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флот для гидравлического разрыва пласта

Geotechnical Engineering and Engineering Geology
  • Date submitted
    2023-10-02
  • Date accepted
    2024-11-07
  • Date published
    2025-04-25

Laboratory studies of hydraulic fracturing of intersecting boreholes in a non-uniform stress field

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This study focuses on the features of hydraulic fracture propagation in intersecting boreholes in polymethyl methacrylate blocks in a non-uniform stress field. Glycerol aqueous solution and plasticine were used as the working fluids. According to linear fracture mechanics, a stress concentrator at the borehole intersection contributes to the beginning of crack formation, with further crack propagation occurring in the plane containing their axes. The relevance of this study is due to the search for innovative approaches and the development of technological solutions to address the issue of effective longitudinal crack formation and its further propagation in a rock mass under unfavourable stress field conditions. This paper provides a scheme of laboratory stand operation and a general view of the sealing packers used to isolate a specified interval when performing tests. The graphs of glycerol pressure versus injection time are presented, and the breakdown pressure in the blocks is specified. The shape of fractures formed during the indentation of plasticine into the borehole system was investigated. The findings of physical modelling indicate that longitudinal cracks are predominantly formed in the boreholes. The deviation of the crack trajectory from the vertical plane containing the borehole axes is primarily affected by the magnitude of the horizontal compressive stress field rather than the increase in the angle between them. In addition, the angles of inclination of the longitudinal crack plane measured at its intersection with the side face of the block are specified.

How to cite: Patutin A.V., Skulkin A.A., Rybalkin L.A., Drobchik A.N. Laboratory studies of hydraulic fracturing of intersecting boreholes in a non-uniform stress field // Journal of Mining Institute. 2025. Vol. 272 . p. 100-109. EDN JFQTTE
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2024-05-03
  • Date accepted
    2024-11-07
  • Date published
    2025-04-02

Assessment of ancylite ore dressability by flotation method

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For more than 50 years, most rare earth elements were extracted from carbonatite deposits, which can contain different rare earth phases, but the main extracted minerals are bastnaesite, monazite and xenotime. Many studies focused on the improvement and development of dressing circuits for ores of these minerals. However, in some carbonatite complexes, rare earth deposits are composed partly or mainly of ancylite ores. This type of rare earth ores was very poorly studied in terms of dressability – previous experiments with ancylite ores are rare and not productive enough. Ancylite is the main concentrator of rare earth elements in most carbonatite complexes of the Devonian Kola Alkaline Province (northwest Russia). Dressability of ancylite ore from the Petyayan-Vara carbonatite field in the Vuorijärvi alkaline-ultramafic complex was assessed using the flotation method. The complex is one of the most potential rare earth deposits associated with carbonatites in the Kola Region. Petrographic and mineralogical studies demonstrated the occurrence of abundant iron and barite oxide inclusions in ancylite, which imposes restrictions on physical separation of these three minerals. The study of petrogeochemical and mineralogical composition of fractions formed during mechanical grinding of ores to a size less than 2.0 mm showed that even at this stage of sample preparation, the finest-grained fractions (less than 0.071 mm) were enriched in ancylite (to 19 vol.% or more with a content of 15 vol.% in ore). Three classes of reagents were considered as collectors in flotation experiments: fatty acids, alkyl hydroxamic acids, and amino acid derivatives. The reagent from the amino acid derivative class was highly efficient. The use of such a collector in combination with sodium hexametaphosphate depressant made it possible to obtain a flotation concentrate in an open circuit with total rare earth oxides content 33.4 wt.% at 64.7 % extraction.

How to cite: Mitrofanova G.V., Kozlov E.N., Fomina E.N., Chernousenko E.V., Chernyavskii A.V., Dorozhanova N.O. Assessment of ancylite ore dressability by flotation method // Journal of Mining Institute. 2025. p. EDN UOHOQP
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2024-04-24
  • Date accepted
    2024-09-24
  • Date published
    2024-11-12

Study and justification of the combination of beneficiation processes for obtaining flake graphite from technogenic carbon-containing dusts

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The most important task of modern production development is to provide the mineral and raw materials sector of the economy with resources included in the list of strategic raw materials, including flake graphite. In addition to natural raw materials, the source of its obtaining can be metallurgical production wastes not involved in processing. Development of metallurgical dust beneficiation technology will solve the problem of obtaining high-purity flake graphite with a crystal structure close to ideal and in demand in the production of high-tech materials. It will allow creating a renewable raw material base of graphite and utilising metallurgical production wastes. The research included the study of dust beneficiation by coarseness, magnetic and flotation methods, the influence of dust disintegration processes on beneficiation indicators. Based on the established technological properties of the components of dusts, magnetic, flotation and gravity beneficiation methods can be applied for their separation in different sequence. It is shown that dusts from different sites have different enrichability by these methods, and it should be taken into account when developing a complex technology of their processing. The degree of beneficiation increases in a row of dusts from the blast furnace shop (BF) – electric steel smelting shop (ESS) – oxygen-converter shop (OCS). The method of grinding has a significant influence on the separation indicators – at dry grinding in a centrifugal-impact mill with subsequent pneumatic classification the quality of graphite concentrates increases by 22.7 % of carbon for BF dust and by 13.48 % of carbon for ESS dust. OCS dust beneficiation indicators are high at coarse grinding with steel medium – mass fraction of carbon 96.1 %.

