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Date submitted2024-06-17
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Date accepted2024-07-17
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Date published2024-10-03
Justification on the safe exploitation of closed coal warehouse by gas factor
The annual increase of coal production and its demand lead to the necessity in temporary storage places (warehouses) organization to accommodate raw coal materials before the shipment. It is noted that at the open method of coal storing the dust emission from loading/unloading operations and from the pile surface effects negatively the health of the warehouse workers and adjacent territories. An alternative solution is closed-type warehouses . One of the main hazards of such coal storage can be the release of residual methane from coal segregates into the air after degassing processes during mining and extraction to the surface, as well as transportation to the place of temporary storage. The study carries the analysis of methane content change in coal during the processes of extraction, transportation and storage. Physical and chemical bases of mass transfer during the interaction between gas-saturated coal mass and air are studied. It is determined that the intensity of methane emission depends on: the coal seam natural gas content, parameters of mass transfer between coal, and air and the ambient temperature. The dynamics of coal mass gas exchange with atmospheric air is evaluated by approximate approach, which is based on two interrelated iterations. The first one considers the formation of methane concentration fields in the air space of the bulk volume and the second accounts the methane emission from the pile surface to the outside air. It is determined that safety of closed coal warehouses exploitation by gas factor can be ensured by means of artificial ventilation providing volumetric methane concentration in the air less than 1 %. The flow rate sufficient to achieve this methane concentration was obtained as a result of computer modeling of methane concentration fields formation in the air medium at theoretically calculated methane emission from the pile surface.
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Date submitted2024-04-22
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Date accepted2024-06-13
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Date published2024-07-04
Lithification of leachate from municipal solid waste landfills with blast furnace slag
- Authors:
- Mariya A. Pashkevich
- Yuliya A. Kulikova
The article presents an alternative method of utilization of blast furnace slag and leachate from solid municipal waste landfills, the formation of which occurs during the infiltration of atmospheric precipitation through the thickness of deposited waste. The method is based on the conversion of leachate from the liquid phase to the solid aggregate state by lithification using blast furnace slag as an astringent material. The hydraulic activity of slag, which depends on the amount of oxides contained in it, has been estimated. The investigated slag belongs to the 3rd grade, which confirms the possibility of its use as an astringent material. The filtrate was analyzed for the content of various elements, and the maximum permissible concentrations for each element were found to be exceeded. Chemical and biological oxygen demand were determined, and critically high values were installed (17200 mgO2/l and 4750 mgO2/l, respectively). The lithification process was divided into two stages. The first stage was to reduce the organic component in the filtrate using a coagulant, aluminum sulfate; the second stage was slag hydration. The optimum ratio of lithificate components in terms of mixture solidification rate was established at 1:0.03:1.25 (leachate, coagulant, blast furnace slag). The obtained material was analyzed for the solubility and content of various forms of metal. It is established that at infiltration of atmospheric precipitations through lithificate only 3 % of material will be washed out; concentrations of gross and mobile forms of heavy metals do not exceed the maximum permissible, except for the gross content of arsenic, mobile, and water-soluble forms of which were not found. The values of chemical (687 mgO2/l) and biological (173 mgO2/l) oxygen demand in the aqueous extract from lithificate decreased more than 25 times in comparison with the initial filtrate. According to the results of toxicological studies, lithificate was assigned an IV class of waste hazard, which confirms the possibility of its use as bulk material at landfills.
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Date submitted2023-07-25
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Date accepted2024-05-02
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Date published2024-08-26
Finite element analysis of slope failure in Ouenza open-pit iron mine, NE Algeria: causes and lessons for stability control
Slope failures in mining engineering pose significant risks to slope stability control, necessitating a thorough investigation into their root causes. This paper focuses on a back analysis of a slope failure in the Zerga section of the Ouenza – Algeria open-pit iron mine. The primary objectives are to identify the causes of slope failure, propose preventive measures, and suggest techniques to enhance stability, thereby providing crucial insights for monitoring slope stability during mining operations. The study commenced with a reconstruction of the slopes in the affected zones, followed by a numerical analysis utilizing the Shear strength reduction method within the Finite element method (SSR-FE). This approach enables the examination of slope stability under both static and dynamic loads. The dynamic load assessment incorporated an evaluation of the vibrations induced by the blasting process during excavation, introducing seismic loading into the finite element analysis. The findings reveal that the primary triggering factor for the landslide was the vibration generated by the blasting process. Furthermore, the slope stability was found to be critically compromised under static loads, highlighting a failure to adhere to exploitation operation norms. The challenging geology, particularly the presence of marl layers where maximum shear strain occurs, contributed to the formation of the landslide surface. The study not only identifies the causes of slope failure but also provides valuable lessons for effective slope stability management in mining operations.
