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stability of the open pit edges

Geotechnical Engineering and Engineering Geology
  • Date submitted
    2024-03-20
  • Date accepted
    2024-11-07
  • Date published
    2025-04-25

Analysis of the stress state of rocks transformation near a horizontal well during acid treatment based on numerical simulation

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The article presents an overview of the assessment and modelling of the stress state of rocks in the near-wellbore zone of horizontal wells during acid stimulation of the formation for improving the efficiency of oil and gas field development. A numerical finite element model of near-wellbore zone of the reservoir drilled by a horizontal section was compiled using one of oil fields in the Perm Territory as an example. The distribution of physical and mechanical properties of the terrigenous reservoir near the well was determined considering transformation under the action of mud acid for different time periods of its injection. Multivariate numerical simulation was performed and the distribution of horizontal and vertical stresses in near-wellbore zone was determined with regard for different values ​​of pressure drawdown and changes in stress-strain properties depending on the area of ​​mud acid infiltration. It was found that a change in elastic modulus and Poisson's ratio under the influence of acid led to a decrease in stresses in near-wellbore zone. Analysis of the stress distribution field based on the Coulomb – Mohr criterion showed that the minimum safety factor of rock even after the effect of mud acid was 1.5; thus, under the considered conditions of horizontal well modelling, the reservoir rock remained stable, and no zones of rock destruction appeared.

How to cite: Popov S.N., Chernyshov S.E., Wang X. Analysis of the stress state of rocks transformation near a horizontal well during acid treatment based on numerical simulation // Journal of Mining Institute. 2025. Vol. 272 . p. 110-118. EDN VOBTXU
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2024-03-22
  • Date accepted
    2024-09-24
  • Date published
    2025-02-25

Behaviour of cerium (III) phosphate in a carbonate-alkaline medium

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The article investigates the behaviour of rare earth metals in carbonate-alkaline systems. The results of experimental studies on rare earth element extraction from phosphogypsum, a large-tonnage industrial waste forming in production of phosphoric acid are presented. Using the liquid phase leaching method, it was possible to extract more than 53 % of rare earth elements from old phosphogypsum and more than 69 % from fresh phosphogypsum due to solid phase treatment with a 4 mol/l potassium carbonate solution at temperature 90 °C. The behaviour of model cerium (III) phosphate in a carbonate-alkaline medium is characterized: a solubility isotherm is obtained as well as the dependences of the degree of cerium extraction into solution on temperature, carbonate ion concentration, interphase ratio, stirring intensity, and pH. The ability of soluble rare earth element complexes to precipitate over time was established, which was confirmed using cerium and neodymium as an example. Within 240 h after the end of the experiment, approximately 25 % of cerium and 17 % of neodymium were precipitated from the liquid phase. A similar property was recorded in representatives of the light group and was not noted in elements of the heavy group. The ability to self-precipitate in future can serve as a basis for developing an alternative approach to separating rare earth metals into groups after extraction in a carbonate ion medium. Also, based on the analysis of experimental data, the mechanism of cerium (III) phosphate dissolution in a carbonate-alkaline medium was characterized. An assumption was made that rare earth metal phosphates dissolve sequentially passing into an insoluble carbonate and then into a soluble carbonate complex.

How to cite: Litvinova T.E., Gerasev S.A. Behaviour of cerium (III) phosphate in a carbonate-alkaline medium // Journal of Mining Institute. 2025. Vol. 271 . p. 181-188. EDN BJJVKD
Economic Geology
  • Date submitted
    2024-04-08
  • Date accepted
    2024-06-13
  • Date published
    2024-12-25

Analysing the problems of reproducing the mineral resource base of scarce strategic minerals

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The results of studying the scarcity of strategic minerals in the Russian Federation are presented, domestic consumption of which is largely provided by forced imports and/or stored reserves. Relevance of the work is due to aggravation of the geopolitical situation and a growing necessity to meet the demand of national economy for raw materials from own sources. Analysis of the state of mineral resource base of scarce minerals in the Russian Federation was accomplished, problems were identified and prospects for its development were outlined taking into account the domestic demand for scarce minerals, their application areas and the main consumers. Reducing the deficit through the import of foreign raw materials and the development of foreign deposits does not ensure the reproduction of the domestic mineral resource base, independence of the country from imported raw materials as well as additional competitive advantages, economic stability and security. It was ascertained that a major factor holding back the development of the mineral resource base is insufficient implementation of new technological solutions for the use of low-quality ore. Improving the technologies in the industry is relevant for all types of scarce minerals to solve the problem of reproducing their resource base. Taking into account the prospects for the development of the resource base for the minerals under consideration (manganese, uranium, chromium, fluorspar, zirconium, titanium, graphite) requires a set of legal and economic measures aimed at increasing the investment attractiveness of geological exploration for subsoil users at their own expense without attracting public funding. The proposed measures, taking into account the analysis of positive experience of foreign countries, include the development of junior businesses with expansion of the “declarative” principle, the venture capital market, various tax incentives, preferential loans as well as conditions for the development of infrastructure in remote regions. The proposed solution to the problem of scarcity of strategic minerals will make it possible in future to present measures to eliminate the scarcity of certain types of strategic minerals taking into account their specificity.

