includes three main stages of work: leveling the injectivity profile of the productive strata using three-phase foam, pumping the blocking composition and its displacement with the creation of a calculated repression. Solutions obtained on the basis of a mathematical model allow optimizing technological parameters to minimize negative consequences in the well killing process.
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Date submitted2022-09-30
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Date accepted2022-11-28
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Date published2022-12-29
Intelligent monitoring of the condition of hydrocarbon pipeline transport facilities using neural network technologies
The national strategic goal of the Russian Federation is to ensure the safety of critical technologies and sectors, which are important for the development of the country's oil and gas industry. The article deals with development of national technology for intelligent monitoring of the condition of industrial facilities for transport and storage of oil and gas. The concept of modern monitoring and safety control system is developed focusing on a comprehensive engineering control using integrated automated control systems to ensure the intelligent methodological support for import-substituting technologies. A set of approved algorithms for monitoring and control of the processes and condition of engineering systems is proposed using modular control robotic complexes. Original intelligent models were developed for safety monitoring and classification of technogenic events and conditions. As an example, algorithms for monitoring the intelligent safety criterion for the facilities and processes of pipeline transport of hydrocarbons are presented. The research considers the requirements of federal laws and the needs of the industry.
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Date submitted2021-03-31
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Date accepted2022-04-26
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Date published2022-11-03
Features of obtaining metallurgical products in the solid-state hydride synthesis conditions
- Authors:
- Andrey G. Syrkov
- Lyudmila A. Yachmenova
A scientific substantiation of solid-phase feedstock choice and preparation has been carried out, and the thermodynamic and kinetic aspects of solid-state hydride synthesis (SHS) of metal products have been analyzed using the nickel dichloride reduction as an example. The preliminary dehydration modes and methods for controlling the complete removal of crystalline water from chloride raw materials and Olenegorsk superconcentrate, which is natural oxide raw material, are described. Conditions, including initial solid chloride particle sizes, are established under which diffusion complications of reduction to metal in methyldichlorosilane vapor are minimized. Thermodynamic estimates of nickel chlorides and oxides reduction possibility, iron and copper with ammonia and methane at temperatures of 400-1000 K in equilibrium conditions have been carried out. It has been shown that the stoichiometric coefficients of the nickel dichloride in ammonia overall reduction reaction calculated by thermodynamic modeling are in agreement with experimental data. In contrast to the copper dichloride reduction, for nickel dichloride the formation of metal monochloride at the intermediate stage is uncharacteristic, which is associated with a higher thermal stability of nickel dichloride. The main kinetic regularities of the reduction of nickel, copper, and iron to metal under SHS conditions in ammonia, monosilane, and methane, as well as the nickel dichloride with methyldichlorosilane vapor and methane successive reduction, are considered. Approximation of experimental data by topochemical equations in a linear form showed that for reduction degrees a up to 0.7-0.8, these data are satisfactorily described by the Roginsky – Schultz equation. For a > 0,8 the “shrinking sphere” model works better, which confirms the localization of the solid-state reduction reaction at the interface, moves deep into the crystal with the formation of a of interlocked metal germs. The importance and prospects of the results obtained for the theory development of metallurgical processes, deep complex processing of natural iron oxide raw materials, metal products and new generation materials production, including superhydrophobic ones, are discussed. The relevance of the study from the point of view of applying the method of physical and chemical analysis to the study of complex heterogeneous metallurgical processes is noted.
