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Date submitted2024-03-20
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Date accepted2024-11-07
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Date published2025-02-27
Analysis of the stress state of rocks transformation near a horizontal well during acid treatment based on numerical simulation
The article presents an overview of the assessment and modelling of the stress state of rocks in the near-wellbore zone of horizontal wells during acid stimulation of the formation for improving the efficiency of oil and gas field development. A numerical finite element model of near-wellbore zone of the reservoir drilled by a horizontal section was compiled using one of oil fields in the Perm Territory as an example. The distribution of physical and mechanical properties of the terrigenous reservoir near the well was determined considering transformation under the action of mud acid for different time periods of its injection. Multivariate numerical simulation was performed and the distribution of horizontal and vertical stresses in near-wellbore zone was determined with regard for different values of pressure drawdown and changes in stress-strain properties depending on the area of mud acid infiltration. It was found that a change in elastic modulus and Poisson's ratio under the influence of acid led to a decrease in stresses in near-wellbore zone. Analysis of the stress distribution field based on the Coulomb – Mohr criterion showed that the minimum safety factor of rock even after the effect of mud acid was 1.5; thus, under the considered conditions of horizontal well modelling, the reservoir rock remained stable, and no zones of rock destruction appeared.
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Date submitted2024-05-28
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Date accepted2024-11-07
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Date published2024-12-25
Methods of intensification of pipeline transportation of hydraulic mixtures when backfilling mined-out spaces
The paper presents an analysis of the advantages and limitations of additional measures to intensify the transportation of the backfill hydraulic mixture flow. The results of the analysis of the conditions for using pumping equipment to move flows with different rheological properties are shown. Generalizations of the methods for influencing the internal resistance of backfill hydraulic mixtures by means of mechanical activation, as well as increasing fluidity due to the use of chemical additives are given. The article presents the results of studies confirming the feasibility of using pipes with polymer lining, which has proven its efficiency in pumping flows of hydraulic mixtures with different filler concentrations. An analytical model of hydraulic mixture movement in the pipeline of the stowage complex has been developed. The trends in pressure change required to ensure the movement of hydraulic mixture in pipelines of different diameters are exponential, provided that the flow properties are constant. The effect of particle size on the motion mode of the formed heterogeneous flow, as well as on the distribution of flow density over the cross-section, characterizing the stratification and change in the rheological properties of the backfill hydraulic mixture, is assessed. An analytical model of centralized migration of the dispersed phase of the hydraulic mixture flow is formulated, describing the effect of turbulent mixing of the flow on the behavior of solid particles. An assessment of the secondary dispersion of the solid fraction of the hydraulic mixture, which causes a change in the consistency of the flow, was performed. The studies of the influence of the coefficient of consistency of the flow revealed that overgrinding of the fractions of the filler of the hydraulic mixture contributes to an increase in the required pressure in the pipeline system.
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Date submitted2023-07-05
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Date accepted2024-06-03
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Date published2024-12-25
Complete extraction of conditioned ores from complex-structured blocks due to partial admixture of substandard ores
- Authors:
- Bayan R. Rakishev
The paper presents mining-technological substantiation of complete extraction of conditioned ores from complex-structured blocks of benches by mixing a layer of substandard ores of certain sizes. The relevance of the work consists in the development of innovative methods of establishing the parameters of the substandard layer of ores to be added to the conditioned ores. The main problem is to ensure complete extraction of useful components into concentrate from shipped ore with acceptable deviations from the required ones. A new typification of complex-structured ore blocks of the bench has been carried out. Analytical dependences of mining and geological characteristics of complex-structured ore blocks were obtained. Theoretical dependences for determining the main indicators of mineral processing are derived. Analytical dependences for determination of the content of useful component in shipped ore α' – mixture of conditioned ore with the content of useful component α and admixed layer of substandard ore with the content of useful component α'' are offered. For the first time in mining science, a new approach of complete extraction of conditioned ores from complex-structured blocks of benches by grabbing a certain part of substandard ores during excavation, increasing the volume of extracted ore and expanding the extraction of useful components in the concentrate has been substantiated. The increment of useful components can reach 10-15 % of the total volume of extraction, which allows predicting a significant increase in the completeness of mineral extraction from the Earth's interior.
