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Date submitted2024-05-28
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Date accepted2024-11-07
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Date published2024-12-25
Methods of intensification of pipeline transportation of hydraulic mixtures when backfilling mined-out spaces
The paper presents an analysis of the advantages and limitations of additional measures to intensify the transportation of the backfill hydraulic mixture flow. The results of the analysis of the conditions for using pumping equipment to move flows with different rheological properties are shown. Generalizations of the methods for influencing the internal resistance of backfill hydraulic mixtures by means of mechanical activation, as well as increasing fluidity due to the use of chemical additives are given. The article presents the results of studies confirming the feasibility of using pipes with polymer lining, which has proven its efficiency in pumping flows of hydraulic mixtures with different filler concentrations. An analytical model of hydraulic mixture movement in the pipeline of the stowage complex has been developed. The trends in pressure change required to ensure the movement of hydraulic mixture in pipelines of different diameters are exponential, provided that the flow properties are constant. The effect of particle size on the motion mode of the formed heterogeneous flow, as well as on the distribution of flow density over the cross-section, characterizing the stratification and change in the rheological properties of the backfill hydraulic mixture, is assessed. An analytical model of centralized migration of the dispersed phase of the hydraulic mixture flow is formulated, describing the effect of turbulent mixing of the flow on the behavior of solid particles. An assessment of the secondary dispersion of the solid fraction of the hydraulic mixture, which causes a change in the consistency of the flow, was performed. The studies of the influence of the coefficient of consistency of the flow revealed that overgrinding of the fractions of the filler of the hydraulic mixture contributes to an increase in the required pressure in the pipeline system.
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Date submitted2022-07-10
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Date accepted2023-06-20
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Date published2024-02-29
Mathematical modeling of the electric field of an in-line diagnostic probe of a cathode-polarized pipeline
A mathematical model of the in-line control of the insulation resistance state for cathodically polarized main pipelines according to electrometry data is considered. The relevance of the work is caused by the opportunity to create in-line internal isolation defects indicators of the main pipelines for transported liquids that are good conductors and expand the functionality of monitoring and controlling cathodic protection systems of the main pipelines. Features of the mathematical model are: consideration of the electric conductivity of transported liquid influence on electric field distribution; consideration of the influence of external and internal insulating coating resistance; use of the electric field of an in-line diagnostic probe for quality control of internal insulation. Practical significance consists in the development of modeling methods for control subsystems of main pipeline protection against corrosion and the development of special mathematical and algorithmic support systems for monitoring and controlling the operating modes of the cathodic protection station of main pipelines.
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Date submitted2022-11-04
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Date accepted2023-03-03
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Date published2023-04-25
Efficiency of acid sulphate soils reclamation in coal mining areas
During the development of coal deposits, acid mine waters flowing to the surface cause the formation of acid sulphate soils. We study the effectiveness of soil reclamation by agrochemical and geochemical methods at the site of acid mine water discharge in the Kizel Coal Basin, carried out in 2005 using alkaline waste from soda production and activated sludge. A technosol with a stable phytocenosis was detected on the reclaimed site, and soddy-podzolic soil buried under the technogenic soil layer with no vegetation on the non-reclaimed site. The buried soddy-podzolic soil retains a strong acid рН concentration Н 2 О = 3. A high content of organic matter (8-1.5 %) is caused by carbonaceous particles; the presence of sulphide minerals reaches a depth of 40 cm. Technosol has a slightly acid pH reaction H 2 O = 5.5, the content of organic matter due to the use of activated sludge is 19-65 %, the presence of sulphide minerals reaches a depth of 20-40 cm. The total iron content in the upper layers of the technosol did not change (190-200 g/kg), the excess over the background reaches 15 times. There is no contamination with heavy metals and trace elements, single elevated concentrations of Li, Se, B and V are found.
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Date submitted2022-09-30
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Date accepted2022-11-28
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Date published2022-12-29
Intelligent monitoring of the condition of hydrocarbon pipeline transport facilities using neural network technologies
The national strategic goal of the Russian Federation is to ensure the safety of critical technologies and sectors, which are important for the development of the country's oil and gas industry. The article deals with development of national technology for intelligent monitoring of the condition of industrial facilities for transport and storage of oil and gas. The concept of modern monitoring and safety control system is developed focusing on a comprehensive engineering control using integrated automated control systems to ensure the intelligent methodological support for import-substituting technologies. A set of approved algorithms for monitoring and control of the processes and condition of engineering systems is proposed using modular control robotic complexes. Original intelligent models were developed for safety monitoring and classification of technogenic events and conditions. As an example, algorithms for monitoring the intelligent safety criterion for the facilities and processes of pipeline transport of hydrocarbons are presented. The research considers the requirements of federal laws and the needs of the industry.