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Date submitted2023-04-10
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Date accepted2024-12-27
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Date published2024-04-25
Optimization of specific energy consumption for rock crushing by explosion at deposits with complex geological structure
The selection of efficient drilling and blasting technology to achieve the required particle size distribution of blasted rock mass and reduce ore dilution is directly related to the accurate definition of rock mass properties. The zoning of the rock massif by its hardness, drillability and blastability does not consider the variability of the geological structure of the block for blasting, resulting in an overestimated specific consumption of explosives. The decision of this task is particularly urgent for enterprises developing deposits with a high degree of variability of geological structure, for example, at alluvial deposits. Explosives overconsumption causes non-optimal granulometric composition of the blasted rock mass for the given conditions and mining technology. It is required to define physical and mechanical properties of rocks at deposits with complex geological structure at each block prepared for blasting. The correlation between the physical and mechanical properties of these rocks and drilling parameters should be used for calculation. The relation determined by the developed method was verified in industrial conditions, and the granulometric composition of the blasted rock mass was measured by an indirect method based on excavator productivity. The results demonstrated an increase in excavation productivity, thus indicating the accuracy of given approach to the task of identifying the rocks of the blasted block.
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Date submitted2023-03-14
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Date accepted2023-06-20
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Date published2023-07-19
The wireless charging system for mining electric locomotives
The electric vehicles development has a high potential for energy saving: an energy-saving traffic control can reduce energy resource consumption, and integration with the power grid provides the ability of daily load pattern adjustment. These features are also relevant for underground mining. The critical element of vehicle-to-grid integration is the charging infrastructure, where wireless charging is promising to develop. The implementation of such systems in underground mining is associated with energy efficiency issues and explosion safety. The article discusses the development and research of a wireless charging system for mining electric locomotive A-5.5-600-U5. The analytic hierarchy process is used for justification of the circuitry and design solution by a comparison of different technical solutions based on energy efficiency and safety criteria. A complex computer model of the wireless charging system has been developed that gives the transients in the electrical circuit of a wireless charging system and the high-frequency field density distribution near the transmitting and receiving coils in a 3D setting. An approach to ignition risk evaluation based on the analysis of high-frequency field density in the charging area between the coils of the wireless charging system is proposed. The approach using a complex computer model is applied to the developed system. The study showed that the wireless charging system for mining electric locomotives operating in the gaseous-and-dusty mine is technically feasible and there are designs in which it is explosion safe.
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Date submitted2022-10-13
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Date accepted2022-12-13
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Date published2023-07-19
A complex model of a drilling rig rotor with adjustable electric drive
A modified mathematical model of an asynchronous electric drive of the rotor – a drill string – a bit – a rock is considered and implemented, which develops and generalizes the results of previously performed studies. The model includes the following subsystems: a model of an asynchronous drive with vector control; a model of formation of the resistance moment at the bottom of the bit, taking into account the peculiarities of the interaction between the bit and the rock; a model of a multi-mass mechanical part that takes into account the deformation of the drill string; subsystem for the drilling rig energy-technological parameters formation. The integrated model makes it possible to calculate and evaluate the selected drilling modes, taking into account their electro-mechanical, energy and technological efficiency and the dynamics of drilling processes. The performed computer simulation of drilling modes confirmed the possibility of a stick-slip effect accompanied by high-frequency vibrations during bit stops, which may change the direction of rotation of the bit, its accelerated wear and unscrewing of the drilling tool. Long bit stops lead to a significant decrease in the average bit rotation speed, which can explain the decrease in the ROP and increase in energy consumption when drilling in the zone of unstable bit rotation. The model can be used as a base for further improvement of rotary drilling control systems.
