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Date submitted2023-12-15
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Date accepted2024-06-13
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Date published2025-02-25
Development of equipment and improvement of technology for inertial thickening of backfill hydraulic mixtures at the final stages of transportation
The results of the study of the functioning of the developed thickening equipment as part of the stowing complex for the formation of a flow of high-concentration hydromixture are presented. To explain the operation of the hydrotransport system of the stowing complex, equipped with a thickener of the developed design, its basic diagram is presented. A mathematical model has been created that describes the mechanism of inertial sedimentation of a solid component of a hydraulic mixture in a working chamber equipped with hydrodynamic profiles. Interaction with the profile leads to flow stratification due to a change in the trajectory of movement and a decrease in speed. The interval of rational velocity of primary pulp entering the input of the working chamber of the inertial thickener is substantiated. The synthesis of solutions of the thickening process model is performed in the COMSOL Multiphysics and Ansys Fluent programs. This made it possible to eliminate physical contradictions in the operation of the equipment and justify the overall dimensions of its main elements, ensuring the implementation of the mechanism of inertial sedimentation of the slurry. It was found that the concentration of the thickened flow at the outlet branch pipe of the thickener working chamber is determined by the level of the primary hydraulic fluid velocity, the characteristic length of the section of interaction with the deflecting profile, and the ratio of the flow and attack angles. A nomogram of the dynamics of the change in the hydraulic fluid concentration in the section of the outlet branch pipe depending on the ratios of the overall dimensions of the deflecting profile of the working chamber was compiled. The results of the study allowed formulating recommendations for selecting the dimensions of the thickener's deflecting hydrodynamic profile to form a flow of hydraulic mixture with a concentration of about 50 % by weight. The developed equipment can be used in a stowage complex and will increase the range of supply of the stowage mixture. This is due to the fact that a flow of primary slurry with a low concentration, due to lower pressure losses, can be moved in a pipeline system over a greater distance than a flow with a high filler content. The use of a thickener at the final stage of transportation is intended to increase the concentration of the hydraulic mixture immediately before production.
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Date submitted2024-05-28
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Date accepted2024-11-07
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Date published2024-12-25
Methods of intensification of pipeline transportation of hydraulic mixtures when backfilling mined-out spaces
The paper presents an analysis of the advantages and limitations of additional measures to intensify the transportation of the backfill hydraulic mixture flow. The results of the analysis of the conditions for using pumping equipment to move flows with different rheological properties are shown. Generalizations of the methods for influencing the internal resistance of backfill hydraulic mixtures by means of mechanical activation, as well as increasing fluidity due to the use of chemical additives are given. The article presents the results of studies confirming the feasibility of using pipes with polymer lining, which has proven its efficiency in pumping flows of hydraulic mixtures with different filler concentrations. An analytical model of hydraulic mixture movement in the pipeline of the stowage complex has been developed. The trends in pressure change required to ensure the movement of hydraulic mixture in pipelines of different diameters are exponential, provided that the flow properties are constant. The effect of particle size on the motion mode of the formed heterogeneous flow, as well as on the distribution of flow density over the cross-section, characterizing the stratification and change in the rheological properties of the backfill hydraulic mixture, is assessed. An analytical model of centralized migration of the dispersed phase of the hydraulic mixture flow is formulated, describing the effect of turbulent mixing of the flow on the behavior of solid particles. An assessment of the secondary dispersion of the solid fraction of the hydraulic mixture, which causes a change in the consistency of the flow, was performed. The studies of the influence of the coefficient of consistency of the flow revealed that overgrinding of the fractions of the filler of the hydraulic mixture contributes to an increase in the required pressure in the pipeline system.