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Date submitted2023-05-19
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Date accepted2024-03-05
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Date published2024-08-26
Development and research of backfill compounds with improved elastic and strength properties for oil and gas well lining
This article describes operations from the well construction cycle where the cement rock behind the casing is subjected to dynamic action (impacts of the drill stem during drilling and normalization of the cement sleeve, secondary drilling operations, hydraulic fracturing, etc.). The developed cement mortar compositions were tested following API 10B-2, API 10B-6, API STD-65-2, and GOST 28985-91 standards. The composition of the cement system without the use of imported components (CM-5) was developed, which improved elastic and strength properties compared to existing industry solutions. An improvement in the elastic and strength features and technological properties of cement rock when using epoxy resins was identified, the optimal composition of the cement-and-epoxy grout was determined, and the internal structure of the formed backfill rock, its permeability, and porosity were studied.
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Date submitted2023-03-14
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Date accepted2023-10-25
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Date published2024-04-25
Predictive assessment of ore dilution in mining thin steeply dipping deposits by a system of sublevel drifts
The purpose of research is the study of stress-strain state of marginal rock mass around the stope and predictive assessment of ore dilution with regard for changes in ore body thickness in mining thin ore deposits on the example of the Zholymbet mine. Study of the specific features of the stress-strain state development was accomplished applying the methodology based on numerical research methods taking into account the geological strength index (GSI) which allows considering the structural features of rocks, fracturing, lithology, water content and other strength indicators, due to which there is a correct transition from the rock sample strength to the rock mass strength. The results of numerical analysis of the stress-strain state of the marginal part of the rock mass using the finite element method after the Hoek – Brown strength criterion made it possible to assess the geomechanical state in the marginal mass provided there are changes in ore body thickness and to predict the volume of ore dilution. It was ascertained that when mining thin ore deposits, the predicted value of ore dilution is influenced by the ore body thickness and the GSI. The dependence of changes in ore dilution values on the GSI was recorded taking into account changes in ore body thickness from 1 to 3 m. Analysis of the research results showed that the predicted dimensions of rock failure zone around the stopes are quite large, due to which the indicators of the estimated ore dilution are not attained. There is a need to reduce the seismic impact of the blasting force on the marginal rock mass and update the blasting chart.
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Date submitted2023-01-16
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Date accepted2023-06-20
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Date published2024-04-25
Study on the thin layer drying and diffusion mechanism of low rank coal in Inner Mongolia and Yunnan
Coal is one of the world's most important energy substances. China is rich in coal resources, accounting for more than 90 % of all ascertained fossil energy reserves. The consumption share of coal energy reaches 56.5 % in 2021. Due to the high moisture content of low-rank coal, it is easy to cause equipment blockage in the dry sorting process. This paper considers low-rank coal coming from Inner Mongolia (NM samples) and Yunnan (YN samples). The weight loss performance of the samples was analyzed using thermogravimetric experiments to determine the appropriate temperature for drying experiments. Thin-layer drying experiments were carried out at different temperature conditions. The drying characteristics of low-rank coal were that the higher the drying temperature, the shorter the drying completion time; the smaller the particle size, the shorter the drying completion time. The effective moisture diffusion coefficient was fitted using the Arrhenius equation. The effective water diffusion coefficient of NM samples was 5.07·10–11 - 9.58·10–11 m2/s. The effective water diffusion coefficients of the three different particle sizes of YN samples were 1.89·10–11 - 4.92·10–11 (–1 mm), 1.38·10–10 - 4.13·10–10 (1-3 mm), 5.26·10–10 - 1.49·10–9 (3-6 mm). The activation energy of Inner Mongolia lignite was 10.97 kJ/mol (–1 mm). The activation energies of Yunnan lignite with different particle sizes were 17.97 kJ/mol (–1 mm), 33.52 kJ/mol (1-3 mm), and 38.64 kJ/mol (3-6 mm). The drying process was simulated using empirical and semi-empirical formulas. The optimal model for Inner Mongolia samples was the Two-term diffusion model, and Yunnan samples were the Hii equation was used.