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Date submitted2022-05-18
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Date accepted2022-07-21
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Date published2022-11-10
Improving the method for assessment of bending stresses in the wall of an underground pipeline
- Authors:
- Ruslan V. Aginey
- Alexei A. Firstov
Brief information about modern methods for determining the bending stresses of the extended sections of underground main pipelines without access to the pipeline generatrix is given. The necessity of modernizing methods based on determining the configuration of the pipeline axis from the soil surface with subsequent calculation of bending stresses based on the obtained data is substantiated. A mathematical model that allows to calculate the optimal parameters for surveying the axis of the pipeline from the soil surface for a pipeline of arbitrary configuration and depth, when planning a study, is proposed. Bench tests of the BITA-1 pipeline finder were carried out to determine the error in measuring the depth of the pipeline axis. It is proved that the deviations of the pipeline finder data relative to the true values in narrow depth intervals follow a normal distribution and do not change their sign. The confidence intervals of the error in determining the depth of the pipeline axis for the BITA-1 device are presented.
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Date submitted2022-05-04
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Date accepted2022-06-15
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Date published2022-07-26
Prospecting models of primary diamond deposits of the north of the East European Platform
As a result of a comprehensive study of the geological structure and diamond presense of the northern part of the East European Platform, generalization of the data accumulated by various organizations in the USSR, the Russian Federation, and other states, three main prospecting models of primary diamond deposits have been identified and characterized: Karelian, Finnish, and Arkhangelsk. Geological, structural, mineralogical, and petrographic criteria of local prediction, as well as the features of the response of kimberlite and lamproite bodies in dispersion haloes and geophysical fields, are considered using known examples, including data on the developed M.V.Lomonosov and V.P.Grib mines. It is shown that the most complicated prospecting environments occur in the covered areas of the Russian Plate, where, in some cases, the primary diamond-bearing rocks are similar in their petrophysical properties to the host formations. The buried dispersion haloes of kimberlite minerals in the continental Carboniferous and Quaternary deposits are traced at a short distance from the sources. Differences in the prospecting features of magnesian (Lomonosov mine) and ferromagnesian (Grib mine) kimberlites are also shown. Conclusions about the diamond potential of the model objects of various types are given in this paper.
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Date submitted2022-04-13
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Date accepted2022-06-15
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Date published2022-07-26
Thermal history of diamond from Arkhangelskaya and Karpinsky-I kimberlite pipes
This work studies and compares the main morphological, structural, and mineralogical features of 350 diamond crystals from the Karpinsky-I and 300 crystals of the Arkhangelskaya kimberlite pipes. The share of crystals of octahedral habit together with individual crystals of transitional forms with sheaf-like and splintery striation is higher in the Arkhangelskaya pipe and makes 15 %. The share of cuboids and tetrahexahedroids is higher in the Karpinsky-I pipe and stands at 14 %. The share of dodecahedroids in the Arkhangelskaya and Karpinsky-I pipes are 60 % and 50 %, respectively. The indicator role of the nitrogen-vacancy N3 center active in absorption and luminescence is shown. Crystals with the N3 absorption system have predominantly octahedral habit or dissolution forms derived from the octahedra. Their thermal history is the most complex. Absorption bands of the lowest-temperature hydrogen-containing defects (3050, 3144, 3154, 3188, 3310 cm −1 , 1388, 1407, 1432, 1456, 1465, 1503, 1551, 1563 cm −1 ), are typical for crystals without N3 system, where in the absorption spectra nitrogen is in the form of low-temperature A and C defects. The above mentioned bands are registered in the spectra of 16 % and 42 % of crystals from the Arkhangelskaya and Karpinsky-I pipes, respectively. The diamond of the studied deposits is unique in the minimum temperature (duration) of natural annealing. Based on a set of features, three populations of crystals were distinguished, differing in growth conditions, post-growth, and thermal histories. The established regularities prove the multi-stage formation of diamond deposits in the north of the East European Platform and significant differences from the diamonds of the Western Cisurals. The results suggest the possibility of the existence of primary deposits dominated by diamonds from one of the identified populations.
