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Date submitted2024-09-06
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Date accepted2025-01-28
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Date published2025-03-27
Results of aeromagnetic survey using unmanned aerial system at the Bunger Hills and Highjump Archipelago, Wilkes Land, East Antarctica
The paper focuses on the technique and results of an aeromagnetic survey conducted using a fixed-wing unmanned aerial system (UAS) in East Antarctica at the Bunger Hills and Highjump Archipelago (Wilkes Land) during the 69th Russian Antarctic Expedition. The above survey was carried out at a 250-meter distance between flight lines (scale 1:25,000) over the area of 600 km2 to increase the geological knowledge of the area. The magnetic anomaly map obtained after data processing is more detailed than any of known published geological maps of the area. The size of anomalies detected varies from dozens of meters up to large, kilometer-scale structures traced within the entire area under survey. The data analysis shows that the surveyed region is characterized by morphological heterogeneity and amplitude variability of anomalous magnetic field. Along with relatively calm zones one can observe strong gradient ones. Even the fluent analysis of aeromagnetic survey results proves their high information content. The UAS-based survey results demonstrate that the technique implemented is an important tool of applied geophysics and can effectively solve tasks of geological mapping in harsh weather conditions of Antarctica. It can adequately replace conventional aeromagnetic surveys that are now done using manned aircraft.
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Date submitted2024-04-11
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Date accepted2024-11-07
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Date published2025-01-17
Thyristor booster device for voltage fluctuation reduction in power supply systems of ore mining enterprises
The article is devoted to solving the problem of voltage fluctuations in the power supply systems of ore mining enterprises. The connection of high-power consumers with abruptly variable operating mode (for example, high-voltage mining excavators) causes voltage fluctuations and sags, disabling electrical equipment, communication, and automation devices in the 6-10 kV distribution network, which disrupts technological processes, etc. The use of existing solutions and methods to reduce voltage variations caused by dynamic loads is not effective. To solve the problem, booster transformers with high-speed thyristor switches can be used to work out switching the control steps towards increasing or decreasing the voltage. The authors offer a new circuitry solution for a thyristor booster device (TBD) with a pulse-phase control method. The purpose of the research is to determine the control laws of TBD, which enable to effectively reduce voltage fluctuations from dynamic load in the power supply systems of mining enterprises. The article provides a schematic diagram of the TBD and describes the principle of operation of the device. Some modes of increasing and decreasing the output voltage of the TBD, as well as the basic mode (without voltage addition) are provided. Mathematical modeling of TBD control processes was carried out and adjustment characteristics were set taking into account the load power factor. On a simulation computer model of a 6 kV electric network with a dynamic load, the verification of the adjustment characteristics of TBD obtained during mathematical modeling was carried out. Based on the research results, the laws for regulating the output voltage of TBD were established. The TBD effective control range with normal permissible limits of odd harmonics have been determined. The conducted research will make it possible to implement the device control system.
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Date submitted2024-04-16
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Date accepted2024-09-24
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Date published2024-11-12
Deep-buried Lower Paleozoic oil and gas systems in eastern Siberian Platform: geological and geophysical characteristics, estimation of hydrocarbon resources
The study of deep-buried oil and gas systems is a promising trend in the preparation of hydrocarbon resources. The study of the factors determining oil and gas potential is extremely important. The Lena-Vilyui sedimentary basin in the eastern Siberian Platform has a potential for the discovery of large oil and gas fields in deep-buried Cambrian deposits. The use of original methodological approaches to the analysis of black shale and overlying deposits, generalization of the results of lithological, biostratigraphic and geochemical studies of Cambrian deposits in territories adjoining the study area, modern interpretation of geophysical data showed that siliceous, carbonate, mixed rocks (kerogen-mixtite) of the Kuonamka complex and clastic clinoform-built Mayan deposits are most interesting in terms of oil and gas potential. Oil and gas producing rocks of the Lower and Middle Cambrian Kuonamka complex subsided to the depths of 14 km. The interpretation of modern seismic surveying data confirms the hypothesis of a limited occurrence of the Upper Devonian Vilyui rift system. Based on generalization of geological, geophysical and geochemical archival and new materials on the Lower Paleozoic deposits of the eastern Siberian Platform, a probabilistic estimation of geological hydrocarbon resources of the Cambrian and younger Paleozoic complexes in the Lena-Vilyui sedimentary basin was performed. Based on basin modelling results it was concluded that the resources were mainly represented by gas. It is presumed that oil resources can be discovered in traps of the barrier reef system as well as on the Anabar and Aldan slopes of the Vilyui Hemisyneclise. With a confidence probability of 0.9, it can be stated that total initial resources of oil and gas (within the boundaries of the Vilyui Hemisyneclise) exceed 5 billion t of conventional hydrocarbons. The recommended extremely cautious estimate of resources of the pre-Permian complexes is 2.2 billion t of conventional hydrocarbons. In the study area, it is necessary to implement a program of deep and super-deep parametric drilling without which it is impossible to determine the oil and gas potential of the Lower Paleozoic.
