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Date submitted2022-09-30
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Date accepted2024-11-07
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Date published2025-02-25
Carbon dioxide corrosion inhibitors: current state of research and development
Among the methods of corrosion control in the oil and gas production industry the leading place belongs to inhibitor protection, since there is no need for technological and technical changes in the existing equipment. The combination of high variability of inhibitor composition with changing conditions of its application and low capital investments makes it an indispensable reagent at oil and gas fields. The main classes of compounds used as active bases of carbonic acid corrosion inhibitors for the protection of oil and gas equipment are described. Classical organic active bases containing heteroatoms (oxygen, sulfur, nitrogen) are examined. Special attention was paid to alkylimidazolines and other nitrogen-containing compounds as the most frequently used as active bases of carbonic acid corrosion inhibitors in Russia and abroad. A wide range of possibilities to achieve the desired properties of corrosion inhibitors by varying the substitutes has been demonstrated. Nowadays, in addition to the traditional requirements for corrosion inhibitors, their safety for the environment is equally important. The information on prospective research and development aimed at improving the environmental characteristics of the reagents used is given. Plant extracts, synthetic and biological polymers involved in traditional corrosion inhibitors or used as new independent compounds are considered. It is shown that the effectiveness of corrosion inhibitors significantly depends on the pH of the medium, temperature, partial pressure of СО2, flow rate, and other factors.
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Date submitted2024-04-10
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Date accepted2024-06-03
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Date published2025-04-25
Combined method for processing spent acid etching solution obtained during manufacturing of titanium products
Possessing high strength, low density and significant chemical resistance, titanium has found wide application in various fields of the national economy – the chemical industry, aviation and rocket technology, mechanical engineering, medicine, etc. The production of titanium products is hampered by a fairly strong oxide film covering its surface. Removal of the oxide film from the surface of titanium workpieces is carried out by etching in solutions of mineral acids of various compositions. A spent acid etching solution (SAES) is formed, containing titanium salt and the remainder of unreacted acids. Almost all etching solutions contain HF and one of the strong acids. This is H2SO4, HCl or HNO3. Thus, the SAES includes ions of titanium, fluorine or chlorine, orsulfate, or nitrate. SAES is quite toxic and must be diluted or cleaned several times before being discharged into a reservoir. Most of the methods used to extract impurities contained in SAES lead to a decrease in their content. As a result of such purification, there is a loss of substances contained in SAES in significant quantities and of interest for further use. The work presents experimental results obtained from the combined processing of SAES containing titanium fluoride, hydrofluoric and hydrochloric acids. At the first stage, SAES is treated with sodium hydroxide. The resulting titanium hydroxide precipitate is filtered off. At the second stage, the filtrate containing sodium fluoride and chloride is processed in a membrane electrolyzer. In this case, not only the extraction of sodium salts from the filtrate occurs, but also the production of sodium hydroxide and a mixture of hydrofluoric and hydrochloric acids. Sodium hydroxide can be used for processing SAES, and a mixture of acids for etching titanium workpieces.
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Date submitted2024-05-06
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Date accepted2024-06-14
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Date published2024-07-04
Natural carbon matrices based on brown coal, humic acids and humine extracted from it for purification of aqueous solutions from low molecular weight organic impurities
Heterogeneous systems including natural carbon matrices in the solid phase and aqueous solutions of low molecular weight organic compounds with positive and negative variations from ideality in the liquid phase are considered. The technical characterization of the considered supramolecular ensembles on the basis of brown coal of the Kara-Keche deposit (Kyrgyzstan), humic acids and humine extracted from it is given. Functional analysis of the samples was carried out using FTIR spectroscopy. The morphology of the surface of the considered carbon matrices has been investigated, in different points of which the local microelement composition has been established. An X-ray phase analysis of Kara-Keche brown coal and humic acids and humine extracted from it was carried out. The isothermal adsorption of bipolar molecules of glycine and urea, neutral D-glucose from aqueous solutions on solid carbon sorbents has been studied. An assumption has been made about the adsorption of low molecular weight organic compounds from aqueous solutions on humine and Kara-Keche coal in irregularities and pores of the carbon matrix of sorbents, for humic acids – on surface reaction centers. Due to its developed pore structure and resistance to acids and alkalis, humine from Kara-Keche coal is recommended for the purification of industrial wastewater from low molecular weight organic ecotoxicants.