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Date submitted2021-02-28
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Date accepted2021-11-30
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Date published2021-12-27
Substantiation of analytical dependences for hydraulic calculation of high-viscosity oil transportation
- Authors:
- Alexander K. Nikolaev
- Natalia А. Zaripova
One of the development priorities in oil and gas industry is to maintain gas and oil pipeline networks and develop pipeline-connected gas and oil fields of the Arctic zone of the Russian Federation, a promising region the resource potential of which will not only meet a significant portion of internal and external demand for various types of raw materials and primary energy carriers, but will also bring great economic benefits to subsoil users and the state. The mineral and raw material centers of the Nadym-Purskiy and Pur-Tazovskskiy oil and gas bearing areas are among the most attractive regions of the Arctic zone. It is necessary to develop a scientifically substantiated approach to improve the methods of oil transportation from the field to the existing pipelines. As it is known, the task of increasing the efficiency of pipeline transportation of high-viscosity oil is inseparably connected with solving problems in the field of thermal and hydraulic calculation of pipeline system. The article presents the substantiation of dependencies for hydraulic calculation of pipelines transporting high-viscosity oil exhibiting complex rheological properties. Based on the laws of hydraulics for non-Newtonian fluids, the formulas for calculating head losses for fluids obeying Ostwald's law are proposed, their relationship to the classical equations of hydraulics is shown. The theoretical substantiation of looping installation for increasing the efficiency of pipeline transportation of high-viscosity oil taking into account the received dependences for power fluid is considered.
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Date submitted2021-04-30
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Date accepted2021-11-30
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Date published2021-12-27
Methodology for testing pipeline steels for resistance to grooving corrosion
- Authors:
- Viktor I. Bolobov
- Grigoriy G. Popov
The methodology for testing pipeline steels is suggested on the assumption that for the destruction of pipes in field oil pipelines by the mechanism of grooving corrosion the simultaneous fulfillment of such conditions as the occurrence of scratches on the lower generatrix of the pipe, eventually growing into a channel in the form of a groove, emulsion enrichment with oxygen, presence of pipe wall metal in a stressed state, presence of chlorine-ion in the oil-water emulsion is required. Tests are suggested to be carried out in 3 % aqueous solution of NaCl with continuous aeration by air on bent plates 150×15×3 mm, made of the analyzed steel, the middle part of which is under the action of residual stresses σ res , close to the level of maximum equivalent stresses σ eqv in the wall of the oil pipeline, with the presence of a cut on this part on the inner side of the plate as an initiator of additional mechanical stresses. Using the value of the modulus of normal elasticity of the analyzed steel, the degree of residual strain of the elastic-plastic body from this material, corresponding to the value σ res ≈ σ eqv is calculated, based on which the plates are bent to the required deflection angle, after which the cut is applied to them. After keeping the plates in the corrosive medium for each of them the increase in depth of the cut as a result of corrosion of the walls by the corrosive medium is analyzed, from which the rate of steel K by the mechanism of grooving corrosion is calculated taking into account the duration of tests. Corrosion rate values for two pipe steel grades determined by the suggested procedure are given. The comparison of K values obtained leads to the conclusion about the higher resistance to grooving corrosion of 09G2S steel.
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Date submitted2021-01-19
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Date accepted2021-07-27
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Date published2021-10-21
Geological and structural characteristics of deep-level rock mass of the Udachnaya pipe deposit
- Authors:
- Evgenii V. Serebryakov
- Andrei S. Gladkov
For hard rock massifs, structural disturbance is a key indicator of mining structure stability. The presence of intersecting structural elements in the massif reduces rock strength and leads to formation of potential collapse structures. In addition to that, disjunctive deformations that penetrate rock strata serve as channels for fluid migration and connect aquifers into a single system. It was established that the largest of them –faults of east-northeastern, northeastern and northwestern directions – form the kimberlite-bearing junction of the Udachnaya pipe. These faults represent zones of increased fracturing, brecciation and tectonic foliation, distinguished from adjacent areas by increased destruction of the rock mass. Specifics of tectonic fracture distribution within structural and lithological domains are determined by the presence of multidirectional prevailing systems of tectonic fracturing, as well as by differences in their quantitative characteristics. With some exceptions, the main systems form a diagonal network of fractures (northeastern – northwestern orientation), which is typical for larger structural forms – faults. Despite the differences in dip orientation of the systems, most of them correspond to identified directions, which is typical for both kimberlites and sedimentary strata. Overall disturbance of the massif, expressed in terms of elementary block volume, reaches its peak in the western ore body. For such type of deposits, friction properties of fracture structures have average values. Consideration of geological and structural data in the design and development of new levels of the deposit will allow to maintain the necessary balance between efficiency and safety of performed operations.