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Date submitted2024-04-25
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Date accepted2024-09-24
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Date published2024-11-12
Specific features of kinetics of thermal transformation of organic matter in Bazhenov and Domanik source rocks based on results of pyrolysis gas chromatography
Pyrolysis of organic matter with subsequent analysis of hydrocarbon composition of the resulting products allows obtaining multicomponent distribution spectra of the generation potential by the activation energies of reactions of kerogen transformation into hydrocarbons. Configuration of the spectra depends on the structure of kerogen and is individual for each type of organic matter. Studies of kerogen kinetics showed that the distribution of activation energies is unique for each oil source rocks. The kinetic model of thermal decomposition of kerogen of the same type, for example, marine planktonic (type II), can differ significantly in different sedimentary basins due to the multivariate relationship of chemical bonds and their reaction energy threshold. The developed method for calculating multicomponent kinetic spectra (four-component models are used) based on results of pyrolysis gas chromatography allows obtaining one of the most important elements of modelling the history of oil and gas generation in geological basins. Kinetic parameters of organic matter of oil and gas source rocks influence the onset time of generation and directly reflect differences in the composition and structure of different types of kerogens. The results of determining the kinetic parameters of two high-carbon source rocks occurring across the territory of three oil and gas basins are shown. Generation and updating of the data of kinetic models of certain oil and gas source rocks will increase the reliability of forecasting oil and gas potential using the basin modelling method.
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Date submitted2024-05-03
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Date accepted2024-10-14
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Date published2024-11-12
Genetic geological model of diamond-bearing fluid magmatic system
The article proposes a genetic geological model of diamond deposit formation associated with kimberlites and lamproites. It is based on the synthesis of published data on diamond-bearing kimberlite systems and an original study of the ontogenetic features of diamond crystals. Deep diamond crystallization, its upward transportation and subsequent concentration in near-surface kimberlite-lamproite bodies and other rocks, including those brought to the surface by high-amplitude uplifts of crystalline basement rocks, are combined in a single system. An assumption is made about the primary sources of the Anabar placer diamonds. The possibility of hydrocarbon generation at mantle levels corresponding to diamond formation areas and their transportation to the upper crustal zones by a mechanism similar to the mantle-crust migration of diamond-bearing fluidized magmas is shown. The high rate of their upward movement allows transportation to the surface without significant loss as a result of dissolution in melts and sorption on the surface of mineral phases. The significant role of fluid dynamics at all stages of this system is noted.
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Date submitted2023-07-07
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Date accepted2023-12-27
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Date published2024-08-26
Landslide hazard assessment in Tinh Tuc town, Cao Bang province, Vietnam using Frequency ratio method and the combined Fractal-frequency ratio method
Landslides are one of the most frequent natural disasters that cause significant damage to property in Vietnam, which is characterized by mountainous terrain covering three-quarters of the territory. In 17 northern mountainous provinces of the country, over 500 communes are at a high to very high landslide hazard. The main goal of this study was to establish landslide hazard maps and conduct a comparative evaluation of the efficiency of the methods employed in Tinh Tuc town, Cao Bang province. The landslide hazard assessment was carried out in this study using the combined Fractal-frequency ratio (FFR) and the Frequency ratio (FR) methods. The FR method is based on the actualist principle, which assumes that future landslides may be caused by the same factors that contributed to slope failure in the past and present. The FFR method is based on the determination of the fractal dimension, which serves as a measure of the landslide filling density in the study area. Eight landslide-related factors were considered and presented in cartographic format: elevation, distance to roads, slope, geology, distance to faults, land use, slope aspect, and distance to drainage. Determining the area under the receiver operating characteristic curve (ROC-AUC) and verification index (LRclass) was performed to assess the performance of prediction models and the accuracy of the obtained maps. As a result, five zones were identified for the study area, characterized by very low, low, moderate, high, and very high landslide hazards. The analysis of the reliability of the obtained landslide hazard maps using the AUC and LRclass indices revealed that the FFR model has a higher degree of reliability (AUC = 86 %, LRclass = 86 %) compared to the FR model (AUC = 72 %, LRclass = 73 %); therefore, its use is more effective.