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Date submitted2024-01-31
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Date accepted2024-06-03
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Date published2024-07-04
Rationale for a possibility of using humic preparations production waste for wastewater purification from metals (Cd2+, Zn2+, Mg2+, Cu2+) aimed at developing efficient measures on environmental rehabilitation
Results of studying optimal conditions and parameters for afterpurification of underspoil waters from metal ions using humic acids production waste are presented with a view to develop the efficient measures on environmental rehabilitation of ecosystems disturbed by the development of copper pyrite deposits. The influence of contact time and waste dosage on the purification process was analysed, changes in the pH of wastewater and its impact on the growth and development of plants were studied. The key factors were identified allowing to achieve the efficiency of the purification process – the optimal contact time in the range from 120 to 180 min and waste dosage of 10 g/l. The study showed that the use of waste resulted in a neutral pH value of 7.03 compared to the initial pH value of 5.95. It was ascertained that the use of iron-magnesium production waste in combination with waste from humic preparations production made it possible to achieve the MPC of commercial fishing importance (with the exception of magnesium). Wastewater after the afterpurification process with high magnesium concentrations did not have a stimulating effect on the growth and development of Lepidium sativum L. plants. From biotesting results it can also be stated that there is no negative impact on the growth and development of Lepidium sativum L. The results obtained indicate a potentiality of using afterpurified wastewater for watering plants in the process of initiating the environmental rehabilitation of the disturbed ecosystems.
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Date submitted2023-07-07
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Date accepted2023-12-27
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Date published2024-12-25
A new insight into recording the mineral composition of carbonate reservoirs at well killing: experimental studies
Well killing operation remains an important technological stage before well workover or servicing, during which filtrate penetrates the bottomhole area of the formation. The impact of process fluids and their filtrate on rock has a significant influence on permeability and porosity of carbonate reservoirs, which decrease due to fines migration. There are few known scientific studies of the interaction of killing fluid filtrate with carbonate rock and fines migration. In our experiments, an aqueous phase was used which is the basis for well killing in pure form, for the preparation of blocking agents and is used in reservoir pressure maintenance system. Core samples taken from the pay of the reservoir were used to simulate the well killing process with generation of reservoir thermobaric conditions. Killing fluid filtrate was kept for seven days, which characterizes the average workover time at flowing wells in the fields of the Perm Territory. Using micro-X-ray tomography and scanning electron microscope, images were obtained before and after the experiment, which allowed confirming a decrease in total number of voids due to fines migration and, as a consequence, a decreasing permeability of samples. Measurement of pH and fines concentration in the aqueous phase was performed before and after the experiment and pointed to mineral reactions occurring as a result of rock dissolution. The results of experiments made it possible to record a decrease in permeability of carbonate samples by an average of 50 % due to clogging of void space and migration of fines (clayey and non-clayey).
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Date submitted2021-02-09
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Date accepted2023-09-20
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Date published2024-02-29
Analysis of experience in the use of preformed particle polymer gels in the development of high-water-cut production facilities in low-temperature oil reservoirs
- Authors:
- Sergei V. Galkin
- Yuliya A. Rozhkova
Foreign practice of oil production in high-water-cut conditions suggests using the technology of injection of preformed particle gel (PPG) suspension into injection wells. After swelling, the polymer particles become elastic and are able to penetrate through highly permeable watered intervals into the remote reservoir zone, forming a polymer “plug”. Thus far, the domestic experience of application of this technology boiled down to testing foreign compounds. We have looked into the possibilities of PPG technology application in geological and technological conditions of high-water-cut fields of Perm Krai. The paper proposes PPG reagents effective in low-temperature reservoirs (20-35 °С) and at relatively high salinity of formation water (more than 200 g/l). The world experience of PPG technology application was analyzed to identify the principal scheme of reagent injection, to establish variants of sequence of injection of PPG particles of different sizes, as well as the possibility of regulating the morphological characteristics of polymer gel particles during synthesis depending on the porosity and permeability of the reservoir. A prerequisite for the technology is the ability to remove PPG particles after treatment from the bottom-hole zone of the formation; for this purpose, tests were carried out on a breaker compound based on sodium persulfate with synergizing additives. PPG technology is effective in reservoirs with high permeability heterogeneity. Two types of high-water-cut production facilities potentially promising for PPG realization have been identified for oil fields of Perm Krai. The first type includes carbonate Tournaisian-Famennian reservoirs with pronounced macrofracturing, in which the PPGs are used for colmatation of flushed large fractures. The second type is terrigenous Visean deposits with increased oil viscosity from 5 to 100 mPa∙s and high permeability of reservoirs (> 0.5 μm2). For both types of reservoirs, areas have been selected that are promising for the implementation of PPG technology.
