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Date submitted2022-09-05
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Date accepted2023-09-20
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Date published2024-04-25
Modeling the efficiency of seasonal cooling devices when changing the statistical distribution of weather conditions
The climatic factor of warming, which is evidenced by a significant number of scientists and research teams in Russia and the world, has a significant impact on the cryogenic state of permafrost soil, the preservation of which is one of the most common principles of construction in the North. The influence of projected climatic changes in planning up to 2050 on the efficiency of seasonal cooling devices, the principle of operation of which is based on seasonal soil freezing, is considered. The conducted modeling has shown that in a situation of stable climate, the preservation of the cryogenic state of permafrost soil is realized without the use of additional measures. With warming with a trend of 0.1 °C per year, seasonal cooling devices do not ensure the preservation of the current level of the cryogenic state of the soil and additional measures are required to increase their efficiency in the summer. In the case of more extreme warming with a rate of 0.25 °C per year, the modeling results show that seasonal cooling devices do not significantly affect the rate of soil thawing and the solution to the problem should be its complete replacement with systems with year-round action.
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Date submitted2023-07-07
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Date accepted2023-09-20
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Date published2024-02-29
Isotherm and kinetic adsorption of rice husk particles as a model adsorbent for solving issues in the sustainable gold mining environment from mercury leaching
One of the techniques used in extracting gold in small-scale gold mining is mercury amalgamation. However, the use of mercury presents significant health and environmental hazards, as well as suboptimal efficiency in gold extraction. This study explores the possibility of the use of rice husk as a prototype adsorbent for mercury removal from its leaching in mining environments. To support the analysis, the rice husk adsorbent was characterized by Fourier-transform infrared spectroscopy, scanning electron microscopy, electron dispersive X-ray spectroscopy, atomic absorption spectrophotometers and Brunauer − Emmett − Teller analysis. To investigate the removal of Hg from aqueous solutions, batch adsorption experiments were conducted, and the efficiency was optimized under various parameters such as contact time, rice husk dosage, and initial concentration of mercury. Kinetic and isotherm investigations were also carried out to gain a better understanding of the adsorption properties. The kinetic adsorption was analyzed using the pseudo-first-order and pseudo-second-order. Furthermore, the isotherm adsorption was analyzed using ten adsorption isotherm models (i.e., Langmuir, Freundlich, Temkin, Dubinin – Radushkevich, Flory – Huggins, Fowler – Guggenheim, Hill – de Boer, Jovanovic, Harkin – Jura, and Halsey). The amount of mercury absorption increased with increasing contact time, adsorbent mass, and initial concentration of mercury. The pseudo-second-order kinetic model is the best model that can be applied to describe the adsorption process. Analysis of the adsorption results obtained shows that the adsorption pattern is explained through the formation of a monolayer without any lateral interaction between the adsorbate and adsorbent. In addition, the formation of multilayers due to inhomogeneous pore distribution also occurs which causes a pore filling mechanism. We found that the isotherm phenomena are near the Jovanovic models with the maximum adsorption capacity) of rice husk found to be 107.299 mg/g. As a result, rice husk could be a promising option for wastewater treatment due to its fast and efficient removal capacity, as well as its affordability and eco-friendliness. The predicted thermodynamic studies using the Flory – Huggins isotherm model show that the adsorption process is endothermic, spontaneous, and physisorption. The impact shows that the utilization of rice husk can be used and fit for the current issues in the sustainable development goals (SDGs).
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Date submitted2022-10-30
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Date accepted2023-09-20
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Date published2024-02-29
Combined method of phytoremediation and electrical treatment for cleaning contaminated areas of the oil complex
The scale of land pollution with oil waste necessitates the use of economical and effective methods of recultivation. Phytoremediation is one of the simplest methods, but it has a number of limitations, so additional preparation of the territory is often required before it is carried out. Preliminary electrical preparation and subsequent seeding of special phytoremediants are of interest. Passing a constant electric current through the soil volume under a low voltage removes toxicants from deep soil layers even with flooding. In addition, it reduces pollutant content in the upper layer, where the plants root system is located, which creates more favorable conditions for phytoremediants. Adequately selected types of plants will ensure additional soil cleaning, improve its structure and air exchange. The results of two research directions are presented. Experiments on the study of plant resistance to oil-contaminated soil substrate allowed establishing contamination thresholds at which it is advisable to sow a particular species, and to choose optimal phytoremediants. The study of the oil-containing soil cleaning in a monocathodocentric electrochemical installation with the fixation of main characteristics (oil products concentration, soil temperature, volt-ampere characteristics) allows us to develop technical measures to prepare territories for phytoremediation taking into account the relief features.