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Date submitted2021-02-09
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Date accepted2023-09-20
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Date published2024-02-29
Analysis of experience in the use of preformed particle polymer gels in the development of high-water-cut production facilities in low-temperature oil reservoirs
- Authors:
- Sergei V. Galkin
- Yuliya A. Rozhkova
Foreign practice of oil production in high-water-cut conditions suggests using the technology of injection of preformed particle gel (PPG) suspension into injection wells. After swelling, the polymer particles become elastic and are able to penetrate through highly permeable watered intervals into the remote reservoir zone, forming a polymer “plug”. Thus far, the domestic experience of application of this technology boiled down to testing foreign compounds. We have looked into the possibilities of PPG technology application in geological and technological conditions of high-water-cut fields of Perm Krai. The paper proposes PPG reagents effective in low-temperature reservoirs (20-35 °С) and at relatively high salinity of formation water (more than 200 g/l). The world experience of PPG technology application was analyzed to identify the principal scheme of reagent injection, to establish variants of sequence of injection of PPG particles of different sizes, as well as the possibility of regulating the morphological characteristics of polymer gel particles during synthesis depending on the porosity and permeability of the reservoir. A prerequisite for the technology is the ability to remove PPG particles after treatment from the bottom-hole zone of the formation; for this purpose, tests were carried out on a breaker compound based on sodium persulfate with synergizing additives. PPG technology is effective in reservoirs with high permeability heterogeneity. Two types of high-water-cut production facilities potentially promising for PPG realization have been identified for oil fields of Perm Krai. The first type includes carbonate Tournaisian-Famennian reservoirs with pronounced macrofracturing, in which the PPGs are used for colmatation of flushed large fractures. The second type is terrigenous Visean deposits with increased oil viscosity from 5 to 100 mPa∙s and high permeability of reservoirs (> 0.5 μm2). For both types of reservoirs, areas have been selected that are promising for the implementation of PPG technology.
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Date submitted2021-01-21
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Date accepted2023-09-20
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Date published2023-12-25
Adaptation of transient well test results
Transient well tests are a tool for monitoring oil recovery processes. Research technologies implemented in pumping wells provide for a preliminary conversion of measured parameters to bottomhole pressure, which leads to errors in determining the filtration parameters. An adaptive interpretation of the results of well tests performed in pumping wells is proposed. Based on the original method of mathematical processing of a large volume of field data for the geological and geophysical conditions of developed pays in oil field, multidimensional models of well flow rates were constructed including the filtration parameters determined during the interpretation of tests. It is proposed to consider the maximum convergence of the flow rate calculated using a multidimensional model and the value obtained during well testing as a sign of reliability of the filtration parameter. It is proposed to use the analysis of the developed multidimensional models to assess the filtration conditions and determine the individual characteristics of oil flow to wells within the pays. For the Bashkirian-Serpukhovian and the Tournaisian-Famennian carbonate deposits, the influence of bottomhole pressure on the well flow rates has been established, which confirms the well-known assumption about possible deformations of carbonate reservoirs in the bottomhole areas and is a sign of physicality of the developed multidimensional models. The advantage of the proposed approach is a possibility of using it to adapt the results of any research technology and interpretation method.
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Date submitted2022-12-01
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Date accepted2023-01-19
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Date published2023-12-25
Inclusions of diamond crystals in the tourmaline of the schorl-uvite series: problems of genesis
The mineralogical and geochemical features of diamond-bearing tourmaline crystals (schorl-uvite series) from garnet-clinopyroxene rocks of the Kumdy-Kol deposit (Northern Kazakhstan) have been studied in detail. The formation of the main rock-forming minerals (garnet + K-bearing clinopyroxene) occurred in the diamond stability field at 4-6 GPa and 950-1000 °C. Crystallization of K-bearing clinopyroxene at these parameters is possible in the presence of an ultra-potassic fluid or melt formed because of crustal material melting in subduction zones. Tourmaline crystals (up to 1 cm) containing diamond inclusions perform veins crosscutting high-pressure associations. The composition of individual zones varies from schorl to uvite within both a single grain and the sample as a whole. The potassium content in this tourmaline does not exceed 0.1 wt.% K2O, and the isotopic composition of boron δ11B varies from –10 to –15.5 ‰, which significantly differs from the previously established isotopic composition of boron in maruyamaite crystals (δ11B 7.7 ‰ in the core and –1.2 ‰ in the rim) of the same deposit. Analysis of the obtained data on δ11B in the tourmalines from the diamond-grade metamorphic rocks within the Kumdy-Kol deposit suggests the existence of two boron sources that resulted in crystallization of K-bearing tourmaline crystals (maruyamaite-dravite series) and potassium-free tourmalines of the schorl-uvite series.
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Date submitted2022-06-20
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Date accepted2023-01-10
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Date published2023-08-28
Laboratory, numerical and field assessment of the effectiveness of cyclic geomechanical treatment on a tournaisian carbonate reservoir
Results are discussed for evaluation of effectiveness of the cyclic geomechanical treatment (CGT) on a Tournaisian carbonate reservoir. Analysis of laboratory experiments performed according to a special program to assess permeability changes for Tournaisian samples under cyclic changes in pore pressure is presented. The main conclusion is the positive selectivity of the CGT: an increase in permeability is observed for samples saturated with hydrocarbons (kerosene) with connate water, and maximal effect is related to the tightest samples. For water-saturated samples, the permeability decreases after the CGT. Thus, the CGT improves the drainage conditions for tight oil-saturated intervals. It is also confirmed that the CGT reduces the fracturing pressure in carbonate reservoirs. Using flow simulations on detailed sector models taking into account the results of laboratory experiments, a possible increase in well productivity index after CGT with different amplitudes of pressure variation was estimated. Results of a pilot CGT study on a well operating a Tournaisian carbonate reservoir are presented, including the interpretation of production logging and well testing. The increase in the well productivity index is estimated at 44-49 % for liquid and at 21-26 % for oil, with a more uniform inflow profile after the treatment. The results of the field experiment confirm the conclusions about the mechanisms and features of the CGT obtained from laboratory studies and flow simulations.