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Date submitted2022-10-28
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Date accepted2023-03-02
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Date published2023-04-25
Assessment of the possibility of using iron-magnesium production waste for wastewater treatment from heavy metals (Cd2+, Zn2+, Co2+, Cu2+)
Relevant problems associated with treatment of industrial wastewater from heavy metal ions are considered. Due to industrial development, the amount of wastewater increases as well as the risks of heavy metals getting into surface and groundwater, accumulating in water bodies and becoming aggressive environmental pollutants, which affect the animal and human organisms. To assess the possibility of extracting metal ions (Cd 2+ , Zn 2+ , Co 2+ , Cu 2+ ) from industrial wastewater and their further treatment, studies were carried out on redistribution of heavy metals in the “wastewater – waste” system using iron-magnesium production waste. Samples of the investigated waste weighing 0.1; 0.2; 0.5; 1; 1.5; 2 g were taken for wastewater volume of 50 ml per each subsample. Contact time varied from 5 to 180 min, waste fraction was 1 mm. The interaction process showed that the waste efficiently removes metal ions (Cd 2+ , Zn 2+ , Co 2+ , Cu 2+ ) from industrial wastewater. The efficiency of removing a pollutant from the solution depends on the weight of the waste subsample, initial concentration of metal ions, and contact time.
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Date submitted2022-03-01
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Date accepted2022-05-25
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Date published2022-12-29
Study on the rheological properties of barite-free drilling mud with high density
Improved drilling and reservoir penetration efficiency is directly related to the quality of the drilling mud used. The right choice of mud type and its components will preserve formation productivity, stability of the well walls and reduce the probability of other complications. Oil and gas operators use barite, less often siderite or hematite weighting agent as a weighting component in the composition of drilling muds for the conditions of increased pressure. But the use of these additives for the penetration of the productive formation leads to the reduction of filtration characteristics of the reservoir, as it is almost impossible to remove them from the pore channels. Therefore, barite-free drilling mud of increased density based on formic acid salts with the addition of carbonate weighting agent as an acid-soluble bridging agent is proposed. The results of experimental investigations on rheological parameters of barite-free solutions are given and the obtained data are analyzed. Based on the comparison of results it is recommended to use high-density drilling mud on the basis of formic acid salts (sodium and potassium formate) and with the addition of partially hydrolyzed polyacrylamide with molecular mass of 27 million.
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Date submitted2022-04-14
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Date accepted2022-07-21
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Date published2022-11-03
In-situ leaching of molybdenum and uranium by percarbonate and chloride-hypochlorite solutions
In-situ leaching of molybdenum and uranium is becoming an increasingly common process. The features of the material composition of ores, leading to a decrease in their filtration properties, were considered. Activation leaching with leaching solutions that have undergone electrophotochemical activation before contact with the ore mass were studied. Activation preparation of leaching solutions promotes the synthesis of clustered water molecules with collectivized protons and hydroxyl ions, as well as active forms of oxygen and hydrogen. Cell leaching of molybdenum from mature tailings of the Shakhtaminsk deposit was studied experimentally. After pre-oxidation with an active carbonate solution, a model borehole leaching was carried out with a chloride-hypochlorite solution. Molybdenum extraction on resin a was 85 % in 30 days. Experiments on the percolation leaching of uranium from the ores of the Uchkuduk and Sugraly deposits confirmed the potential possibility of a significant increase in the extraction of uranium by electrophotoactivated percarbonate solutions relative to aqueous solutions of sodium and ammonium carbonate. When leaching with carbonate solutions without an additional oxidizing agent, the extraction of uranium from the Sugraly deposit ore sample was 52 and 59 % (sodium carbonate and ammonium carbonate). The use of hydrogen peroxide as an oxidizing agent made it possible to achieve 87-88 % extraction into pregnant solutions in 21 days without pre-oxidation. The performed studies confirm the processing capability of extracting uranium and molybdenum by percolation leaching in columns and borehole leaching.