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Date submitted2023-07-19
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Date accepted2023-07-19
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Date published2023-07-19
Energy efficiency in the mineral resources and raw materials complex
Energy efficiency and energy saving at all times and especially at the present stage of development of industry and economy have played an extremely important role. Regardless of which countries and according to what criteria they build energy development plans, energy efficiency and energy saving are always a priority. This fully applies to the mineral resources complex, in which energy consumption as a whole makes up a large share of total consumption. The resources mined in the mineral resources complex are themselves a source of energy. The energy sector is evolving in many ways. Many scientific works, the results of which are reflected in publications, confirm the relevance of research in the energy efficiency field. But the approach to individual decisions in the mineral resource industry is specific and it is worth of separate consideration. Recently, much attention has been paid to “green energy” and renewable energy sources. However, energy efficiency in the field of traditional generation and consumption remains an urgent problem and its solution is in constant development. One of the main directions for improving energy efficiency is the development of autonomous systems for the electrical and thermal power engineering. All these problems are reflected in a special volume of the Journal of the Mining Institute, the articles are divided into four sections: energy efficiency of the electric drive in the mineral resources complex (MRC); energy efficiency of industrial plants and enterprises in MRC; power quality and renewable sources in MRC; autonomous power supply systems in MRC. The presented articles contain valuable material from the scientific and practical points of view and can form the basis for further research in the energy efficiency field.
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Date submitted2023-03-10
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Date accepted2023-06-20
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Date published2023-07-19
Enhancement of energy efficiency of the vacuum oil distillation unit using pinch analysis
- Authors:
- Еkaterina А. Yushkova
- Vladimir A. Lebedev
The actual task of the state is to increase the energy efficiency of the oil refinery. The object of research is a vacuum distillation unit, including a preheating unit for raw materials and a furnace for heating fuel oil before the column. Pinch analysis allows to analyze and optimize a large number of heat flows. In this study the analysis and enhancement of efficiency of the research object is carried out by enthalpy pinch analysis. In order to reduce the heat load of the furnaces, the additional flows were introduced into the heat exchange system of the oil heating unit. Parametric optimization of the new heat exchange system was carried out. The minimum needs of the heat exchange system in external energy carriers are determined. An enthalpy cascade of the heat exchange system has been constructed, which clearly shows the distribution of heat between each heat flow of the system. In the analysis of the energy efficiency of a furnace, an important point is the determination of the optimal heat capacity of the combustion products. In this work, we have determined the optimal flow heat capacity, at which the heat loss with the exhaust gases is minimal. As a result of the studies carried out, the efficiency of the fuel oil preheating unit has been increased by maximizing heat recovery, and the cost of external energy carriers has been minimized. By reducing heat loss with flue gases, it was possible to increase the efficiency of the furnace.
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Date submitted2023-03-14
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Date accepted2023-06-20
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Date published2023-07-19
Evaluation of the energy efficiency of functioning and increase in the operating time of hydraulic drives of sucker-rod pump units in difficult operating conditions
The necessity of improving the drives of the sucker-rod hydraulic pump units (SRHP), operated in conditions of marginal and complicated wells, is substantiated. For complicated oil production conditions, it is promising to use the SRHP drive, which makes it possible to select and set rational operating modes for downhole equipment. The results of comparative tests of conventional mechanical and hydraulic actuators SRHP with pneumatic and electrodynamic balancing types are presented. A generalized indicator for evaluating the effectiveness of the advanced SRHP drives functioning, the energy efficiency coefficient, is proposed. It has been experimentally proven that the use of the SRHP drive with pneumatic balancing is characterized by low energy efficiency of the well fluid production process. The use of the tested SRHP hydraulic drive made it possible to successfully eliminate asphalt, resin, and paraffin deposits and minimize the well downtime. The results of the tests of the traditional SRHP mechanical drive and the hydraulic drive with electrodynamic balancing showed a satisfactory energy efficiency of the latter. The advantage of the SRHP drive with electrodynamic balancing is the simplicity of the design of the hydraulic part. The process of energy regeneration during the drive control system operation causes an increase in the reactive power component in the oil field network and the appearance of harmonic interference that adversely affects the consumers operation. Technical solutions aimed at improving the operation energy efficiency and increasing the operating time of SRHP drives in the conditions of marginal and complicated wells are proposed. The methodological bases for assessing the economic efficiency of the introduction of the advanced SRHP drives are given.