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Date submitted2022-08-20
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Date accepted2022-11-17
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Date published2022-12-29
Comparison of the approaches to assessing the compressibility of the pore space
- Authors:
- Vitaly S. Zhukov
- Yuri O. Kuzmin
Integral and differential approaches to determining the volumetric compression of rocks caused by changes in the stress state are considered. Changes in the volume of the pore space of rocks are analyzed with an increase in its all-round compression. Estimation of changes in the compressibility coefficients of reservoirs due to the development of fields is an urgent problem, since the spread in the values of compressibility factors reduces the adequacy of estimates of changes in the physical properties and subsidence of the earth's surface of developed fields and underground gas storages. This parameter is key in assessing the geodynamic consequences of the long-term development of hydrocarbon deposits and the operation of underground gas storage facilities. Approaches to the assessment differ in the use of cumulative (integral) or local (differential) changes in porosity with a change in effective pressure. It is shown that the coefficient of volumetric compressibility of pores calculated by the integral approach significantly exceeds its value calculated by the differential approach, which is due to the accumulative nature of pore compression with an increase in effective pressure. It is shown that the differential approach more accurately determines the value of the pore compressibility coefficient, since it takes into account in more detail the features of the change in effective pressure.
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Date submitted2021-12-21
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Date accepted2022-06-20
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Date published2022-11-10
Scientific justification of the perforation methods for Famennian deposits in the southeast of the Perm Region based on geomechanical modelling
The article presents the results of analysing geological structure of the Famennian deposits (Devonian) in the Perm Region. Numerical modelling of the distribution of inhomogeneous stress field near the well was performed for the two considered types of perforation. With regard for the geometry of the forming perforation channels, numerical finite element models of near-wellbore zones were created considering slotted and cumulative perforation. It is ascertained that in the course of slotted perforation, conditions are created for a significant restoration of effective stresses and, as a result, restoration of reservoir rock permeability. Stress recovery area lies near the well within a radius equal to the length of the slots, and depends on the drawdown, with its increase, the area decreases. From the assessment of failure areas, it was found that in case of slotted perforation, the reservoir in near-wellbore zone remains stable, and failure zones can appear only at drawdowns of 10 MPa and more. The opposite situation was recorded for cumulative perforation; failure zones near the holes appear even at a drawdown of 2 MPa. In general, the analysis of results of numerical simulation of the stress state for two simulated types of perforation suggests that slotted perforation is more efficient than cumulative perforation. At the same time, the final conclusion could be drawn after determining the patterns of changes in permeability of the considered rocks under the influence of changing effective stresses and performing calculations of well flow rates after making the considered types of perforation channels.
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Date submitted2021-07-05
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Date accepted2022-07-21
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Date published2022-11-10
Fragmentation analysis using digital image processing and empirical model (KuzRam): a comparative study
The rock fragmentation reflects the degree of control of blasting. Despite the accuracy of screening analysis to determine the size distribution of blasted rocks, this technique remains complex and long because of the large volume of blasted rocks. The digital image processing method can overcome these constraints of accuracy and speed. Our method uses the empirical model of KuzRam and numerical method (Digital image processing) through two image processing software’s (WipFrag and Split-Desktop) to analyze the particle size distribution of rocks fragmented by explosives in Jebel Medjounes limestone quarry. The digital image processing is based on the photography of the pile of blasted rock analyzed using image processing techniques. The objective of this work is to evaluate and compare the results obtained for each blast from the two methods and to discuss the similarities and differences among them. Three different blasts with the same design were analyzed through the two methods. The result of the KuzRam model gave idealistic results due to the heterogeneity of the structure of the rocks; although, this model can be used for an initial evaluation of blast design. For better efficiency of the explosion, we proposed a new fragmentation indicator factor in order to compare the fragment produced to the estimated ideal size obtained from the KuzRam model by incorporating the blast design parameters and the rock factor. Both image processing gives close results with more accuracy for the Split-Desktop software. Our method can improve the efficiency and reduce crushing costs of the studied career.
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Date submitted2021-04-06
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Date accepted2022-04-27
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Date published2022-07-13
Experimental study on the effect of rock pressure on sandstone permeability
The results of laboratory studies to determine the effect of effective stress on the permeability of sandstone are presented. During the test, the samples were subjected to a stepwise increase or decrease of the effective stress (at a constant pore pressure) in a specified step. The values of rock permeability at different values of effective stress were determined, and the influence of the grain size of the reservoir rock matrix on the character of the change in the sandstone permeability coefficient was also established. During the test, a decrease in permeability was observed with an increase in effective stress. It was found that as a result of gradual loading/unloading of the sandstone sample, the original permeability values were not restored, which indicates the beginning of the formation of residual strains in the rock. This effect should be taken into account when modeling field development because in the process of reserves extraction the effective stress acting on the reservoir rock skeleton changes, which results in a significant chang in rock permeability. The results of laboratory studies showed that the deviation of permeability in medium-grained sandstones relative to the initial value was greater than in medium- and fine-grained sandstones. The pressure sensitivity coefficient and constant of material, which are used in empirical relationships between permeability and effective stress, were numerically estimated. At the same time, the constant of material showed no such convergence, which indicates that the values of this parameter are individual for each rock.