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Date submitted2021-12-15
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Date accepted2022-09-12
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Date published2023-08-28
Substantiation and selection of the design parameters of the hydroficated equipment complex for obtaining backfill mixtures from current enrichment tailings
The issue of the influence of the concentration of the solid phase on the reduction of energy costs and specific energy consumption during pulp transportation is considered. The procedure for preparing slurry from the current enrichment tailings is shown. A scheme is given and the operation of a hydroficated unit for thickening and hydraulic transport of backfill mixtures is described. A diagram of the movement of solid particles in one of the units of the complex – a lamellar thickener is shown. The summary table shows the main design parameters and characteristics of the lamellar thickener. A general view of the laboratory setup used for experimental studies with slurry at various concentrations is given. An example of calculating productivity, density and specific load is presented. The dependence of the shear stress on the velocity gradient was determined for various pulp concentrations. Experimental studies of the process of thickening the production of slurry from the current enrichment tailings have been carried out. It was found that the geometric dimensions of the thickener depend on the concentration of the solid phase in the transported mixture. It is concluded that the flow rate of the slurry and the head loss are functions of the rheological characteristics of the viscoplastic slurry and can be calculated from the derived calculated dependencies.
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Date submitted2022-08-20
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Date accepted2022-11-17
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Date published2022-12-29
Comparison of the approaches to assessing the compressibility of the pore space
- Authors:
- Vitaly S. Zhukov
- Yuri O. Kuzmin
Integral and differential approaches to determining the volumetric compression of rocks caused by changes in the stress state are considered. Changes in the volume of the pore space of rocks are analyzed with an increase in its all-round compression. Estimation of changes in the compressibility coefficients of reservoirs due to the development of fields is an urgent problem, since the spread in the values of compressibility factors reduces the adequacy of estimates of changes in the physical properties and subsidence of the earth's surface of developed fields and underground gas storages. This parameter is key in assessing the geodynamic consequences of the long-term development of hydrocarbon deposits and the operation of underground gas storage facilities. Approaches to the assessment differ in the use of cumulative (integral) or local (differential) changes in porosity with a change in effective pressure. It is shown that the coefficient of volumetric compressibility of pores calculated by the integral approach significantly exceeds its value calculated by the differential approach, which is due to the accumulative nature of pore compression with an increase in effective pressure. It is shown that the differential approach more accurately determines the value of the pore compressibility coefficient, since it takes into account in more detail the features of the change in effective pressure.
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Date submitted2022-04-12
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Date accepted2022-11-17
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Date published2022-12-29
Development of technological solutions for reliable killing of wells by temporarily blocking a productive formation under ALRP conditions (on the example of the Cenomanian gas deposits)
Modern field operation conditions are characterized by a decline in gas production due to the depletion of its reserves, a decrease in reservoir pressure, an increase in water cut, as well as due to the depreciation of the operating well stock. These problems are especially specific at the late stage of development of the Cenomanian deposits of Western Siberia fields, where the anomaly factor below 0.2 prevails, while gas-bearing formations are represented mainly by complex reservoirs with high-permeability areas. When killing such wells, the classical reduction of overbalance by reducing the density of the process fluid does not provide the necessary efficiency, which requires the search for new technical and technological solutions. In order to prevent the destruction of the reservoir and preserve its reservoir properties during repair work in wells with abnormally low reservoir pressure, AO “SevKavNIPIgaz” developed compositions of special process fluids. A quantitative description of the process of blocking the bottomhole formation zone is proposed by means of mathematical modeling of injection of a gel-forming solution into a productive horizon. The well killing technology includes three main stages of work: leveling the injectivity profile of the productive strata using three-phase foam, pumping the blocking composition and its displacement with the creation of a calculated repression. Solutions obtained on the basis of a mathematical model allow optimizing technological parameters to minimize negative consequences in the well killing process.