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Date submitted2023-03-02
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Date accepted2023-06-20
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Date published2023-07-19
Improving the efficiency of autonomous electrical complex with renewable energy sources by means of adaptive regulation of its operating modes
Renewable energy sources are gradually becoming useful in mining industry. They are actively used in remote, sparsely populated areas to power shift settlements, geological and meteorological stations, pipeline equipment, mobile cell towers, helicopter pads lighting, etc. In comparison with diesel generators, systems with renewable sources do not require fuel transportation, have short payback periods and flexible configuration for different categories of electrical loads. The main obstacles to their spread are instability of generation and high cost of produced electricity. One of the possible ways to solve these problems is to develop new technologies, increase power density of generators and energy storage systems. The other way represents energy saving and rational use of affordable resources. The new solutions for implementation of the second method are proposed in this work. The object of the study is autonomous DC electrical complex with photovoltaic and wind power sources. In such systems the generated power from renewable sources is transferred to consumers via intermediate DC bus, the voltage level of which affects the power losses in the process of power transmission. The vast majority of complexes have a problem that their DC bus voltage is constant, while the optimum voltage level with lowest losses varies depending on the generated and consumed power. Therefore, electrical complexes potentially lose a part of the transmitted energy. To avoid this, a special algorithm was added to automatically adjust DC bus voltage to optimum level according to changes in working conditions. An additional contribution to efficiency improvement can be made by dynamic change of operating frequency in power converters depending on their load. The evaluation based on results of computer simulation showed that in a complex with rated power 10 kW active power losses during its lifetime can be reduced by 2-5 %.
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Date submitted2023-03-12
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Date accepted2023-06-20
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Date published2023-07-19
Increasing the energy efficiency of an autonomous power supply system of a drilling rig in case of voltage dips
The article discusses the emergency modes of operation of an autonomous electrical complex of a drilling rig. The concept of voltage failure and its influence on the technological process of industrial enterprises is revealed. A description of the methods used in the power supply of industrial enterprises to overcome voltage dips and load surges in autonomous power systems is presented, from which it is possible to single out the accelerated lifting of critical equipment to prevent emergency conditions, as well as the use of backup storage, usually batteries. An algorithm has been developed for the interaction of the battery and the diesel generator set as backup power sources during various modes of operation of the electric motor, taking into account load surges, which allows successfully overcoming voltage dips in the system both in transient and in steady state. It is proposed to use a combined method to eliminate the voltage dip, a feature of which is the use of a combined structure of backup power sources as part of a diesel generator set and a battery, acting on the base of the proposed interaction algorithm in autonomous electrical complexes. The method makes it possible to overcome sudden load surges and voltage dips caused by a shortage of reserve power in the electrical system. The use of a rechargeable battery as a transitional element makes it possible to switch between the main and backup power sources without stopping the technological one and to expand the overload threshold of an autonomous electrical complex up to 60 %. The use of the combined method increases the energy efficiency of the autonomous complex due to a reduction in the number of emergency shutdowns of equipment, process interruptions and additional power consumption.
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Date submitted2023-04-02
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Date accepted2023-06-20
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Date published2023-07-19
Integration of renewable energy at coal mining enterprises: problems and prospects
This article addresses the issue of developing renewable energy in coal mining enterprises in the Russian Federation. The study presents a methodology for assessing the technical and economic efficiency of introducing renewable energy sources based on simulation modeling. An analysis of the potential of solar and wind energy for coal mining regions in Russia is conducted. The authors use a custom software developed by them to simulate the power supply system for various scenarios of renewable energy integration, including solar generation, wind generation, solar generation with energy storage, wind generation together with solar generation. Based on the example of the Rostov region, a feasibility study of the considered options is presented. Additionally, the research includes a sensitivity analysis of the investment project in the conditions of uncertainty in the development of Russian renewable energy. The research findings indicate that even in market conditions with CO2 emission quotas and prices at the level of the Sakhalin experiment, renewable energy in coal mining enterprises in Russia remains unattractive and requires additional support.