How to cite: Pashkevich N.V., Khloponina V.S., Pozdnyakov N.A., Avericheva A.A. Analysing the problems of reproducing the mineral resource base of scarce strategic minerals // Journal of Mining Institute. 2024. Vol. 270 . p. 1004-1023. EDN HNTQBF
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2024-03-30
  • Date accepted
    2024-06-13
  • Date published
    2024-07-04

Organotin pollutants in emerging coastal-marine sediments of the Kaliningrad shelf, Baltic Sea

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Based on two years of monitoring of modern bottom sediments of two sections of the Kaliningrad shelf of the Baltic Sea – “Curonian Spit” and “Northern Sambian” – an assessment of the sources of pollution with organotin compounds (OTs) and heavy metals was carried out. The content of individual organotin compounds and OTCs spectra obtained by gas chromatography with mass spectrometry of relatively coarse-grained bottom sediments indicate the presence of organotins in significant quantities – the total OTs content (ΣOTs) is from 0.6 to 8.3 ng/g. However, the content of tributyltin (TBT), the main component of anti-fouling systems for marine vessels and the most dangerous endocrine-disrupting compound among the hazardous substances for marine ecosystems, is at a low level (0-2.3 ng/g) in all studied samples and has not increased over the two-year observation period (biodegradation index 1.7-12.4). At the same time, the presence of abnormally high concentrations of mono-, triphenyl- and tricyclohexyltin in the sediments of the ”Northern Sambian” site (up to 30, 7 and 6.4 ng/g, respectively) indicates an additional source of pollution of coastal waters and shelf sediments (for example, plastic litter and agricultural runoff). The absence of significant shipping in the study areas ensures a consistently low level of pollution with tributyltin and its derivatives (less than 0.3 and 2.3 ng/g of TBT in 2017 and less than 0.1 and 1.3 ng/g in 2018 for the sites “Curonian Spit” and “Northern Sambian”, respectively), which indicates the activity of the processes of TBT transformation and self-cleaning of sandy sediments. However, the identified trends and their predictive accuracy require long-term observation and monitoring of the sediment environment using data on the deep-water part of the shelf, enriched in clay and humus components.

How to cite: Zhakovskaya Z.A., Kukhareva G.I., Bash P.V., Ryabchuk D.V., Sergeev A.Y. Organotin pollutants in emerging coastal-marine sediments of the Kaliningrad shelf, Baltic Sea // Journal of Mining Institute. 2024. Vol. 267 . p. 356-371. EDN NLLQGT
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2023-07-25
  • Date accepted
    2024-05-02
  • Date published
    2024-08-26

Finite element analysis of slope failure in Ouenza open-pit iron mine, NE Algeria: causes ‎and lessons for stability control

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Slope failures in mining engineering pose significant risks to slope stability control, necessitating a thorough investigation into their root causes. This paper focuses on a back analysis of a slope failure in the Zerga section of the Ouenza – Algeria open-pit iron mine. The primary objectives are to identify the causes of slope failure, propose preventive measures, and suggest techniques to enhance stability, thereby providing crucial insights for monitoring slope stability during mining operations. The study commenced with a reconstruction of the slopes in the affected zones, followed by a numerical analysis utilizing the Shear strength reduction method within the Finite element method (SSR-FE). This approach enables the examination of slope stability under both static and dynamic loads. The dynamic load assessment incorporated an evaluation of the vibrations induced by the blasting process during excavation, introducing seismic loading into the finite element analysis. The findings reveal that the primary triggering factor for the landslide was the vibration generated by the blasting process. Furthermore, the slope stability was found to be critically compromised under static loads, highlighting a failure to adhere to exploitation operation norms. The challenging geology, particularly the presence of marl layers where maximum shear strain occurs, contributed to the formation of the landslide surface. The study not only identifies the causes of slope failure but also provides valuable lessons for effective slope stability management in mining operations.

How to cite: Belgueliel F., Fredj M., Saadoun A., Boukarm R. Finite element analysis of slope failure in Ouenza open-pit iron mine, NE Algeria: causes ‎and lessons for stability control // Journal of Mining Institute. 2024. Vol. 268 . p. 576-587. EDN XIQXNW
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2023-04-11
  • Date accepted
    2023-09-20
  • Date published
    2023-10-27

Current state of above-ground and underground structures of the Alexander Column: an integral basis for its stability

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The Alexander Column as a compositional center of the architectural ensemble of Palace Square in Saint Petersburg, Russia, has always been a matter of concern for both the public and specialists due to progressive deterioration of its granite shaft caused by crack formation. The article examines previous studies related to the inspection and restoration of the column's shaft and other parts above ground level, as well as reasons for crack initiation and propagation in the column. An analysis was performed on the anomalies in the Fennoscandian Shield and the structural-tectonic conditions at the Montferrand quarry site, revealing the presence of faults and circular features within the studied area. The research considers N.Hast's measurements of excess tectonic stresses in anomaly zones (southeastern Finland), which acted horizontally and resulted in the development of tensile cracks within the granite massif and later in the column’s shaft after its installation. The most dangerous type of deformation for the Alexander Column is its tilt in the northeast direction, recorded in 1937 and 2000. The article analyzes the construction features of the column's foundations and additional underground elements, as well as soil and groundwater characteristics based on archival data. The contamination history of the underground space is taken into account, and an analogy-based method is used to assess the engineering-geological and hydrogeological conditions of the underground load-bearing structures within the placement zone of the Alexander Column and the New Hermitage buildings. The results of visual observations on the nature of deterioration and deformation of the pavement around the monument, as well as its pedestal, indicating the development of uneven settlement of the foundation, are presented. The article concludes with general recommendations for organizing and implementing comprehensive monitoring to forecast the deformation dynamics of the Alexander Column.