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Date submitted2021-05-13
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Date accepted2022-11-28
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Date published2022-12-29
Reproduction of reservoir pressure by machine learning methods and study of its influence on the cracks formation process in hydraulic fracturing
Hydraulic fracturing is an effective way to stimulate oil production, which is currently widely used in various conditions, including complex carbonate reservoirs. In the conditions of the considered field, hydraulic fracturing leads to a significant differentiation of technological efficiency indicators, which makes it expedient to study in detail the crack formation patterns. For all affected wells, the assessment of the resulting fractures spatial orientation was performed using the developed indirect technique, the reliability of which was confirmed by geophysical methods. In the course of the analysis, it was found that in all cases the fracture is oriented in the direction of the development system element area, which is characterized by the maximum reservoir pressure. At the same time, reservoir pressure values for all wells were determined at one point in time (at the beginning of hydraulic fracturing) using machine learning methods. The reliability of the used machine learning methods is confirmed by high convergence with the actual (historical) reservoir pressures obtained during hydrodynamic studies of wells. The obtained conclusion about the influence of the formation pressure on the patterns of fracturing should be taken into account when planning hydraulic fracturing in the considered conditions.
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Date submitted2022-06-02
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Date accepted2022-07-21
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Date published2022-10-05
Substantiation of the optimal performance parameters for a quarry during the stage-wise development of steeply dipping ore deposits
- Authors:
- Sergey I. Fomin
- Maxim P. Ovsyannikov
The use of stage-wise schemes in the development of deep quarries is one of the ways to increase the economic efficiency of mining a deposit and determining the optimal stage parameters remains an urgent task. Such parameters are stage depth, bench height, block length, etc. However, there is a wide range of values for these parameters. Therefore, to select the optimal values and evaluate the effectiveness of design solutions, it is advisable to use the net present value, which is an international notion. As a result of the analysis of data on deposits, a large number of variable indicators can be identified that presumably affect the efficiency of mining. The article proposes to divide all parameters of the quarry mining into two types: mine engineering and economic. The importance of each of them is determined by the measure of influence on the net present value. Thus, to assess the measure of influence of mining indicators, the average values of each of them are taken, and as a result of the alternating change of one parameter under study, the measure of its influence on the discounted income received is estimated. The results of the analysis of relevant factors, their evaluation and comparative analysis are important indicators that significantly affect the design decisions made and the effectiveness of the investment project.
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Date submitted2021-09-17
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Date accepted2022-04-07
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Date published2022-12-29
Technique for calculating technological parameters of non-Newtonian liquids injection into oil well during workover
Technique for automated calculation of technological parameters for non-Newtonian liquids injection into a well during workover is presented. At the first stage the algorithm processes initial flow or viscosity curve in order to determine rheological parameters and coefficients included in equations of rheological models of non-Newtonian fluids. At the second stage, based on data from the previous stage, the program calculates well design and pump operation modes, permissible values of liquid flow rate and viscosity, to prevent possible hydraulic fracturing. Based on the results of calculations and dependencies, a decision is made on the necessity of changing the technological parameters of non-Newtonian liquid injection and/or its composition (components content, chemical base) in order to prevent the violation of the technological operation, such as unintentional formation of fractures due to hydraulic fracturing. Fracturing can lead to catastrophic absorptions and, consequently, to increased consumption of technological liquids pumped into the well during workover. Furthermore, there is an increased risk of uncontrolled gas breakthrough through highly conductive channels.
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Date submitted2021-10-14
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Date accepted2022-04-07
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Date published2022-04-29
The influence of the shape and size of dust fractions on their distribution and accumulation in mine workings when changing the structure of air flow
The results of the analysis of statistical data on accidents at Russian mines caused by explosions in the workings space have shown that explosions of methane-dust-air mixtures at underground coal mines are the most severe accidents in terms of consequences. A detailed analysis of literature sources showed that in the total number of explosions prevails total share of hybrid mixtures, i.e. with the simultaneous participation of gas (methane) and coal dust, as well as explosions with the possible or partial involvement of coal dust. The main causes contributing to the occurrence and development of dust-air mixture explosions, including irregular monitoring of by mine engineers and technicians of the schedule of dust explosion protective measures; unreliable assessment of the dust situation, etc., are given. The main problem in this case was the difficulty of determining the location and volume of dust deposition zones in not extinguished and difficult to access for instrumental control workings. Determination of the class-shape of coal dust particles is a necessary condition for constructing a model of the dust situation reflecting the aerosol distribution in the workings space. The morphological composition of coal mine dust fractions with dispersion less than 0.1 has been studied. Particle studies conducted using an LEICA DM 4000 optical microscope and IMAGE SCOPE M software made it possible to establish the different class-shapes of dust particles found in operating mines. It was found that the coal dust particles presented in the samples correspond to the parallelepiped shape to the greatest extent. The mathematical model based on the specialized ANSYS FLUENT complex, in which this class-form is incorporated, is used for predicting the distribution of explosive and combustible coal dust in the workings space. The use of the obtained model in production conditions will allow to determine the possible places of dust deposition and to develop measures to prevent the transition of coal dust from the aerogel state to the aerosol state and thereby prevent the formation of an explosive dust-air mixture.