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Date submitted2020-06-16
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Date accepted2021-03-29
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Date published2021-09-20
Empirical regularities investigation of rock mass discharge by explosion on the free surface of a pit bench
- Authors:
- Igor A. Alenichev
- Ruslan A. Rakhmanov
Minimizing the discharge of blasted rock mass into the developed space of the pit is a very relevant area for study, as it allows to increase the processability of work and reduce the cost of mining. The article presents the results of experimental industrial explosions, during which the study of this issue was conducted. The main purpose of the work was to establish the key factors affecting the volume of rock mass discharge to the pit haulage berm. During the analysis of the world experience of research on this topic, the key factors affecting the formation of collapse and discharge – natural and technological – are identified. The method of conducting experiments and collecting data for analyzing the influence of technological parameters of location, charging and initiation of wells on the volume of rock mass discharge is described. It is established that the main discharge to the pit haulage berm is formed by the volume of rock mass limited by the prism of the slope angle. With a sufficient rock mass displacement from the edge of the bench crest towards the center of the block, only the wells of the 1st and 2nd rows participate in the discharge formation. Empirical dependences of the total volume of rock mass discharge on the length of the block along the bench crest, the specific consumption of explosives, the size of a rock piece P 50 and the rate of rock breaking are obtained. The obtained results can be used to design the parameters of the drilling and blasting operations (DBO), as well as to predict and evaluate the possible consequences of a mass explosion in similar mining and geological conditions.
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Date submitted2021-03-17
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Date accepted2021-04-12
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Date published2021-06-24
Application of the resonant energy separation effect at natural gas reduction points in order to improve the energy efficiency of the gas distribution system
- Authors:
- Andrei M. Schipachev
- Alena S. Dmitrieva
Maintaining the gas temperature and the formation of gas hydrates is one of the main problems in the operation of gas pipelines. Development and implementation of new effective methods for heating the gas during gas reduction will reduce the cost of gas transportation, solve the problem of resource and energy saving in the fuel industry. Study is aimed at increasing the energy efficiency of the natural gas reduction process by using a resonant gas heater to maintain the set temperature at the outlet of the gas distribution station (GDS) and prevent possible hydrate formation and icing of the station equipment. Paper considers the implementation of fireless heating of natural gas and fuel gas savings of heaters due to the introduction of a thermoacoustic reducer, operating on the basis of the Hartmann – Sprenger resonance effect, into the scheme of the reduction unit. By analyzing the existing methods of energy separation and numerical modeling, the effectiveness of the resonant-type energy separation device is substantiated. Modification of the reduction unit by introducing energy separating devices into it will allow general or partial heating of natural gas by its own pressure energy. Developed technology will allow partial (in the future, complete) replacement of heat energy generation at a gas distribution station by burning natural gas.
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Date submitted2020-05-15
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Date accepted2020-06-12
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Date published2021-06-24
One of the ways to increase the durability of the sectional pump balancing ring
- Authors:
- Nikolai P. Ovchinnikov
The article presents the results of scientific research aimed at struggling the adhesive wear of parts of sectional pumps balancing ring, where the drainage units pumping equipment of the Russian Federation underground kimberlite mines was used as an object of research. It has been theoretically proven and experimentally confirmed that if there is data on the total operating time of a sectional pump in transient modes per day, using the constructed regression model, it is possible to calculate with high accuracy the average operating time of its balancing ring unit to failure. The constructed regression model is applicable only to sectional pumps of drainage units of underground kimberlite mines in the Russian Federation. It is possible to increase the durability of the balancing ring by reducing the acceleration and deceleration time of the sectional pump; for safe operation, it should be at least 10 s. Pilot tests carried out indicate the effectiveness of the proposed method for prompt identification of the critical axial displacement of the sectional pump rotor through the vibration of the discharge tube. The introduction of this method will reduce the cost of repair work to restore the performance of parts of the hydraulic foot to a minimum.