How to cite: Dashko R.E., Karpenko A.G. Current state of above-ground and underground structures of the Alexander Column: an integral basis for its stability // Journal of Mining Institute. 2023. Vol. 263 . p. 757-773. EDN OSYEHQ
Metallurgy and concentration
  • Date submitted
    2022-06-20
  • Date accepted
    2022-09-06
  • Date published
    2022-11-03

Adaptive approach formation using machine vision technology to determine the parameters of enrichment products deposition

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In this paper, an adaptive approach has been developed for automatic initialization of the thickening curve using machine vision technology, which makes it possible to determine with high accuracy the material parameters necessary for the design of thickening and clarification apparatuses. Software has been developed that made it possible to search for the coordinates of the condensation critical point in automatic mode. Studies on two samples of materials (tailings of apatite-containing ores and gold-bearing concentrate) were carried out and made it possible to statistically prove the reproducibility of the results obtained using the parametric criteria of Fisher and Bartlett. It has been established that the deposition curves are approximated with high accuracy by the Weibull model, which, together with the piecewise linear approximation, makes it possible to formalize the method for determining the critical point coordinates. The empirical coefficients of the Weibull model for two samples are found, and the final liquefaction and settling rates of the studied materials are determined.

How to cite: Romashev A.O., Nikolaeva N.V., Gatiatullin B.L. Adaptive approach formation using machine vision technology to determine the parameters of enrichment products deposition // Journal of Mining Institute. 2022. Vol. 256 . p. 677-685. DOI: 10.31897/PMI.2022.77
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2022-03-17
  • Date accepted
    2022-10-04
  • Date published
    2022-11-10

Improving the reliability of 3D modelling of a landslide slope based on engineering geophysics data

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Landslides are among the most dangerous geological processes, posing a threat to all engineering structures. In order to assess the stability of slopes, complex engineering surveys are used, the results of which are necessary to perform computations of the stability of soil masses and assess the risks of landslide development. The results of integ-rated geological and geophysical studies of a typical landslide slope in the North-Western Caucasus spurs, composed of clayey soils, are presented. The purpose of the work is to increase the reliability of assessing the stability of a landslide mass by constructing a 3D model of the slope, including its main structural elements, identified using modern methods of engineering geophysics. Accounting for geophysical data in the formation of the computed 3D model of the slope made it possible to identify important structural elements of the landslide, which significantly affected the correct computation of its stability.

How to cite: Glazunov V.V., Burlutsky S.B., Shuvalova R.A., Zhdanov S.V. Improving the reliability of 3D modelling of a landslide slope based on engineering geophysics data // Journal of Mining Institute. 2022. Vol. 257 . p. 771-782. DOI: 10.31897/PMI.2022.86
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2021-02-12
  • Date accepted
    2022-07-26
  • Date published
    2022-11-10

Manifestation of incompatibility of marine residual fuels: a method for determining compatibility, studying composition of fuels and sediment

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The results of studying the problem of active sediment formation when mixing residual fuels, caused by manifestation of incompatibility, are presented. A laboratory method has been developed for determining the compatibility and stability of fuels allowing identification of a quantitative characteristic of sediment formation activity. Laboratory studies were performed, and incompatible fuel components were identified. Tests were made to determine the quality indicators of samples and group individual composition of fuels. Results on the content of total and inorganic carbon in the obtained sediments were determined using Shimadzu TOC-V SSM 5000A. Chemical composition was determined and calculated on LECO CHN-628 analyser. Group composition of hydrocarbon fuels contained in the sediment was studied by gas chromato-mass spectrometry on GCMS-QP2010 Ultra Shimadzu. To obtain additional information on the structural group composition of fuel sediment, IR spectrometry was performed on IR-Fourier spectrometer IRAffinity-1. X-ray diffraction analysis of sediment samples was made using X-ray diffractometer XRD-7000 Shimadzu; interplanar distances d002 and d100 as well as Lс and Lа crystallite sizes served as the evaluation criteria. Microstructural analysis of total sediment was performed by scanning electron microscopy. The results of the research confirmed that the content of normal alkanes in the fuel mixture mainly affects sediment formation. Recommendations were drawn on preserving the quality of fuels and reducing sediment formation during storage and transportation.

