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Date submitted2023-12-15
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Date accepted2024-06-13
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Date published2025-02-25
Development of equipment and improvement of technology for inertial thickening of backfill hydraulic mixtures at the final stages of transportation
The results of the study of the functioning of the developed thickening equipment as part of the stowing complex for the formation of a flow of high-concentration hydromixture are presented. To explain the operation of the hydrotransport system of the stowing complex, equipped with a thickener of the developed design, its basic diagram is presented. A mathematical model has been created that describes the mechanism of inertial sedimentation of a solid component of a hydraulic mixture in a working chamber equipped with hydrodynamic profiles. Interaction with the profile leads to flow stratification due to a change in the trajectory of movement and a decrease in speed. The interval of rational velocity of primary pulp entering the input of the working chamber of the inertial thickener is substantiated. The synthesis of solutions of the thickening process model is performed in the COMSOL Multiphysics and Ansys Fluent programs. This made it possible to eliminate physical contradictions in the operation of the equipment and justify the overall dimensions of its main elements, ensuring the implementation of the mechanism of inertial sedimentation of the slurry. It was found that the concentration of the thickened flow at the outlet branch pipe of the thickener working chamber is determined by the level of the primary hydraulic fluid velocity, the characteristic length of the section of interaction with the deflecting profile, and the ratio of the flow and attack angles. A nomogram of the dynamics of the change in the hydraulic fluid concentration in the section of the outlet branch pipe depending on the ratios of the overall dimensions of the deflecting profile of the working chamber was compiled. The results of the study allowed formulating recommendations for selecting the dimensions of the thickener's deflecting hydrodynamic profile to form a flow of hydraulic mixture with a concentration of about 50 % by weight. The developed equipment can be used in a stowage complex and will increase the range of supply of the stowage mixture. This is due to the fact that a flow of primary slurry with a low concentration, due to lower pressure losses, can be moved in a pipeline system over a greater distance than a flow with a high filler content. The use of a thickener at the final stage of transportation is intended to increase the concentration of the hydraulic mixture immediately before production.
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Date submitted2024-03-30
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Date accepted2024-06-03
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Date published2024-07-04
Preparation and use of complex titanium-containing coagulant from quartz-leucoxene concentrate
- Authors:
- Evgenii N. Kuzin
The search for the new high-efficiency reagents for wastewater treatment is a challenging and urgent task. Titanium-containing coagulants represent a new trend in water treatment and have a much higher efficiency that the traditional aluminium and iron-containing coagulants. The high cost of reagents significantly hinders their implementation. Complex titanium-containing reagents are coagulants prepared by modifying the traditional coagulants by adding 2.5-10.0 wt.% titanium compounds. In this work, titanium tetrachloride prepared from quartz-leucoxene concentrate was prehydrolyzed with subsequent double decomposition with sulfuric acid. The resulting mixture of hydrochloric and sulfuric acids was neutralized with aluminium hydroxide/oxide to form a self-hardening mixture (chemical dehydration). The sample of a complex sulfate-chloride titanium-containing coagulant was a mixture of AlCl3·6H2O – 5-20 wt.%, Al2(SO4)3·18H2O – 70-90 wt.% and TiOSO4 – 2.5-10.0 wt.%. It was proved that by changing the ratio of aluminium oxide/hydroxide and titanium tetrachloride at the stage of prehydrolysis and double decomposition, it is possible to obtain samples of a complex coagulant with different contents of the modifying additive of titanium compounds. An assessment of the coagulation properties of the complex reagent demonstrated its higher efficiency in cold water compared to aluminium sulfate. Studies on the use of the complex titanium-containing coagulant in the process of wastewater treatment from phosphate anions and suspended matter demonstrated its higher efficiency as compared to that of traditional reagents. The advantages of the prepared reagent are a reduction in the effective dose of the reagent, minimization of residual concentrations of pollutants in purified water, intensification of the processes of sedimentation and filtration of coagulation sludge. Purified water can be reused in the recycling water supply system. The use of quartz-leucoxene concentrate and titanium tetrachloride obtained from it as the source material would not only minimize the cost of the resulting complex coagulant, but also take a step towards the implementation of the Zero Waste concept.