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Date submitted2021-09-17
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Date accepted2022-04-07
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Date published2022-12-29
Technique for calculating technological parameters of non-Newtonian liquids injection into oil well during workover
Technique for automated calculation of technological parameters for non-Newtonian liquids injection into a well during workover is presented. At the first stage the algorithm processes initial flow or viscosity curve in order to determine rheological parameters and coefficients included in equations of rheological models of non-Newtonian fluids. At the second stage, based on data from the previous stage, the program calculates well design and pump operation modes, permissible values of liquid flow rate and viscosity, to prevent possible hydraulic fracturing. Based on the results of calculations and dependencies, a decision is made on the necessity of changing the technological parameters of non-Newtonian liquid injection and/or its composition (components content, chemical base) in order to prevent the violation of the technological operation, such as unintentional formation of fractures due to hydraulic fracturing. Fracturing can lead to catastrophic absorptions and, consequently, to increased consumption of technological liquids pumped into the well during workover. Furthermore, there is an increased risk of uncontrolled gas breakthrough through highly conductive channels.
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Date submitted2021-10-18
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Date accepted2022-01-24
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Date published2022-04-29
Development of a hydrocarbon completion system for wells with low bottomhole temperatures for conditions of oil and gas fields in Eastern Siberia
The paper presents the results of investigations on the influence of low bottomhole temperatures in the intervals of productive formations on the technological properties of solutions used for drilling and completion of wells in order to determine the possibility of increasing gas recovery coefficient at the field of the “Sila Sibiri” gas pipeline. The analysis of technological measures determining the quality of the productive horizon drilling-in was carried out. It was found out that the dispersion of bridging agent in the composition of the hydrocarbon-based drilling mud selected from the existing methods does not have significant influence on the change in the depth of filtrate penetration into the formation in conditions of low bottomhole temperatures. The main reason for the decrease in the near-bottomhole zone permeability was found out – the increase in plastic viscosity of the dispersion medium of the hydrocarbon-based drilling mud under the influence of low bottomhole temperatures. A destructor solution for efficient wellbore cleaning from hydrocarbon-based solution components in conditions of low bottomhole temperatures was developed. The paper presents the results of laboratory investigations of hydrocarbon-based drilling mud and the developed destructor solution, as well as its pilot field tests. The mechanism of interaction between the destructor solution and the filter cake of the hydrocarbon-based drilling mud ensuring the reduction of the skin factor in the conditions of the geological and hydrodynamic structure of Botuobinsky, Khamakinsky and Talakhsky horizons of the Chayandinskoye oil and gas condensate field has been scientifically substantiated.
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Date submitted2021-06-22
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Date accepted2021-11-30
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Date published2021-12-27
Increasing the efficiency of rare earth metal recovery from technological solutions during processing of apatite raw materials
The issues of complex processing of mineral resources are relevant due to the depletion of available raw materials. So, it is necessary to involve technological waste, generated during the processing of raw materials, to obtain valuable components. In the process flow of apatite concentrate treatment using the sulfuric acid method, a large amount of phosphogypsum is produced with an average content of light rare earth metals (REMs) reaching 0.032-0.45 %. When phosphogypsum is treated with sulfuric acid solutions, a part of REMs is transferred to the sulfate solution, from which it can be extracted by means of ion exchange method. The study focuses on sorption recovery of light REMs (praseodymium, neodymium and samarium) in the form of anionic sulfate complexes of the composition [ln(SO 4 ) 2 ] – on polystyrene anion exchanger AN-31. The experiments were performed under static conditions at a liquid-to-solid ratio of 1:1, pH value of 2, temperature of 298 K and initial REM concentration in the solutions ranging from 0.83 to 226.31 mmol/kg. Thermodynamic description of sorption isotherms was carried out by the method based on linearization of the mass action equation, modified for the ion exchange reaction. As a result of performed calculations, the authors obtained the constants of ion exchange equilibrium for Pr, Nd and Sm, as well as the values of the change in the Gibbs energy for the ion exchange of REM sulfate complexes on the AN-31 anion exchanger and the values of total capacity of the anion exchanger. Calculated separation factors indicated low selectivity of AN-31 anionite exchanger for light REMs; however, the anion exchanger is suitable for effective recovery of a sum of light REMs. Based on the average value of ion exchange equilibrium constant for light REMs, parameters of a sorption unit with a fluidized bed of anion exchanger were estimated.