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Date submitted2021-01-25
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Date accepted2021-02-22
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Date published2021-04-26
Conducting industrial explosions near gas pipelines
The problem to ensure the safety of objects which are in the area of blasting operations, ensuring the destruction of hard rocks, remains relevant. The article presents the results of a large-scale experiment to determine the safe conditions for conducting drilling and blasting operations near the active gas pipeline. The simplest and most reliable way to ensure the safety of the protected object from seismic impact is to reduce the intensity of the seismic wave, which is achieved by changing the parameters of drilling and blasting operations. This requires research to determine the impact of blasting operations on the parameters of seismic waves and the development of methods for measuring these parameters. The paper presents a detailed analysis of the seismic blast wave impact on the displacement of the ground and the model gas pipeline. The features of seismic monitoring during blasting operations near the active gas pipeline are shown. The seismic coefficients and attenuation coefficient of seismic waves are determined. It is proved that the readings of the seismic receivers on the surface and in the depth of the massive differ by two or more times.
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Date submitted2020-05-25
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Date accepted2020-06-11
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Date published2020-12-29
Technological aspects of cased wells construction with cyclical-flow transportation of rock
- Authors:
- Andrei S. Kondratenko
A high-performance technology for constructing cased wells is proposed. Essence of the technology is the advance insertion of the casing pipe into the sedimentary rock mass and the cyclical-flow transportation of the soil rock portions using the compressed air pressure supplied to the open bottomhole end of the pipe through a separate line. Results of mathematical modeling for the process of impact insertion of a hollow pipe into a soil mass in horizontal and vertical settings are considered. Modeling of the technology is implemented by the finite element method in the ANSYS Mechanical software. Parameters of the pipe insertion in the sedimentary rock mass are determined - value of the cleaning step and the impact energy required to insert the pipe at a given depth. Calculations were performed for pipes with a diameter from 325 to 730 mm. Insertion coefficient is introduced, which characterizes the resistance of rocks to destruction during the dynamic penetration of the casing pipe in one impact blow of the pneumatic hammer. An overview of the prospects for the application of the proposed technology in geological exploration, when conducting horizontal wells of a small cross-section using a trenchless method of construction and borehole methods of mining, is presented. A variant of using the technology for determining the strength properties of rocks is proposed. Some features of the technology application at industrial facilities of the construction and mining industry are considered: for trenchless laying of underground utilities and for installing starting conductors when constructing degassing wells from the surface in coal deposits. Results of a technical and economic assessment of the proposed technology efficiency when installing starting conductors in sedimentary rocks at mining allotments of coal mines are presented.
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Date submitted2019-11-20
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Date accepted2020-01-20
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Date published2020-10-08
Effect of shear stress on the wall of technological pipelines at a gas condensate field on the intensity of carbon dioxide corrosion
The object of the study is a section of the gas and gas condensate collection system, consisting of an angle throttle installed on a xmas tree and a well piping located after the angle throttle. The aim of the study is to assess the impact of the flow velocity and wall shear stress (WSS) on the carbon dioxide corrosion rate in the area of interest and to come up with substantiated recommendations for the rational operation of the angle throttle in order to reduce the corrosion intensity. In the course of solving this problem, a technique was developed and subsequently applied to assess the influence of various factors on the rate of carbon dioxide corrosion. The technique is based on a sequence of different modeling methods: modeling the phase states of the extracted product, three-dimensional (solid) modeling of the investigated section, hydrodynamic flow modeling of the extracted product using the finite volume method, etc. The developed technique has broad possibilities for visualization of the obtained results, which allow identifying the sections most susceptible to the effects of carbon dioxide corrosion. The article shows that the average flow velocity and its local values are not the factors by which it is possible to predict the occurrence of carbon dioxide corrosion in the pipeline section after the angle throttle. The paper proves that WSS has prevailing effect on the corrosion intensity in the section after the angle choke. The zones of corrosion localization predicted according to the technique are compared with the real picture of corrosion propagation on the inner surface of the pipe, as a result of which recommendations for the rational operation of the angle throttle are formed.