How to cite: Orekhova N.N., Fadeeva N.V., Musatkina E.N. Study and justification of the combination of beneficiation processes for obtaining flake graphite from technogenic carbon-containing dusts // Journal of Mining Institute. 2024. Vol. 269 . p. 777-788. EDN UNUYXS
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2024-04-12
  • Date accepted
    2024-09-05
  • Date published
    2024-11-12

Promising reagents for the extraction of strategic metals from difficult-to-enrich mineral raw materials

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The need of the mining and processing industry for new types of directional reagents is due to the deterioration of the material composition of the processed ores. Low Au content (less than 0.5-1.0 g/t), finely dispersed Au inclusions (0.1-10.0 microns) in the ore, similar properties of the separated minerals have an extremely negative effect on flotation performance when using traditional reagents, which leads to significant losses of valuable metal with enrichment tailings. Expanding the range of domestic flotation reagents based on the latest achievements of fundamental research and their targeted application at mining and processing companies will compensate for the negative impact of the mineral composition of raw materials and ensure maximum extraction of strategic metals from difficult-to-enrich ores. The use of modern research methods (scanning electron and laser microscopy, UV spectrophotometry, XRF and chemical analysis) made it possible to visualize the adsorption layer of new reagents-collectors of a number of dithiocarbamates with different structures of a hydrocarbon radical and an organic modifier on the surface of gold-containing sulfides. The amount of adsorbed reagents on the surface of minerals has been experimentally determined. The specific features of the fixation of reagents on minerals of various compositions led to optimal correlations of their consumption in the flotation process. Scientifically based reagent regimes ensured an increase in the gold content in the concentrate and a decrease in the loss of gold with tailings by 5-6 % during flotation enrichment of the refractory ore of the Malinovskoe deposit.

How to cite: Matveeva T.N., Gromova N.K., Lantsova L.B. Promising reagents for the extraction of strategic metals from difficult-to-enrich mineral raw materials // Journal of Mining Institute. 2024. Vol. 269 . p. 757-764. EDN XAAEGH
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2022-03-01
  • Date accepted
    2024-06-03
  • Date published
    2024-12-25

Study of the possibility of using high mineralization water for hydraulic fracturing

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The results of laboratory studies aimed at developing hydraulic fracturing fluid based on alternative sources of high mineralization water are presented. It is shown that Cenomanian sources have the most stable mineralization parameters, while bottom water and mixed waters collected from pressure maintenance systems differ significantly in their properties, with iron content varying several times, and hardness and mineralization undergoing substantial changes. The quality of the examined hydraulic fracturing fluids based on alternative water sources is confirmed by their impact on residual permeability, as well as residual proppant pack conductivity and permeability. The experimental results show similar values for these parameters. The comprehensive laboratory studies confirm the potential for industrial use of high mineralization water in hydraulic fracturing operations.

How to cite: Sultanov S.K., Mukhametshin V.S., Stabinskas A.P., Veliev E.F., Churakov A.V. Study of the possibility of using high mineralization water for hydraulic fracturing // Journal of Mining Institute. 2024. Vol. 270 . p. 950-962. EDN SLRNDJ
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2023-09-08
  • Date accepted
    2024-06-03
  • Date published
    2024-12-25

Modern approaches to barium ore benefication

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Barite is one of the critically important minerals in several industries, including the fuel and energy, nuclear, and medical sectors. For decades, its extraction did not require any complex techniques; however, with the depletion of rich barite-bearing veins around the world, the circumstances have changed. While the demand for barite is growing widely, it is necessary to optimize and improve the existing methods for benefication of barite and barite-containing ores, and create new approaches to extracting this mineral, as well as develop technogenic barite deposits accumulated in large quantities during the previous ore production. Dumps and tailings often demonstrate high barite content, while new mining technologies make its extraction cost-efficient. Russian and foreign papers of the last 14 years provide data on the current state of primary and technogenic deposits, areas of barite use and the approaches employed for its benefication. Considering the expansion of the range of barite applications, the growing need for the mineral in the oil and gas industry and the difficulties in developing new barite deposits in Russia, the importance of new approaches to the enrichment of ore tailings in polymetallic deposits is revealed.