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Date submitted2024-06-12
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Date accepted2024-07-18
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Date published2024-07-26
Development of parameters for an industry-specific methodology for calculating the electric energy storage system for gas industry facilities
- Authors:
- Ivan S. Tokarev
The issue of determining the main parameters of electric energy storage systems – power and energy intensity – is being considered, the determination of which is a fundamentally important task when introducing such devices into the power supply systems of enterprises for both technical (technological) and economic reasons. The work analyzes problems that can be solved by installing electricity storage systems at gas industry facilities. An industry-wide methodology has been developed for calculating the parameters of an electricity storage system based on traditional methods and methods aimed at minimizing the standardized cost of electricity with adaptation to the conditions of the gas industry. A distinctive feature of the presented methodology is the ability to determine the power and energy intensity of electricity storage systems when performing several functions. The methodology was tested at a typical gas industry facility – the Yarynskaya compressor station of OOO Gazprom Transgaz Ukhta, a characteristic feature of which is an autonomous power supply system. An example is given of calculating the electricity storage normalized cost using an improved LCOS indicator, which takes into account the effect of changing the fill factor of the electrical load schedule on the amount of gas consumption by a power plant for its own needs. To confirm the economic efficiency of introducing electricity storage systems calculated using the above methodology, calculations of the integral effect, net present value and efficiency index are presented.
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Date submitted2024-03-07
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Date accepted2024-06-14
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Date published2024-07-04
Anomaly detection in wastewater treatment process for cyber resilience risks evaluation
Timely detection and prevention of violations in the technological process of wastewater treatment caused by threats of different nature is a highly relevant research problem. Modern systems are equipped with a large number of technological sensors. Data from these sensors can be used to detect anomalies in the technological process. Their timely detection, prediction and processing ensures the continuity and fault tolerance of the technological process. The aim of the research is to improve the accuracy of detection of such anomalies. We propose a methodology for the identification and subsequent assessment of cyber resilience risks of the wastewater treatment process, which includes the distinctive procedure of training dataset generation and the anomaly detection based on deep learning methods. The availability of training datasets is a necessary condition for the efficient application of the proposed technology. A distinctive feature of the anomaly detection approach is a new method of processing input sensor data, which allows the use of computationally efficient analytical models with high accuracy of anomaly detection, and outperforms the efficiency of previously published methods.
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Date submitted2024-03-29
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Date accepted2024-06-03
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Date published2024-07-04
Potential use of water treatment sludge for the reclamation of small-capacity sludge collectors
- Authors:
- Olga M. Guman
- Irina A. Antonova
In small settlements, collectors for the sludge produced during water treatment processes are small-sized and located in the vicinity of drinking water storage reservoirs or in coastal areas. Sludge removal is not economical. Besides, the relief depressions formed after sludge disposal are required to be reclaimed. In ore mining regions, where the main settlements of the Urals are located, sludge produced in water treatment has high contents of heavy metals typical of ore mining provinces. Consequently, places of sludge accumulation are potential sources of water pollution. The article discusses the possibility to mix sludge with slaked lime and local overburden with the help of special equipment. So far water treatment sludge in the region has been used to reclaim the surface of solid waste landfills by creating anaerobic conditions for waste decomposition. When placed inside the embankment dams as an independent object, sludge needs to be improved for the increase of its bearing capacity and the ability to bind heavy metals. The article aims at the substantiation of the composition and properties of the reclamation material made of the water treatment sludge mixed with local overburden and slaked lime (technosoil). For this reason the paper describes the composition of the sludge in a sludge collector, the composition and properties of the overburden rocks as a component of the mixtures with water treatment sludge, the composition and properties of the mixtures of water treatment sludge with overburden rocks and Ca(OH)2 as a component dewatering sludge and neutralizing toxicants. Furthermore, the research work provides the technology created for the optimal processing of the water treatment sludge in the process of the reclamation of a sludge collector. The research results and the experience obtained in reclamation of disturbed lands in the region have confirmed the possible use of technosoil for the reclamation of small-capacity sludge collectors. The analysis of the chemical composition and physical and mechanical properties of the mixtures under study has shown that the most economical and environmentally sound reclamation material is a mixture of water treatment sludge, loose overburden dump soils and Ca(OH)2 in a ratio of 60 : 30 : 10 %.