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Date submitted2021-05-19
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Date accepted2022-04-07
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Date published2022-04-29
On the possibility of reducing man-made burden on benthic biotic communities when mining solid minerals using technical means of various designs
The paper analyses features of the species composition and diversity of biotic communities living within the ferromanganese nodule fields (the Clarion-Clipperton field), cobalt-manganese crusts (the Magellan Seamounts) and deep-sea polymetallic sulphides (the Ashadze-1, Ashadze-2, Logatchev and Krasnov fields) in the Russian exploration areas of the Pacific and Atlantic Oceans. Prospects of mining solid minerals of the world’s oceans with the least possible damage to the marine ecosystems are considered that cover formation of the sediment plumes and roiling of significant volumes of water as a result of collecting the minerals as well as conservation of the hydrothermal fauna and microbiota, including in the impact zone of high temperature hydrothermal vents. Different concepts and layout options for deep-water mining complexes (the Indian and Japanese concepts as well as those of the Nautilus Minerals and Saint Petersburg Mining University) are examined with respect to their operational efficiency. The main types of mechanisms that are part of the complexes are identified and assessed based on the defined priorities that include the ecological aspect, i.e. the impact on the seabed environment; manufacturing and operating costs; and specific energy consumption, i.e. the technical and economic indicators. The presented morphological analysis gave grounds to justify the layout of a deep-sea minerals collecting unit, i.e. a device with suction chambers and a grip arm walking gear, selected based on the environmental key priority. Pilot experimental studies of physical and mechanical properties of cobalt-manganese crust samples were performed through application of bilateral axial force using spherical balls (indenters) and producing a rock strength passport to assess further results of the experimental studies. Experimental destructive tests of the cobalt-manganese crust by impact and cutting were carried out to determine the impact load and axial cutting force required for implementation of the collecting system that uses a clamshell-type effector with a built-in impactor.
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Date submitted2021-04-30
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Date accepted2021-11-30
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Date published2021-12-27
Methodology for testing pipeline steels for resistance to grooving corrosion
- Authors:
- Viktor I. Bolobov
- Grigoriy G. Popov
The methodology for testing pipeline steels is suggested on the assumption that for the destruction of pipes in field oil pipelines by the mechanism of grooving corrosion the simultaneous fulfillment of such conditions as the occurrence of scratches on the lower generatrix of the pipe, eventually growing into a channel in the form of a groove, emulsion enrichment with oxygen, presence of pipe wall metal in a stressed state, presence of chlorine-ion in the oil-water emulsion is required. Tests are suggested to be carried out in 3 % aqueous solution of NaCl with continuous aeration by air on bent plates 150×15×3 mm, made of the analyzed steel, the middle part of which is under the action of residual stresses σ res , close to the level of maximum equivalent stresses σ eqv in the wall of the oil pipeline, with the presence of a cut on this part on the inner side of the plate as an initiator of additional mechanical stresses. Using the value of the modulus of normal elasticity of the analyzed steel, the degree of residual strain of the elastic-plastic body from this material, corresponding to the value σ res ≈ σ eqv is calculated, based on which the plates are bent to the required deflection angle, after which the cut is applied to them. After keeping the plates in the corrosive medium for each of them the increase in depth of the cut as a result of corrosion of the walls by the corrosive medium is analyzed, from which the rate of steel K by the mechanism of grooving corrosion is calculated taking into account the duration of tests. Corrosion rate values for two pipe steel grades determined by the suggested procedure are given. The comparison of K values obtained leads to the conclusion about the higher resistance to grooving corrosion of 09G2S steel.
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Date submitted2021-07-13
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Date accepted2021-10-18
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Date published2021-12-16
Prediction of the stress state of the shotcreting support under repeated seismic load
- Authors:
- Maksim A. Karasev
- Roman O. Sotnikov
The article assesses the impact of repeated blasts on the stress-strain state of the shotcreting support, which negatively affects the bearing capacity of the support and can lead to the formation of local rock falls in places of significant degradation of the shotcreting strength. Despite the fact that a single seismic load usually does not have a significant impact on the technical condition of the shotcreting support, repeated dynamic loading can lead to the development of negative processes and affect the safety. The article considers unreinforced and dispersed-reinforced shotcreting concrete as a shotcreting support. Models of deformation of rock and shotcreting support have been studied. To describe the deformation model of a rock mass, an elastic–plastic model based on the Hook-Brown plasticity condition has been accepted, which accurately describes the elastic-plastic behavior of a fractured medium. When performing the prediction of the stress-strain state of the shotcreting support, a model of plastic deformation of concrete with the accumulation of Concrete Damage Plasticity (CDP) was adopted, which allows to comprehensively consider the process of concrete deformation both under conditions of uniaxial compression and stress, and with minor edging draft. At the first calculation stage, a forecast of the seismic waves propagation in the immediate vicinity of the explosive initiation site was made. At the second stage, forecasts of the seismic waves propagation to the mine working and the stress-strain state of the support were made. On the basis of the performed studies, a methodology for assessing the impact of repeated blasts on the stress-strain state of the shotcreting support of the mine working is proposed.