How to cite: Yurkevich N.V., Grosheva T.V., Edelev A.V., Gureev V.N., Mazov N.A. Modern approaches to barium ore benefication // Journal of Mining Institute. 2024. Vol. 270 . p. 977-993. EDN RZNPBK
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2023-06-21
  • Date accepted
    2023-10-25
  • Date published
    2024-08-26

Specific action of collector from phosphoric acid alkyl esters class in flotation of apatite-nepheline ores

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Increasing amount of apatite-nepheline ores with complex mineral composition involved in processing, growing content of the associated minerals in ore which are similar in their floatability to apatite lead to the necessity of using highly selective collectors. Non-frothing flotation method gave a comparative assessment of floatability of pure minerals and demonstrated a high selectivity of the action of phosphoric acid esters in relation to apatite. The effect of four reagent modes differing in the number of selective synthetic collectors was studied using the example of flotation of an apatite-nepheline ore sample containing 17.27 % apatite and 40.18 % nepheline. Mineralogical analysis of crushed ore showed that it contained two apatite varieties – coarse-grained free and finer poikilitic as inclusions in rock-forming minerals. Free apatite opens and occurs as open grains even in coarse-grained (+0.16 mm) grades. Poikilitic apatite occurs as intergrowths with different minerals, mainly with nepheline and its alteration products (natrolite, spreustein, sodalite, etc.), and pyroxene. Optical microscopy demonstrated that a growing share of reagent from the phosphoric acid oxyethylated esters class in the composition of the collector mixture allows improving the quality of the produced apatite concentrates by reducing the number of apatite intergrowths with nepheline and pyroxenes in the concentrates. In the concentrate obtained in the most selective reagent mode, the intergrowths are characterized by a 50/50 and higher ratio in favour of apatite. Concentrates of lower quality comprised intergrowths with lower apatite content, to 20/80 or less.

How to cite: Mitrofanova G.V., Chernousenko E.V., Kompanchenko A.A., Kalugin A.I. Specific action of collector from phosphoric acid alkyl esters class in flotation of apatite-nepheline ores // Journal of Mining Institute. 2024. Vol. 268 . p. 637-645. EDN CSNOBO
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2022-05-17
  • Date accepted
    2023-04-03
  • Date published
    2024-02-29

Improvement of concentrate quality in flotation of low-rank coal

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Percentage of high-rank coal with low content of ash, moisture, and sulfur in total coal production output is low. Most of the produced coal has a low quality (lignite, bituminous coal: long-flame and fiery). Under increasing requirements for ecological cleanness of coal, the efficient use of coal products is only possible after improvement of their processing properties. The authors discuss the enhancement of flotation efficiency of low-rank coal using the mechanism of physisorption of a collecting agent in particle – bubble attachment. It is explained why the yield of concentrate with low ash content increases as a result of combination of collectors having different physical properties. It is shown that the surface activity of a heteropolar agent relative to the gas – liquid interface and the adsorption density of the agent govern its collecting properties. Based on the recovery – surface activity relationship, the correlation is found between the collecting activity of a chemical compound and the structure of its molecules. The combination of the collectors with different surface activity enables adjusting collectability and selectivity of the blend. The physisorption mechanism of collectors can be a framework for developing recommendations on modification of concentrate yield and ash content, and on selection of optimized ratios of surface activities of miscible collectors relative to the gas – liquid interface.

How to cite: Kondratev S.A., Khamzina T.A. Improvement of concentrate quality in flotation of low-rank coal // Journal of Mining Institute. 2024. Vol. 265 . p. 65-77. EDN RJTNNI
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2022-10-31
  • Date accepted
    2023-04-21
  • Date published
    2024-02-29

Study of the properties and action of polyelectrolytes in the treatment of the dressing plant’s discharges

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The organization of intrafactory water circulation at mining and processing enterprises, when production wastes and discharges are not sent to an external tailings dump, is an urgent environmental and economic task. Returning even a part of water into the technological process after preliminary treatment will significantly reduce the volume of polluted water discharged into tailings, which will reduce energy costs for waste transportation and the negative environmental impact. One of the wastes sent to the tailings during the ore dressing wastes from the Kovdor deposit to the tailings dump is the discharge of thickeners for the preparation of apatite flotation feed. In order to choose the effective discharge cleaning regime, the authors have evaluated the action of polyacrylamide flocculants. It has been discovered that the apatite and calcite particles interact more effectively with the anionic flocculant. This fact determines its advantage for the treatment of suspended particles. The influence of the residual concentration of a flocculant on the apatite flotation, where a part of the returned treated water goes, has been assessed. Compared to flotation with recycled water, there is a decrease of P2O5 extraction into apatite concentrate of equal quality. In order to obtain the required enrichment indicators on the treated water, it is necessary to adjust the collector (tall oil fatty acids) and depressor (liquid glass) costs.