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Date submitted2024-02-01
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Date accepted2024-05-02
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Date published2024-06-18
Methodology for managing energy development of production facilities in the gas industry
- Authors:
- Anatolii A. Shapovalo
The current stage of Russia's development is characterized by dynamic changes in the operating conditions of gas industry enterprises, which leads, among other things, to significant adjustments in approaches to the development of energy production facilities. The article examines on the system level the ways to improve energy supply, taking into account the goals and objectives of the development of production facilities from the conditions of solving a single technological problem of the gas industry – high-quality gas supply to consumers. The optimal functioning of energy supply systems, taking into account the peculiarities of technological processes at production facilities, presupposes the development models coordination of production facilities energy complexes with the gas industry enterprises parameters based on an integrated unified information space at all stages of their life cycle. The structure of production facility energy complex and the connections of its elements with related systems are justified taking into account the purposes of their creation and the requirements for production facilities. Problem solving for each system element as well as the exchange of information between equivalent systems is done on the basis of a developed hierarchy of optimization problems adjusted depending on the type of tasks of energy supply improvement of a production facility. Determining the values of parameters and indicators of energy complexes, as well as optimizing the lists and content of work to improve the energy supply of production facilities, is planned to be carried out in accordance with the methodology under consideration using a set of mathematical models.
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Date submitted2023-04-10
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Date accepted2024-12-27
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Date published2024-04-25
Optimization of specific energy consumption for rock crushing by explosion at deposits with complex geological structure
The selection of efficient drilling and blasting technology to achieve the required particle size distribution of blasted rock mass and reduce ore dilution is directly related to the accurate definition of rock mass properties. The zoning of the rock massif by its hardness, drillability and blastability does not consider the variability of the geological structure of the block for blasting, resulting in an overestimated specific consumption of explosives. The decision of this task is particularly urgent for enterprises developing deposits with a high degree of variability of geological structure, for example, at alluvial deposits. Explosives overconsumption causes non-optimal granulometric composition of the blasted rock mass for the given conditions and mining technology. It is required to define physical and mechanical properties of rocks at deposits with complex geological structure at each block prepared for blasting. The correlation between the physical and mechanical properties of these rocks and drilling parameters should be used for calculation. The relation determined by the developed method was verified in industrial conditions, and the granulometric composition of the blasted rock mass was measured by an indirect method based on excavator productivity. The results demonstrated an increase in excavation productivity, thus indicating the accuracy of given approach to the task of identifying the rocks of the blasted block.
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Date submitted2023-07-20
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Date accepted2023-10-25
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Date published2024-04-25
Directions in the technological development of aluminium pots
- Authors:
- Еvgenii S. Gorlanov
- Leopold I. Leontev
Directions for the technical and technological development of aluminium industry, existing and promising projects to reduce the energy consumption and the environmental impact are analyzed. The active participation of the state in the organization of financial instruments for the ecological reconstruction of obsolete production facilities is discussed. In spite of the fact that the technology of aluminium pots is developed towards the increase of a single capacity, but with limited potential of reducing energy consumption and greenhouse gases emission, the possibilities for the increase of specific output are practically non-existent. Therefore, such projects like pots, equipped with inert anodes and drained cathodes arise and are under development, the successful completion of which is unlikely after multi-year researches and pilot tests. To continue the works related to inert anodes the decisive answer about the industrial safety of local sources of the massive oxygen emissions to atmosphere is required from competent entities. The drained cathode project, after discussing the existing problems, seems unfeasible. As opposed to the existing technology the development of the pots with vertical electrodes offers great opportunities to the designs of inert anodes and drained cathodes. Positive results of using shaped electrodes, homogenizing their surface and developing the methods for the synthesis of composite cathodes directly during the electrolytic process were obtained in laboratory conditions. It is expected that the combination of these trends and the successive dimensional scaling shall allow using the vertical electrodes at the next level for the fold increase of specific pot capacity and for the decrease of energy consumption and greenhouse gas emissions.