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Date submitted2021-07-05
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Date accepted2022-01-24
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Date published2022-04-29
Ensuring the excavation workings stability when developing excavation sites of flat-lying coal seams by three workings
- Authors:
- Oleg I. Kazanin
- Andrei A. Ilinets
On the basis of analysis of mining plans and field studies at mines of JSC SUEK-Kuzbass, it is shown that in conditions of increasing the size of excavation columns during the development of flat-lying coal seams the stress-strain state of the rock mass along the workings length changes significantly. The necessity of predicting the stress-strain state at the design stage of the workings timbering standards, as well as subsequent monitoring of the workings roof state and its changes in the mining operations using video endoscopes, is noted. The results of numerical studies of the stress-strain state of the rock mass during the development of excavation sites by three workings for various combinations of width of the pillars between the workings for mining-geological and mining-technical conditions of the “Taldinskaya-Zapadnaya-2” mine are provided. The stresses in the vicinity of the three workings are compared with the values obtained during the development of the excavation sites by double drift. A set of recommendations on the choice of the location of the workings, the width of pillars, timbering standards that ensure the stable condition of the workings throughout the entire service life at the minimal losses of coal in the pillars is presented.
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Date submitted2021-09-22
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Date accepted2022-03-24
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Date published2022-04-29
Predicting dynamic formation pressure using artificial intelligence methods
Determining formation pressure in the well extraction zones is a key task in monitoring the development of hydrocarbon fields. Direct measurements of formation pressure require prolonged well shutdowns, resulting in underproduction and the possibility of technical problems with the subsequent start-up of wells. The impossibility of simultaneous shutdown of all wells of the pool makes it difficult to assess the real energy state of the deposit. This article presents research aimed at developing an indirect method for determining the formation pressure without shutting down the wells for investigation, which enables to determine its value at any time. As a mathematical basis, two artificial intelligence methods are used – multidimensional regression analysis and a neural network. The technique based on the construction of multiple regression equations shows sufficient performance, but high sensitivity to the input data. This technique enables to study the process of formation pressure establishment during different periods of deposit development. Its application is expedient in case of regular actual determinations of indicators used as input data. The technique based on the artificial neural network enables to reliably determine formation pressure even with a minimal set of input data and is implemented as a specially designed software product. The relevant task of continuing the research is to evaluate promising prognostic features of artificial intelligence methods for assessing the energy state of deposits in hydrocarbon extraction zones.
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Date submitted2021-07-07
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Date accepted2021-10-18
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Date published2021-12-16
Influence of hydraulic compression on porosity and permeability properties of reservoirs
Active development of hard-to-recover oil reserves causes the need for an innovative approach to methods of oil recovery and intensification of its production, based on taking into account the specifics of filtration processes in low-productive reservoirs and complex geological and physical conditions. Pilot works for studying the mechanism of changes in porosity and permeability properties of reservoirs during swabbing of wells are presented. Based on the hydrodynamic investigations performed, the results of the work are analyzed. The method of oil production intensification using hydraulic compression of formation has been developed. It has been shown that when using hydraulic compression technology in the pore space of the formation, the effect of capillary and gravitational forces is strongly reduced. The influence of these forces decreases when significant pressure gradients with changing direction are formed during well swabbing for depression impact on the bottomhole zone of the formation. Hydraulic compression induced an increase in well productivity and flow rate; insights into how how permeability and porosity properties change during well swabbing were clarified. The range of compressive durability (minimum and maximum values) was determined for the Verean deposits of the Melekeskaya Depression and the South Tatar arch. The impact of formation hydraulic compression caused changes in permeability and porosity properties of the reservoir in the bottomhole zone on a qualitative level. Piezo- and hydraulic conductivity increased by 20 %. Experimental work in well 1545 of Keremetyevskoe field showed an increase of piezo- and hydraulic conductivity coefficients, effective formation thickness, change of filtration flows character.