How to cite: Mitrofanova G.V., Chernousenko E.V., Artemev A.V., Pospelova Y.P., Smirnova N.A., Barmin I.S. Study of the properties and action of polyelectrolytes in the treatment of the dressing plant’s discharges // Journal of Mining Institute. 2024. Vol. 265 . p. 95-103. EDN CVUHNQ
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2022-09-27
  • Date accepted
    2023-04-03
  • Date published
    2023-12-25

The study of displacing ability of lignosulfonate aqueous solutions on sand packed tubes

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This paper presents the findings of laboratory studies of rheological properties and oil displacing ability of aqueous solutions of technical grade lignosulfonate done on the sand packed tube models. The solutions containing lignosulfonate can be useful as displacement agents in development of watered reservoirs with heterogeneous porosity and permeability. When used at high concentrations, technical grade lignosulfonate can achieve selective shut-off while maintaining the reservoir pressure. The oil displacement efficiency is improved by means of redistributing the flows and selective isolation of high-permeability zones. The use of such compositions allows increasing the sweep of low-permeability reservoir zones by created pressure differential and displacing the residual oil.

How to cite: Dorfman M.B., Sentemov A.А., Belozerov I.P. The study of displacing ability of lignosulfonate aqueous solutions on sand packed tubes // Journal of Mining Institute. 2023. Vol. 264 . p. 865-873. EDN DZDUVM
Modern Trends in Hydrocarbon Resources Development
  • Date submitted
    2022-05-26
  • Date accepted
    2022-11-17
  • Date published
    2022-12-29

Renovation method of restoring well productivity using wavefields

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A stagewise theoretical substantiation of the renovation vibrowave method of influencing the near-wellbore zone of reservoir for restoring well productivity is presented. The area of treatment by the proposed method covers the reservoir with a heterogeneous permeability with fractures formed by fracking. In this method a decrease in concentration of colmatants occurs due to a change in direction of contaminants migration. Under the influence of pressure pulses, they move deep into the reservoir and disperse through the proppant pack. The results of mathematical modelling of the propagation of pressure wave and velocity wave and the calculations of particles entrainment in wave motion are presented.

How to cite: Shatalova N.V., Apasov T.K., Shatalov A.V., Grigoriev B.V. Renovation method of restoring well productivity using wavefields // Journal of Mining Institute. 2022. Vol. 258 . p. 986-997. DOI: 10.31897/PMI.2022.108
Modern Trends in Hydrocarbon Resources Development
  • Date submitted
    2021-09-01
  • Date accepted
    2022-10-07
  • Date published
    2022-12-29

Parameter determination of the method of directional unloading of the reservoir based on physical modelling on a true triaxial loading setup

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The article presents a theoretical and experimental substantiation of the method of directional unloading of the reservoir in fields with low-permeability reservoirs. The relevance of the article is due to the reduction of hydrocarbon resources in modern conditions and the need to create new efficient environmentally friendly technologies to develop hydrocarbon deposits with hard-to-recover reserves, primarily with low-permeability reservoirs. The results of a theoretical study of the stress-strain state in the vicinity of a well, both cased and open, are presented. They are necessary to develop programs for laboratory testing of core specimens from the studied fields. A technique for physical modelling of deformation processes in the bottomhole zone with a decrease in pressure at the well bottom in a true triaxial loading unit is described in order to determine the parameters of the process impact on the formation reservoir, leading to an increase in well productivity. The method was applied to the conditions of the low-permeability reservoir at the Verkhneviluchanskoye oil and gas condensate field in the southwest of the Republic of Sakha (Yakutia). Expe-rimental studies were carried out on a unique scientific unit for true triaxial loading, created at the IPMech RAS, the Triaxial Independent Loading Test System. The directional unloading method was adapted for the studied field, the process parameters of successful application of the method were determined: the bottomhole design, the drawdown values necessary to increase the permeability of the bottomhole formation zone.

How to cite: Karev V.I., Kovalenko Y.F., Khimulia V.V., Shevtsov N.I. Parameter determination of the method of directional unloading of the reservoir based on physical modelling on a true triaxial loading setup // Journal of Mining Institute. 2022. Vol. 258 . p. 906-914. DOI: 10.31897/PMI.2022.95
Modern Trends in Hydrocarbon Resources Development
  • Date submitted
    2021-05-13
  • Date accepted
    2022-11-28
  • Date published
    2022-12-29

Reproduction of reservoir pressure by machine learning methods and study of its influence on the cracks formation process in hydraulic fracturing

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Hydraulic fracturing is an effective way to stimulate oil production, which is currently widely used in various conditions, including complex carbonate reservoirs. In the conditions of the considered field, hydraulic fracturing leads to a significant differentiation of technological efficiency indicators, which makes it expedient to study in detail the crack formation patterns. For all affected wells, the assessment of the resulting fractures spatial orientation was performed using the developed indirect technique, the reliability of which was confirmed by geophysical methods. In the course of the analysis, it was found that in all cases the fracture is oriented in the direction of the development system element area, which is characterized by the maximum reservoir pressure. At the same time, reservoir pressure values for all wells were determined at one point in time (at the beginning of hydraulic fracturing) using machine learning methods. The reliability of the used machine learning methods is confirmed by high convergence with the actual (historical) reservoir pressures obtained during hydrodynamic studies of wells. The obtained conclusion about the influence of the formation pressure on the patterns of fracturing should be taken into account when planning hydraulic fracturing in the considered conditions.