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Date submitted2023-03-16
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Date accepted2023-06-20
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Date published2023-07-19
Energy efficiency of the linear rack drive for sucker rod pumping units
- Authors:
- Oksana Yu. Ganzulenko
- Ani P. Petkova
At present, in order to increase oil production and reduce economic costs in the development of marginal fields, the development of a cluster method using compact mobile drives of sucker rod pumping units (SRPU) is relevant. The aim of the work is to analyze the ways to improve the energy efficiency of the SRPU by reducing the loss of mechanical and electrical energy, to select the most energy-efficient compact drive for the development of marginal fields in the cluster method, to carry out the kinematic and strength calculations of the drive of the selected size, to develop an adaptive control system for a group of drives in the cluster development of drillings. According to the results of the performed calculations, the linear rack-and-gear drive has the highest efficiency of the drive mechanism. The kinematic and strength calculations of a linear rack-and-gear drive with a stroke length of 1120 mm and a load of up to 8 tons are presented. It was shown that the usage of a direct torque control system and a kinetic energy storage system for the SRPU drive elements and a rod string is an effective means of reducing energy costs in oil production from marginal fields. The use of the developed system for storing and redistributing the potential energy of the rods between the SRPUs that lift oil made it possible to eliminate fluctuations in the power consumption, reduce the power peak value by three times, the peak value of the current consumed from the electric network by two times, and reduce losses in the input converter and cables by three times.
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Date submitted2022-11-11
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Date accepted2023-01-19
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Date published2023-12-25
Evaluation of the efficiency of sorbents for accidental oil spill response in the Arctic waters
The development and operation of new oil fields on the Arctic shelf increases the risks of oil spills, which require the use of oil spill response tools and materials that are efficient in harsh climatic conditions. The question of actual efficiency of sorbents for reducing the level of oil pollution in the conditions of the Arctic and subarctic waters is relevant. The work is aimed at a comparative study of the efficiency of sorbents of mineral and organic origin used by coastal enterprises in the Kola Bay as well as a sorbent based on chitin in model systems simulating real conditions in sea waters. The characteristics of sorption agents were determined applying ASTM F716-18 procedure. Sorption capacity was evaluated in respect of ARCO grade oil, diesel fuel and marine oil. The efficiency of sorbents was estimated in model systems “sea water – oil” at water temperature corresponding to the average annual surface temperature in the Barents Sea. Actual data on sorption capacity of commercial sorbents “Lessorb”, “Novosorb”, a sorbent based on vermiculite and chitin sorbent in relation to potential pollutants of waters were obtained. The dynamics of sea water saturation with oil products at –0.5 (±1) and 10 (±1) °С was determined. It is shown that at higher temperature the concentration of oil products in sea water column (in the presence of an oil film on the surface) is on average four times higher than at low temperature. Kinetic dependences were obtained that describe the content of oil products in water column and near-surface layer of sea water in the presence of the studied sorbents at 5 (±1) °C, corresponding to the average annual temperature in the Kola Bay of the Barents Sea. A method is proposed for evaluating the efficiency of sorbents from the values of regression coefficients characterizing the dependence of oil products content in sea water on the character of sorbent and duration of its action.