How to cite: Sultanbekov R.R., Schipachev A.M. Manifestation of incompatibility of marine residual fuels: a method for determining compatibility, studying composition of fuels and sediment // Journal of Mining Institute. 2022. Vol. 257 . p. 843-852. DOI: 10.31897/PMI.2022.56
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2021-04-20
  • Date accepted
    2022-04-26
  • Date published
    2022-07-13

Prediction of the stress-strain state and stability of the front of tunnel face at the intersection of disturbed zones of the soil mass

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The article presents a numerical solution of the spatial elastic-plastic problem of determining the stability of the tunnel face soils at the intersection of disturbed zones of the soil mass. The relevance of the study is related to the need to take into account the zones of disturbed soils when assessing the face stability to calculate the parameters of the support. Based on the finite element method implemented in the PLAXIS 3D software package, the construction of a finite element system "soil mass-disturbance-face support" and modeling of the intersection of the disturbed zones of the soil mass were performed. To assess the condition of soils, deformation and strength criteria are taken. The deformation criterion is expressed by the value of the calculated displacement of the tunnel contour in the face, and the strength criterion - by the safety coefficient until the maximum values of the stress state are reached according to the Coulomb–Mohr criterion. The results of the study are presented in the form of histograms of the safety coefficient dependences on the distance to the disturbance at different bending stiffness of the face support structure, as well as the isofields of deformation development. The parameters of rockfall formation in the face zone at the intersection of zones of disturbed soils were determined. The local decrease in strength and deformation properties in the rock mass along the tunnel track should be taken into account when assessing the stability of the tunnel face and calculating the parameters of the support. Within the framework of the constructed closed system, a qualitative agreement of the simulation results with the case of a collapse in the face during the construction of the Vladimirskaya-2 station of the St. Petersburg Metro was obtained.

How to cite: Protosenya A.G., Alekseev A.V., Verbilo P.E. Prediction of the stress-strain state and stability of the front of tunnel face at the intersection of disturbed zones of the soil mass // Journal of Mining Institute. 2022. Vol. 254 . p. 252-260. DOI: 10.31897/PMI.2022.26
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2021-07-19
  • Date accepted
    2022-05-31
  • Date published
    2022-07-13

Study of a set of factors influencing the error of surveying mine facilities using a geodesic quadcopter

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The factors influencing the qualitative and quantitative components of the result of surveying in open-pit mining using a quadcopter were identified and systematized, and the mathematical dependence of the influence of factors on the final error of surveying was determined. After a large number of field observations – numerous flights of a geodesic quadcopter over mining facilities – the subsequent mathematical justification of the results of the aerial photogrammetric surveying was made, which allowed to analyze the degree of participation in the final accuracy of the survey of each of the considered factors. The results of this study demonstrate the source of errors, which provide the surveyor with the opportunity to efficiently and competently carry out pre-flight preparation and planning of fieldwork. The study and subsequent consideration of the factors affecting the accuracy of surveying with the use of an unmanned aerial vehicle are the basis for the subsequent development and formation of a methodology for using a geodesic quadcopter in the conditions of open-pit mining.

How to cite: Gusev V.N., Blishchenko A.A., Sannikova A.P. Study of a set of factors influencing the error of surveying mine facilities using a geodesic quadcopter // Journal of Mining Institute. 2022. Vol. 254 . p. 173-179. DOI: 10.31897/PMI.2022.35
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2021-07-05
  • Date accepted
    2022-01-24
  • Date published
    2022-04-29

Ensuring the excavation workings stability when developing excavation sites of flat-lying coal seams by three workings

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On the basis of analysis of mining plans and field studies at mines of JSC SUEK-Kuzbass, it is shown that in conditions of increasing the size of excavation columns during the development of flat-lying coal seams the stress-strain state of the rock mass along the workings length changes significantly. The necessity of predicting the stress-strain state at the design stage of the workings timbering standards, as well as subsequent monitoring of the workings roof state and its changes in the mining operations using video endoscopes, is noted. The results of numerical studies of the stress-strain state of the rock mass during the development of excavation sites by three workings for various combinations of width of the pillars between the workings for mining-geological and mining-technical conditions of the “Taldinskaya-Zapadnaya-2” mine are provided. The stresses in the vicinity of the three workings are compared with the values obtained during the development of the excavation sites by double drift. A set of recommendations on the choice of the location of the workings, the width of pillars, timbering standards that ensure the stable condition of the workings throughout the entire service life at the minimal losses of coal in the pillars is presented.

How to cite: Kazanin O.I., Ilinets A.A. Ensuring the excavation workings stability when developing excavation sites of flat-lying coal seams by three workings // Journal of Mining Institute. 2022. Vol. 253 . p. 41-48. DOI: 10.31897/PMI.2022.1
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2021-03-23
  • Date accepted
    2022-01-24
  • Date published
    2022-04-29

Justification of the technological scheme parameters for the development of flooded deposits of construction sand

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The article describes the main types of technological schemes for working out the flooded strata of sand deposits using hydraulic shovel excavators. The analysis of scientific and technical literature describing the experience of using hydraulic shovel excavators in the open-pit mining, including pits for the extraction of construction sand, has been carried out. The proposed technological scheme is that the development of reserves of the flooded strata without preliminary water reduction is carried out by a hydraulic shovel excavator from under water by a downward digging with the storage of the extracted rock mass in bulk (for dewatering), placed in such a way that when working out the next mining bench width, it is located within the working area of the excavator for simultaneous processing of the next bench width and loading of dewatered sand from the pile. Calculations of the parameters of the operating platform and the excavator block of the proposed technological scheme for conducting open-pit mining were carried out. The dependence for determining the minimum length of the mining operations front of an excavator for drawing up a technological scheme of operation of a backhoe hydraulic excavator on working out the flooded strata with the pile formation for dewatering sand and its subsequent uploading from the pile by the same excavator is presented.