How to cite: Filippov Е.V., Zakharov L.A., Martyushev D.A., Ponomareva I.N. Reproduction of reservoir pressure by machine learning methods and study of its influence on the cracks formation process in hydraulic fracturing // Journal of Mining Institute. 2022. Vol. 258 . p. 924-932. DOI: 10.31897/PMI.2022.103
Modern Trends in Hydrocarbon Resources Development
  • Date submitted
    2022-04-12
  • Date accepted
    2022-11-17
  • Date published
    2022-12-29

Development of technological solutions for reliable killing of wells by temporarily blocking a productive formation under ALRP conditions (on the example of the Cenomanian gas deposits)

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Modern field operation conditions are characterized by a decline in gas production due to the depletion of its reserves, a decrease in reservoir pressure, an increase in water cut, as well as due to the depreciation of the operating well stock. These problems are especially specific at the late stage of development of the Cenomanian deposits of Western Siberia fields, where the anomaly factor below 0.2 prevails, while gas-bearing formations are represented mainly by complex reservoirs with high-permeability areas. When killing such wells, the classical reduction of overbalance by reducing the density of the process fluid does not provide the necessary efficiency, which requires the search for new technical and technological solutions. In order to prevent the destruction of the reservoir and preserve its reservoir properties during repair work in wells with abnormally low reservoir pressure, AO “SevKavNIPIgaz” developed compositions of special process fluids. A quantitative description of the process of blocking the bottomhole formation zone is proposed by means of mathematical modeling of injection of a gel-forming solution into a productive horizon. The well killing technology includes three main stages of work: leveling the injectivity profile of the productive strata using three-phase foam, pumping the blocking composition and its displacement with the creation of a calculated repression. Solutions obtained on the basis of a mathematical model allow optimizing technological parameters to minimize negative consequences in the well killing process.

How to cite: Gasumov R.А., Minchenko Y.S., Gasumov E.R. Development of technological solutions for reliable killing of wells by temporarily blocking a productive formation under ALRP conditions (on the example of the Cenomanian gas deposits) // Journal of Mining Institute. 2022. Vol. 258 . p. 895-905. DOI: 10.31897/PMI.2022.99
Modern Trends in Hydrocarbon Resources Development
  • Date submitted
    2022-05-31
  • Date accepted
    2022-11-17
  • Date published
    2022-12-29

Estimation of the influence of fracture parameters uncertainty on the dynamics of technological development indicators of the Tournaisian-Famennian oil reservoir in Sukharev oil field

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Issues related to the influence of reservoir properties uncertainty on oil field development modelling are considered. To increase the reliability of geological-hydrodynamic mathematical model in the course of multivariate matching, the influence of reservoir properties uncertainty on the design technological parameters of development was estimated, and their mutual influence was determined. The optimal conditions for the development of the deposit were determined, and multivariate forecasts were made. The described approach of history matching and calculation of the forecast of technological development indicators allows to obtain a more reliable and a less subjective history match as well as to increase the reliability of long-term and short-term forecasts.

How to cite: Kochnev A.A., Kozyrev N.D., Krivoshchekov S.N. Estimation of the influence of fracture parameters uncertainty on the dynamics of technological development indicators of the Tournaisian-Famennian oil reservoir in Sukharev oil field // Journal of Mining Institute. 2022. Vol. 258 . p. 1026-1037. DOI: 10.31897/PMI.2022.102
Modern Trends in Hydrocarbon Resources Development
  • Date submitted
    2022-09-15
  • Date accepted
    2022-11-17
  • Date published
    2022-12-29

Comprehensive assessment of hydraulic fracturing technology efficiency for well construction during hydrocarbon production

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The oil and gas industry has been an integral and fundamental sector of the Russian economy for the past few years. The main problems of this industry have traditionally been the deteriorating structure of oil reserves; depreciation of main assets; slowdown and decline in oil production. Recently these have been complicated by a number of new negative trends related to underinvestment, limited financial resources, deteriorating access to new equipment and technologies. The task of the research is to make a comprehensive assessment of hydraulic fracturing technology during well construction and to increase the recovery and intensification of hydrocarbons production. In this research, modeling techniques were used to assess the productivity of each fracture. Geophysical methods (seismic survey) were used to determine the geomechanical properties of the formation. Comprehensive assessment of hydraulic fracturing technology during well construction was carried out, which allowed to increase vertical permeability and unite disparate parts of the reservoir in practice, and to determine the development efficiency of the hydrocarbon field.