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Date submitted2020-06-16
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Date accepted2021-03-29
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Date published2021-09-20
Empirical regularities investigation of rock mass discharge by explosion on the free surface of a pit bench
- Authors:
- Igor A. Alenichev
- Ruslan A. Rakhmanov
Minimizing the discharge of blasted rock mass into the developed space of the pit is a very relevant area for study, as it allows to increase the processability of work and reduce the cost of mining. The article presents the results of experimental industrial explosions, during which the study of this issue was conducted. The main purpose of the work was to establish the key factors affecting the volume of rock mass discharge to the pit haulage berm. During the analysis of the world experience of research on this topic, the key factors affecting the formation of collapse and discharge – natural and technological – are identified. The method of conducting experiments and collecting data for analyzing the influence of technological parameters of location, charging and initiation of wells on the volume of rock mass discharge is described. It is established that the main discharge to the pit haulage berm is formed by the volume of rock mass limited by the prism of the slope angle. With a sufficient rock mass displacement from the edge of the bench crest towards the center of the block, only the wells of the 1st and 2nd rows participate in the discharge formation. Empirical dependences of the total volume of rock mass discharge on the length of the block along the bench crest, the specific consumption of explosives, the size of a rock piece P 50 and the rate of rock breaking are obtained. The obtained results can be used to design the parameters of the drilling and blasting operations (DBO), as well as to predict and evaluate the possible consequences of a mass explosion in similar mining and geological conditions.
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Date submitted2021-03-17
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Date accepted2021-04-12
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Date published2021-06-24
Application of the resonant energy separation effect at natural gas reduction points in order to improve the energy efficiency of the gas distribution system
- Authors:
- Andrei M. Schipachev
- Alena S. Dmitrieva
Maintaining the gas temperature and the formation of gas hydrates is one of the main problems in the operation of gas pipelines. Development and implementation of new effective methods for heating the gas during gas reduction will reduce the cost of gas transportation, solve the problem of resource and energy saving in the fuel industry. Study is aimed at increasing the energy efficiency of the natural gas reduction process by using a resonant gas heater to maintain the set temperature at the outlet of the gas distribution station (GDS) and prevent possible hydrate formation and icing of the station equipment. Paper considers the implementation of fireless heating of natural gas and fuel gas savings of heaters due to the introduction of a thermoacoustic reducer, operating on the basis of the Hartmann – Sprenger resonance effect, into the scheme of the reduction unit. By analyzing the existing methods of energy separation and numerical modeling, the effectiveness of the resonant-type energy separation device is substantiated. Modification of the reduction unit by introducing energy separating devices into it will allow general or partial heating of natural gas by its own pressure energy. Developed technology will allow partial (in the future, complete) replacement of heat energy generation at a gas distribution station by burning natural gas.
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Date submitted2021-03-12
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Date accepted2021-04-12
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Date published2021-06-24
Increasing the efficiency of phosphate ore processing using flotation method
The paper presents flotation of two phosphate ore samples of different origin. Statistical analysis was used to study the effect of operating parameters on flotation efficiency. The paper proposes to increase the efficiency of flotation processing of magmatic phosphate ore with a low grade of the valuable component (P 2 O 5 = 10.88 %), containing nepheline and feldspars, by means of direct anionic flotation. Authors present an optimization of anionic flotation using tall oil fatty acids mixed with anionic phospholane as an anionic collector. The effect of adding soda ash to compensate for the influence of calcium cations on technological parameters of P 2 O 5 flotation was examined. The results of studying the flotation of nepheline ore (flotation tailings of magmatic phosphate ore) showed that replacement of phospholane with oxyethylated isotridecanol allowed to obtain a high-quality concentrate. It was estimated that with the addition of Na 2 CO 3 in the amount of 2,000 g/t, a concentrate was obtained with the grade and recovery of phosphorus pentoxide equal to 39.15 and 94.19 %, respectively. The paper proposes to increase the efficiency of flotation processing of sedimentary phosphate ore with a low grade of the valuable component (P 2 O 5 = 22.5 %), containing gypsum and quartz, by means of desliming followed by anionic or cationic reverse flotation. Tall oil fatty acid with anionic phospholane was used as a collector in anionic reverse flotation, and amine was used in cationic reverse flotation. Sodium tripolyphosphate was used as a P 2 O 5 depressant. It was found to be an effective depressant in both anionic and cationic flotation. When analyzing the statistical plan, it was estimated that the maximum grade of the valuable component in the concentrate (P 2 O 5 = 31.23 %) and the recovery to concentrate of 95.22 % were obtained in the chamber product at amine consumption of 950.88 g/t and sodium tripolyphosphate consumption of 500 g/t.