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Date submitted2022-05-20
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Date accepted2023-04-03
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Date published2024-02-29
Impact of carbon dioxide on the main geotechnical quality criteria and preparation cost of cemented paste backfill
There is a global upsurge in the use of cemented paste backfill (CPB) for various mining functions. However, the cost of the Portland cement binder is prohibitive, thus warranting strategies to reduce cement usage without overly diminishing the CPB quality. Since carbon dioxide is used for patented sand moulding processes, this study is premised on that physicochemical ability of CO2 to enhance the curing of consolidated inorganic materials. It evaluated the impact of carbon dioxide on the uniaxial compressive strength UCS and preparation cost of CPB standard samples (ASTM C109). The preparation cost was delimited to the purchase cost of the Portland cement. The backfill material was silica sand tailings with 4.5 wt.% Portland cement binder and a water-cement ratio of 7.6. Distilled water of pH 5.4 was used for the control samples while variable amounts of carbon dioxide were dissolved in distilled water to generate carbonated mixing water with pH values of 3.8; 4 and 4.2. The lower the carbonated water pH, the higher is the CO2 concentration. UCS tests were conducted on the samples after curing for 3, 7, 28, and 90 days. There was an observable increase in the UCSs and reduction in curing time with increasing carbon dioxide. Samples prepared with carbonated water of pH 3.8 had almost double the strength of those prepared with pure distilled water of pH 5.4, implying that more dissolved CO2 corresponds to higher CPB strength. This is supported by the trendline equations for the graphical simulation of strength on curing time. Thus, CPB with much less binder can be expected to attain the requisite UCS if carbon dioxide is incorporated. The average reduction in Portland cement consumption was 0.61 %, which translates to a cost saving of the same percentage points. If calculated over the operational life of a mine, this is a massive saving of millions of dollars.
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Date submitted2022-05-25
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Date accepted2023-02-02
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Date published2023-08-28
Evaluation of the shear strength of rocks by cracks based on the results of testing samples with spherical indentors
Experimental data on the relationship of the residual shear strength of rocks in closed cracks with the functional characteristics of intact rocks – the tensile and compressive components of adhesion, the roughness of the crack surfaces, and the level of normal stresses are presented. A unified integrated approach determines the shear strength of intact and destroyed rocks, the residual shear strength of closed rough cracks has been developed. The approach provides for the selection of stress intervals corresponding to different types of fracture, for each of which a strength criterion is proposed, expressed in terms of functional characteristics of intact rock. An express method for estimating the residual shear strength of rocks by cracks with a rough surface has been developed, in which an improved method of loading samples with spherical indentors is used as a basic test method. The express method implements the transition from the data of mechanical tests of samples with spherical indentors to the shear strength indicators for cracks in the rock mass, taking into account the level of normal stresses and the roughness of the crack surfaces measured in field conditions. In this case the roughness scale developed by Barton is used. The express method is informative and available in the fieldwork.