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Date submitted2022-10-17
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Date accepted2023-02-13
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Date published2023-04-25
Environmental geotechnology for low-grade ore mining with the creation of conditions for the concurrent disposal of mining waste
Due to the constantly deteriorating environmental situation in the regions with mining enterprises, the article considers the topical issue of disposing the maximum possible volume of waste from the mining and processing of low-grade ferrous ores through the creation of an effective underground environmental geotechnology. Traditional procedure with descending mining of reserves with a caving system does not allow waste to be disposed of in a gob. The idea is to use geotechnology based on the ascending order of mining the ore body, room excavation, leaving truncated pillars, and staggered arrangement of adjacent rooms in height, which makes it possible to form containers for waste disposal in the form of a cementless backfill. The main characteristics of the proposed procedure are investigated and compared with the traditional procedure of low-grade iron ores mining. It was established that from the point of view of the complete extraction of reserves and the unit costs for the preparatory-development operations, the processes are comparable, while in terms of the mining quality, the proposed option is much more efficient. Evaluation of environmental geotechnology by the criterion of waste disposal, performed according to the proposed methodology, showed that the combination of these technical solutions ensures the placement in the formed gob from 80 to 140% of all waste generated during the mining and beneficiation of low-grade iron ores.
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Date submitted2022-10-13
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Date accepted2022-12-13
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Date published2023-07-19
A complex model of a drilling rig rotor with adjustable electric drive
A modified mathematical model of an asynchronous electric drive of the rotor – a drill string – a bit – a rock is considered and implemented, which develops and generalizes the results of previously performed studies. The model includes the following subsystems: a model of an asynchronous drive with vector control; a model of formation of the resistance moment at the bottom of the bit, taking into account the peculiarities of the interaction between the bit and the rock; a model of a multi-mass mechanical part that takes into account the deformation of the drill string; subsystem for the drilling rig energy-technological parameters formation. The integrated model makes it possible to calculate and evaluate the selected drilling modes, taking into account their electro-mechanical, energy and technological efficiency and the dynamics of drilling processes. The performed computer simulation of drilling modes confirmed the possibility of a stick-slip effect accompanied by high-frequency vibrations during bit stops, which may change the direction of rotation of the bit, its accelerated wear and unscrewing of the drilling tool. Long bit stops lead to a significant decrease in the average bit rotation speed, which can explain the decrease in the ROP and increase in energy consumption when drilling in the zone of unstable bit rotation. The model can be used as a base for further improvement of rotary drilling control systems.
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Date submitted2022-09-15
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Date accepted2022-11-17
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Date published2022-12-29
Comprehensive assessment of hydraulic fracturing technology efficiency for well construction during hydrocarbon production
The oil and gas industry has been an integral and fundamental sector of the Russian economy for the past few years. The main problems of this industry have traditionally been the deteriorating structure of oil reserves; depreciation of main assets; slowdown and decline in oil production. Recently these have been complicated by a number of new negative trends related to underinvestment, limited financial resources, deteriorating access to new equipment and technologies. The task of the research is to make a comprehensive assessment of hydraulic fracturing technology during well construction and to increase the recovery and intensification of hydrocarbons production. In this research, modeling techniques were used to assess the productivity of each fracture. Geophysical methods (seismic survey) were used to determine the geomechanical properties of the formation. Comprehensive assessment of hydraulic fracturing technology during well construction was carried out, which allowed to increase vertical permeability and unite disparate parts of the reservoir in practice, and to determine the development efficiency of the hydrocarbon field.
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Date submitted2022-06-09
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Date accepted2022-11-17
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Date published2022-12-29
Drilling of deep and ultra-deep wells for prospecting and exploration of new raw mineral fields
Scientific and technological progress over the last century has led to an enormous increase in the consumption of minerals, including energy resources. Most of the exploited oil and gas fields are already considerably depleted, so it is necessary to search for new hydrocarbon resources, particularly at great depths. Deep drilling plays a special role in solving this problem. The article considers the world and Russian experience of ultra-deep wells drilling. The methods and technologies used in the construction of wells, as well as complications and accidents occurring during their drilling were analyzed. The analysis revealed that the existing limitations for drilling parameters of deep and ultra-deep wells are caused by the technical characteristics of surface and bottomhole drilling equipment, which do not meet the extreme drilling conditions. The directions for development of deep and ultra-deep well drilling machinery and technologies are suggested. The notion of extreme rock and geological drilling conditions is introduced, which describes drilling in conditions of hydrostatic pressure of flushing fluid column and high bottomhole temperature both at stable and unstable wellbore conditions, coming close to the upper limit of operating technical characteristics of bottomhole assembly, the drill string and flushing fluid.