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Date submitted2021-05-08
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Date accepted2022-07-21
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Date published2023-12-25
Technologies of intensive development of potash seams by longwall faces at great depths: current problems, areas of improvement
- Authors:
- Vladimir P. Zubov
- Denis G. Sokol
The results of the analysis of practical experience in the development of potash seams using longwall mining systems at the mines of OAO “Belaruskali” are presented. Positive changes in the technical and economic indicators of mines and an increase in the safety of mining operations were noted with the introduction of resource-saving technologies without leaving the pillars between the excavation columns or with leaving the pillars between the columns with dimensions at which they are destroyed by mining pressure in the goaf. It is noted that the use of mechanized stoping complexes characterized by high energy capacity, combined with large depths of development, is the main reason for the temperature increase in longwalls to values exceeding the maximum permissible air temperature regulated by sanitary standards. Based on production studies, it was concluded that the temperature regime along the length of the longwall face is determined by the temperature of rocks in the developed longwall space, heat emissions from the equipment of the power train, and the temperature of the rock mass ahead of the longwall. The conclusion has been drawn about the feasibility of using developed technological schemes in deep mining conditions, which provide a reduction in longwall temperature by 6-9 °C or more through isolated ventilation of longwall and power trains, as well as heat exchange between the airflow entering the longwall and the rocks in the developed space.
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Date submitted2023-04-14
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Date accepted2023-08-02
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Date published2023-08-28
A method of determining the errors of segmented GRID models of open-pit mines constructed with the results of unmanned aerial photogrammetric survey
The methodology of building a digital elevation model based on the results of aerial photogrammetric survey from an unmanned aircraft is proposed, which is based on the division of the initial point cloud into equal segments. This allows, having made an assumption of the linear character of change of height of points in a separate segment, to approximate them by separate planes. RMS errors of the models from the survey data were calculated according to the scattering of the points in relation to the approximating surfaces, which made it possible to reveal the dependence of the model construction error relative to the sizes of their constituent segments, as well as to propose a method for filtering the cells containing outliers with respect to the expected model error. The proposed method was tested on the models of three mining objects – limestone quarry, phosphogypsum dump, and peat cut. The experimental results showed a multiple reduction in model error compared to standard DEM models providing the required accuracy for mining documentation.
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Date submitted2022-01-20
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Date accepted2022-07-21
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Date published2023-12-25
Tribodynamic aspects of the resource of electric submersible vane pumps for oil production
The operation of electric submersible vane pumps for oil production is accompanied by the presence of solid particles, corrosive substances, asphalt-resin-paraffin deposits in the reservoir fluid, leading to changes in performance characteristics and equipment failures. The reduction of the resource as a result of this is accompanied by an increase in the costs of repair and replacement of equipment. The main processes that negatively affect the failure are the wear of the seals of the working stages, the pump plain bearings and vibration, the level of which can significantly exceed the initial level. A test bench and methodology for testing pump sections for wear in water with an abrasive and simultaneous registration of vibration characteristics have been developed. Two main forms of wear of radial seals have been identified – one-sided and equal-dimensional. The one-sided form of sleeve wear is caused by synchronous shaft precession, whereas the equal-dimensional one is an asynchronous precession, and the vibration level increases with increasing wear. The wear distribution of radial seals along the length of the pump correlates with the shape of the elastic shaft line. The wear of the axial seals does not significantly increase the vibration level. During wear the frequency spectrum of vibrations changes; there occurs a frequency that can serve as a diagnostic sign of ultimate wear of the pump. The calculated dependence of the vibration velocity on the wear of the radial seals of the working stages is obtained, which makes it possible to predict the onset of a failure of functioning.
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Date submitted2021-05-12
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Date accepted2022-05-11
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Date published2023-07-19
Application of the cybernetic approach to price-dependent demand response for underground mining enterprise electricity consumption
The article considers a cybernetic model for the price-dependent demand response (DR) consumed by an underground mining enterprise (UGME), in particular, the main fan unit (MFU). A scheme of the model for managing the energy consumption of a MFU in the DR mode and the implementation of the cybernetic approach to the DR based on the IoT platform are proposed. The main functional requirements and the algorithm of the platform operation are described, the interaction of the platform with the UGME digital model simulator, on which the processes associated with the implementation of the technological process of ventilation and electricity demand response will be simulated in advance, is shown. The results of modeling the reduction in the load on the MFU of a mining enterprise for the day ahead are given. The presented solution makes it possible to determine in advance the necessary power consumption for the operation of the main power supply unit, manage its operation in an energy-saving mode and take into account the predicted changes in the planned one (e.g., when men hoisting along an air shaft) and unscheduled (e.g., when changing outdoor air parameters) modes. The results of the study can be used to reduce the cost of UGME without compromising the safety of technological processes, both through the implementation of energy-saving technical, technological or other measures, and with the participation of enterprises in the DR market. The proposed model ensures a guaranteed receipt of financial compensation for the UGME due to a reasonable change in the power consumption profile of the MFU during the hours of high demand for electricity, set by the system operator of the Unified Energy System.