How to cite: Ivanov V.V., Dzyurich D.O. Justification of the technological scheme parameters for the development of flooded deposits of construction sand // Journal of Mining Institute. 2022. Vol. 253 . p. 33-40. DOI: 10.31897/PMI.2022.3
Geology
  • Date submitted
    2021-01-19
  • Date accepted
    2021-07-27
  • Date published
    2021-10-21

Geological and structural characteristics of deep-level rock mass of the Udachnaya pipe deposit

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For hard rock massifs, structural disturbance is a key indicator of mining structure stability. The presence of intersecting structural elements in the massif reduces rock strength and leads to formation of potential collapse structures. In addition to that, disjunctive deformations that penetrate rock strata serve as channels for fluid migration and connect aquifers into a single system. It was established that the largest of them –faults of east-northeastern, northeastern and northwestern directions – form the kimberlite-bearing junction of the Udachnaya pipe. These faults represent zones of increased fracturing, brecciation and tectonic foliation, distinguished from adjacent areas by increased destruction of the rock mass. Specifics of tectonic fracture distribution within structural and lithological domains are determined by the presence of multidirectional prevailing systems of tectonic fracturing, as well as by differences in their quantitative characteristics. With some exceptions, the main systems form a diagonal network of fractures (northeastern – northwestern orientation), which is typical for larger structural forms – faults. Despite the differences in dip orientation of the systems, most of them correspond to identified directions, which is typical for both kimberlites and sedimentary strata. Overall disturbance of the massif, expressed in terms of elementary block volume, reaches its peak in the western ore body. For such type of deposits, friction properties of fracture structures have average values. Consideration of geological and structural data in the design and development of new levels of the deposit will allow to maintain the necessary balance between efficiency and safety of performed operations.

How to cite: Serebryakov E.V., Gladkov A.S. Geological and structural characteristics of deep-level rock mass of the Udachnaya pipe deposit // Journal of Mining Institute. 2021. Vol. 250 . p. 512-525. DOI: 10.31897/PMI.2021.4.4
Mining
  • Date submitted
    2020-06-16
  • Date accepted
    2021-03-29
  • Date published
    2021-09-20

Empirical regularities investigation of rock mass discharge by explosion on the free surface of a pit bench

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Minimizing the discharge of blasted rock mass into the developed space of the pit is a very relevant area for study, as it allows to increase the processability of work and reduce the cost of mining. The article presents the results of experimental industrial explosions, during which the study of this issue was conducted. The main purpose of the work was to establish the key factors affecting the volume of rock mass discharge to the pit haulage berm. During the analysis of the world experience of research on this topic, the key factors affecting the formation of collapse and discharge – natural and technological – are identified. The method of conducting experiments and collecting data for analyzing the influence of technological parameters of location, charging and initiation of wells on the volume of rock mass discharge is described. It is established that the main discharge to the pit haulage berm is formed by the volume of rock mass limited by the prism of the slope angle. With a sufficient rock mass displacement from the edge of the bench crest towards the center of the block, only the wells of the 1st and 2nd rows participate in the discharge formation. Empirical dependences of the total volume of rock mass discharge on the length of the block along the bench crest, the specific consumption of explosives, the size of a rock piece P 50 and the rate of rock breaking are obtained. The obtained results can be used to design the parameters of the drilling and blasting operations (DBO), as well as to predict and evaluate the possible consequences of a mass explosion in similar mining and geological conditions.

How to cite: Alenichev I.A., Rakhmanov R.A. Empirical regularities investigation of rock mass discharge by explosion on the free surface of a pit bench // Journal of Mining Institute. 2021. Vol. 249 . p. 334-341. DOI: 10.31897/PMI.2021.3.2
Electromechanics and mechanical engineering
  • Date submitted
    2021-03-04
  • Date accepted
    2021-04-05
  • Date published
    2021-06-24

Justification and selection of design parameters of the eccentric gear mechanism of the piston lubrication and filling unit for the mining machines maintenance

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Piston pumps are widely used in the lubrication systems of mining machines. When carrying out technical maintenance (MOT), including lubrication and filling works, at the site of operation of mining machines due to the remoteness from repair shops and warehouses of fuels and lubricants (FAL), mobile repair shops ( MRS), maintenance units (MU) and mechanized filling units (MFU) are used. The specificity of carrying out maintenance is to create conditions for the supply of oils, working fluids and lubricants to the corresponding systems of mining machines for their refueling. Existing piston pumps and pumping units, as a rule, are single-flow, and the piston is driven by a crank mechanism driven from the engine through a worm gear. The emergence of unique, hydraulic, low-mobility mining machines in open pit mining required a significant increase in the power of the MU and MFU oil pumping units, primarily for greases. However, the traditional design of the drive design of a crank-type piston pump unit at a power of over 80 kW does not allow achieving the specified operating time, it is accompanied by intensive wear of the drive elements and increased dynamics during operation. In addition, it is necessary to apply various designs of pumping units for the supply of liquid and grease lubricants. Thus, it is necessary to develop new circuit solutions for pumping units of the crank type, to improve mobile refueling facilities with a modernized design of the pump unit drive of the mobile lubrication and filling station MRS.