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Date submitted2022-04-12
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Date accepted2022-11-17
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Date published2022-12-29
Development of technological solutions for reliable killing of wells by temporarily blocking a productive formation under ALRP conditions (on the example of the Cenomanian gas deposits)
Modern field operation conditions are characterized by a decline in gas production due to the depletion of its reserves, a decrease in reservoir pressure, an increase in water cut, as well as due to the depreciation of the operating well stock. These problems are especially specific at the late stage of development of the Cenomanian deposits of Western Siberia fields, where the anomaly factor below 0.2 prevails, while gas-bearing formations are represented mainly by complex reservoirs with high-permeability areas. When killing such wells, the classical reduction of overbalance by reducing the density of the process fluid does not provide the necessary efficiency, which requires the search for new technical and technological solutions. In order to prevent the destruction of the reservoir and preserve its reservoir properties during repair work in wells with abnormally low reservoir pressure, AO “SevKavNIPIgaz” developed compositions of special process fluids. A quantitative description of the process of blocking the bottomhole formation zone is proposed by means of mathematical modeling of injection of a gel-forming solution into a productive horizon. The well killing technology includes three main stages of work: leveling the injectivity profile of the productive strata using three-phase foam, pumping the blocking composition and its displacement with the creation of a calculated repression. Solutions obtained on the basis of a mathematical model allow optimizing technological parameters to minimize negative consequences in the well killing process.
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Date submitted2022-11-06
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Date accepted2022-11-29
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Date published2022-12-29
Technological sovereignty of the Russian Federation fuel and energy complex
- Authors:
- Oleg V. Zhdaneev
The review to achieve technological sovereignty of the Russian fuel and energy complex (FEC) in the ongoing geopolitical situation is presented in the article. The main scope has been to identify the key technology development priorities, restrictions and internal resources to overcome these utilizing the developed by the author the innovative methodology that consists of novel approaches to calculate level of local content, digitalization, business continuity andinteractions with military-industrial complex. Some organizational changes have been proposed to intensify the development of hi-tech products for the FEC and related industries, including establishment of the state committee for science and technology and the project office of lead engineers for the critical missing technologies. Two successful examples to utilize the described in the paper methodology is presented: the first domestic hydraulic fracturing fleet and polycrystalline diamond compact cutter bit inserts.
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Date submitted2022-06-27
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Date accepted2022-09-09
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Date published2022-11-03
Study of the composition and properties of the beneficiation tailings of currently produced loparite ores
The increase in demand for rare earth metals and the depletion of natural resources inevitably causes the need to search for alternative unconventional sources of rare metal raw materials. The article presents the results of a study of the composition and properties of the beneficiation tailings of currently produced loparite ores. Sieve, mineralogical, chemical, and radionuclide analyses were carried out. The average content of loparite in tailings was determined. Using scanning electron microscopy, minerals-concentrators of rare earth elements in the loparite ore beneficiation tailings were diagnosed. The distribution of valuable components and thorium in the tailings was determined depending on the particle size class. The radium-thorium nature of radioactivity was established, the values of the effective specific activity of the samples were calculated. We concluded that it is necessary to develop an integrated technology for processing the beneficiation tailings of loparite ore, due to the complex and heterogeneous mineral and chemical composition of the tailings material.
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Date submitted2022-06-20
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Date accepted2022-10-10
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Date published2022-11-03
Monitoring of grinding condition in drum mills based on resulting shaft torque
Grinding is the most energy-intensive process among all stages of raw material preparation and determines the course of subsequent ore beneficiation stages. Level of electricity consumption is determined in accordance with load characteristics forming as a result of ore destruction in the mill. Mill drum speed is one of process variables due to which it is possible to control ore destruction mechanisms when choosing speed operation mode of adjustable electric mill drive. This study on increasing energy efficiency due to using mill electric drive is based on integrated modelling of process equipment – grinding process and electromechanic equipment – electric drive of grinding process. Evaluating load torque by means of its decomposition into a spectrum, mill condition is identified by changing signs of frequency components of torque spectrum; and when studying electromagnetic torque of electric drive, grinding process is monitored. Evaluation and selection of efficient operation mode of electric drive is based on the obtained spectrum of electromagnetic torque. Research results showed that with increasing mill drum speed – increasing impact energy, load torque values are comparable for the assigned simulation parameters. From the spectra obtained, it is possible to identify mill load condition – speed and fill level. This approach allows evaluating the impact of changes in process variables of grinding process on parameters of electromechanical system. Changing speed operation mode will increase grinding productivity by reducing the time of ore grinding and will not lead to growth of energy consumption. Integration of digital models of the technological process and automated electric drive system allows forming the basis for developing integrated methods of monitoring and evaluation of energy efficiency of the entire technological chain of ore beneficiation.
