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статические и динамические характеристики

Geotechnical Engineering and Engineering Geology
  • Date submitted
    2024-05-28
  • Date accepted
    2024-11-07
  • Date published
    2024-12-25

Methods of intensification of pipeline transportation of hydraulic mixtures when backfilling mined-out spaces

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The paper presents an analysis of the advantages and limitations of additional measures to intensify the transportation of the backfill hydraulic mixture flow. The results of the analysis of the conditions for using pumping equipment to move flows with different rheological properties are shown. Generalizations of the methods for influencing the internal resistance of backfill hydraulic mixtures by means of mechanical activation, as well as increasing fluidity due to the use of chemical additives are given. The article presents the results of studies confirming the feasibility of using pipes with polymer lining, which has proven its efficiency in pumping flows of hydraulic mixtures with different filler concentrations. An analytical model of hydraulic mixture movement in the pipeline of the stowage complex has been developed. The trends in pressure change required to ensure the movement of hydraulic mixture in pipelines of different diameters are exponential, provided that the flow properties are constant. The effect of particle size on the motion mode of the formed heterogeneous flow, as well as on the distribution of flow density over the cross-section, characterizing the stratification and change in the rheological properties of the backfill hydraulic mixture, is assessed. An analytical model of centralized migration of the dispersed phase of the hydraulic mixture flow is formulated, describing the effect of turbulent mixing of the flow on the behavior of solid particles. An assessment of the secondary dispersion of the solid fraction of the hydraulic mixture, which causes a change in the consistency of the flow, was performed. The studies of the influence of the coefficient of consistency of the flow revealed that overgrinding of the fractions of the filler of the hydraulic mixture contributes to an increase in the required pressure in the pipeline system.

How to cite: Vasilyeva M.A., Golik V.I., Zelentsova A.A. Methods of intensification of pipeline transportation of hydraulic mixtures when backfilling mined-out spaces // Journal of Mining Institute. 2024. p. EDN TJNVLR
Editorial
  • Date submitted
    2024-10-29
  • Date accepted
    2024-10-29
  • Date published
    2024-11-12

Study of thermodynamic processes of the Earth from the position of the genesis of hydrocarbons at great depths

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In the context of significant depletion of traditional proven oil reserves in the Russian Federation and the inevitability of searching for new directions of study and expansion of the raw material base of hydrocarbon raw materials in hard-to-reach regions and on the Arctic shelf, a scientific search is underway for accumulations in complex geological conditions and in manifestations that differ significantly from traditional ones, which include the processes of oil and gas formation and preservation of oil and gas in low-permeability “shale” strata and in heterogeneous reservoirs at great and super-great depths. Within the oil and gas provinces of the world, drilling of a number of deep and super-deep wells has revealed deposits at great depths, established connections between hydrocarbon deposits and “traces” of hydrocarbon migration left in the core of deep wells, which has made it possible to significantly re-evaluate theoretical ideas on the issue of oil and gas formation conditions and the search for technologies aimed at solving applied problems. Modern geochemical, chromatographic, bituminological, coal petrographic and pyrolytic methods of studying oil and bitumoids extracted from the host rocks of deep well cores give a hope for identifying correlations in the oil-source system, revealing processes that determine the possibility of hydrocarbon formation and accumulation, and defining predictive criteria for oil and gas potential at great depths.

How to cite: Prishchepa O.M., Aleksandrova T.N. Study of thermodynamic processes of the Earth from the position of the genesis of hydrocarbons at great depths // Journal of Mining Institute. 2024. Vol. 269 . p. 685-686.
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2023-07-05
  • Date accepted
    2024-06-03
  • Date published
    2024-12-25

Complete extraction of conditioned ores from complex-structured blocks due to partial admixture of substandard ores