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Date submitted2021-02-20
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Date accepted2021-05-21
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Date published2021-09-20
Analysis of the screw press mouthpiece parameters for 3D extrusion of peat pieces of tubular type
The results of theoretical and experimental studies on the creation of a screw press composite mouthpiece screw press for 3D-forming of peat pieces of a tubular type in the field for intensifying the process of field drying of material in a complex mechanized pit are presented. The main purpose of the study was to substantiate the geometric and design parameters of the screw press composite mouthpiece of the spread machine for the production of peat-agglomerated products of the tubular type. The parameters of the mouthpiece are selected based on the geometric characteristics of the peat pieces. An increase in moisture loss during drying of peat-agglomerated products is provided by forming a peat piece in the form of a thick-walled pipe made of a peat raw materials composed of low and high decomposition degrees in a ratio of 1:3. Additive production of polymer-fiber peat composites by extrusion allows to produce products with improved mechanical properties in comparison with non-reinforced raw materials. The vertical arrangement of the peat tubular piece on the drying field allows to increase the loading of the field area by 10 %, increase the convective heat supply to the piece and reduce the contact coefficient of the piece with the field by three times in comparison with the peat spreading of the pieces in the form of a horizontal tape. Based on the analysis of the shape and size of the agglomerated products, the design of a screw press composite mouthpiece consisting of two conditional molding zones of various configurations has been developed. The article presents a parametric analysis of the volumetric productivity of a screw press with a composite mouthpiece of a tubular type, the energy intensity of mechanical processing is determined, the degree of mechanical processing of peat raw materials is estimated with the optimization of the screw parameters for the production of agglomerated products of a tubular type.
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Date submitted2020-12-11
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Date accepted2021-03-30
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Date published2021-06-24
Development of new compositions for dust control in the mining and mineral transportation industry
Dust control in summer and winter periods is a topical problem associated with conducting open pit mining operations; however, at negative temperatures the additional requirements are imposed on dust suppressants. Preventive compositions are proposed, in which light and heavy gas oils, obtained from catalytic cracking and delayed coking, are used as base components. Involvement of heavy fractions allows to increase the flash point, thereby reducing the flammability of dust suppressant, improve its adhesion properties by increasing the content of polyaromatic hydrocarbons and reduce the cost of the final product. In order to improve low-temperature and adsorption properties of developed dust suppressants, heavy oil residues (cracking residue and tar) are included in their composition in various concentrations: 2-10 wt.%. Alternative compositions of dust suppressants, obtained by water emulsification of vinylated alkyd oligomer, are developed; the ability of this dispersion to form strong films on dusty surfaces is examined. The efficiency of using aqueous solution of vinylated alkyd oligomer as a summer dust suppressant is demonstrated. The results of this study include the development of new preventive compositions with improved low-temperature properties and confirmation of the theoretical part of the study by the results of performance tests on a laboratory facility.Alternative compositions of dust suppressors have been developed, which were obtained by emulsifying a vinyl alkyd oligomer (VAO) in water; the ability of this dispersion to form strong films on dusty surfaces has been studied. The efficiency of using an aqueous solution of vinyl alkyd oligomer in the summer period as a dust suppressant is shown. The results of this study are the development of new prophylactic formulations with improved low-temperature properties and confirmation of the theoretical part of the study by the results of tests of operational characteristics in a laboratory facility.
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Date submitted2019-11-28
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Date accepted2020-05-08
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Date published2020-10-08
Development of the drilling mud composition for directional wellbore drilling considering rheological parameters of the fluid
Article presents investigations on the development of a drilling mud composition for directional wells in an oil field located in the Republic of Tatarstan (Russia). Various rheological models of fluid flow and their applicability for drilling muds are analyzed. Laboratory experiments to measure the main rheological parameters of a solution, such as plastic viscosity, dynamic shear stress, as well as indicators of non-linearity and consistency are presented. On the basis of laboratory investigations, it was concluded that high molecular weight polymer reagents (for example, xanthan gum) can give tangible pseudoplastic properties to the washing fluid, and their combination with a linear high molecular weight polymer (for example, polyacrylamide) reduces the value of dynamic shear stress. Thus, when selecting polymer reagents for treating drilling muds at directional drilling, it is necessary to take into account their structure, molecular weight and properties. Combination of different types of reagents in the composition of the drilling mud can lead to a synergistic effect and increase the efficiency of the drilling process as a whole.