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Date submitted2022-05-17
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Date accepted2023-04-03
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Date published2024-02-29
Improvement of concentrate quality in flotation of low-rank coal
- Authors:
- Sergei A. Kondratev
- Tatyana A. Khamzina
Percentage of high-rank coal with low content of ash, moisture, and sulfur in total coal production output is low. Most of the produced coal has a low quality (lignite, bituminous coal: long-flame and fiery). Under increasing requirements for ecological cleanness of coal, the efficient use of coal products is only possible after improvement of their processing properties. The authors discuss the enhancement of flotation efficiency of low-rank coal using the mechanism of physisorption of a collecting agent in particle – bubble attachment. It is explained why the yield of concentrate with low ash content increases as a result of combination of collectors having different physical properties. It is shown that the surface activity of a heteropolar agent relative to the gas – liquid interface and the adsorption density of the agent govern its collecting properties. Based on the recovery – surface activity relationship, the correlation is found between the collecting activity of a chemical compound and the structure of its molecules. The combination of the collectors with different surface activity enables adjusting collectability and selectivity of the blend. The physisorption mechanism of collectors can be a framework for developing recommendations on modification of concentrate yield and ash content, and on selection of optimized ratios of surface activities of miscible collectors relative to the gas – liquid interface.
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Date submitted2022-05-11
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Date accepted2023-02-20
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Date published2023-08-28
Application of the support vector machine for processing the results of tin ores enrichment by the centrifugal concentration method
The relevance of the research is due to the acquisition of new knowledge about the features of the applicability of the support vector machine, related to machine learning tools, for solving problems of mathematical modeling of mining and processing equipment. The purpose of the research is a statistical analysis of the results of semi-industrial tests of the Knelson CVD technology on tin raw materials using the support vector machine method and the development of mathematical models suitable for further optimization of the technological parameters of the equipment. The objects of research were the products obtained as a result of the operation of hydro-cyclones, as well as the technological parameters of the operation of centrifugal concentrators. The work uses classical methods of mathematical statistics, the least squares method for constructing a linear regression model, the support vector machine implemented on the basis of the Scikit-learn library, as well as the method of verifying the resulting models based on the ShuffleSplit library. A general description of the process of testing the Knelson concentrator with continuous controlled unloading in relation to the enrichment of tin ores is presented. The results obtained were processed using the support vector machine. Regression models are obtained in the form of polynomials of the second degree and in the form of radial basis functions. A significant non-linearity is shown in the dependence between the content of the valuable component in the tailings and the values of the technological parameters of the apparatus.
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Date submitted2022-05-25
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Date accepted2023-02-02
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Date published2023-08-28
Evaluation of the shear strength of rocks by cracks based on the results of testing samples with spherical indentors
Experimental data on the relationship of the residual shear strength of rocks in closed cracks with the functional characteristics of intact rocks – the tensile and compressive components of adhesion, the roughness of the crack surfaces, and the level of normal stresses are presented. A unified integrated approach determines the shear strength of intact and destroyed rocks, the residual shear strength of closed rough cracks has been developed. The approach provides for the selection of stress intervals corresponding to different types of fracture, for each of which a strength criterion is proposed, expressed in terms of functional characteristics of intact rock. An express method for estimating the residual shear strength of rocks by cracks with a rough surface has been developed, in which an improved method of loading samples with spherical indentors is used as a basic test method. The express method implements the transition from the data of mechanical tests of samples with spherical indentors to the shear strength indicators for cracks in the rock mass, taking into account the level of normal stresses and the roughness of the crack surfaces measured in field conditions. In this case the roughness scale developed by Barton is used. The express method is informative and available in the fieldwork.