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The paper presents mining-technological substantiation of complete extraction of conditioned ores from complex-structured blocks of benches by mixing a layer of substandard ores of certain sizes. The relevance of the work consists in the development of innovative methods of establishing the parameters of the substandard layer of ores to be added to the conditioned ores. The main problem is to ensure complete extraction of useful components into concentrate from shipped ore with acceptable deviations from the required ones. A new typification of complex-structured ore blocks of the bench has been carried out. Analytical dependences of mining and geological characteristics of complex-structured ore blocks were obtained. Theoretical dependences for determining the main indicators of mineral processing are derived. Analytical dependences for determination of the content of useful component in shipped ore α' – mixture of conditioned ore with the content of useful component α and admixed layer of substandard ore with the content of useful component α'' are offered. For the first time in mining science, a new approach of complete extraction of conditioned ores from complex-structured blocks of benches by grabbing a certain part of substandard ores during excavation, increasing the volume of extracted ore and expanding the extraction of useful components in the concentrate has been substantiated. The increment of useful components can reach 10-15 % of the total volume of extraction, which allows predicting a significant increase in the completeness of mineral extraction from the Earth's interior.

How to cite: Rakishev B.R. Complete extraction of conditioned ores from complex-structured blocks due to partial admixture of substandard ores // Journal of Mining Institute. 2024. Vol. 270 . p. 919-930. EDN HNCZSX
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2023-01-16
  • Date accepted
    2023-06-20
  • Date published
    2024-04-25

Study on the thin layer drying and diffusion mechanism of low rank coal in Inner Mongolia and Yunnan

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Coal is one of the world's most important energy substances. China is rich in coal resources, accounting for more than 90 % of all ascertained fossil energy reserves. The consumption share of coal energy reaches 56.5 % in 2021. Due to the high moisture content of low-rank coal, it is easy to cause equipment blockage in the dry sorting process. This paper considers low-rank coal coming from Inner Mongolia (NM samples) and Yunnan (YN samples). The weight loss performance of the samples was analyzed using thermogravimetric experiments to determine the appropriate temperature for drying experiments. Thin-layer drying experiments were carried out at different temperature conditions. The drying characteristics of low-rank coal were that the higher the drying temperature, the shorter the drying completion time; the smaller the particle size, the shorter the drying completion time. The effective moisture diffusion coefficient was fitted using the Arrhenius equation. The effective water diffusion coefficient of NM samples was 5.07·10–11 - 9.58·10–11 m2/s. The effective water diffusion coefficients of the three different particle sizes of YN samples were 1.89·10–11 - 4.92·10–11 (–1 mm), 1.38·10–10 - 4.13·10–10 (1-3 mm), 5.26·10–10 - 1.49·10–9 (3-6 mm). The activation energy of Inner Mongolia lignite was 10.97 kJ/mol (–1 mm). The activation energies of Yunnan lignite with different particle sizes were 17.97 kJ/mol (–1 mm), 33.52 kJ/mol (1-3 mm), and 38.64 kJ/mol (3-6 mm). The drying process was simulated using empirical and semi-empirical formulas. The optimal model for Inner Mongolia samples was the Two-term diffusion model, and Yunnan samples were the Hii equation was used.

How to cite: Wang C., Wang D., Chen Z., Duan C., Zhou C. Study on the thin layer drying and diffusion mechanism of low rank coal in Inner Mongolia and Yunnan // Journal of Mining Institute. 2024. Vol. 266 . p. 326-338. EDN XMIQWH
Modern Trends in Hydrocarbon Resources Development
  • Date submitted
    2022-03-25
  • Date accepted
    2022-09-06
  • Date published
    2022-12-29

Autoclave modeling of corrosion processes occurring in a gas pipeline during transportation of an unprepared multiphase medium containing CO2