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Date submitted2019-08-08
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Date accepted2019-09-16
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Date published2020-02-25
Testing of preformed particles polymer gel technology on core filtration models to limit water inflows
In order to reduce watering of wells and equalize their injectivity profiles, the prospects of introducing PPG technology in Russian fields are considered, in which preformed particles polymer gel are pumped into the injection well. These particles, being a supersorbent based on polyacrylamide, absorb water, become elastic, which allows them to shrink and tear in narrow filtration channels. When the polymer is filtered along permeable layers saturated with water, polymer particles accumulate in waterlogged intervals and thus they form a polymer plug, which redistributes the filtration flows and increases the coverage of the formation by the process of oil displacement. More than 4000 downhole operations have been carried out in the fields of China and the USA using PPG technology by now. In domestic fields in Western Siberia, there is limited experience in applying a similar technology in high-temperature formations with low mineralization of formation water. Due to the absence of hydrolytic processes in polyacrylamide, well-known domestic compositions are not applicable due to the low absorption capacity in the conditions of low-temperature deposits with increased mineralization of formation water. The authors synthesized a polymer based on polyacrylamide by block polymerization, which allows to obtain a high absorption capacity, including for low-temperature formations with high mineralization of formation water, which is typical for Perm Territory fields. Filtration experiments were carried out on core models with the composition developed by the authors, this composition focused on low formation temperatures and high mineralization of formation water. As a result of the experiments, it was found that the swollen particles of the gel are able to pass into fractures with a diameter less than their own size at least 20 times. With a significant increase in the viscosity of the dispersion medium, the stability of the suspension increases. Particles of polymer gel have the necessary strength for injection in the field conditions. The fracture permeability during polymer injection decreases by several times and becomes comparable with the permeability of pore collectors.
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Date submitted2018-12-28
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Date accepted2019-03-24
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Date published2019-06-25
Modern physicochemical equilibrium description in Na2O–Al2O3–H2O system and its analogues
Equilibrium and non-equilibrium states of systems Na 2 O–Al 2 O 3 –H 2 O and K 2 O–Al 2 O 3 –H 2 O are crucial for establishing key technological parameters in alumina production and their optimization. Due to a noticeable discrepancy between experimental results and thermodynamic calculations based on materials of individual researchers the necessity of systematization and statistical processing of equilibrium data in these systems to create a reliable base of their physicochemical state, analysis and mathematical modeling of phase equilibria is substantiated. The tendency to a decrease of the hydration degree of solid sodium aluminates with increasing temperature and the transition of systems from the steady state of gibbsite to equilibrium with boehmite is revealed. The paper contains approximating functions that provide high-precision description of equilibrium isotherms in technologically significant area of Na 2 O–Al 2 O 3 –H 2 O and K 2 O–Al 2 O 3 –H 2 O concentrations. Approximating function can be simplified by dividing the isotherm into two sections with the intervals of alkaline content 0-0.25 and 0.25-0.4 mole/100 g of solution. The differences in solubility isotherms for Na 2 O–Al 2 O 3 –H 2 O and K 2 O–Al 2 O 3 –H 2 O systems provide are associated with changes in the ionic composition solutions that depends on concentration and temperature, as well as differences connecting with alkali cation hydration, which is crucially important for thermodynamic modeling of equilibria under consideration.
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Date submitted2018-08-30
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Date accepted2018-10-26
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Date published2019-02-22
Study of bearing units wear resistance of engines career dump trucks, working in fretting corrosion conditions
- Authors:
- Ju. Olt
- V. V. Maksarov
- V. A. Krasnyy
The occurrence of fretting corrosion on nominally fixed surfaces of high-loaded parts of mining machines and mechanisms is considered. Examples of wear and damage of critical parts, bearing assemblies of engines of dump trucks in fretting conditions are given. The mechanisms of fretting corrosion when using wear-resistant coatings are considered. It is noted that when choosing protective thin-layer coatings that provide an increase in the fretting-resistance of surfaces of tightly contacting parts, it is necessary to take into account both their wear resistance and the ability to resist shear. At the same time, the thickness of such coatings allows preserving, during operation, those provided during the assembly of the tension, without disturbing the maintainability of the nodes. The results of research of fretting wear of a number of coatings on a special installation are given. The mechanisms of wear of a number of thin-layer coatings based on friction-mechanical brazing, polymer fluorocarbon composition, solid lubricant coating using scanning electron microscopy were studied. Recommendations on the use of the studied thin-layer coatings for high-loaded parts of mining machines operating in fretting corrosion conditions have been developed. The aim of the work was to study the effect of a number of thin-layer coatings on the wear of highly loaded connections of the mechanisms of mining machines, in particular bearing assemblies of quarry dump trucks operating under fretting corrosion conditions.