How to cite: Ivanov S.L., Safronchuk K.A., Olt Y. Justification and selection of design parameters of the eccentric gear mechanism of the piston lubrication and filling unit for the mining machines maintenance // Journal of Mining Institute. 2021. Vol. 248 . p. 290-299. DOI: 10.31897/PMI.2021.2.13
Metallurgy and concentration
  • Date submitted
    2020-12-11
  • Date accepted
    2021-03-30
  • Date published
    2021-06-24

Development of new compositions for dust control in the mining and mineral transportation industry

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Dust control in summer and winter periods is a topical problem associated with conducting open pit mining operations; however, at negative temperatures the additional requirements are imposed on dust suppressants. Preventive compositions are proposed, in which light and heavy gas oils, obtained from catalytic cracking and delayed coking, are used as base components. Involvement of heavy fractions allows to increase the flash point, thereby reducing the flammability of dust suppressant, improve its adhesion properties by increasing the content of polyaromatic hydrocarbons and reduce the cost of the final product. In order to improve low-temperature and adsorption properties of developed dust suppressants, heavy oil residues (cracking residue and tar) are included in their composition in various concentrations: 2-10 wt.%. Alternative compositions of dust suppressants, obtained by water emulsification of vinylated alkyd oligomer, are developed; the ability of this dispersion to form strong films on dusty surfaces is examined. The efficiency of using aqueous solution of vinylated alkyd oligomer as a summer dust suppressant is demonstrated. The results of this study include the development of new preventive compositions with improved low-temperature properties and confirmation of the theoretical part of the study by the results of performance tests on a laboratory facility.Alternative compositions of dust suppressors have been developed, which were obtained by emulsifying a vinyl alkyd oligomer (VAO) in water; the ability of this dispersion to form strong films on dusty surfaces has been studied. The efficiency of using an aqueous solution of vinyl alkyd oligomer in the summer period as a dust suppressant is shown. The results of this study are the development of new prophylactic formulations with improved low-temperature properties and confirmation of the theoretical part of the study by the results of tests of operational characteristics in a laboratory facility.

How to cite: Kondrasheva N.K., Kireeva E.V., Zyryanova O.V. Development of new compositions for dust control in the mining and mineral transportation industry // Journal of Mining Institute. 2021. Vol. 248 . p. 272-280. DOI: 10.31897/PMI.2021.2.11
Metallurgy and concentration
  • Date submitted
    2020-06-10
  • Date accepted
    2020-11-19
  • Date published
    2021-04-26

Influence of jarosite precipitation on iron balance in heap bioleaching at Monywa copper mine

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Ferric iron is an important oxidant in sulfide ore bioleaching. However, recirculating leach liquors leads to excess iron accumulation, which interferes with leaching kinetics and downstream metal recovery. We developed a method for controlling iron precipitation as jarosite to reduce excess iron in heap bioleaching at Monywa copper mine. Jarosite precipitation was first simulated and then confirmed using batch column tests. From the simulations, the minimum pH values for precipitation of potassium jarosite, hydronium jarosite, and natrojarosite at 25 °C are 1.4, 1.6, and 2.7, respectively; the minimum concentrations of potassium, sulfate, ferric, and sodium ions are 1 mM, 0.54, 1.1, and 3.2 M, respectively, at 25 °C and pH 1.23. Column tests indicate that potassium jarosite precipitation is preferential over natrojarosite. Moreover, decreased acidity (from 12 to 8 g/L), increased temperature (from 30 to 60 °C), and increased potassium ion concentration (from 0 to 5 g/L) increase jarosite precipitation efficiency by 10, 5, and 6 times, respectively. Jarosite precipitation is optimized by increasing the irrigating solution pH to 1.6. This approach is expected to reduce the operating cost of heap bioleaching by minimizing the chemicals needed for neutralization, avoiding the need for tailing pond construction, and increasing copper recovery.