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Date submitted2021-12-16
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Date accepted2022-04-07
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Date published2022-07-13
The Upper Kotlin clays of the Saint Petersburg region as a foundation and medium for unique facilities: an engineering-geological and geotechnical analysis
- Authors:
- Regina E. Dashko
- Georgiy A. Lokhmatikov
The article reviews the issues concerned with correctness of the engineering-geological and hydrogeological assessment of the Upper Kotlin clays, which serve as the foundation or host medium for facilities of various applications. It is claimed that the Upper Kotlin clays should be regarded as a fissured-block medium and, consequently, their assessment as an absolutely impermeablestratum should be totally excluded. Presence of a high-pressure Vendian aquifer in the lower part of the geological profile of the Vendian sediments causes inflow of these saline waters through the fissured clay strata, which promotes upheaval of tunnels as well as corrosion of their lining. The nature of the corrosion processes is defined not only by the chemical composition and physical and chemical features of these waters, but also by the biochemical factor, i.e. the availability of a rich microbial community. For the first time ever, the effect of saline water inflow into the Vendian complex on negative transformation of the clay blocks was studied. Experimental results revealed a decrease in the clay shear resistance caused by transformation of the structural bonds and microbial activity with the clay’s physical state being unchanged. Typification of the Upper Kotlin clay section has been performed for the region of Saint Petersburg in terms of the complexity of surface and underground building conditions. Fissuring of the bedclays, the possibility of confined groundwater inflow through the fissured strata and the consequent reduction of the block strength as well as the active corrosion of underground load-bearing structures must be taken into account in designing unique and typical surface and underground facilities and have to be incorporated into the normative documents.
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Date submitted2021-02-24
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Date accepted2022-04-06
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Date published2022-07-13
Study of the kinetics of the process of producing pellets from red mud in a hydrogen flow
The reduction kinetics of serial phase transitions of iron oxides during reduction to a metallized state with different modes of technical hydrogen supply has been studied and substantiated. The results of the pellets formation when 3-5 % molasses is added to the red mud as a binding reagent are presented. The dependences of the reduction rate of iron oxides on the hydrogen flow rate are obtained. Based on the results of the experiments, a kinetic model was constructed, and with the help of X-ray phase and spectral analysis, it was proved that the agglomerates formed after heat treatment received high strength due to the adhesion of reduced iron particles with red mud particles. The use of a new type of charge materials in melting units will reduce the amount of emissions and dust fractions, as well as increase the metal yield.
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Date submitted2020-05-16
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Date accepted2020-07-30
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Date published2020-12-29
Results of the study of kinetic parameters of spontaneous combustion of coal dust
The article is devoted to the study of the problem of spontaneous combustion of energy grades of coal not only during storage, but also during transportation. As the main samples for the study, the energy grades of SS and Zh coals were selected. The main task of the scientific research was to study the rate of cooling and heating of coal depending on their thermophysical parameters and environmental parameters. To solve this problem, the authors used both the author's installations designed to study the thermophysical parameters of the spontaneous combustion process (the Ya.S.Kiselev method), and the NETZSCH STA 449 F3 Jupiter synchronous thermal analysis device, the NETZSCH Proteus Termal Analysis software package. On the basis of a complex study of the spontaneous combustion process, the authors of the article obtained the kinetic characteristics of the spontaneous heating process (activation energy and pre-exponential multiplier). Nomograms of the permissible size of coal density of different types and shapes of accumulation depending on the ambient temperature are presented, practical recommendations for the prevention (avoidance) of spontaneous combustion of coal fuel are given.
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Date submitted2020-06-12
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Date accepted2020-06-12
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Date published2020-06-30
Management of hardening mixtures properties when stowing mining sites of ore deposits
Underground mining is characterized by the weakening of the bearing rock mass strata competence and the accumulation of mineral waste. The full use of subsurface resources is ensured by the use of technologies with filling voids by hardening mixtures, which requires high-quality raw materials to obtain the required strength. The deficit of the binding component can be filled with the use of granulated slags of blast-furnace process, mill tailings, ash-slags and other wastes. Most often, voids are laid by mixtures with a combination of cement and a binding component. Mixtures with ash-slag additives to cement in an equivalent amount are not inferior to the strength of the mixture only with cement, especially when grinding ash-slag. The properties of stowing rock masses when using composite binding components and inert fillers are controlled by mechanical, chemical, physical and energy effects at the stages of preparation and transportation of hardening mixtures. To obtain the active fraction of cement substitutes, disintegrators are used that apply the inertia forces of materials at a high speed of rotation with an increase in high activity indicators and lower energy costs. The components of hardening mixtures can be the majority of waste from mining and related industries, which is determined experimentally in specific conditions.