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Date submitted2018-05-16
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Date accepted2018-07-22
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Date published2018-10-24
Extraction of copper, cobalt and nickel ions from aqueous solutions by extractant CYANEX 272
- Authors:
- L. A. Voropanova
- V. P. Pukhova
The extractant CYANEX 272, which active component is di(2,4,4-trimethylpentyl)-phosphinic acid (C 8 H 17 ) 2 POOH, is effective for extraction of copper (II), cobalt (II) and nickel (II) ions. The extraction of metal ions using di(2,4,4-trimethylpentyl)-phosphinic acid as an extractant is carried out due to the formation of an organophosphorus complex with wide pH range: copper at pH > 2, cobalt at pH > 3, and nickel at pH > 5. They are extracted with an organic phase: copper at pH = 3-7, cobalt at pH = 4-7, and nickel at pH = 6-9, and precipitate in the organophosphorus compound: copper at pH > 7, cobalt at pH ≥ 8, and nickel at pH ≥ 10. The possibility of separation of copper (II) and cobalt (II) is insignificant, the stripping of copper (II) and nickel (II) happens at pH = 4-6, and the stripping of cobalt (II) and any of nickel (II) – at pH = 5-6. The obtained results of ion extraction of the investigated metals can be used not only for processing of technological solutions, but also for purification of effluents from industrial enterprises and mine waters, heap and underground leaching solutions, etc. from the ions of studied metal ions.
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Date submitted2015-12-19
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Date accepted2016-02-08
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Date published2016-12-23
A technique for selective extraction of ions of gold and silver from hydrochloric solutions with tributylphosphate
- Authors:
- L. A. Voropanova
- N. B. Kokoeva
Extraction is studied by tributylphosphate (TBP) of ions of gold and silver from hydrochloric solutions during the portional and single time feed of extractant in dependence of the initial concentration of metal ions, temperature, concentration of hydrochloric acid, the ratio of organic (О) and water W phases О:W. The initial solutions contained soluble complex chlorides of gold and silver. When dissolving metal chlorides in the solution of common salt and hydrochloric acid, water soluble coordinate compound are formed that contain complex anions [AuCl 2 ] – , [AuCl 4 ] – , [AgCl 2 ] – , [AgCl 3 ] 2– , [AgCl 4 ] 3– , et al. As an extractant we used the tri-butyl ether of phosphoric acid (С 4 Н 9 О) 3 РО hat belongs to oxygen containing neutral extractants. The formation of coordinate (complex) compounds of TBP and metal polychlorides may be treated as the process of solvation of the extracted metal salt by the extractant. For selective extraction of ions of gold and silver from their hydrochloric solutions by tributylphosphate it is run feeding the extractant portionally to the solution at the minimal time of contact between the solution and the extractant; it helps extracting gold almost completely with the few first portions of the extractant at concentrations of 2n HCl 240 g/dm 3 NaCl and the temperature t = 60°С. Meanwhile the extraction of silver is kept to a minimum. Silver is extracted almost completely after the extraction of gold is over; it is done with tributylphosphate as well at concentrations of 3n HCl, 240 g/dm 3 NaCl and the temperature t = 20°С.
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Date submitted2015-08-14
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Date accepted2015-10-07
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Date published2016-04-22
Extraction of ions of silver from hydrochloric acid solutions by tributylphosphate
- Authors:
- L. A. Voropanova
- N. B. Kokoeva
The high results of the silver ions extraction from the hydrochloric acid solutions of tributylphosphate during extractant portional introduction were obtained. The extractant batch inclusion increases silver extraction process and reduces the extractant expenditure. The best extraction results were obtained for the solutions with concentration 3N HCl, 240 NaCl g/dm 3 and temperature t = 20 °C. The principal technological scheme of the silver ions extraction from the hydrochloric acid solutions is presented.