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Date submitted2021-01-25
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Date accepted2021-02-22
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Date published2021-04-26
Conducting industrial explosions near gas pipelines
The problem to ensure the safety of objects which are in the area of blasting operations, ensuring the destruction of hard rocks, remains relevant. The article presents the results of a large-scale experiment to determine the safe conditions for conducting drilling and blasting operations near the active gas pipeline. The simplest and most reliable way to ensure the safety of the protected object from seismic impact is to reduce the intensity of the seismic wave, which is achieved by changing the parameters of drilling and blasting operations. This requires research to determine the impact of blasting operations on the parameters of seismic waves and the development of methods for measuring these parameters. The paper presents a detailed analysis of the seismic blast wave impact on the displacement of the ground and the model gas pipeline. The features of seismic monitoring during blasting operations near the active gas pipeline are shown. The seismic coefficients and attenuation coefficient of seismic waves are determined. It is proved that the readings of the seismic receivers on the surface and in the depth of the massive differ by two or more times.
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Date submitted2020-05-13
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Date accepted2020-11-12
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Date published2020-12-29
Improving the efficiency of terrigenous oil-saturated reservoir development by the system of oriented selective slotted channels
A comparative assessment of variation in the flow rate of oil production wells was performed taking into account increasing of perforated area of the productive part of the rocks, as well as recover of reservoir rocks permeability due to their unloading by creating slotted channels with the method of oriented slotted hydro-sandblast perforation. Different orientation directions and slotting intervals were analyzed, taking into account water encroachment of individual interlayers and azimuth direction of the majority of remaining reserves in separate blocks of the examined formation. In order to estimate development efficiency of terrigenous oil-saturated porous-type reservoirs by means of oriented slotted hydro-sandblast perforation, calculations were performed on a full-scale geological and hydrodynamic model of an oil field in the Perm Region. The object of modeling was a Visean terrigenous productive forma tion. The modeling of implementing oriented slotted hydro-sandblast perforation was carried out on a 3D filtration model for fourteen marginal wells, located in the zone with excessive density of remaining recoverable reserves and he terogeneous reserve recovery along the section. An optimal layout of slotted channels along the depth of the productive part of the well section was developed. Selective formation of 24 slotted channels was carried out con sidering the intervals of increased oil saturation. Comparative analysis of estimated flow rate of the wells was per formed for cumulative perforation of the examined productive formation and the developed method of slotted perforation. As a result of modeling, an increase in the oil average flow rate of 2.25 t/day was obtained. With oriented slotted hydro-sandblast perforation, incremental cumulative production for two years of prediction calculations per one well reached 0.5 thousand t.
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Date submitted2020-06-16
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Date accepted2020-07-13
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Date published2020-11-24
Study of Aluminum Influence on the Adhesion of Stainless Steel in Flame Spraying
This paper is dedicated to a study of aluminum influence on the improvement of surface adhesion strength. The main purpose of this work is to investigate the strength of adhesion to the substrate by mixing flame spray powder with aluminum, which not only possesses high corrosion resistance and conductivity, but also provides additional strength, as it combines and reacts with other components of the powder. Research results of sandblasting dependence on surface roughness parameter Ra are demonstrated. The paper describes authors’ original device for a measuring instrument “Profilometer”, which was also used for measuring roughness parameter in order to obtain comparative results. Authors present results of adhesion measurements given obtained values of surface roughness by mixing nominal chemical composition of PR-30X13 powder, used as a testing material, with aluminum, which reacts with oxides on the surface of steel substrates, imparts strength to the bonding between the coating and the substrate, protects the base metal due to a combination of chemical components of the powder and creates a layer of dense surface coating. These dependencies are analyzed and parameters, exerting the greatest influence on their values, are identified. Taking into account the results obtained through numerical modeling, authors propose a mathematical model of a dependency between adhesion strength and certain values of surface roughness for different chemical compositions of flame spray powder. These studies will help in the development of certain material types for spraying and hardening of steel parts and products in order to improve their durability.