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Date submitted2021-07-13
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Date accepted2021-10-18
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Date published2021-12-16
Prediction of the stress state of the shotcreting support under repeated seismic load
- Authors:
- Maksim A. Karasev
- Roman O. Sotnikov
The article assesses the impact of repeated blasts on the stress-strain state of the shotcreting support, which negatively affects the bearing capacity of the support and can lead to the formation of local rock falls in places of significant degradation of the shotcreting strength. Despite the fact that a single seismic load usually does not have a significant impact on the technical condition of the shotcreting support, repeated dynamic loading can lead to the development of negative processes and affect the safety. The article considers unreinforced and dispersed-reinforced shotcreting concrete as a shotcreting support. Models of deformation of rock and shotcreting support have been studied. To describe the deformation model of a rock mass, an elastic–plastic model based on the Hook-Brown plasticity condition has been accepted, which accurately describes the elastic-plastic behavior of a fractured medium. When performing the prediction of the stress-strain state of the shotcreting support, a model of plastic deformation of concrete with the accumulation of Concrete Damage Plasticity (CDP) was adopted, which allows to comprehensively consider the process of concrete deformation both under conditions of uniaxial compression and stress, and with minor edging draft. At the first calculation stage, a forecast of the seismic waves propagation in the immediate vicinity of the explosive initiation site was made. At the second stage, forecasts of the seismic waves propagation to the mine working and the stress-strain state of the support were made. On the basis of the performed studies, a methodology for assessing the impact of repeated blasts on the stress-strain state of the shotcreting support of the mine working is proposed.
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Date submitted2021-04-26
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Date accepted2021-07-27
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Date published2021-10-21
Study of the dynamics for gas accumulation in the annulus of production wells
Accumulation of associated petroleum gas in the annulus is one of the negative factors that impede the intensification of mechanized oil production. An increase in annular gas pressure causes growth of bottomhole pressure, a decrease in back pressure to the formation and the inflow of formation fluid. In addition, accumulation of gas in the annulus leads to displacement and a decrease in the liquid level above the submersible pump. Insufficient level of the pump submersion (rod or electric submersible) causes a number of complications in the operation of mechanized production units associated with overheating of the elements in pumping units. Therefore, the development of technologies for optimizing the gas pressure in the annulus is relevant. Method for calculating the intensity of gas pressure increase in the annulus of production wells operated by submersible pumps has been developed. Analytical dependence for calculating the time interval of gas accumulation in the annulus, during which the dynamic level decreases to the pump intake, is obtained. This value can be used to estimate the frequency of gas withdrawal from the annulus using compressors. It has been found that the rate of increase in annular gas pressure in time increases non-linearly with a rise in the gas-oil ratio and a decrease in water cut, and also linearly increases with a rise in liquid flow rate. Influence of the operating (gas-oil ratio) and technological (value of the gas pressure maintained in the annulus) factors on the flow rate of the suspended reciprocating compressor driven by the beam engine, designed for forced withdrawal and redirection of the annular gas into the flow line of the well is analyzed.
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Date submitted2020-07-02
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Date accepted2021-02-16
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Date published2021-04-26
Development of viscoelastic systems and technologies for isolating water-bearing horizons with abnormal formation pressures during oil and gas wells drilling
Article provides a brief overview of the complications arising during the construction of oil and gas wells in conditions of abnormally high and abnormally low formation pressures. Technological properties of the solutions used to eliminate emergency situations when drilling wells in the intervals of catastrophic absorption and influx of formation fluid have been investigated. A technology for isolating water influx in intervals of excess formation pressure has been developed. The technology is based on the use of a special device that provides control of the hydrodynamic pressure in the annular space of the well. An experiment was carried out to determine the injection time of a viscoelastic system depending on its rheology, rock properties and technological parameters of the isolation process. A mathematical model based on the use of a special device is presented. The model allows determining the penetration depth of a viscoelastic system to block water-bearing horizons to prevent interformation crossflows and water breakthrough into production wells.