How to cite: Bosikov I.I., Klyuev R.V., Мayer А.V. Comprehensive assessment of hydraulic fracturing technology efficiency for well construction during hydrocarbon production // Journal of Mining Institute. 2022. Vol. 258 . p. 1018-1025. DOI: 10.31897/PMI.2022.98
Modern Trends in Hydrocarbon Resources Development
  • Date submitted
    2022-11-06
  • Date accepted
    2022-11-29
  • Date published
    2022-12-29

Technological sovereignty of the Russian Federation fuel and energy complex

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The review to achieve technological sovereignty of the Russian fuel and energy complex (FEC) in the ongoing geopolitical situation is presented in the article. The main scope has been to identify the key technology development priorities, restrictions and internal resources to overcome these utilizing the developed by the author the innovative methodology that consists of novel approaches to calculate level of local content, digitalization, business continuity andinteractions with military-industrial complex. Some organizational changes have been proposed to intensify the development of hi-tech products for the FEC and related industries, including establishment of the state committee for science and technology and the project office of lead engineers for the critical missing technologies. Two successful examples to utilize the described in the paper methodology is presented: the first domestic hydraulic fracturing fleet and polycrystalline diamond compact cutter bit inserts.

How to cite: Zhdaneev O.V. Technological sovereignty of the Russian Federation fuel and energy complex // Journal of Mining Institute. 2022. Vol. 258 . p. 1061-1078. DOI: 10.31897/PMI.2022.107
Metallurgy and concentration
  • Date submitted
    2022-05-10
  • Date accepted
    2022-09-06
  • Date published
    2022-11-03

Flotation separation of titanite concentrate from apatite-nepheline-titanite ores of anomalous zones of the Khibiny deposits

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Titanium raw materials are widely used for the synthesis of various functional materials – sorbents of radionuclides and rare earth elements, various additives, filler pigments, etc. Since most of titanium concentrates are imported, in line with the import substitution program, production of titanite concentrate from apatite-nepheline ores of the Khibiny deposits is a promising trend for supplying national industry with titanium raw materials. The article presents the results of laboratory studies of flotation separation of titanite concentrate from apatite-nepheline-titanite ores extracted from the upper ore horizon of the Koashvinskoye deposit, where titanite-enriched ores are concentrated. Recovery of titanite concentrate was accomplished using two reagent modes – a mixture of alkyl hydroxamic and carboxylic acids with the addition of distilled tall oil and a mixture of tall oils with the addition of polyalkyl benzene sulfonic acids. The results of the research showed that the first flotation mode, which allows a selective recovery of titanite into the concentrate (titanite content in the concentrate was 93.5 %) is the most efficient. It was shown that flotation separation of titanite concentrate is preferable compared to the chemical method based on sulfuric acid leaching.

How to cite: Mitrofanova G.V., Marchevskaya V.V., Taran A.E. Flotation separation of titanite concentrate from apatite-nepheline-titanite ores of anomalous zones of the Khibiny deposits // Journal of Mining Institute. 2022. Vol. 256 . p. 560-566. DOI: 10.31897/PMI.2022.81
Metallurgy and concentration
  • Date submitted
    2022-05-03
  • Date accepted
    2022-07-21
  • Date published
    2022-11-03

Determination of rational steam consumption in steam-air mixture flotation of apatite-nepheline ores

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Relevance of the study is determined by the decisions taken to increase the production volume of certain commercial products from mineral raw materials. The scale, impact and consequences of the projects on developing the resource-saving technologies for beneficiation of mineral raw materials are socially significant, and the economic growth of mining production complies with the sustainable development goals. The aim of the study is to develop the flotation circuit and mode that improve the technological performance of beneficiation of apatite-nepheline ores of the Khibiny Massif in the Kola Peninsula. The scientific idea of ​​the work is to develop the flotation circuit, the movement of beneficiation products in which ensures a major increase in the content of the recovered component in the rougher flotation procedure with a simultaneous increase in dressability of the material. The above condition is met when mixing the feedstock with rough concentrate. Recovery of the valuable component from the resulting mixture is accomplished in a mode differing from the known ones in that the heat of steam condensation is used to increase water temperature in the interphase film between the particle and the bubble. For pulp aeration during flotation, a mixture of air and hot steam is used as the gas phase. A high recovery of the valuable component in ore flotation according to the developed circuit and mode is facilitated by increasing water temperature in wetting films due to the steam condensation heat. A high selectivity of flotation with a steam-air mixture can be explained using the concepts of a phonon component of disjoining pressure, the value and sign of which are associated with a difference in the dynamic structure of liquid in the wetting film and bulk liquid.