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Date submitted2022-10-10
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Date accepted2023-01-19
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Date published2023-12-25
Assessment of the possibility of using leucoxene-quartz concentrate as raw material for production of aluminium and magnesium titanates
Leucoxene-quartz concentrate is a large-tonnage by-product of development of the Timan oil-titanium field (oil-saturated sandstones) which is not commercially used at present. High content of titanium compounds (to 50 % by weight) and lack of industrial, cost-effective, and safe technologies for its processing determine a high relevance of the work. Conventional processing technologies allow increasing the concentration of TiO2, but they are only a preparation for complex and hazardous selective chlorination. The process of pyrometallurgical conversion of leucoxene-quartz concentrate into aluminium and magnesium titanates was investigated. It was ascertained that the temperature of solid-phase reaction in Al2O3-TiO2-SiO2 system necessary for the synthesis of aluminium titanate (Al2TiO5) is 1,558 °С, and for MgO-TiO2-SiO2 system – 1,372 °С. Scaling up the process made it possible to synthesize a significant number of samples of titanate-containing products, the phase composition of which was studied by X-ray phase analysis. Two main phases were identified in the products: 30 % aluminium/magnesium titanate and 40 % silicon dioxide. In products of pyrometallurgical processing in the presence of aluminium, phases of pseudobrookite (3.5 %) and titanite (0.5 %) were also found. It was ascertained that in magnesium-containing system the formation of three magnesium titanates is possible: MgTiO3 – 25, Mg2TiO4 – 35, MgTi2O5 – 40 %. Experiments on sulphuric acid leaching of samples demonstrated a higher degree of titanium compounds extraction during sulphuric acid processing. An integrated conceptual scheme for processing leucoxene-quartz concentrate to produce a wide range of potential products (coagulants, catalysts, materials for ceramic industry) was proposed.
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Date submitted2022-04-20
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Date accepted2022-07-21
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Date published2022-11-03
Iron ore beneficiation technologies in Russia and ways to improve their efficiency
- Authors:
- Aleksei E. Pelevin
Increasing the efficiency of crushing circuits is associated with a decrease in the particle size of finely crushed ore and the use of dry magnetic separation of crushed ore. Reducing grinding costs is achieved by using drum mills jointly with mills of other designs. The use of automation systems, slurry demagnetization, technologies with staged concentrate separation, and beneficiation and fine screening in a closed grinding cycle lead to a reduction in grinding costs. The main industrial technology for improving the quality of concentrate is its additional beneficiation using regrinding, fine screening, flotation, and magnetic-gravity separators. Increasing the integrated use of iron ore raw materials is associated with an increase in the yield of iron concentrate and the production of hematite concentrate during the beneficiation of hematite-magnetite ores and ilmenite concentrate during the beneficiation of titanomagnetite ores. Incremented concentrate yield is possible by using magnetic separators with an increased magnetic induction up to 0.25-0.5 T in the first stages of beneficiation. To obtain hematite and ilmenite concentrates, combined technologies can be used, including fine screening, high-gradient magnetic, gravity, flotation, and electrical separation.
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Date submitted2022-06-20
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Date accepted2022-09-06
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Date published2022-11-03
Adaptive approach formation using machine vision technology to determine the parameters of enrichment products deposition
In this paper, an adaptive approach has been developed for automatic initialization of the thickening curve using machine vision technology, which makes it possible to determine with high accuracy the material parameters necessary for the design of thickening and clarification apparatuses. Software has been developed that made it possible to search for the coordinates of the condensation critical point in automatic mode. Studies on two samples of materials (tailings of apatite-containing ores and gold-bearing concentrate) were carried out and made it possible to statistically prove the reproducibility of the results obtained using the parametric criteria of Fisher and Bartlett. It has been established that the deposition curves are approximated with high accuracy by the Weibull model, which, together with the piecewise linear approximation, makes it possible to formalize the method for determining the critical point coordinates. The empirical coefficients of the Weibull model for two samples are found, and the final liquefaction and settling rates of the studied materials are determined.