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Date submitted2019-04-30
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Date accepted2019-07-16
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Date published2019-10-23
Salt Rock Deformation under Bulk Multiple-Stage Loading
- Authors:
- I. L. Pankov
- I. A. Morozov
The paper presents experimental justification of the possibility to use bulk multiple-stage loading to study the process of salt rock deformation in the laboratory conditions. Results of comparative tests between bulk multiple- stage and single-stage loading of salt rock samples are demonstrated. The paper contains results of research on the rate of lateral pressure and its impact on strength limit and residual strength limit of sylvinite, estimated using single- stage and multiple-stage methods. Research results demonstrate how the rate of lateral pressure impacts dilatancy boundary of salt rocks. Analysis of how the loading method influences certificate parameters of Mohr-Coulomb strength of sylvinite has been carried out. The dynamics of elastic modulus in the process of salt rock deformation is analyzed depending on the rate of lateralpressure. It is demonstrated how the method of multiple-stage loading adequately reflects the processes of salt rock de- formation and decomposition, and facilitates not only lowering impact of sample’s inner structure heterogeneities on the experimental results, but also significant reduction in the required amount of rock material.
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Date submitted2019-04-27
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Date accepted2019-07-10
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Date published2019-10-23
Estimation of Rock Mass Strength in Open-Pit Mining
The paper presents results of an experimental study on strength characteristics of the rock mass as applied to the assessment of open-pit slope stability. Formulas have been obtained that describe a correlation between ultimate and residual strength of rock samples and residual shear strength along the weakening surface. A new method has been developed to calculate residual interface strength of the rock mass basing on data from the examination of small-scale monolith samples with opposing spherical indentors. A method has been proposed to estimate strength characteristics (structural weakening coefficients and internal friction angles) of the fractured near-slope rock mass. The method relies on test data from shattering small-scale monolith samples with spherical indentors, taking into ac- count contact conditions along the weakening surface, and can be applied in the field conditions. It is acceptable to use irregular-shaped samples in thetests.
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Date submitted2019-05-24
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Date accepted2019-07-15
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Date published2019-10-23
Effective Power and Speed of Mining Dump Trucks in Fuel Economy Mode
- Authors:
- V. I. Alexandrov
- M. A. Vasileva
- V. Y. Koptev
Existing methods for determining the effective power, based on the calculation of the average indicator operation of the engine during the piston stroke, do not take into account the change in thermodynamic parameters and the polytropic operation of the engine, the value of which depends on the polytropic efficiency of the duty cycle. This is the reason that the calculation of the effective power leads to some error – the margin of the engine features. The identification of this stock allows us to review the entire line of dump trucks in the direction of increasing their pass- port effective capacity, which will lead to a reduction in capital purchase costs due to the choice of a previously un- derestimated and cheaper option, as well as a reduction in current operating costs due to a decrease in the specific fuel consumption rate. Taking into account the stochastic nature of the transport process and assessing the influence of all external and internal factors when calculating the rational mode of operation of a mining truck can further reduce specific fuel consumption by choosing the rational speed of its movement in loaded and empty directions.
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Date submitted2019-05-20
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Date accepted2019-07-12
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Date published2019-10-23
Development of Manufacturing Technology for High-Strength Hull Steel Reducing Production Cycle and Providing High-Quality Sheets
The article presents the results of scientific research and industrial experiments aimed at the development of technology to reduce the production cycle of high-strength hull steel. The technology includes an improved reduced heat treatment of ingots made using rare-earth metals and uphill teeming of large sheet ingots. The proposed technology for the preliminary heat treatment of ingots eliminates the high-temperature phase re- crystallization operation, which is unnecessary, according to the authors, since it does not allow partial crushing (grinding) of the metal dendritic structure and homogenization. When using the proposed technology of reduced pre- treatment, phase and structural stresses are sharply reduced. Experiments have shown that the modification of steel with rare-earth metals has a positive effect on the crystallization of ingots, changing the macro- and microstructure of alloy steel. The developed manufacturing technology of high-strength hull steel provides a high level of sheet quality and a reduction in the production cycle time by 10-12 %.