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Date submitted2023-07-19
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Date accepted2023-07-19
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Date published2023-07-19
Energy efficiency in the mineral resources and raw materials complex
Energy efficiency and energy saving at all times and especially at the present stage of development of industry and economy have played an extremely important role. Regardless of which countries and according to what criteria they build energy development plans, energy efficiency and energy saving are always a priority. This fully applies to the mineral resources complex, in which energy consumption as a whole makes up a large share of total consumption. The resources mined in the mineral resources complex are themselves a source of energy. The energy sector is evolving in many ways. Many scientific works, the results of which are reflected in publications, confirm the relevance of research in the energy efficiency field. But the approach to individual decisions in the mineral resource industry is specific and it is worth of separate consideration. Recently, much attention has been paid to “green energy” and renewable energy sources. However, energy efficiency in the field of traditional generation and consumption remains an urgent problem and its solution is in constant development. One of the main directions for improving energy efficiency is the development of autonomous systems for the electrical and thermal power engineering. All these problems are reflected in a special volume of the Journal of the Mining Institute, the articles are divided into four sections: energy efficiency of the electric drive in the mineral resources complex (MRC); energy efficiency of industrial plants and enterprises in MRC; power quality and renewable sources in MRC; autonomous power supply systems in MRC. The presented articles contain valuable material from the scientific and practical points of view and can form the basis for further research in the energy efficiency field.
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Date submitted2023-03-10
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Date accepted2023-06-20
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Date published2023-07-19
Enhancement of energy efficiency of the vacuum oil distillation unit using pinch analysis
- Authors:
- Еkaterina А. Yushkova
- Vladimir A. Lebedev
The actual task of the state is to increase the energy efficiency of the oil refinery. The object of research is a vacuum distillation unit, including a preheating unit for raw materials and a furnace for heating fuel oil before the column. Pinch analysis allows to analyze and optimize a large number of heat flows. In this study the analysis and enhancement of efficiency of the research object is carried out by enthalpy pinch analysis. In order to reduce the heat load of the furnaces, the additional flows were introduced into the heat exchange system of the oil heating unit. Parametric optimization of the new heat exchange system was carried out. The minimum needs of the heat exchange system in external energy carriers are determined. An enthalpy cascade of the heat exchange system has been constructed, which clearly shows the distribution of heat between each heat flow of the system. In the analysis of the energy efficiency of a furnace, an important point is the determination of the optimal heat capacity of the combustion products. In this work, we have determined the optimal flow heat capacity, at which the heat loss with the exhaust gases is minimal. As a result of the studies carried out, the efficiency of the fuel oil preheating unit has been increased by maximizing heat recovery, and the cost of external energy carriers has been minimized. By reducing heat loss with flue gases, it was possible to increase the efficiency of the furnace.
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Date submitted2023-01-12
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Date accepted2023-06-20
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Date published2023-07-19
Improvement of energy efficiency of ore-thermal furnaces in smelting of alumosilicic raw materials
The issues of energy saving in pyrometallurgical production during processing of mineral raw materials in ore-thermal furnaces are particularly important for the development of new energy-efficient technologies. The reduction of the specific power consumption during melting at different stages of heating and melting of charge materials when modeling is related to obtaining kinetic curves in the process of kyanite concentrate regeneration in polythermal conditions. Based on practical data of carbo-thermal reduction the mathematical modeling of reduction processes from alumosilicic raw materials – kyanite was carried out. In this work, the nonisothermal method based on a constant rate of charge heating (i.e. a linear dependence between time and temperature) was used for the reduction of kyanite charge, which saves electrical energy. The experiments were carried out on a high-temperature unit with a heater placed in a carbon-graphite crucible. Based on the obtained kinetic dependences of nonisothermal heating of enriched kyanite concentrates in plasma heating conditions we obtained a number of kinetic anamorphoses of the linear form which point to the possibility of describing the reaction rate using the modified Kolmogorov – Erofeev equation for given heating conditions and within a narrow temperature range. The complex of mathematical modeling makes it possible to create a control algorithm of technological process of reduction of kyanite concentrate to a metallized state within the specified temperature range for the full flow of reaction exchange and to reduce the specific power consumption by 15-20 %. With the help of the received kinetic dependences, taking into account the thermodynamics of processes and current state of the art it is possible to create a universal thermal unit for the optimal carbothermal reduction of charge to a metallized state (alloy) with minimum power inputs compared to existing technologies.