How to cite: Soe K.M., Ruan R., Jia Y., Tan Q., Wang Z., Shi J., Zhong C., Sun H. Influence of jarosite precipitation on iron balance in heap bioleaching at Monywa copper mine // Journal of Mining Institute. 2021. Vol. 247 . p. 102-113. DOI: 10.31897/PMI.2020.1.11
Mining
  • Date submitted
    2020-05-05
  • Date accepted
    2020-05-24
  • Date published
    2020-06-30

Justification of stripping and development of a modular mine site for a combined coal mining method in Kuzbass on the example Baikaimskaya mine site

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The article considers one actual method for development coal deposits in the Kuzbass by open-underground mining. The scientific and practical advantages of the proposed method due to the use of common infrastructure of coal mine and a modular mine site (subsequently transformed into a mining and technological structure operating according to the mine – longwall scheme) are presented. Currently, a development strategy for Kuzbass until 2035 has been developed. As part of the strategy, a draft program for subsoil use is being formed in the coal industry department. The program should take into account all the positive and negative aspects associated with coal mining in cities and municipal areas and also their prospects. In the Kuznetsk coal basin, 42 mines and 52 opencast mines are mining, of which 12 enterprises use partially unified infrastructure. According to the results of open-underground mining work conducted by the laboratory of the Institute of Coal and Coal Chemistry of the Siberian Branch of the Russian Academy of Sciences (Institute of Coal SB RAS), the list of sites includes favorable mining and geological conditions with incidence angles of up to 18 degrees. As open-pit coal production increases, many sites encounter such a parameter as maximum allowable (boundary) strip ratio. At the stage of preparing the feasibility study for the development of a coal deposit, this coefficient is calculated first of all, since duration of enterprise’s work and its economic component depend on it. In order to increase parameters, it is necessary to carry out transition from open works to underground. As a result, coal mine will not work at a loss, providing production with an economically disadvantageous strip ratio.

How to cite: Shishkov R.I., Fedorin V.A. Justification of stripping and development of a modular mine site for a combined coal mining method in Kuzbass on the example Baikaimskaya mine site // Journal of Mining Institute. 2020. Vol. 243 . p. 293-298. DOI: 10.31897/PMI.2020.3.293
Oil and gas
  • Date submitted
    2019-05-14
  • Date accepted
    2019-07-05
  • Date published
    2020-04-24

Development of spacer fluids and cement slurries compositions for lining of wells at high temperatures

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Article is devoted to creation of new compositions of process solutions for lining of directional wells at high temperatures. Developed compositions provide high durability characteristics of cement stone. It is shown that with an increase in packing density of cementing slurry components durability characteristics increase and porosity and permeability of cement stone decrease, whereas an increase in temperature and pressure leads to a significant increase in compressive and bending durability, which is associated with presence of quartz in them. It has been established that introduction of special structure-forming additives to the composition of developed cementing solutions allows formation of sedimentation-resistant cement systems that can provide an increase in durability characteristics of cement stone and, in general, quality lining of directional wells. Study of rheological properties of developed cementing compositions showed that the systems have high yield strength at increased temperatures and pressures. Developed compositions of water-based spacer fluids increase the cleansing degree for both casing and rocks surfaces from mud and clay cake residues, which improves the cementing quality of oil and gas wells. Mechanism for increasing the washing ability of spacer fluids and durability characteristics of cement stone, depending on composition and properties of their constituent components, is disclosed.

How to cite: Tabatabaee Moradi S.S., Nikolaev N.I., Nikolaeva T.N. Development of spacer fluids and cement slurries compositions for lining of wells at high temperatures // Journal of Mining Institute. 2020. Vol. 242 . p. 174-178. DOI: 10.31897/PMI.2020.2.174
Mining
  • Date submitted
    2019-04-27
  • Date accepted
    2019-07-10
  • Date published
    2019-10-23

Estimation of Rock Mass Strength in Open-Pit Mining

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The paper presents results of an experimental study on strength characteristics of the rock mass as applied to the assessment of open-pit slope stability. Formulas have been obtained that describe a correlation between ultimate and residual strength of rock samples and residual shear strength along the weakening surface. A new method has been developed to calculate residual interface strength of the rock mass basing on data from the examination of small-scale monolith samples with opposing spherical indentors. A method has been proposed to estimate strength characteristics (structural weakening coefficients and internal friction angles) of the fractured near-slope rock mass. The method relies on test data from shattering small-scale monolith samples with spherical indentors, taking into ac- count contact conditions along the weakening surface, and can be applied in the field conditions. It is acceptable to use irregular-shaped samples in thetests.

How to cite: Pavlovich A.A., Korshunov V.A., Bazhukov A.A., Melnikov N.Y. Estimation of Rock Mass Strength in Open-Pit Mining // Journal of Mining Institute. 2019. Vol. 239 . p. 502-509. DOI: 10.31897/PMI.2019.5.502
Mining
  • Date submitted
    2019-05-26
  • Date accepted
    2019-07-23
  • Date published
    2019-10-23

Ensuring Stability of Undermining Inclined Drainage Holes During Intensive Development of Multiple Gas-Bearing Coal Layers

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At high rates of production face advance, requirements towards reliable operation of undermining drainage holes get raised. The issue of maintaining high intensity of gaseous seams development under naturally increasing gas content, mining depth and capacity of production equipment poses a problem. The greatest threat comes from the loss of hole stability in the bearing pressure affected zone (in front of the face) and in the intensive shift area of overhanging rock corbels (behind the face). Intensification of air leaks due to deformation of borehole channel leads to impoverishment of removed methane-air mixture and an increasing risk to disturb safe aerogas regime in the mining area. The paper describes a mechanism of how coal-face operations affect the state of underground holes and formation of overhanging rock corbels. A typification of basic kinds of borehole deformations is presented. Authors point out critical disadvantages of the most widely-used technological schemes of gaseous seams development under high load on the production face, which hinder normal operation of a gas drainage system. As a result of research, a dependency of shot hole number, as well as the distance between shot hole axes and the borehole, on the stress state of the borehole outline has been defined more precisely. Basing on that, a formula to calculate drilling parameters of the discharge hole system has been suggested. Implementation of these measures will allow to increase the efficiency of underground gas drainage and to maintain growing intensity of gaseous coal seam development.