How to cite: Evdokimov S.I., Gerasimenko T.E. Determination of rational steam consumption in steam-air mixture flotation of apatite-nepheline ores // Journal of Mining Institute. 2022. Vol. 256 . p. 567-578. DOI: 10.31897/PMI.2022.62
Metallurgy and concentration
  • Date submitted
    2022-04-20
  • Date accepted
    2022-07-21
  • Date published
    2022-11-03

Iron ore beneficiation technologies in Russia and ways to improve their efficiency

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Increasing the efficiency of crushing circuits is associated with a decrease in the particle size of finely crushed ore and the use of dry magnetic separation of crushed ore. Reducing grinding costs is achieved by using drum mills jointly with mills of other designs. The use of automation systems, slurry demagnetization, technologies with staged concentrate separation, and beneficiation and fine screening in a closed grinding cycle lead to a reduction in grinding costs. The main industrial technology for improving the quality of concentrate is its additional beneficiation using regrinding, fine screening, flotation, and magnetic-gravity separators. Increasing the integrated use of iron ore raw materials is associated with an increase in the yield of iron concentrate and the production of hematite concentrate during the beneficiation of hematite-magnetite ores and ilmenite concentrate during the beneficiation of titanomagnetite ores. Incremented concentrate yield is possible by using magnetic separators with an increased magnetic induction up to 0.25-0.5 T in the first stages of beneficiation. To obtain hematite and ilmenite concentrates, combined technologies can be used, including fine screening, high-gradient magnetic, gravity, flotation, and electrical separation.

How to cite: Pelevin A.E. Iron ore beneficiation technologies in Russia and ways to improve their efficiency // Journal of Mining Institute. 2022. Vol. 256 . p. 579-592. DOI: 10.31897/PMI.2022.61
Metallurgy and concentration
  • Date submitted
    2022-03-17
  • Date accepted
    2022-06-20
  • Date published
    2022-11-03

Assessment of collecting activity of physically sorbed reagents on the example of easily floatable coking coal sludge

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The article presents one of the new approaches to theoretical assessment of collecting ability of reagents. The efficiency of reagents-collectors with different chemical composition used for flotation of coking coals was studied. A comparative assessment of the flotation activity of kerosene, mineral oil, thermal gas oil, KETGOL and FLOTEK is given. The criteria of collecting activity of the above reagents-collectors for coal sludge flotation were specified. A correlation was established between the indicators of coal sludge flotation by the above reagents and their physical parameters. It is shown that the rate of spreading over water surface can characterize the flotation activity of reagents. Based on dependence of the collecting activity of a reagent on its rate of spreading along the “gas – liquid” interface and surface pressure, the main approaches to determining the structure and composition of molecules of an effective flotation collector can be determined. A new concept of the function performed by a physically sorbed collector in the elementary act of flotation and a criterion for the flotation activity of reagents used in coal sludge beneficiation are proposed. It is shown that the collector used in coal flotation, in addition to hydrophobizing the surface of the extracted particles, should reduce the induction time and remove the kinetic constraint on formation of a flotation aggregate.

How to cite: Kondratev S.A., Khamzina T.A. Assessment of collecting activity of physically sorbed reagents on the example of easily floatable coking coal sludge // Journal of Mining Institute. 2022. Vol. 256 . p. 549-559. DOI: 10.31897/PMI.2022.52
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2021-05-27
  • Date accepted
    2022-09-06
  • Date published
    2022-11-10

Application of resonance functions in estimating the parameters of interwell zones

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It is shown that the use of force resonance leads to the effect of “shaking” the formation, followed by breaking up the film oil and involving it in the further filtration process. For the first time in oilfield geophysics, the concept of passive noise-metering method is justified for monitoring oil and gas deposit development by measuring the quality factor of the contours in the point areas of formation development channels in interwell zones. It is established that determining the depth of modulation for the reactive substitution parameter of the linear FDC chain is crucial not only for determining the parametric excitation in FDC attenuation systems, but also without attenuation in the metrological support for the analysis of petrophysical properties of rock samples from the wells. It is shown that based on the method of complex amplitudes (for formation pressure current, differential flow rates, impedance), different families of resonance curves can be plotted: displacement amplitudes (for differential flow rates on the piezocapacity of the studied formation section), velocities (amplitudes of formation pressure current) and accelerations (amplitudes of differential flow rates on the linear piezoinductivity of the FDC section). The use of predicted permeability and porosity properties of the reservoir with its continuous regulation leads to increased accuracy of isolation in each subsequent sub-cycle of new segment formation in the FDC trajectories, which contributes to a more complete development of productive hydrocarbon deposits and increases the reliability of prediction for development indicators.

How to cite: Batalov S.А., Andreev V.Е., Mukhametshin V.V., Lobankov V.М., Kuleshova L.S. Application of resonance functions in estimating the parameters of interwell zones // Journal of Mining Institute. 2022. Vol. 257 . p. 755-763. DOI: 10.31897/PMI.2022.85
Modern Trends in Hydrocarbon Resources Development
  • Date submitted
    2021-09-17
  • Date accepted
    2022-04-07
  • Date published
    2022-12-29

Technique for calculating technological parameters of non-Newtonian liquids injection into oil well during workover

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Technique for automated calculation of technological parameters for non-Newtonian liquids injection into a well during workover is presented. At the first stage the algorithm processes initial flow or viscosity curve in order to determine rheological parameters and coefficients included in equations of rheological models of non-Newtonian fluids. At the second stage, based on data from the previous stage, the program calculates well design and pump operation modes, permissible values of liquid flow rate and viscosity, to prevent possible hydraulic fracturing. Based on the results of calculations and dependencies, a decision is made on the necessity of changing the technological parameters of non-Newtonian liquid injection and/or its composition (components content, chemical base) in order to prevent the violation of the technological operation, such as unintentional formation of fractures due to hydraulic fracturing. Fracturing can lead to catastrophic absorptions and, consequently, to increased consumption of technological liquids pumped into the well during workover. Furthermore, there is an increased risk of uncontrolled gas breakthrough through highly conductive channels.