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Date submitted2019-03-13
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Date accepted2019-05-18
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Date published2019-08-23
Improving the Operation of Pump-ejector Systems at Varying Flow Rates of Associated Petroleum Gas
- Authors:
- A. N. Drozdov
- Ya. A. Gorbyleva
Application of pump-ejector systems for the utilization of associated petroleum gas reduces the negative environmental impact of its flaring, and also allows the implementation of a promising method of water-gas stimulation of the formation, which effectively increases oil recovery. Equally feasible is the use of pump-ejector systems in the operation of oil wells with a high gas factor, low bottomhole pressures to increase production rates and increase the turnaround period. A significant change in the flow rate of associated petroleum gas over time is a serious problem for the efficient operation of pump-ejector systems for the utilization of associated petroleum gas. To ensure the rational operation of the pump-ejector system under the condition of a variable flow rate of associated petroleum gas, experimental studies of a liquid-gas ejector characteristics were carried out. The article presents the results of the research, obtained pressure-energy characteristics of the investigated jet apparatus at various values of the working stream pressure before the ejector nozzle. The possibility of adapting the operation of pump-ejector systems to changes in the flow rate of the pumped gas, regulated by the working pressure and fluid flow rate through the nozzle is revealed. To successfully change the operation of the pump-ejector system, the possibility of frequency regulation of the pump shaft's rotation at changing gas flow rates in a small range of values is considered. With a large difference in the values of the possible flow rate of associated petroleum gas, it is recommended that frequency regulation should be supplemented by periodic short-term operation. The possibility of increasing the efficiency of the pump-ejector system when using salt solutions with a concentration that contributes to the suppression of bubble coalescence is noted.
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Date submitted2018-10-28
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Date accepted2018-12-30
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Date published2019-04-23
Development and research of formation technologies on specialized presses with subsequent sintering of high-density details from iron-based powders
- Authors:
- A. M. Dmitriev
- N. V. Korobov
- A. Zh. Badalyan
Creating shifts of the lyaers in a deforming workpieces improves the quality of the product produced by pressure treatment. qual-channel angular pressing and precipitations of a cylindrical billet with a rotating turnaround were developed by specialists earlier and became basic for scientists engaged in nanotechnology. One of the most modern schemes for creating nanostructures by processing on presses is the «Cyclic Extrusion Compression» scheme (in Russia – «Hourglass»), which has significant drawbacks. To date, research on the creation of layer shifts in compacted metal powders is substantially less than in compaction of compact blanks. The article developed compaction schemes for presses of blanks from iron-based powders that have a certain analogy with the «Hourglass», while lacking the disadvantages inherent in the named scheme and implemented on the created samples of specialized hydraulic presses. The results of the studies of density, strength and microhardness before sintering the samples molded from a number of domestic and imported powders on iron base, including those doped with carbon and other alloying components, are described. It has been established that with the use of the formation schemes for powders providing large shifts between particles, the density of the preforms increases on average by 10-12 %. With an average stress (16.32 MPa) of the transverse section of the molded specimen prior to its sintering, molding with shifts between particles increases this stress by 78 %. The strength after sintering of samples made using the compaction schemes developed by the authors of the article increases approximately by 2 times. Magnetic pulse treatment (MPT) of a molded sample prior to its sintering increases its resistance to shearing before sintering, regardless of the molding pattern. When MPT of both the powder and the molded sample is executed, the most uniform distribution of microhardness in the sample is achieved, and after subsequent sintering, the most uniform distribution of the mechanical characteristics of the product. The results of all studies are described by regression equations.