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Date submitted2022-06-17
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Date accepted2022-10-18
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Date published2022-11-03
Scientific experimental bases for dry beneficiation of mineral ores
The article presents the results of research on the development of processes and equipment for ore preparation and pneumatic dry beneficiation of mineral ores. The methods of crushing and grinding before enrichment of minerals have been considered, dry enrichment of geomaterials is investigated. Highly efficient prototypes of beneficiation equipment are developed and tested: crushers of multiple dynamic impact RD-MDV-900, DKD-300, centrifugal grinders CMVU-800 and VCI-12, pneumatic separator POS-2000. Fundamental designs are created, and a number of new ore preparation and pneumatic beneficiation instruments are being designed. The efficiency of approbation of an autonomous dry beneficiation complex with new safe environmental standards for the processing of gold-bearing ores, which makes it possible to fully release and extract free gold with a particle size from 10,000 to 100 µm, is shown. The introduction of the dry beneficiation method is very promising for the mining industry. It will allow to reduce capital costs for the construction of stationary beneficiation plants, completely or partially withdraw from the use of process water, the construction of a water supply system, a traditional tailing dam, etc.
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Date submitted2022-05-17
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Date accepted2022-09-06
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Date published2022-11-03
Methodological substantiation of the choice for optimal modes of equipment operation during the stage-wise concentrate removal in iron ores beneficiation
- Authors:
- Alexandr S. Opalev
- Svetlana A. Alekseeva
The urgent task of improving the quality of iron ore concentrates was studied. We propose to use the stage-wise removal of the concentrate by combining fine screening, regrinding, and magnetic-gravity separation. Exemplified by magnetite ore from the Stoilensky GOK, a scientific and methodological approach to the search for optimal separation parameters and modes was substantiated. It includes several stages: studying the particle size distribution and release of useful components in the feed product to select classification parameters; a series of experiments on grinding oversize products to diverse sizes; beneficiation of the obtained products by MG separation. To select the optimal parameters of ore preparation, an analysis of the beneficiation efficiency was used, which is calculated according to the Hancock – Luyken criterion. The results of the research are experimental dependences that connect the process parameters of beneficiation with those of fine vibratory screening. For the studied ferruginous quartzite ore processed at the Stoilensky GOK, the obtained dependences can be described by a second-order polynomial with a high accuracy of approximation. The best performance is achieved with a particle size of 0.1 mm: Fe tot content in the concentrate is 69.7 %, recovery is 85 %, classification efficiency is 80.4 %. The top size of the product in this case is 0.076 mm, which corresponds to 70-73 % grinding size of –0.045 class.
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Date submitted2022-04-20
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Date accepted2022-07-21
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Date published2022-11-03
Iron ore beneficiation technologies in Russia and ways to improve their efficiency
- Authors:
- Aleksei E. Pelevin
Increasing the efficiency of crushing circuits is associated with a decrease in the particle size of finely crushed ore and the use of dry magnetic separation of crushed ore. Reducing grinding costs is achieved by using drum mills jointly with mills of other designs. The use of automation systems, slurry demagnetization, technologies with staged concentrate separation, and beneficiation and fine screening in a closed grinding cycle lead to a reduction in grinding costs. The main industrial technology for improving the quality of concentrate is its additional beneficiation using regrinding, fine screening, flotation, and magnetic-gravity separators. Increasing the integrated use of iron ore raw materials is associated with an increase in the yield of iron concentrate and the production of hematite concentrate during the beneficiation of hematite-magnetite ores and ilmenite concentrate during the beneficiation of titanomagnetite ores. Incremented concentrate yield is possible by using magnetic separators with an increased magnetic induction up to 0.25-0.5 T in the first stages of beneficiation. To obtain hematite and ilmenite concentrates, combined technologies can be used, including fine screening, high-gradient magnetic, gravity, flotation, and electrical separation.