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Date submitted2015-07-05
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Date accepted2015-09-01
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Date published2016-02-24
Substantiation of intrastratal water shutoff technology in low permeability reservoirs
- Authors:
- M. K. Rogachev
- A. O. Kondrashev
The article presents the results of the filtration tests of the developed polymeric waterproofing compound GPS-1, which is a mixture of a water-alkaline hydrolyzed acryl-containing polymer solution with a nonionic surfactant. The obtained results indicate significant improvements of main operational parameters – penetrating and water-insulating power of the developed polymeric composition GPS-1 in comparison with the original one: addition of the nonionic surfactant reduced the pressure gradient of injection twice. Also, considerable (5 times) increase of the residual resistance factor, that is explained by deeper and more uniform penetration of the solution into the porous medium and the corresponding raise of isolation efficiency of pore channels, is established. Experiments on the model of a heterogeneous oil-filled formation showed that after the injection of the polymeric solution water mobility decreases in a highly porous interlayer and increases in a low-permeability interlayer indicating a redistribution of filtration flows in the model of a heterogeneous bed. The decrease of water mobility in a high-permeability zone contributes to the leveling of the displacement front and, ultimately, the additional extraction of oil from the less permeable area. As a result of the complex of filtration tests conducted, the efficiency of the developed polymeric composition GPS-1 for the regulation of filtration flows in low-permeability heterogeneous reservoirs is proved.
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Date submitted2015-07-14
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Date accepted2015-09-09
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Date published2016-02-24
Engineering and geomechanical forecast for waste disposal in underground caverns including earthquake-prone zones
- Authors:
- O. V. Kovalev
The article aims at obtaining representative scientifically based data to determine parameters of a necessary-safe condition of the rock massif (RM) in underground waste diposal caverns zones, including earthquake-prone zones. The main requirements for underground caverns for hazardous waste disposal and for their construction technology are described. The subject of the research is underground solution caverns in halogen rocks. Data for justification of safe waste disposal conditions in underground salt caverns and its stages are presented. A complex approach to the solution of the research problem is described. The main aspects of dynamic influence of seismic waves on underground caverns stability are considered. Taking into account seismic-risk zoning data on the research region some significant parameters of a possible seismic impact on the experimental cavern are calculated. The article points out the necessity of superincumbent rock and surface displacement assessment for the experimental site zone using the suggested complex approach and including the analysis of surveying data and results of rock mass geomechanical modeling.
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Date submitted2015-07-25
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Date accepted2015-09-01
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Date published2016-02-24
The phenomenon of isothermal transition of metastable aluminate solutions into the labile area and prospects of its industrial use
- Authors:
- V. N. Brichkin
- A. Kraslawski
The paper presents theoretically based requirements for the activation of synthetic gibbsite for maximum solubility of the activated product. The article describes the methodological foundations of gibbsite thermal activation and its effectiveness evaluation in terms of aluminate solutions decomposition. It is shown that to obtain high-saturation aluminate solutions, activation should provide generation of the reagent with highly-developed surface area, which is not identical to the structure of the deposited gibbsite. As a result of high-gradient thermal activation of synthetic gibbsite, it has been found that the targeted product develops predominantly an amorphous structure with a specific surface area up to 256 m2/ g, preserving its primary particle size. Activation products were investigated using modern methods of physical and chemical analysis. The experimental results confirmed the possibility of the activated product dissolution in the aluminate solution with a metastable compound and their spontaneous decomposition with aluminum hydroxide formation, characterized by high dispersion ability. It is shown, that a significant difference in kinetics and decomposition rates of solutions is connected with the use of a seed material with different particle size composition, which leads to the development of competing mechanisms, resulting in seed recrystallization, homogeneous and heterogeneous nucleation.
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Date submitted2015-07-07
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Date accepted2015-09-16
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Date published2016-02-24
Activation of heap leaching of low-sulfide ores the invisible gold
- Authors:
- A. G. Sekisov
- Yu. I. Rubtsov
- A. Yu. Lavrov
This article deals with a physical-chemical model of heap leaching processes justifying new technological approaches to recovering dispersed forms of gold from ores, placer sands and deute-rogene mineral raw materials. The key process of this model includes lattice diffusion of high-energy hydrion minerals and hydroxyl-radicals formed as a result of photochemical and electro-chemical processing of initial reagent aqueous solutions. Active components of gas-water emulsions obtained while processing initial reagent solutions provide a structural and material trans-formation of a mineral lattice which concentrates clusters of dispersed gold creating conditions for its interacting with complexing compounds of process solutions. The article also considers the technological processes of activation heap leaching of dispersed gold from the Pogromnoe ore field and the results of the experiments conducted in percolators with their charge ranged from 3 to 100 kg. The results have proved the efficiency of using gas-water suspensions prepared in the pho-toelectrochemical reactor with active ion-radical oxidizing agents.