How to cite: Brigida V.S., Golik V.I., Dmitrak Y.V., Gabaraev O.Z. Ensuring Stability of Undermining Inclined Drainage Holes During Intensive Development of Multiple Gas-Bearing Coal Layers // Journal of Mining Institute. 2019. Vol. 239 . p. 497-501. DOI: 10.31897/PMI.2019.5.497
Geoeconomics and Management
  • Date submitted
    2019-02-28
  • Date accepted
    2019-05-24
  • Date published
    2019-08-23

Methodological Approach to Substantiation of Capital Investments of Gold Fields Based on Unit Costs

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Issues of assessing capital expenditures for setting mineral deposits into operation are considered. Existing methods have a number of advantages and disadvantages, but they are determined separately for each type of fixed assets of the field. A simple method, that allows to quickly and easily determine the amount of capital costs for setting gold deposit into operation, based on data on ore reserves, as well as unit costs, taking into account the degree of infrastructure development at the deposit, is proposed. Presented methodology allows one to determine the real amount of initial capital expenditures of a gold deposit, calculate their marginal (recommended) value, and also assess the balance of capital investments in the development of a particular deposit, taking into account the existing one in the company's investment portfolio. The methodology is based on analysis of empirical material, which used real capital costs for development of gold deposits (and foreign-metal impurities) by Polymetal International plc. As a result of a statistical study, method for determining the marginal cost of a field is obtained.

How to cite: Zaitsev A.Y. Methodological Approach to Substantiation of Capital Investments of Gold Fields Based on Unit Costs // Journal of Mining Institute. 2019. Vol. 238 . p. 459-464. DOI: 10.31897/PMI.2019.4.459
Oil and gas
  • Date submitted
    2018-11-18
  • Date accepted
    2019-01-17
  • Date published
    2019-04-23

Calculation of elastoviscoplastic displacement of well walls in transversal and isotropic rocks

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The relevance of the work is justified by the need to improve the technical and economic indicators of well construction based on forecasting and preventing drilling tools sticking due to the narrowing of an open well bore in the intervals of transversely isotropic rocks. A mathematical model of elastic-viscous-plastic displacement of the walls of inclined and horizontal wells has been developed during the narrowing of the open borehole due to rock creep in the intervals of transversely isotropic rocks. In the program developed based on this mathematical model, the calculation of the elastic-viscous-plastic displacement of the walls of an obliquely directed and horizontal well in the reservoir of argillite from the Western Siberia deposit was carried out. As a result of the calculation, it was established that after opening the rock with bits, the cross-section of the open borehole due to the rock creep eventually takes the form of an ellipse, the small axis of which is in the plane of the upper wall of the well and decreases with time.

How to cite: Gubaidullin A.G., Moguchev A.I. Calculation of elastoviscoplastic displacement of well walls in transversal and isotropic rocks // Journal of Mining Institute. 2019. Vol. 236 . p. 180-184. DOI: 10.31897/PMI.2019.2.180
Oil and gas
  • Date submitted
    2018-11-09
  • Date accepted
    2019-01-22
  • Date published
    2019-04-23

Determining the stability of the borehole walls at drilling intervals of loosely coupled rocks considering zenith angle

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During development of drilling projects, a whole array of data is needed considering the properties of rocks and the conditions of their bedding. Accounting for geomechanical processes occurring in the near-wellbore zone allows avoiding many complications associated with the violation of the wellbore walls stability at all stages of its construction and operation. Technological and technical factors such as vibration and rotation of the drilling string, formation of launders during the descent and ascent of the assembly, pressure pulsation during the start and stop of pumps, hydrostatic and hydrodynamic pressure of the drilling fluid, its composition and properties, have a great influence on the stress-strain state of the medium opened by the well. The washing fluid circulating in the well should provide backpressure to the reservoir, not interact with the rocks chemically, colmatage channels in porous and fractured rocks, preventing penetration of the mud into the medium, by creating an impermeable barrier at drilling clay seams that are prone to swelling, cracking, etc. The article discusses the method for determining the stability of the directed well walls, taking into account the penetration of drilling mud into the pores and fractures of rocks. The technique will allow adjusting the zenith angle of the well during the workout of an unstable interval at the design stage, or selecting a drilling fluid composition to ensure fail-safe drilling.

How to cite: Blinov P.A. Determining the stability of the borehole walls at drilling intervals of loosely coupled rocks considering zenith angle // Journal of Mining Institute. 2019. Vol. 236 . p. 172-179. DOI: 10.31897/PMI.2019.2.172