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Date submitted2018-11-09
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Date accepted2019-01-08
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Date published2019-04-23
Effect of chalk thermal treatment mode on its strength
- Authors:
- V. A. Lipin
- D. A. Trufanov
Natural chalk is characterized by a fine-grained structure. The processing of chalk in conditions traditional for calcium carbonate baking is accompanied by its almost destruction and the formation of a huge amount of dust. The paper presents strength characteristics of chalk and chalky stone baking obtained with different temperature-time conditions of heating the raw material to a temperature of 450-600 °C. The uniaxial compression method was used to determine the strength depending on variable factors. Based on the experimental data, a model was constructed that determines the dependence of chalk strength on time and heating temperature. In the temperature range of 450-600 °C, the strength of chalk stone increases with increasing temperature and decreases with the increasing heating rate. In the process of isothermal heating, several factors will immediately affect the strength of a chalky stone: the formation and growth of calcite crystals, the evaporation of water, and the agglomeration of calcite grains. With an increase in the heating temperature from 450 to 600 °C, the average size of the crystals significantly increases and crystals with an estimated size of more than 4 microns are detected. An increase in the size of crystals is associated with an increase in their growth rate. The agglomeration of grains occurs at a temperature of 600 °C.
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Date submitted2018-09-10
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Date accepted2018-11-06
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Date published2019-02-22
Comparative analysis of zincand tin oxidation with acids at room temperatures
- Authors:
- S. D. Pozhidaeva
- L. S. Ageeva
- A. M. Ivanov
The paper analyses the parameters of deep oxidation of zinc and tin by copper (II) compounds and molecular iodine in the presence of molecular oxygen and hydrogen peroxide, as second oxidizers working synchronously with them in various media (aqueous, aqueous-organic and organic) with the participation of mineral and carboxylic acids close to room temperature. The contribution of the reactivity of the metal to its rate of consumption, especially the average, is often much less than the contribution associated with the release characteristics of the working surface, determined by the rates of accumulation of surface deposits of metal oxidation products, their strength and adhesion characteristics their destruction and shifting into the bulk phase.
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Date submitted2018-08-29
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Date accepted2018-10-25
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Date published2019-02-22
The study of the effect of temperature on the ability of metals to accumulate energy during their plastic deformation
The subject of research is the surface layer of highly loaded parts, friction units of mining machines and equipment. The article presents a theoretical analysis of the factors that determine the ability of the material of the surface layer of parts to accumulate energy in the process of plastic deformation. It is suggested that the activation character of the accumulation of energy by metals. Based on the theory of diffusion, it was shown that the mobility of atoms, as well as the accumulated energy, are determined by the ratio of the test temperature to the melting temperature.
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Date submitted2017-11-17
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Date accepted2018-01-05
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Date published2018-04-24
Estimation of the relation of strength and ultrasound speed in glass-reinforce plastic
- Authors:
- A. I. Potapov
In mining machinery, details and products made of composite materials are widely used, especially from GRP (glass-reinforce plastic). The work evaluates the relationship between the strength and the speed of ultrasound for nondestructive testing of strength in an article made of composite materials such as GDR with the use of a pulsed ultrasonic method. Methods for estimating the connection, the method of mechanical compression tests and mathematical processing and establishing the relationship between the ultrasonic velocity and the strength of GRP are considered. The results of experimental studies on establishing the relationship between the strength of GRP on compression and the speed of longitudinal ultrasonic waves are presented. As a result of statistical processing of the experimental results, equations of the relationship between the compressive strength and the ultrasonic velocity in fiberglass are obtained.