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Date submitted2020-05-06
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Date accepted2020-05-24
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Date published2020-06-30
Revisiting the evolution of deformation zones under platform conditions in the case study of the Kungur Ice Cave (Cis-Urals)
- Authors:
- Nataliya V. Lavrova
Observations in mining tunnels and caves allow to identify composition and development specifics of fault structures under subsurface conditions at various stages of geological history. Basing on the existing formation model of Kungur Ice Cave karst system, author examines the transformations of deformation zones, occurring in the mass of interlaid sulfate and carbonate rocks under platform conditions. Morphologic specifics of vertical structures – organ pipes, developed within one of the gypsum-anhydrite units, are defined by evolution stages of disjunctive faults, penetrating the entire rock mass of the Ice Cave. Point infiltration of surface waters and formation of a single channel, where rock softening and taluses from overlapping deposits gradually occur, are currently considered to be the initiators of pipe formation. At a later stage a sink forms on the surface, increasing the amount of water coming to the karsting mass. However, the size of debris in the talus, incommensurate with the pipe head, rounded arches of separate pipes, fragments of feeder channels, characteristic for artesian conditions of underground water circulation, faceted rock debris from overlapping deposits, specifics of wall structure all define the priority of pipe formation over grottos and cave galleries. Plastic properties of gypsum sediments and processes of their hydration define secondary modifications of pipe walls up to complete filling of the voids and formation of secondary pillars with subsequent renewed formation of vertical channels – significantly smaller in diameter and formed by infiltration waters when subject to corrosion.
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Date submitted2019-07-17
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Date accepted2019-10-09
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Date published2020-04-24
Assessment of internal pressure effect, causing additional bending of the pipeline
Article justifies accounting for internal pressure effect in the pipeline, causing additional bending of the pipeline. According to some scientists, there is an erroneously used concept of the equivalent longitudinal axial force (ELAF) S x , which depends on working pressure, temperature stresses, and joint deformations of pipelines with various types of soils. However, authors of the article use ELAF S x concept at construction of mathematical model of stress-strain state (SSS) for complex section of the trunk pipeline, and also reveal it when analyzing the results of calculating the durability and stability of the pipeline. Analysis of SSS for calculated section of the pipeline was carried out for two statements of the problem for different values of operation parameters. In the first statement, effect of internal pressure causing bending of the pipeline is taken into account, and in the second it is neglected. It is shown that due to effect of ELAF S x at p 0 = 9.0 MPa, Dt = 29 °C extreme value of bend increases by 54 %, extreme values of bending stresses from span bending moment increase by 74 %, and extreme value of bending stresses from support bending moment double with regard to corresponding SSS characteristics of the pipeline. In case of neglecting the internal pressure effect causing additional bending of the pipeline (second statement of the problem), error in calculating the extreme value of bend is 35 %, extreme value of bending stresses from span bending moments is 44 %, and extreme value of bending stresses from support bending moments is 95 %.
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Date submitted2019-06-27
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Date accepted2019-09-07
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Date published2019-12-24
Optimization of geometrical parameters of the hydro-cyclone inertial Venturi separator
- Authors:
- V. N. Makarov
- A. V. Ugolnikov
- N. V. Makarov
The usage of nanosized particles as modifying agents opens new possibilities in the creation of materials with unique properties. The effective qualitative improvement of Russia's GDP structure is based on the recycling of technogenic mineral formations (TMF) and the production of high-tech products. Numerous studies have shown that the efficiency of this process is limited by high requirements to the fractional composition, median size, and dispersion of TMF particles, as well as imperfection of equipment and technology and their classification. The strict classification requirements must be taken into account, when developing separation methods for the dispersion of the median sizes of TMF microparticles under the conditions of the probabilistic distribution of the physical and mechanical parameters of the feed. The studies covered in the article are based on the provision on a significantly greater influence of inertial forces on the trajectory of a hydrodynamically unsteady motion of the dispersed «a microparticle – a drop of liquid» system during the hydro-cyclone separation with respect to the aerodynamic forces of their movement in a fluidized bed. The paper shows that within the range of kinetic energy of the translational motion of liquid droplets, which overcomes the aerodynamic barrier of coagulation of hydrophobic TMF particles, the minimum diameter of absorbed microparticles during hydro-cyclone coagulation depends only on the magnitude of the angular velocity of rotation of the liquid droplets. We obtained the equations for the Euler and Reynolds criteria, their average values, and the relaxation time of liquid droplets with integrated micro and nanoparticles of TMF, depending on their median size during hydro-cyclone separation. The developed mathematical model of inertial hydro-cyclone separation of finely dispersed TMF allows determining the optimal geometric parameters and energy characteristics of the Venturi separator, its aerator, and the position of the receiving tanks. The experimental results confirmed the possibility of classifying finely dispersed wastes of mining and metallurgical production in the range of median sizes (0.5-5)∙10 –6 m by fractions with a dispersion of not more than 20 %.