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Date submitted2022-05-17
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Date accepted2022-09-06
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Date published2022-11-03
Methodological substantiation of the choice for optimal modes of equipment operation during the stage-wise concentrate removal in iron ores beneficiation
- Authors:
- Alexandr S. Opalev
- Svetlana A. Alekseeva
The urgent task of improving the quality of iron ore concentrates was studied. We propose to use the stage-wise removal of the concentrate by combining fine screening, regrinding, and magnetic-gravity separation. Exemplified by magnetite ore from the Stoilensky GOK, a scientific and methodological approach to the search for optimal separation parameters and modes was substantiated. It includes several stages: studying the particle size distribution and release of useful components in the feed product to select classification parameters; a series of experiments on grinding oversize products to diverse sizes; beneficiation of the obtained products by MG separation. To select the optimal parameters of ore preparation, an analysis of the beneficiation efficiency was used, which is calculated according to the Hancock – Luyken criterion. The results of the research are experimental dependences that connect the process parameters of beneficiation with those of fine vibratory screening. For the studied ferruginous quartzite ore processed at the Stoilensky GOK, the obtained dependences can be described by a second-order polynomial with a high accuracy of approximation. The best performance is achieved with a particle size of 0.1 mm: Fe tot content in the concentrate is 69.7 %, recovery is 85 %, classification efficiency is 80.4 %. The top size of the product in this case is 0.076 mm, which corresponds to 70-73 % grinding size of –0.045 class.
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Date submitted2022-05-10
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Date accepted2022-09-06
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Date published2022-11-03
Flotation separation of titanite concentrate from apatite-nepheline-titanite ores of anomalous zones of the Khibiny deposits
Titanium raw materials are widely used for the synthesis of various functional materials – sorbents of radionuclides and rare earth elements, various additives, filler pigments, etc. Since most of titanium concentrates are imported, in line with the import substitution program, production of titanite concentrate from apatite-nepheline ores of the Khibiny deposits is a promising trend for supplying national industry with titanium raw materials. The article presents the results of laboratory studies of flotation separation of titanite concentrate from apatite-nepheline-titanite ores extracted from the upper ore horizon of the Koashvinskoye deposit, where titanite-enriched ores are concentrated. Recovery of titanite concentrate was accomplished using two reagent modes – a mixture of alkyl hydroxamic and carboxylic acids with the addition of distilled tall oil and a mixture of tall oils with the addition of polyalkyl benzene sulfonic acids. The results of the research showed that the first flotation mode, which allows a selective recovery of titanite into the concentrate (titanite content in the concentrate was 93.5 %) is the most efficient. It was shown that flotation separation of titanite concentrate is preferable compared to the chemical method based on sulfuric acid leaching.
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Date submitted2022-05-03
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Date accepted2022-07-21
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Date published2022-11-03
Determination of rational steam consumption in steam-air mixture flotation of apatite-nepheline ores
Relevance of the study is determined by the decisions taken to increase the production volume of certain commercial products from mineral raw materials. The scale, impact and consequences of the projects on developing the resource-saving technologies for beneficiation of mineral raw materials are socially significant, and the economic growth of mining production complies with the sustainable development goals. The aim of the study is to develop the flotation circuit and mode that improve the technological performance of beneficiation of apatite-nepheline ores of the Khibiny Massif in the Kola Peninsula. The scientific idea of the work is to develop the flotation circuit, the movement of beneficiation products in which ensures a major increase in the content of the recovered component in the rougher flotation procedure with a simultaneous increase in dressability of the material. The above condition is met when mixing the feedstock with rough concentrate. Recovery of the valuable component from the resulting mixture is accomplished in a mode differing from the known ones in that the heat of steam condensation is used to increase water temperature in the interphase film between the particle and the bubble. For pulp aeration during flotation, a mixture of air and hot steam is used as the gas phase. A high recovery of the valuable component in ore flotation according to the developed circuit and mode is facilitated by increasing water temperature in wetting films due to the steam condensation heat. A high selectivity of flotation with a steam-air mixture can be explained using the concepts of a phonon component of disjoining pressure, the value and sign of which are associated with a difference in the dynamic structure of liquid in the wetting film and bulk liquid.