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Date submitted2017-09-20
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Date accepted2017-10-29
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Date published2018-02-22
Substantiation of strength of the filling mass by taking a blast effect into account for the room-and-pillar methods
- Authors:
- E. T. Voronov
- V. N. Tyupin
The development of the uranium ore bodies at the ore mines of PJSC «Priargunsky Industrial Mining and Chemical Union» (PJSC «PIMCU») by room-and-pillar method as high as a pillar between the levels (60 m) without fill, as a rule, leads to the fall of the adjoining rock, to the strong contamination of the ore and to the high yield of the oversize pieces of the barren rock. A longstanding industrial and theoretical research shows that the sizes of the self-sustaining rock escarpments at the ore mines of PJSC «PIMCU» in the solid mass of trachydacites, conglomerates, sandstones, felsites are equal to 20-40 m. Moreover, the sizes of the self-sustaining rock escarpments depend to a great extent on the intensity of fracturing of the adjoining rocks. The stable size of the escarpment does not exceed 5-10 m for the rocks with the size of a jointing up to 0.05 m. Consequently, timely performance of the filling operations of the worked-out space of the chamber is important. However, the question then arises: which characteristic strength should the filling mass have? The calculations of the characteristics of the filling mass in compliance with the reference guide «Shaft filling operations» show underestimated values of the characteristic compressive strength of the fill (1.4 MPa) for the room-and-pillar method, which leads to the increase of the ore contamination by the fill and provokes the additional costs for refilling of the volumes of the rock fall. On the basis of the Russian experience of using of the consolidated fill for the development of the ore bodies of 15 m thickness by chamber method the strength of the fill is taken as 3-5 MPa under the resultant value of the static stresses without taking into account the character of the dynamic loading stresses induced by the sequence blasthole ring initiating in a chamber. Overestimating the characteristic strength of the filling mass results in the high consumption of the cementing materials. On the basis of the theoretical research the authors suggested the theoretical dependence of calculation of the characteristic strength of the filling material with respect to compressive stresses of the fill induced by the blasting operations. The process of designing of the filling mass with the zones of diverse strength for the room-and-pillar extraction with the consolidated rock fill is proven to be economically reasonable. The bottom zone of the solid mass should have high strength (3-4 MPa), and the strength of the upper zone should be up to 2-2.5 MPa.
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Date submitted2017-09-11
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Date accepted2017-10-30
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Date published2018-02-22
Provision of adhesion strength of gas-thermal coatings on piston rings of quarry transport engines
- Authors:
- Yu. Olt
- V. V. Maksarov
- V. A. Krasnyi
The main trend in the development of modern diesel engine manufacturign is the creation of high-powered, reliable and economical internal combustion engines (ICE), which are widely used in various industries, including mining machinery. The application of the methods of gas-thermal and gas-plasma coating for obtaining wear-resistant layers on piston rings for large internal combustion engines of quarry transport – diesel locomotives and dump trucks- is considered. It is shown that the abrasive-jet machining of base coat is widely used as a preparatory operation before coating process, and the roughness of the working surface of the rings after abrasive-jet machining has a significant impact on the adhesion strength of the coating with the base material. The selection of the surface roughness and the conditions of abrasive-jet machining for increasing the coating adhesion strength to the base coat significantly determines both the thickness of the coating and the reliability of the part itself. The aim of the paper is to investigate the dependence of the adhesion strength of a gas-thermal wear-resistant coating of piston rings of large engines of quarry transport, including dump trucks and diesel locomotives, from the roughness of the working surface after abrasive-jet machining, which in turn depends on its modes (distance to the nozzle exit section, the number of passes, the working air pressure, the shot change rate). The working surface adhesion strength of piston rings with diameter of 210 mm coated with molybdenum and steel wire composition was investigated by the twisting angle at which the coating peeled. It is shown that the roughness providing a twist angle greater than 35° should be more than 22 μm, which does not cause coating peeling off. Modes of abrasive-jet machining providing the specified values of roughness: working air pressure is 0.4 MPa, distance to the nozzle exit section is 110 mm, the number of passes is 2, and the shot changes after processing 40 mandrels.
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Date submitted2016-11-14
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Date accepted2017-01-09
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Date published2017-04-14
Method of restoring strength determination test
- Authors:
- S. M. Apollonskii
- Yu. V. Kuklev
The main requirements for an electric unit at the stages of its design, development, production and usage are described in technical specifications (TS) and standards (GOST). The electric unit should work in accordance with a specific purpose and have significant reliability, durability and safety. The reliability and durability of electric unit significantly depends on restoring strength speed value, that is growth of breakage voltage in arc pass for eliminating repeated arc strike. This article describes several methods of test identification of restoring strength, which were carried out at special testing laboratory units. They are described in relation to conditions of measuring the residual arc column of AC current after it reaches zero point and can be used in designing arc blowout units of low voltage.