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Date submitted2020-05-21
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Date accepted2020-10-05
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Date published2020-11-24
Method of calculating pneumatic compensators for plunger pumps with submersible drive
- Authors:
- Eduard O. Timashev
One of the most promising ways to improve the efficiency of mechanized oil production is a plunger pump with a submersible drive, which allows obtaining harmonic reciprocating movement of the plunger. In the pumping process of well products by plunger pumps, oscillations in the velocity and pressure of the liquid in the lifting pipes occur, which lead to an increase in cyclic variable loads on the plunger, a decrease in the drive life period and the efficiency of the pumping unit. To eliminate the pulsation characteristics of the plunger pump and increase the reliability indicators of the pumping unit (in particular, the overhaul period), pneumatic compensators can be used. A method for calculating the optimal technological parameters of a system of deep pneumatic compensators for plunger pumping units with a submersible drive, based on mathematical modeling of hydrodynamic processes in pipes, has been developed. Calculations of the forming flow velocity and pressure in the lifting pipes of submersible plunger units equipped with pneumatic compensators (PC) have been carried out. Influence of the PC technological parameters on the efficiency of smoothing the oscillations of velocity and pressure in the pipes has been analyzed. Non-linear influence of the charging pressure and PC total volume on the efficiency of their work has been established. Optimal pressure of PC charging, corresponding to the minimum pressure in the tubing during the pumping cycle for the considered section of the tubing, is substantiated. Two ultimate options of PC system placement along the lifting pipes are considered. In the first option, PC are placed sequentially directly at the outlet of the plunger pump, in the second - evenly along the lift. It is shown that the first option provides the minimum amplitude of pressure oscillations at the lower end of the tubing and, accordingly, variable loads on the pump plunger. Nature of the pressure and flow velocity oscillations in the tubing at the wellhead for both options of PC placement has similar values .
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Date submitted2020-05-05
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Date accepted2020-10-05
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Date published2020-11-24
Assessment of the Influence of Water Saturation and Capillary Pressure Gradients on Size Formation of Two-Phase Filtration Zone in Compressed Low-Permeable Reservoir
The paper examines the influence of capillary pressure and water saturation ratio gradients on the size of the two-phase filtration zone during flooding of a low-permeable reservoir. Variations of water saturation ratio s in the zone of two-phase filtration are associated with the pressure variation of water injected into the reservoir; moreover the law of variation of water saturation ratio s ( r , t ) must correspond to the variation of injection pressure, i.e. it must be described by the same functions, as the functions of water pressure variation, but be subject to its own boundary conditions. The paper considers five options of s ( r , t ) dependency on time and coordinates. In order to estimate the influence of formation and fluid compressibility, the authors examine Rapoport – Lis model for incompressible media with a violated lower limit for Darcy’s law application and a time-dependent radius of oil displacement by water. When the lower limit for Darcy’s law application is violated, the radius of the displacement front depends on the value of capillary pressure gradient and the assignment of s function. It is shown that displacement front radii contain coefficients that carry information about physical properties of the reservoir and the displacement fluid. A comparison of two-phase filtration radii for incompressible and compressible reservoirs is performed. The influence of capillary pressure gradient and functional dependencies of water saturation ratio on oil displacement in low-permeable reservoirs is assessed. It is identified that capillary pressure gradient has practically no effect on the size of the two-phase filtration zone and the share of water in the arbitrary point of the formation, whereas the variation of water saturation ratio and reservoir compressibility exert a significant influence thereupon.
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Date submitted2019-12-25
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Date accepted2020-06-30
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Date published2020-10-08
Accounting of geomechanical layer properties in multi-layer oil field development
Amid the ever-increasing urgency to develop oil fields with complex mining and geological conditions and low-efficiency reservoirs, in the process of structurally complex reservoir exploitation a number of problems arise, which are associated with the impact of layer fractures on filtration processes, significant heterogeneity of the structure, variability of stress-strain states of the rock mass, etc. Hence an important task in production engineering of such fields is a comprehensive accounting of their complex geology. In order to solve such problems, the authors suggest a methodological approach, which provides for a more reliable forecast of changes in reservoir pressure when constructing a geological and hydrodynamic model of a multi-layer field. Another relevant issue in the forecasting of performance parameters is accounting of rock compressibility and its impact on absolute permeability, which is the main factor defining the law of fluid filtration in the productive layer. The paper contains analysis of complex geology of a multi-layer formation at the Alpha field, results of compression test for 178 standard core samples, obtained dependencies between compressibility factor and porosity of each layer. By means of multiple regression, dependencies between permeability and a range of parameters (porosity, density, calcite and dolomite content, compressibility) were obtained, which allowed to take into account the impact of secondary processes on the formation of absolute permeability. At the final stage, efficiency of the proposed methodological approach for construction of a geological and hydrodynamic model of an oil field was assessed. An enhancement in the quality of well-by-well adaptation of main performance parameters, as well as an improvement in predictive ability of the adjusted model, was identified.