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Date submitted2022-02-22
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Date accepted2022-09-15
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Date published2022-11-10
The problem of the genesis of the Mesoarchean aluminosilicate rocks from the Karelian craton and their possible use as a quartz-feldspar raw material
The article presents original data obtained in the study of the chemical and mineral compositions of the Late Archean aluminosilicate rocks (formerly called silicites) from the Koikari and Elmus structures of the Vedlozero-Segozero greenstone belt of the Karelian craton (Central Karelia). A comprehensive study of these formations revealed their complex genesis as a result of the late imposition of hydrothermal and metamorphic alteration on sedimentary and volcanic-sedimentary rocks of feldspar-quartz composition. Due to the superimposed metasomatic (temperature?) impact on feldspar-quartz siltstones, Fe was removed from microinclusions in quartz and feldspar and its oxides were concentrated along the grain boundaries. Minerals such as monazite, parisite, allanite are also located either along the grain boundaries of quartz and feldspars, or together with calcite they fill microfractures, which makes it possible to get rid of them when preparing quartz-feldspar concentrates using various beneficiation technologies. According to most indicators limited by GOSTs, individual samples in their natural form meet the requirements for quartz-feldspar raw materials for use as part of batch in the production of diverse types of glass. Additional beneficiation of the feedstock (grinding, screening into narrow classes and further magnetic separation) leads to a decrease in Fe 2 O 3 content to normalized values. The resulting quartz-feldspar concentrates with various particle sizes can be used in the production of building material and fine ceramics (sanitary and ceramic products, facing and finishing tiles, artistic, household porcelain and faience). The homogeneity of the mineral and chemical composition, the possibility of compact extraction and beneficiation (including in mobile small-sized installations) increase the prospects and competitiveness of this non-traditional feldspar raw material from Central Karelia.
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Date submitted2021-06-15
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Date accepted2021-10-18
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Date published2021-12-16
Study on hydrometallurgical recovery of copper and rhenium in processing of substandard copper concentrates
- Authors:
- Denis S. Lutskiy
- Aleksander S. Ignatovich
Over the past decade, there has been a steady growth in demand for rare metals, with rhenium being one of the most highly demanded, but also one of the most expensive and difficult to obtain. The high demand for rhenium is due to its use as a key component of metallurgical alloys or as a component of catalysts used in the oil refining industry. The aggregate of facts causes profitability of processing of the rhenium-containing mineral resources, which also are the copper substandard concentrates obtained at processing of the Zhezkazgan sandstones. The study focuses on the processes of extraction of copper and sorption recovery of rhenium from solutions of ammonia leaching of copper substandard concentrates. Model solutions similar in the elemental composition to solutions of ammonia leaching solutions of copper substandard concentrates obtained during the processing of Zhezkazgan sandstones were used as an object of the study. The paper estimates extraction characteristics of copper recovery using LIX 84-I solution in kerosene, as well as sorption characteristics of the rhenium recovery process using the Purolite PPA100 anion exchanger. Based on the obtained characteristics the possibility of hydrometallurgical processing of ammonia leaching solutions of substandard copper-sulfide concentrates, and recovery of the obtained commercial products is shown.