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Date submitted2019-05-26
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Date accepted2019-07-23
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Date published2019-10-23
Ensuring Stability of Undermining Inclined Drainage Holes During Intensive Development of Multiple Gas-Bearing Coal Layers
At high rates of production face advance, requirements towards reliable operation of undermining drainage holes get raised. The issue of maintaining high intensity of gaseous seams development under naturally increasing gas content, mining depth and capacity of production equipment poses a problem. The greatest threat comes from the loss of hole stability in the bearing pressure affected zone (in front of the face) and in the intensive shift area of overhanging rock corbels (behind the face). Intensification of air leaks due to deformation of borehole channel leads to impoverishment of removed methane-air mixture and an increasing risk to disturb safe aerogas regime in the mining area. The paper describes a mechanism of how coal-face operations affect the state of underground holes and formation of overhanging rock corbels. A typification of basic kinds of borehole deformations is presented. Authors point out critical disadvantages of the most widely-used technological schemes of gaseous seams development under high load on the production face, which hinder normal operation of a gas drainage system. As a result of research, a dependency of shot hole number, as well as the distance between shot hole axes and the borehole, on the stress state of the borehole outline has been defined more precisely. Basing on that, a formula to calculate drilling parameters of the discharge hole system has been suggested. Implementation of these measures will allow to increase the efficiency of underground gas drainage and to maintain growing intensity of gaseous coal seam development.
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Date submitted2019-03-18
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Date accepted2019-04-26
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Date published2019-08-23
Spatial Models Developed Using Laser Scanning at Gas Condensate Fields in the Northern Construction-Climatic Zone
Wide exploration and industrial exploitation of hydrocarbon fields in Yamal Peninsula pose in front of construction and mining companies critical problems of efficient construction at constantly evolving fields taking into account climatic and geocryological conditions of their location. Yamal Peninsula is characterized by unstable soils, the mobility of which has a substantial impact on the changes in spatial arrangement of field facilities, not only in the direct process of construction, but also during their scale-up and equipment overhaul. The paper examines implementation of 3D spatial arrangement modelling of industrial facilities into the process of construction and installation works at hydrocarbon fields in the northern construction-climatic zone. The purpose of implementing this method combined with 3D spatial modelling of equipment connections lies in reliability and safety enhancement of the facilities throughout their entire lifespan. Authors analyze statement and solution of the problem associated with alignment and installation of prefabricated equipment and pipelines, taking into account advanced technologies of 3D design and modelling. The study examines a 3D spatial model with the elements of equipment connection geometry; the model is related to existing production facilities at the field. Authors perform an analysis and in mathematical terms formulate the problem of optimal spatial arrangement for such models. The paper focuses on typical deviations, occurring in the installation process of constructions and connection facilities, their spatial arrangement is modelled. Possible solutions are offered, as well as an algorithm of their implementation at an operating field.
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Date submitted2019-03-25
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Date accepted2019-05-14
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Date published2019-08-23
Increase in Intake Capacity by Dynamic Operation of Injection Wells
- Authors:
- E. V. Belonogov
- A. Yu. Korovin
- A. A. Yakovlev
The method of pumping water to compensate for fluid withdrawals from an oil formation in order to maintain formation pressure has long established itself as an effective technology and is widely used at oil and gas fields. At the same time, field operator is often faced with the problem of reduction in the intake capacity of injection wells, which may be caused by various complications arising in the near-wellbore area due to a violation of water treatment technology or other factors. This problem is typical for reservoirs with low permeability values, which leads to a decrease in the performance indicators of the formation pressure maintenance system. In order to counter contamination of the bottomhole zone of the well, as a rule, injection of specialized acid compositions for the purpose of cleaning is used. To increase the effectiveness of this procedure, the authors of the article propose to discharge the injection well at the maximum permissible speeds. This event will allow primary cleaning of the bottomhole zone of the formation from moving particles clogging the pore space, and reduce formation pressure in the vicinity of the injection well, which will subsequently improve the intake capacity of the well during treatment with acid compositions. The decrease in formation pressure in the bottomhole zone of the well also has a positive effect on the radius of acid penetration into the formation. The proposed approach has been successfully tested on a number of injection wells at one of «Gazprom Neft» enterprises. The results of pilot operations showed an increase in the quality of cleaning the bottomhole zone of the formation and an increase in the intake capacity of injection wells with subsequent preservation of intake dynamics.