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Date submitted2023-03-16
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Date accepted2023-06-20
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Date published2023-07-19
Evaluation of the influence of the hydraulic fluid temperature on power loss of the mining hydraulic excavator
In the steady state of operation, the temperature of a mining excavator hydraulic fluid is determined by the ambient temperature, hydraulic system design, and power losses. The amount of the hydraulic system power loss depends on the hydraulic fluid physical and thermodynamic properties and the degree of wear of the mining excavator hydraulic system working elements. The main causes of power losses are pressure losses in pipelines, valves and fittings, and leaks in pumps and hydraulic motors. With an increase in the temperature of hydraulic fluid, its viscosity decreases, which leads, on the one hand, to a decrease in power losses due to pressure losses in pipelines, valves and fittings, and, on the other hand, to an increase in volumetric leaks and associated power losses. To numerically determine the level of power losses occurring in the hydraulic system on an example of the Komatsu PC750-7 mining excavator when using Shell Tellus S2 V 22, 32, 46, 68 hydraulic oils with the corresponding kinematic viscosity of 22, 32, 46, 68 cSt at 40 °C, the developed calculation technique and software algorithm in the MatLab Simulink environment was used. The power loss coefficient, obtained by comparing power losses at the optimum temperature for a given hydraulic system in the conditions under consideration with the actual ones is proposed. The use of the coefficient will make it possible to reasonably select hydraulic fluids and set the values of the main pumps limit state and other hydraulic system elements, and evaluate the actual energy efficiency of the mining hydraulic excavator. Calculations have shown that the implementation of measures that ensure operation in the interval with a deviation of 10 % from the optimal temperature value for these conditions makes it possible to reduce energy losses from 3 to 12 %.
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Date submitted2023-03-14
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Date accepted2023-06-20
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Date published2023-07-19
Evaluation of the energy efficiency of functioning and increase in the operating time of hydraulic drives of sucker-rod pump units in difficult operating conditions
The necessity of improving the drives of the sucker-rod hydraulic pump units (SRHP), operated in conditions of marginal and complicated wells, is substantiated. For complicated oil production conditions, it is promising to use the SRHP drive, which makes it possible to select and set rational operating modes for downhole equipment. The results of comparative tests of conventional mechanical and hydraulic actuators SRHP with pneumatic and electrodynamic balancing types are presented. A generalized indicator for evaluating the effectiveness of the advanced SRHP drives functioning, the energy efficiency coefficient, is proposed. It has been experimentally proven that the use of the SRHP drive with pneumatic balancing is characterized by low energy efficiency of the well fluid production process. The use of the tested SRHP hydraulic drive made it possible to successfully eliminate asphalt, resin, and paraffin deposits and minimize the well downtime. The results of the tests of the traditional SRHP mechanical drive and the hydraulic drive with electrodynamic balancing showed a satisfactory energy efficiency of the latter. The advantage of the SRHP drive with electrodynamic balancing is the simplicity of the design of the hydraulic part. The process of energy regeneration during the drive control system operation causes an increase in the reactive power component in the oil field network and the appearance of harmonic interference that adversely affects the consumers operation. Technical solutions aimed at improving the operation energy efficiency and increasing the operating time of SRHP drives in the conditions of marginal and complicated wells are proposed. The methodological bases for assessing the economic efficiency of the introduction of the advanced SRHP drives are given.
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Date submitted2023-03-02
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Date accepted2023-06-20
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Date published2023-07-19
Improving the efficiency of autonomous electrical complex with renewable energy sources by means of adaptive regulation of its operating modes
Renewable energy sources are gradually becoming useful in mining industry. They are actively used in remote, sparsely populated areas to power shift settlements, geological and meteorological stations, pipeline equipment, mobile cell towers, helicopter pads lighting, etc. In comparison with diesel generators, systems with renewable sources do not require fuel transportation, have short payback periods and flexible configuration for different categories of electrical loads. The main obstacles to their spread are instability of generation and high cost of produced electricity. One of the possible ways to solve these problems is to develop new technologies, increase power density of generators and energy storage systems. The other way represents energy saving and rational use of affordable resources. The new solutions for implementation of the second method are proposed in this work. The object of the study is autonomous DC electrical complex with photovoltaic and wind power sources. In such systems the generated power from renewable sources is transferred to consumers via intermediate DC bus, the voltage level of which affects the power losses in the process of power transmission. The vast majority of complexes have a problem that their DC bus voltage is constant, while the optimum voltage level with lowest losses varies depending on the generated and consumed power. Therefore, electrical complexes potentially lose a part of the transmitted energy. To avoid this, a special algorithm was added to automatically adjust DC bus voltage to optimum level according to changes in working conditions. An additional contribution to efficiency improvement can be made by dynamic change of operating frequency in power converters depending on their load. The evaluation based on results of computer simulation showed that in a complex with rated power 10 kW active power losses during its lifetime can be reduced by 2-5 %.