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Date submitted2020-06-16
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Date accepted2020-07-13
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Date published2020-11-24
Study of Aluminum Influence on the Adhesion of Stainless Steel in Flame Spraying
This paper is dedicated to a study of aluminum influence on the improvement of surface adhesion strength. The main purpose of this work is to investigate the strength of adhesion to the substrate by mixing flame spray powder with aluminum, which not only possesses high corrosion resistance and conductivity, but also provides additional strength, as it combines and reacts with other components of the powder. Research results of sandblasting dependence on surface roughness parameter Ra are demonstrated. The paper describes authors’ original device for a measuring instrument “Profilometer”, which was also used for measuring roughness parameter in order to obtain comparative results. Authors present results of adhesion measurements given obtained values of surface roughness by mixing nominal chemical composition of PR-30X13 powder, used as a testing material, with aluminum, which reacts with oxides on the surface of steel substrates, imparts strength to the bonding between the coating and the substrate, protects the base metal due to a combination of chemical components of the powder and creates a layer of dense surface coating. These dependencies are analyzed and parameters, exerting the greatest influence on their values, are identified. Taking into account the results obtained through numerical modeling, authors propose a mathematical model of a dependency between adhesion strength and certain values of surface roughness for different chemical compositions of flame spray powder. These studies will help in the development of certain material types for spraying and hardening of steel parts and products in order to improve their durability.
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Date submitted2019-06-06
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Date accepted2019-08-09
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Date published2020-04-24
Studies of enrichment of sulfide and oxidized ores of gold deposits of the Aldan shield
The paper presents the analysis of studies of the enrichment of sulfide and oxidized ores in Yakutia deposits. The ore of the deposit is a mixture of primary, mixed and oxidized ores. The main useful component of the studied ore samples is gold with a content of 1.5 to 2.8 g/t, the silver content is low – 5-17 g/t. Ore minerals are represented by sulfides, among which pyrite predominates. The total sulfide content does not exceed 3-5 %. The presence in the ore of free and associated gold with a grain size from fractions of a micron to 1.5 mm. Gold is represented by nuggets in intergrowth with sulfides and also forms independent inclusions. Ores are classified as easily cyanidable. It was found that the content of amalgamable gold is 10-49, the share of cyanidable gold ranges from 66.67-91, the share of refractory gold is 9.0-33.33 %, which in absolute amount equals to 0.24-0.8 g/t. The extraction of gold in gravitation concentrate varies depending on the gold content in the ore and the yield of concentrate and for ores with a gold content of 1.5-2.8 g/t from 40 to 60 %. The direct cyanidation of all studied ore samples established the possibility of extracting gold into solution up to 86.7-92.9 %, the gold content in cyanidation cakes is 0.2-0.3 g/t. Investigations of the gravitation concentrate by the method of intensive cyanidation showed that with an initial gold content of ~ 500 g/t, up to 98.9 % is extracted into the solution. The gold content in intensive cyanide cakes will be 6-15 g/t. A set of studies carried out by the authors of the article at various institutes showed that it is advisable to process ore from the deposit using cyanidation technology with preliminary gravitational extraction of gold.
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Date submitted2018-09-12
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Date accepted2019-01-05
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Date published2020-04-24
Flotation extraction of elemental sulfur from gold-bearing cakes
- Authors:
- Svetlana A. Ivanik
- Dmitrii A. Ilyukhin
Currently, in the development of the raw materials base of the gold mining industry, there is a tendency to reduce the quality of the initial mineral raw materials due to the depletion of reserves of rich gold-bearing ores. The article discusses the technology of extraction of refractory gold-bearing concentrates based on low-temperature leaching of pyrite concentrate. A decrease in the parameters of the autoclave oxidation of sulfide minerals, such as pyrite and arsenopyrite, leads to the incomplete extraction of gold into the solution and, consequently, its losses during subsequent cyanidation. As a possible option for a more complete extraction of gold using low-temperature oxidation technology, a method of flotation separation of elemental sulfur from leaching cakes is proposed. According to the basic process flow chart, the flotation process designed for gold extraction is carried out after autoclave oxidation, but before cyanidation. A series of experiments were carried out with varying reagent conditions and the dependence of gold losses on the extraction of elemental sulfur in the flotation tailings was established. As determining factors, pH and solid content in the initial pulp were considered. The paper justifies the separation of elemental sulfur from autoclave cake to enriched sulfur concentrate. The cake flotation modes after autoclave oxidative leaching of pyrite concentrate are investigated. The distribution of elemental sulfur and gold by flotation products makes it possible to conduct the tailings cyanidation process with acceptable indicators.