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Date submitted2022-05-12
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Date accepted2022-09-06
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Date published2022-11-03
Morphometric parameters of sulphide ores as a basis for selective ore dressing
To assess the possibility of selective disintegration and reduction of overgrinding of hard-to-reproduce ores, optical microscopic and X-ray microtomographic studies were carried out and quantitative characteristics of morphological parameters of disseminated and rich cuprous ore samples from Norilsk-type Oktyabrsky deposit were identified. Among quantitative morphological parameters the most informative are area, perimeter, edge roughness, sphericity, elongation and average grain spacing for disseminated copper-nickel ores; area, perimeter, edge roughness and elongation for rich cuprous ores. The studied parameters are characterized by increased values and dispersion in ore zones, which is especially important for fine-grained ores, which are difficult to diagnose by optical methods. Three-dimensional modelling of the internal structure of sulphide mineralisation samples was carried out using computed X-ray microtomography, which allows observation of quantitative parameters of grains, aggregates and their distribution in the total rock volume and interrelationship with each other. The evaluation of rock pore space by computer microtomography made it possible to compare the results obtained with the strength characteristics of rocks and ores, including those on different types of crushers. The obtained quantitative characteristics of structural-textural parameters and analysis of grain size distribution of ore minerals allow us to evaluate the possibility of applying selective crushing at various stages of ore preparation
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Date submitted2022-05-17
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Date accepted2022-09-06
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Date published2022-11-03
On the need to classify rock mass fed to dry magnetic separation
The hypothesis of a possible use of dry magnetic separation is substantiated on the example of ores from ferruginous quartzite deposits operated by plants of PAO “Severstal” Holding. Size class of ore after medium crushing is –80+0 mm when the vibrating feeder is used for feeding ore mass to the separation zone. The rationale is based on the analysis of video recording of physical simulation on a laboratory drum magnetic separator of SMBS-L series, in the VSDC Video Editor, and simulation modelling of dry magnetic separation on its virtual prototype in Rocky DEM software package. It has been proved that the use of a vibrating feeder for feeding the material to the working area of a magnetic separator makes it possible to: form a monolayer on the surface of the vibrating feeder chute with a thickness close to the maximum size of a lump of separated ore; implement batch feed of material to the separation zone; increase the spacing between lumps in the separation zone when passing through the free fall area, thereby allowing dry magnetic separation of ferruginous quartzites of size class –80+0 mm without pre-preparation.
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Date submitted2022-06-20
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Date accepted2022-10-10
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Date published2022-11-03
Monitoring of grinding condition in drum mills based on resulting shaft torque
Grinding is the most energy-intensive process among all stages of raw material preparation and determines the course of subsequent ore beneficiation stages. Level of electricity consumption is determined in accordance with load characteristics forming as a result of ore destruction in the mill. Mill drum speed is one of process variables due to which it is possible to control ore destruction mechanisms when choosing speed operation mode of adjustable electric mill drive. This study on increasing energy efficiency due to using mill electric drive is based on integrated modelling of process equipment – grinding process and electromechanic equipment – electric drive of grinding process. Evaluating load torque by means of its decomposition into a spectrum, mill condition is identified by changing signs of frequency components of torque spectrum; and when studying electromagnetic torque of electric drive, grinding process is monitored. Evaluation and selection of efficient operation mode of electric drive is based on the obtained spectrum of electromagnetic torque. Research results showed that with increasing mill drum speed – increasing impact energy, load torque values are comparable for the assigned simulation parameters. From the spectra obtained, it is possible to identify mill load condition – speed and fill level. This approach allows evaluating the impact of changes in process variables of grinding process on parameters of electromechanical system. Changing speed operation mode will increase grinding productivity by reducing the time of ore grinding and will not lead to growth of energy consumption. Integration of digital models of the technological process and automated electric drive system allows forming the basis for developing integrated methods of monitoring and evaluation of energy efficiency of the entire technological chain of ore beneficiation.
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Date submitted2022-06-27
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Date accepted2022-09-09
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Date published2022-11-03
Study of the composition and properties of the beneficiation tailings of currently produced loparite ores
The increase in demand for rare earth metals and the depletion of natural resources inevitably causes the need to search for alternative unconventional sources of rare metal raw materials. The article presents the results of a study of the composition and properties of the beneficiation tailings of currently produced loparite ores. Sieve, mineralogical, chemical, and radionuclide analyses were carried out. The average content of loparite in tailings was determined. Using scanning electron microscopy, minerals-concentrators of rare earth elements in the loparite ore beneficiation tailings were diagnosed. The distribution of valuable components and thorium in the tailings was determined depending on the particle size class. The radium-thorium nature of radioactivity was established, the values of the effective specific activity of the samples were calculated. We concluded that it is necessary to develop an integrated technology for processing the beneficiation tailings of loparite ore, due to the complex and heterogeneous mineral and chemical composition of the tailings material.