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Date submitted2021-10-27
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Date accepted2022-01-24
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Date published2022-04-29
Prediction of the geomechanical state of the rock mass when mining salt deposits with stowing
The technogenic impact of mining on the environment is analyzed and the transition to geotechnology with stowing to reduce the impact of mining operations is proposed. The results of the research work devoted to the justification of parameters of the development of salt deposits with stowing and the definition of the influence of stowing on the dynamics of deformation of the underworked rock massif are presented. The relevance of research aimed at creating a safe and efficient technology for the transition from systems with natural maintenance of stoping space to systems with stowing has been substantiated. The results of studies on qualitative and quantitative assessment of the state of the rock massif (by the finite element method using FLAC3D software), worked out by combines, are given and the dynamics of the impact of mining operations on the rock mass and the change in the maximum stresses during the hardening of the stowing in the chambers are revealed. The numerical modeling method is used to analyze the conditions of change in the state of the underworked rock mass, to establish the mechanisms of its deformation at various stages of development. It is recommended to use this approach for geotechnical assessment of the rock mass state in conditions of using development systems of different classes.
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Date submitted2021-10-14
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Date accepted2022-01-24
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Date published2022-04-29
Monitoring of compressed air losses in branched air flow networks of mining enterprises
Compressed air as a type of safe technological energy carrier is widely used in many industries. In economically developed countries energy costs for the production and distribution of compressed air reach 10 % of the total energy costs. The analysis of compressed air production and distribution systems in the industrial sector shows that the efficiency of the systems is at a relatively low level. This is due to the fact that insufficient attention is paid to these systems since the compressed air systems energy monitoring has certain difficulties – the presence of complex and branched air pipeline networks with unique characteristics; low sensitivity of the equipment which consumes compressed air; the complexity of auditing pneumatic equipment that is in constant operation. The article analyzes the options for reducing the cost of production and compressed air distribution. One of the promising ways to reduce the compressed air distribution cost is timely detection and elimination of leaks that occur in the external air supply network of the enterprise. The task is solved by hardware-software monitoring of compressed air pressure at key points in the network. The proposed method allows real-time detecting of emerging air leaks in the air duct network and sending commands to maintenance personnel for their timely localization. This technique was tested in the industrial conditions of ALROSA enterprises on the air pipeline network of the Mir mine of the Mirninsky Mining and Processing Plant and showed satisfactory convergence of the calculated leakage values with the actual ones. The practical significance of the obtained results is that the developed method for monitoring air leaks in the air duct network is simple, it requires an uncomplicated software implementation and allows to localize leaks in a timely manner, thereby reducing unproductive energy costs at the enterprises.
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Date submitted2021-02-24
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Date accepted2021-10-18
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Date published2021-12-16
A probabilistic approach to the dynamic cut-off grade assessment
Cut-off grade is an important conditioning parameter that determines the quantity and quality of recoverable reserves and development efficiency. Today, Russian mining companies operate with certified quality requirements. By setting permanent quality requirements, the government seeks to prevent depletion of reserves, reduced production during periods of falling prices, and decreased budget revenues, expressing the interests of all members of society. But to what extent do the permanent quality requirements protect the interests of the state? The answer to this question is ambiguous and does not lie on the surface. The State Commission for Reserves and domestic researchers are working to find a rational solution to the problem of quality requirements. One solution is dynamic quality requirements. The effectiveness of their application has been proven for individual mining companies, but it is incorrect to transfer these conclusions to the entire mineral resource base of the country. This article presents a new approach to determining the dynamic cut-off grade, which varies depending on the price of minerals. The dynamic cut-off grade is proposed to be determined based on the indicators of constant requirements to the quality of exploration work, using the maximum allowable costs in the region. The approach allows to calculate the effect of the introduction of dynamic cut-off grade in the practice of subsurface use for the state (in the form of the amount of taxes received) and for subsoil users (in the form of the amount of income). For a group of gold-bearing deposits with open-pit mining method, it was established that the development of reserves using dynamic values of the cut-off grade in periods of price changes ensures compliance with the interests of the state and subsoil users.