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Date submitted2020-05-24
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Date accepted2020-07-23
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Date published2020-11-24
Estimation of ore contour movements after the blast using the BMM system
Measurement of ore movements by blast is one of the key components of the quality control system at any mining enterprise, which allows to obtain the accuracy necessary for determining the location of ore contours. About 15 years ago, a monitoring system was developed in Australia that allows mine personnel to make three-dimensional measurements of ore blocks movement at each blast. Studies have shown that ore blocks movement is extremely variable, and it characterized by a complete absence of a deterministic component. The consequence is that modeling ore contour movements during the blast will be inaccurate, and the best results for the mining enterprise can only be achieved by directly measuring the movement. The technology of measuring ore contours movements considered in the article is based on three-dimensional movement vectors obtained in different parts of the blasted block, characterized by different movements. It is obvious that the accuracy of determining the ore contours position after the blast is proportional to the number of measurements made on the block. Currently, the movement control technology based on the BMM system is actively used by global mining companies, its use reduces losses and dilution of ore. In 2017, the pilot implementation of the BMM system was started at the Olympiadinsky GOK, and the system is being implemented in several Russian mining companies.
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Date submitted2019-12-25
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Date accepted2020-06-30
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Date published2020-10-08
Accounting of geomechanical layer properties in multi-layer oil field development
Amid the ever-increasing urgency to develop oil fields with complex mining and geological conditions and low-efficiency reservoirs, in the process of structurally complex reservoir exploitation a number of problems arise, which are associated with the impact of layer fractures on filtration processes, significant heterogeneity of the structure, variability of stress-strain states of the rock mass, etc. Hence an important task in production engineering of such fields is a comprehensive accounting of their complex geology. In order to solve such problems, the authors suggest a methodological approach, which provides for a more reliable forecast of changes in reservoir pressure when constructing a geological and hydrodynamic model of a multi-layer field. Another relevant issue in the forecasting of performance parameters is accounting of rock compressibility and its impact on absolute permeability, which is the main factor defining the law of fluid filtration in the productive layer. The paper contains analysis of complex geology of a multi-layer formation at the Alpha field, results of compression test for 178 standard core samples, obtained dependencies between compressibility factor and porosity of each layer. By means of multiple regression, dependencies between permeability and a range of parameters (porosity, density, calcite and dolomite content, compressibility) were obtained, which allowed to take into account the impact of secondary processes on the formation of absolute permeability. At the final stage, efficiency of the proposed methodological approach for construction of a geological and hydrodynamic model of an oil field was assessed. An enhancement in the quality of well-by-well adaptation of main performance parameters, as well as an improvement in predictive ability of the adjusted model, was identified.
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Date submitted2020-04-24
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Date accepted2020-05-20
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Date published2020-10-08
Prospects and social effects of carbon dioxide sequestration and utilization projects
The issues of global warming and occurrence of the greenhouse effect are widely discussed on a global scale. Various methods of reducing greenhouse gas emissions are actively being investigated and tested, including technologies for sequestration of carbon dioxide, the implementation of which is carried out in the form of CC(U)S (carbon capture, utilization and storage) projects related to capture, disposal and, in some cases, use of CO 2 . In Russia, CC(U)S technologies are not yet used, but there is a significant potential for their development and distribution. CC(U)S technologies acquire a special role in the context of the development of the energy and industrial sectors of Russia, which are key sources of emissions, and the geological objects belonging to them are potential carbon storages. The purpose of this study is to conceptually analyze the CC(U)S technological cycle and typify such projects, assess the prospects for their implementation in Russia, and identify social effects from the implementation of CC(U)S projects. The main results of the study are presented in the form of a typology of CC(U)S projects, a strategic analysis of the prospects for introduction of such technologies in Russia, as well as development of approaches to assessing social effects with systematization and highlighting a set of indicators for their assessment, which can serve as a basis for re-estimation of the values of CC(U)S projects. The main research methods used were methods of decomposition, systematization and typology, as well as strategic analysis with a focus on relevant practical materials on the topic of the work. Directions for further research are related to the substantiation of the methodology for assessing social effects of CC(U)S projects, including for the conditions of Russia, based on the principles of balancing the interests of key participants.