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Date submitted2022-01-28
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Date accepted2022-04-26
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Date published2022-07-26
On the presence of the postmagmatic stage of diamond formation in kimberlites
- Authors:
- Sergey K. Simakov
- Yuri B. Stegnitskiy
On nowadays multiphase and the facies heterogeneity of the formations are distinguished at the study of kimberlite pipes. Most researchers associate the formation of diamonds only with the mantle source. To date, satellite minerals with specific compositions associated with kimberlite diamonds have been identified as deep mantle diamond association. They are extracted from the concentrate of the kimberlites heavy fraction and may reflect the diamond grade of the pipe. For some minerals in the diamond association, however, they can not be reliable. Some researchers also revealed shallow diamond associations, related to the formation of serpentine, calcite, apatite, and phlogopite. There is recent data on the formation of diamonds in rocks of the oceanic crust. In the last years microdiamonds were identified in chromites of the oceanic crust in association with antigorite formed at 350-650 °C and 0.1-1.6 GPa. As a result, the authors established a postmagmatic kimberlitic stage of diamond formation associated with secondary mineral associations based on the experimental and mineralogical data for the conditions of the shallow upper mantle and crust. Mineralogical and petrographic studies of Angolan kimberlite pipe show that antigorite is the indicator mineral of this stage.
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Date submitted2021-09-02
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Date accepted2022-01-24
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Date published2022-04-29
Complex processing of high-carbon ash and slag waste
The paper considers a current issue of ash and slag processing for the Polyus Aldan JSC, that has accumulated over 1 million tons of this waste. Following the results of the review of Russian and foreign literature, four promising areas of their use were selected: road construction, building materials, reclamation of disturbed lands, and inert aggregates. To assess the possibility of implementing the selected disposal directions, the samples of ash and slag waste of the enterprise were sampled and analyzed. Fuel characteristics, chemical and mineral composition, as well as physico-chemical and mechanical properties of waste were determined. Taking into account the results of complex laboratory studies and the requirements of regulatory documents, each of the selected areas of using ash and slag waste was evaluated. It was found that their disposal by traditional methods has limitations, mainly related to the high content of unburned fuel residues. The high content of combustible substances and the high specific heat of combustion with a relatively low ash content suggested the possibility of thermal disposal of the studied waste. Based on the literature data, the characteristics of the preparation of organic coal-water suspensions based on the studied ash and slag waste were selected. As a result of a series of experiments on their flaring, the expediency of using the obtained fuel at the enterprise under consideration has been proved. The authors note the possibility of using ash obtained after thermal waste disposal in the road construction industry. The prospects for further research of technologies for the preparation and combustion modes of suspension fuel based on ash and slag waste are determined.
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Date submitted2021-02-28
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Date accepted2021-11-30
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Date published2021-12-27
Substantiation of analytical dependences for hydraulic calculation of high-viscosity oil transportation
- Authors:
- Alexander K. Nikolaev
- Natalia А. Zaripova
One of the development priorities in oil and gas industry is to maintain gas and oil pipeline networks and develop pipeline-connected gas and oil fields of the Arctic zone of the Russian Federation, a promising region the resource potential of which will not only meet a significant portion of internal and external demand for various types of raw materials and primary energy carriers, but will also bring great economic benefits to subsoil users and the state. The mineral and raw material centers of the Nadym-Purskiy and Pur-Tazovskskiy oil and gas bearing areas are among the most attractive regions of the Arctic zone. It is necessary to develop a scientifically substantiated approach to improve the methods of oil transportation from the field to the existing pipelines. As it is known, the task of increasing the efficiency of pipeline transportation of high-viscosity oil is inseparably connected with solving problems in the field of thermal and hydraulic calculation of pipeline system. The article presents the substantiation of dependencies for hydraulic calculation of pipelines transporting high-viscosity oil exhibiting complex rheological properties. Based on the laws of hydraulics for non-Newtonian fluids, the formulas for calculating head losses for fluids obeying Ostwald's law are proposed, their relationship to the classical equations of hydraulics is shown. The theoretical substantiation of looping installation for increasing the efficiency of pipeline transportation of high-viscosity oil taking into account the received dependences for power fluid is considered.