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Date submitted2023-03-12
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Date accepted2023-06-20
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Date published2023-07-19
Increasing the energy efficiency of an autonomous power supply system of a drilling rig in case of voltage dips
The article discusses the emergency modes of operation of an autonomous electrical complex of a drilling rig. The concept of voltage failure and its influence on the technological process of industrial enterprises is revealed. A description of the methods used in the power supply of industrial enterprises to overcome voltage dips and load surges in autonomous power systems is presented, from which it is possible to single out the accelerated lifting of critical equipment to prevent emergency conditions, as well as the use of backup storage, usually batteries. An algorithm has been developed for the interaction of the battery and the diesel generator set as backup power sources during various modes of operation of the electric motor, taking into account load surges, which allows successfully overcoming voltage dips in the system both in transient and in steady state. It is proposed to use a combined method to eliminate the voltage dip, a feature of which is the use of a combined structure of backup power sources as part of a diesel generator set and a battery, acting on the base of the proposed interaction algorithm in autonomous electrical complexes. The method makes it possible to overcome sudden load surges and voltage dips caused by a shortage of reserve power in the electrical system. The use of a rechargeable battery as a transitional element makes it possible to switch between the main and backup power sources without stopping the technological one and to expand the overload threshold of an autonomous electrical complex up to 60 %. The use of the combined method increases the energy efficiency of the autonomous complex due to a reduction in the number of emergency shutdowns of equipment, process interruptions and additional power consumption.
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Date submitted2023-03-16
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Date accepted2023-06-20
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Date published2023-07-19
Energy efficiency of the linear rack drive for sucker rod pumping units
- Authors:
- Oksana Yu. Ganzulenko
- Ani P. Petkova
At present, in order to increase oil production and reduce economic costs in the development of marginal fields, the development of a cluster method using compact mobile drives of sucker rod pumping units (SRPU) is relevant. The aim of the work is to analyze the ways to improve the energy efficiency of the SRPU by reducing the loss of mechanical and electrical energy, to select the most energy-efficient compact drive for the development of marginal fields in the cluster method, to carry out the kinematic and strength calculations of the drive of the selected size, to develop an adaptive control system for a group of drives in the cluster development of drillings. According to the results of the performed calculations, the linear rack-and-gear drive has the highest efficiency of the drive mechanism. The kinematic and strength calculations of a linear rack-and-gear drive with a stroke length of 1120 mm and a load of up to 8 tons are presented. It was shown that the usage of a direct torque control system and a kinetic energy storage system for the SRPU drive elements and a rod string is an effective means of reducing energy costs in oil production from marginal fields. The use of the developed system for storing and redistributing the potential energy of the rods between the SRPUs that lift oil made it possible to eliminate fluctuations in the power consumption, reduce the power peak value by three times, the peak value of the current consumed from the electric network by two times, and reduce losses in the input converter and cables by three times.
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Date submitted2023-04-02
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Date accepted2023-06-20
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Date published2023-07-19
Integration of renewable energy at coal mining enterprises: problems and prospects
This article addresses the issue of developing renewable energy in coal mining enterprises in the Russian Federation. The study presents a methodology for assessing the technical and economic efficiency of introducing renewable energy sources based on simulation modeling. An analysis of the potential of solar and wind energy for coal mining regions in Russia is conducted. The authors use a custom software developed by them to simulate the power supply system for various scenarios of renewable energy integration, including solar generation, wind generation, solar generation with energy storage, wind generation together with solar generation. Based on the example of the Rostov region, a feasibility study of the considered options is presented. Additionally, the research includes a sensitivity analysis of the investment project in the conditions of uncertainty in the development of Russian renewable energy. The research findings indicate that even in market conditions with CO2 emission quotas and prices at the level of the Sakhalin experiment, renewable energy in coal mining enterprises in Russia remains unattractive and requires additional support.