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Date submitted2019-07-17
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Date accepted2019-09-04
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Date published2019-12-24
On flood protection measures for potash mines
- Authors:
- A. A. Baryakh
- E. A. Gubanova
Development of water-soluble ore deposits is associated with the necessity to preserve water blocking strata (WBS), which separate aquifers from the mine gob. One indicator of the rate of man-induced load on WBS layers is subsidence of the earth surface, which defines the character of shift trough formation of the earth surface. The greatest threat of WBS discontinuity is posed by the areas located at the edges of a shift trough. From the perspective of Upper Kama deposit of potassium and magnesium salts, by means of mathematical modelling methods authors demonstrated that in the capacity of threat indicators of WBS hole destruction it is possible to use the following parameters of a shift trough: edge length scaled to the depth of mining operations and maximum subsidence of the earth surface. Critical combination of these factors is responsible for the discontinuity at the edges of water blocking strata. These parameters of a shift trough can easily be controlled by instrumental procedures and can be included in the basics of a general monitoring system of WBS state at potash mines. In order to protect the mine from the inrush of fresh water, it is necessary to form softening zones at the edges of mined-out areas near permanent or temporary borders of mining operations. Authors review different options of softening zone formation. Numerical tests have demonstrated that the most efficient way to protect water blocking strata is the formation of softening zones by means of backfilling the stopes of the workable seam or its exclusion from mining operations.
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Date submitted2018-07-05
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Date accepted2018-09-07
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Date published2018-12-21
The development of ideas about the structure and oil and gas potential of Nepa-Botuoba anteclise and adjacent part of Predpatomskii trough
- Authors:
- R. F. Sevostyanova
- V. S. Sitnikov
We considered various alternatives for tectonic zoning of the southwestern territories of The Republic of Sakha (Yakutia). Since 1975, the northern part of the Nepa-Botuoba anteclise has been considered the structure controlling the oil and gas bearing area of the same name. The Nepa-Botuoba oil and gas region is one of the unique territories of the ancient Siberian platform. Its hydrocarbon potential is only partially explored. Analysis of the evolution of ideas about the structure of the Nepa-Botuoba anteclise shows that as new data about its deep structure appear, the reserves of oil and gas increase almost synchronously. Currently, almost the entire resource base of the republic’s oil and gas industry is concentrated here.
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Date submitted2017-09-11
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Date accepted2017-10-30
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Date published2018-02-22
Provision of adhesion strength of gas-thermal coatings on piston rings of quarry transport engines
- Authors:
- Yu. Olt
- V. V. Maksarov
- V. A. Krasnyi
The main trend in the development of modern diesel engine manufacturign is the creation of high-powered, reliable and economical internal combustion engines (ICE), which are widely used in various industries, including mining machinery. The application of the methods of gas-thermal and gas-plasma coating for obtaining wear-resistant layers on piston rings for large internal combustion engines of quarry transport – diesel locomotives and dump trucks- is considered. It is shown that the abrasive-jet machining of base coat is widely used as a preparatory operation before coating process, and the roughness of the working surface of the rings after abrasive-jet machining has a significant impact on the adhesion strength of the coating with the base material. The selection of the surface roughness and the conditions of abrasive-jet machining for increasing the coating adhesion strength to the base coat significantly determines both the thickness of the coating and the reliability of the part itself. The aim of the paper is to investigate the dependence of the adhesion strength of a gas-thermal wear-resistant coating of piston rings of large engines of quarry transport, including dump trucks and diesel locomotives, from the roughness of the working surface after abrasive-jet machining, which in turn depends on its modes (distance to the nozzle exit section, the number of passes, the working air pressure, the shot change rate). The working surface adhesion strength of piston rings with diameter of 210 mm coated with molybdenum and steel wire composition was investigated by the twisting angle at which the coating peeled. It is shown that the roughness providing a twist angle greater than 35° should be more than 22 μm, which does not cause coating peeling off. Modes of abrasive-jet machining providing the specified values of roughness: working air pressure is 0.4 MPa, distance to the nozzle exit section is 110 mm, the number of passes is 2, and the shot changes after processing 40 mandrels.