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Date submitted2021-03-05
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Date accepted2021-10-18
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Date published2021-12-16
Physical and mathematical model of rock destruction by a milling machine cutter
As a result of the analysis of the work on rock destruction by cutters of milling of machines, it was found that the existing developments do not allow us to proceed to the derivation of calculation d dependencies for determining fracture resistance, or can be used only in preliminary calculations of the known by design parameters of milling machines. To eliminate these disadvantages, a combined physical and mathematical model of the process of interaction of a single milling cutter with a spherical tip with the rock has been developed. Consideration of the physical picture of the action of forces and stresses acting from the cutter with spherical tips on the separating rock element in the limiting condition allowed to describe analytically the components of total resistance, which are the mathematical part of the physical and mathematical model of rock destruction by cutters. Analytical dependences for determining the tangential and normal components of fracture resistance of rocks of medium hardness have been obtained. The adequacy of the physical and mathematical model to the physical process of destruction of rocks of different hardness by cutters on a universal stand was tested both in the field and in the laboratory conditions. Technical evaluation of the results of experimental studies confirms the reliability of the developed physical and mathematical model.
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Date submitted2021-03-30
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Date accepted2021-07-27
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Date published2021-10-21
Integrated development of iron ore deposits based on competitive underground geotechnologies
- Authors:
- Vladimir L. Trushko
- Olga V. Trushko
The article presents an analytical review of the current state of the iron ore base of the ferrous metallurgy of Russia and the world, identifies the largest iron ore provinces and iron ore producers. The promising directions of development and improvement of the quality of the iron ore base of Russia and the features of the development of new deposits of rich iron ores are identified. Effective technologies for the development of rich iron ores deposits that ensure an increase in production volumes are proposed. The geomechanical justification of rational technological parameters that are easily adapted to changes in mining and geological conditions has been performed. Based on the results of field studies, the use of an elastic-plastic model with the Coulomb – Mohr strength criterion for modeling changes in the stress-strain state of an ore rock mass during mining operations is justified and recommendations for ensuring the stability of mine workings are developed. Effective engineering and technical solutions for the complex development and deep processing of rich iron ores with the production of fractionated sinter ore, which increases the efficiency of metallurgical processes, the production of high-grade iron oxide pigments and iron ore briquettes, which increase the competitiveness of iron ore companies and the full use of the resource potential of deposits, are presented.
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Date submitted2021-06-01
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Date accepted2021-07-27
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Date published2021-10-21
Indicator assessment of the reliability of mine ventilation and degassing systems functioning
- Authors:
- Nina O. Kaledina
- Valentina A. Malashkina
The gas emission control in the mines is operated by ventilation and degassing systems that ensure the aerological safety of the mines or minimize the aerological risks. The ventilation system of the mine and its individual sites includes a significant number of technical devices and equipment, and the air tubes are mainly mining workings, the condition of which determines the quality of the ventilation network (its capacity) and depends on a number of mining factors. Similarly, one of the most important elements of the degassing system, which includes its own chain of technological equipment, are wells, and in some cases, mining workings. Thus, mine ventilation and degassing systems cannot be attributed to purely technical systems, since they include mining elements characterized by high variability of the determining parameters. To assess their reliability, it is necessary to use various combined methods that include additional characteristics in relation to the mining component. At the same time, the reliability of technical devices that ensure the functioning of mine ventilation and degassing systems largely determines the efficiency (stability and reliability) of these systems and, consequently, affects the level of aerological risks. The described approach to assessing the reliability of ventilation and degassing systems of coal mines when analyzing aerological risks is based on the developed system of risk indicators for the methane factor and will allow determining the risk dynamics in automatic mode based on monitoring the parameters of the ventilation and degassing system state.