How to cite: Mardashov D.V., Bondarenko А.V., Raupov I.R. Technique for calculating technological parameters of non-Newtonian liquids injection into oil well during workover // Journal of Mining Institute. 2022. Vol. 258 . p. 881-894. DOI: 10.31897/PMI.2022.16
Oil and gas
  • Date submitted
    2021-08-10
  • Date accepted
    2021-12-10
  • Date published
    2021-12-27

Possibilities of accounting the fracturing of Kashiro-Vereyskian carbonate objects in planning of proppant hydraulic fracturing

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One of the effective methods of oil production intensification for heterogeneous Kashiro-Vereyskian clay-carbonate sediments of the Volga-Ural oil and gas bearing province is proppant hydraulic fracturing. Prospects of realization for this technology are considered in the article on the example of the Vereyskian development object of Moskud’inskoye field. Based on the analysis of rocks samples investigations of Vereyiskian sediments, lithological types of carbonate rocks differing in their structural features are distinguished. Tomographic investigations of rock samples were carried out, as a result of which the rock fracturing for some lithotypes was determined and studieds. Under natural geological conditions, depending on the degree of fracturing progression and technological conditions of development, these intervals may or may not be involved in well operation. When hydraulic fracturing is performed, potentially fractured areas that are not in operation can be successfully added to oil production. Based on analysis of hydrodynamic well investigations, the fracturing of the Vereyskian object of the Moskud’inskoye field was studied on the basis of the Warren-Ruth model. With the help of geological and technological indicators of development, prediction fracturing was obtained, which was used for the construction of the natural fracturing scheme. Areas of both pore and fractured reservoirs development were identified on the deposit area. As a result of statistical analysis, the influence of fracturing on efficiency of proppant hydraulic fracturing was determined. Based on the linear discriminant analysis, a statistical model for predicting the efficiency of proppant fracturing was developed. It was shown that in addition to natural fracturing, the results are most strongly influenced by specific proppant yield, formation pressure, permeability of the remote bottomhole zone and skin effect. Based on the developed model, prospective production wells of the Moskud’inskoye field are identified for proppant hydraulic fracturing.

How to cite: Votinov A.S., Seredin V.V., Kolychev I.Y., Galkin S.V. Possibilities of accounting the fracturing of Kashiro-Vereyskian carbonate objects in planning of proppant hydraulic fracturing // Journal of Mining Institute. 2021. Vol. 252 . p. 861-871. DOI: 10.31897/PMI.2021.6.8
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2021-06-24
  • Date accepted
    2021-10-18
  • Date published
    2021-12-16

Modeling the acid treatment of a polymictic reservoir

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Acid treatment of wells program is directly related to oil production efficiency. Investigations aimed at improving the efficiency of acid treatment in a terrigenous reservoir have mainly reviewed the changing and adapting the reagents to minimize bridging caused by acid-rock interaction. Under real conditions, application of new and unique acid compositions is a complex process from an organizational point of view and is therefore not widely used as compared with conventional compositions based on a mixture of hydrochloric and hydrofluoric acids. The paper is based on an approach to improve acid treatment efficiency through optimal design based on near-bottomhole zone treatment simulation. The aspects for practical application of the developed acid treatment simulator for terrigenous reservoirs based on a numerical model of hydrodynamic, physical and chemical processes in a porous medium on an unstructured PEBI-grid are described. The basic uncertainties of the model are identified and analyzed. Influence of empirical parameters within the system of equations on the calculation results and modeling of the mineralogical composition of rocks are considered. Algorithm for static modelling of near-bottomhole zone for acid treatment modelling is described, as well as an approach to optimizing the design of near-bottomhole zone treatment based on adapting the results of rock tests in the model. Using experimental data, the necessity of accounting for influence of secondary and tertiary reactions on the results of modeling physical and chemical processes during acid treatment of terrigenous reservoirs was proved. The distinctive features of West Siberian objects (polymictic reservoirs) with respect to the efficiency of near-bottomhole zone treatment with clay acid have been investigated. Series of calculations to determine the optimum volume of acid injection has been carried out. Experience of previously conducted measures under the considered conditions has been analyzed and recommendations to improve the efficiency of acid treatment have been given.

How to cite: Khasanov M.M., Maltcev A.А. Modeling the acid treatment of a polymictic reservoir // Journal of Mining Institute. 2021. Vol. 251 . p. 678-687. DOI: 10.31897/PMI.2021.5.7