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Date submitted2014-11-24
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Date accepted2015-01-02
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Date published2015-10-26
Complex processing of apatite-nepheline ores based on the creation of closed-loop process flow sheets
- Authors:
- A. I. Alekseev
The article presents the chemical and engineering fundamentals of processing apatite and nepheline concentrates directly on the Kola Peninsula. Implementation of the existing separate processing of nepheline and apatite concentrates demonstrates inefficiency of these technologies due to the formation of waste calcium sulfate and calcium silicate, which have so far not found a practical use and are wastes stored in sludge repositories of the Russian Federation. Suggested new scientific and technical solutions will allow enterprises to significantly increase the volume of production of new in-demand marketable products due to rational and complex use of mineral raw materials of the Kola Peninsula, reduce their costs while decreasing the volume of rock extraction and eliminate waste creating a closed-loop technological cycle of processing apatite and nepheline ores.
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Date submitted2014-07-14
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Date accepted2014-08-29
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Date published2014-12-22
The development of ideas for improving explosive destruction of rock masses – the basis of progress in mining
- Authors:
- S. D. Viktorov
- V. M. Zakalinskii
The article describes the main areas of research in the field of the explosive destruction of rocks used in mining. The results of studies carried out in recent years are presented. Information on possi-ble applications for breaking up rocks of various energy sources is provided. Ideas are given on the possibility of raising the efficiency of explosives for mining rock by increasing the scale of the ex-plosive destruction. Information about the widespread adoption of these methods at Russia’s biggest iron ore companies is presented. Recent results on the fracture processes at different levels of scale up to destruction to form particles of submicron size are shown. Studying the structural transforma-tions of rock mass at the micro and macro features of allocation and distribution of energy in the charges of various designs allowed us to control the action of a new explosion by breaking up rock masses and the complex structure of multicomponent fields.
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Date submitted1951-07-30
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Date accepted1951-09-09
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Date published1952-03-26
Forecast of water breakthroughs from the soil of mine workings
- Authors:
- A. I. Morozov
The development of brown coal deposits in the Moscow Basin is associated with serious difficulties caused by the instability of the host rocks and their high water content. Water content is the cause of peculiar phenomena called breakthroughs. A breakthrough is the release of water or quicksand into mine workings. According to their location and origin, breakthroughs can be divided into two types: 1) breakthroughs from the soil and 2) breakthroughs from the roof. The nature and mechanics of the phenomenon of breakthroughs from the soil and roof are different. A breakthrough from the roof can occur in all cases when, during a roof collapse in a development working or a stope, the above-coal aquifer falls into the collapse zone, regardless of whether it is confined or unconfined. The presence of confined water increases the intensity of the breakthrough and makes it more dangerous in its consequences. For a breakthrough from the floor of a mine working to occur, the presence of a subcoal aquifer is necessary, but still not a sufficient condition. A breakthrough can occur only when the subcoal waters have a pressure that exceeds the level of the workings' soil and are separated from the latter by a low-power impermeable layer. The mechanism of a breakthrough from the soil is reduced to the destruction of the subcoal clay layer that blocks the access of the subcoal aquifer waters to the preparatory or treatment workings. The main active force that destroys the thickness of subcoal clays is the hydrostatic pressure of the subcoal waters.