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Date submitted2019-11-20
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Date accepted2020-01-20
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Date published2020-10-08
Effect of shear stress on the wall of technological pipelines at a gas condensate field on the intensity of carbon dioxide corrosion
The object of the study is a section of the gas and gas condensate collection system, consisting of an angle throttle installed on a xmas tree and a well piping located after the angle throttle. The aim of the study is to assess the impact of the flow velocity and wall shear stress (WSS) on the carbon dioxide corrosion rate in the area of interest and to come up with substantiated recommendations for the rational operation of the angle throttle in order to reduce the corrosion intensity. In the course of solving this problem, a technique was developed and subsequently applied to assess the influence of various factors on the rate of carbon dioxide corrosion. The technique is based on a sequence of different modeling methods: modeling the phase states of the extracted product, three-dimensional (solid) modeling of the investigated section, hydrodynamic flow modeling of the extracted product using the finite volume method, etc. The developed technique has broad possibilities for visualization of the obtained results, which allow identifying the sections most susceptible to the effects of carbon dioxide corrosion. The article shows that the average flow velocity and its local values are not the factors by which it is possible to predict the occurrence of carbon dioxide corrosion in the pipeline section after the angle throttle. The paper proves that WSS has prevailing effect on the corrosion intensity in the section after the angle choke. The zones of corrosion localization predicted according to the technique are compared with the real picture of corrosion propagation on the inner surface of the pipe, as a result of which recommendations for the rational operation of the angle throttle are formed.
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Date submitted2019-11-04
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Date accepted2020-01-12
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Date published2020-10-08
PDC cutter pressure on plastic-brittle rock in the process of its destruction
- Authors:
- Oleg B. Trushkin
- Hamzja I. Akchurin
Presently, there are no methods for calculating the parameters of the drilling practices with rock-cutting tools equipped with polycrystalline diamond composite (PDC cutters). To create such a method requires the studying their work. The article presents the results of bench studies of the PDC cutters in the process of a rock sample breakdown when reproducing the actual layout of the cutters on the working surface of the bit. An important parameter of PDC cutters operation, which is necessary for the bit load analysis, is the pressure of the cutters on the rock during its breakdown. The total pressure of a cutter on the rock can be broken into two mutually perpendicular components: the forcing pressure and the cutting pressure. It is proposed to evaluate the PDC cutters loading at breakage of rocks of different hardness using relative values of forcing and cutting pressures, which are calculated relative to the yield strength of the rock by the die. It is established that the variability of the average relative pressures of forcing and cutting is significantly influenced by drifting per bit turnover and the radius of the cutter on the bit. The dependences of the maximum relative pressures of PDC cutters at the plastic-brittle rock breakdown on the drifting per bit turnover and the radius of the cutter location on the bit are obtained. It has been established that when drifting up to 0.4 mm per turn, the main mechanism of breakdown is cutting, and with the increase of the breakdown depth, the process of forcing becomes decisive.
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Date submitted2020-02-19
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Date accepted2020-04-17
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Date published2020-10-08
Decrease in coal losses during mining of contiguous seams in the near-bottom part at Vorkuta deposit
- Authors:
- Oleg I. Kazanin
- Valeriy V. Yaroshenko
The problem of formation of extended zones with high rock pressure (HRP) from safety pillars at the boundaries of extraction pillars formed due to the mine layout of complex geometry is considered at the example of JSC Vorkutaugol mines. A detailed analysis of the remaining reserves of the near-bottom part of the deposit was carried out to estimate losses and the impact of HRP zones from the Chetvertyi protective seam to mining operations on the Troinoi upper seam along with the possibilities for the reduction of sizes of HRP zones at the account of expanding the underworked space. Due to research on the near-bottom part of the Vorkuta deposit, within the framework of the accepted layout, a zone at the Komsomolskaya mine and two zones at the Zapolyarnaya-2 mine were singled out, at which losses at the boundaries of the extraction pillars amount up to 13-22 % of the total resources of the mine field. The high volume of losses in these pillars indicates the relevance of research on the priority extraction impact of protective seams on the efficiency and safety of mining operations in the working area of underworked and HRP zones. Based on the analysis of foreign and Russian experience in the pillar cleaning-up at the boundaries of working areas and the methodical guidelines and instructions, a technological scheme was developed that allows increasing the coal mining recovery factor in the near-bottom part of the Vorkuta deposit from 0.75 to 0.9 without fundamental changing of the ventilation and transport networks and also without purchasing any additional mining equipment. The conducted economic calculations confirmed the effectiveness of implementing the new technological scheme for cleaning-up reserves at the boundaries of extraction districts. The economic effect is from 0.079 to1.381 billion rubles of additional profit from coaxial extraction pillars, depending on the mining and geological conditions and the size of the pillars.