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Date submitted2018-06-27
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Date accepted2018-08-31
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Date published2018-12-21
Numerical modeling of a stress-strain state of a gas pipeline with cold bending offsets according to in-line inspection
Knowledge of the current stress-strain state of any section of the pipeline allows you to make informed decisions on its operation, maintenance and repair, as well as on the prediction of the technical condition. The task of determining the characteristics of the stress-strain state of a gas pipeline section that has cold bend offsets (CBO) according to in-line inspection (ILI) is considered. The bent part of CBO is characterized by the presence of residual stresses and deformations in the wall of the offset, which contribute to the overall level of the stress-strain state of the gas pipeline operating under external and internal loads. Using the results of in-line diagnostics, numerical modeling and a solution, the change in the values of longitudinal stresses, is determined and the need to take into account residual stresses in the zone of elastic-plastic deformations of cold bend offsets is shown.
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Date submitted2018-07-21
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Date accepted2018-09-14
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Date published2018-12-21
Natural ventilation of gas space in reservoir with internal floating roof
- Authors:
- M. G. Karavaichenko
- N. M. Fathiev
The article deals with safe operation issues of vertical steel reservoirs with an internal floating roof when storing volatile oil products. The purpose of the work is to study the influence of ventilation openings area and wind speed on the duration of explosive state of vertical reservoirs with an internal floating roof. The influence of ventilation pipes' dimensions and the wind speed on the duration of explosive state of the reservoir has been studied. Method for calculating this time is proposed. It is shown that natural ventilation of the reservoir gas space is caused by the effect of two forces, which are formed due to: 1) the density difference between the vapor-air mixture in the reservoir and outside air; 2) wind pressure occurring on the roof of the reservoir. An algorithm for calculating the duration of reservoir being in an explosive state with wind pressure and no wind is obtained. The greater the difference in geodetic marks of the central and peripheral nozzles, the more efficient the ventilation. This distance will be greatest if the lower ventilation pipes are located on the upper belt of the reservoir or the reservoir is equipped with an air drain. Increase in wind speed of more than 10 m/s does not significantly affect the duration of the reservoir being in an explosive state. Increasing the diameter of the central nozzle from 200 to 500 mm can significantly reduce the duration of the reservoir degassing in windless weather.
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Date submitted2018-05-21
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Date accepted2018-07-14
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Date published2018-10-24
Increasing the wear resistance of adapters and drill pipes by elec-tromechanical processing
The directions of the research on increasing the wear resistance of drill pipe locks, threaded joints and casing drill string have been defined: application of drill pipes from the nose-resistant surfacing to the lock with Russian and foreign materials (hardbanding); hardening of the surface layer of drill pipe locks by electromechanical processing; hardaning of the external and internal locking thread of drill pipes by electromechanical processing. Comparative tests of the wear resistance of various hardening materials (hardbanding) of Russian and foreign production and the drill pipe lock without surfacing have been made. The recommendations for increasing the wear resistance of threaded joints by the method of electromechanical processing are developed, which determine the ways of increasing the resource and reliability of drill pipes and sub-assemblies, the formation of unique properties of parts, reducing the labor-capacity of manufacturing and restoring parts, increasing the efficiency of enterprises and organizations, protecting the environment and creation of competitive products. The materials of the article are of practical value for specialists of various fields engaged in the issues of increasing the reliability of technological equipment. The production success of using wear resistant surfacing technology on the body of a drill pipe joint is due to the possibility of using relatively simple and mobile welding equipment, carrying out work in the places of use of a drilling tool or temporary (permanent) production bases with a small transport arm from the field, re-depositing surfacing materials restoration of drill pipe locks; a wide and growing list of companies that receive accreditation for the production of these works.