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Date submitted2020-01-09
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Date accepted2020-01-20
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Date published2020-02-25
Mechanical Properties of Sandstone using non-Destructive Method
- Authors:
- H. Rajaoalison
- A. Zlotkowski
- G. Rambolamanana
The understanding of physical and mechanical properties of rock is considered as critical in drilling, geo-engineering, and construction applications. As an example, the awareness of these rock parameters contributes to avoid or minimizing instability around the wellbore while drilling. The laboratory experiment of understanding of these parameters can be done in two-different ways: static, where the sample subjects to destruction after the test and dynamic, known as non-destruction method. The non-destructive method using ultrasonic waves under a series of different stress conditions, starting from 7 to 56 MPa with incrementation of 7MPa, has been used in this paper in order to characterize the mechanical properties of dry Zbylutów sandstone at 20 and 80°C. The velocity of primary (P) and secondary (S) waves within these ranges has been recorded in order to understand the behavior of the mechanical properties. The results showed that the Young’s modulus, bulk modulus, shear modulus, and Lame’s constant of Zbylutów sandstone have a positive correlation with good coefficient correlation with the increased stress, while the Poisson’s ratio showed a negative correlation. Besides, the effect of temperature on the rock parameters is approved by the decrease of primary wave velocity in this two-different temperature range. Such results are necessary when preparing the appropriate mud weight for drilling process, which is related to wellbore instability.
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Date submitted2019-05-24
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Date accepted2019-07-15
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Date published2019-10-23
Effective Power and Speed of Mining Dump Trucks in Fuel Economy Mode
- Authors:
- V. I. Alexandrov
- M. A. Vasileva
- V. Y. Koptev
Existing methods for determining the effective power, based on the calculation of the average indicator operation of the engine during the piston stroke, do not take into account the change in thermodynamic parameters and the polytropic operation of the engine, the value of which depends on the polytropic efficiency of the duty cycle. This is the reason that the calculation of the effective power leads to some error – the margin of the engine features. The identification of this stock allows us to review the entire line of dump trucks in the direction of increasing their pass- port effective capacity, which will lead to a reduction in capital purchase costs due to the choice of a previously un- derestimated and cheaper option, as well as a reduction in current operating costs due to a decrease in the specific fuel consumption rate. Taking into account the stochastic nature of the transport process and assessing the influence of all external and internal factors when calculating the rational mode of operation of a mining truck can further reduce specific fuel consumption by choosing the rational speed of its movement in loaded and empty directions.
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Date submitted2018-12-25
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Date accepted2019-03-22
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Date published2019-06-25
Technology of blasting of strong valuable ores with ring borehole pattern
- Authors:
- I. V. Sokolov
- A. A. Smirnov
- A. A. Rozhkov
The ores of non-ferrous and precious metals, represented by hard rocks, has a peculiar feature, that is the effect of segregation, that is the tendency of ore minerals to break down into small size classes, which in the underground mining method accumulate in significant quantities on uneven surface of bottom layers and subsequently are lost. When mining valuable non-metallic materials, there is an acute problem of overgrinding, when fines do not meet the requirements for the quality of the final product. It is well known that the granulometric composition of the ore depends mainly on the technology and parameters of drilling and blasting operations. In underground mining of ore deposits, the main method of drilling and blasting is the borehole blasting with continuous construction charges with the ring pattern. The main drawbacks of the method are: uneven distribution of the explosive along the plane of the broken layer and the expenditure of a significant part of the blast energy of the charges of the continuous structure on the blasting effect, necessarily associated with over-grinding the ore. To solve these problems, the authors proposed a blasting technology, the essence of which lies in the fact that the uniform distribution of the energy concentration of explosives in the broken layer is ensured by the dispersion of charges by air gaps and a certain order of their placement in the ring plane. For the practical implementation of the technology, a method has been developed to form dispersed charges in deep boreholes that do not require a significant increase in labor costs and additional special means. A special technique has been created that allows defining the dispersion parameters, ensuring the sustained specific consumption of explosives over the entire plane of the broken layer. Experimental studies of the proposed technology in the natural conditions of an underground mine for the extraction of valuable granulated quartz were carried out. As a result, the possibility of a significant reduction in the specific consumption of explosives (by 42 %) has been established. At the same time, the yield of the commercial product increased by 10.7 % in total, and the yield of the fraction most favorable for further processing increased by 33.7 %.