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The problem of selecting a method for ensuring the reliability of the unprepared fluid transport facilities of an unprepared fluid in the presence of carbon dioxide is considered. Carbon dioxide corrosion is one of the dangerous types of damage to field and main pipelines. It has been shown that dynamic autoclave tests should be carried out during staged laboratory tests in order to determine the intensity of carbon dioxide corrosion and to select the optimal method of protection. A hypothesis about the imperfection of the existing generally accepted approaches to dynamic corrosion testing has been put forward and confirmed. A test procedure based on the use of an autoclave with an overhead stirrer, developed using elements of mathematical modeling, is proposed. The flows created in the autoclave provide corrosive wear of the sample surface similar to the internal surfaces elements wear of the pipelines piping of gas condensate wells. The autoclave makes it possible to simulate the effect of the organic phase on the flow rate and the nature of corrosion damage to the metal surface, as well as the effect of the stirrer rotation speed and, accordingly, the shear stress of the cross section on the corrosion rate in the presence/absence of a corrosion inhibitor. The given results of staged tests make it possible to judge the high efficiency of the developed test procedure.

How to cite: Shaposhnikov N.О., Golubev I.A., Khorobrov S.V., Kolotiy A.I., Ioffe A.V., Revyakin V.А. Autoclave modeling of corrosion processes occurring in a gas pipeline during transportation of an unprepared multiphase medium containing CO2 // Journal of Mining Institute. 2022. Vol. 258 . p. 915-923. DOI: 10.31897/PMI.2022.92
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2021-09-22
  • Date accepted
    2022-03-24
  • Date published
    2022-04-29

Predicting dynamic formation pressure using artificial intelligence methods

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Determining formation pressure in the well extraction zones is a key task in monitoring the development of hydrocarbon fields. Direct measurements of formation pressure require prolonged well shutdowns, resulting in underproduction and the possibility of technical problems with the subsequent start-up of wells. The impossibility of simultaneous shutdown of all wells of the pool makes it difficult to assess the real energy state of the deposit. This article presents research aimed at developing an indirect method for determining the formation pressure without shutting down the wells for investigation, which enables to determine its value at any time. As a mathematical basis, two artificial intelligence methods are used – multidimensional regression analysis and a neural network. The technique based on the construction of multiple regression equations shows sufficient performance, but high sensitivity to the input data. This technique enables to study the process of formation pressure establishment during different periods of deposit development. Its application is expedient in case of regular actual determinations of indicators used as input data. The technique based on the artificial neural network enables to reliably determine formation pressure even with a minimal set of input data and is implemented as a specially designed software product. The relevant task of continuing the research is to evaluate promising prognostic features of artificial intelligence methods for assessing the energy state of deposits in hydrocarbon extraction zones.

How to cite: Zakharov L.А., Martyushev D.А., Ponomareva I.N. Predicting dynamic formation pressure using artificial intelligence methods // Journal of Mining Institute. 2022. Vol. 253 . p. 23-32. DOI: 10.31897/PMI.2022.11
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2021-04-19
  • Date accepted
    2021-10-18
  • Date published
    2021-12-16

Mutual spectral densities calculation of the moments of resistance on the peat milling unit working bodies

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When performing technological operations in the peat industry, various units with milling-type working bodies are used. They differ in design, layout, number and type of cutting elements, operating modes, and may have one or more working bodies. During operation, random forces and moments act on the cutters, which have a dramatically variable nature, which is associated with the periodic interaction of the knives with the peat deposit, its structural heterogeneity, variations in the milling depth, physical and mechanical properties of peat, the rotational speed of the cutter and the movement speed of the machine. In this case, significant dynamic loads arise in the structural elements, which leads to a decrease in their reliability, deterioration of the energy characteristics of the engine operation and technical and economic indicators of use. In the dynamic analysis of drive elements, when using machines with several working bodies, it is necessary to know both spectral and mutual spectral load densities. For their calculation, expressions were obtained that take into account the physical and mechanical properties of peat, the operating modes of the unit and their probabilistic characteristics, as well as the design features of the working body. The expressions are obtained for the case when there are several working bodies with the same diameters and the number of knives in the cutting plane. In this case, the number of planes, width, type of cutting element and type of cutting (locked, semi-locked, etc.) may differ. As an example of using the developed approaches, the calculation of spectral and mutual spectral densities of moments on cutters and loads in the drive elements of the machine for surface-layer milling MTF-14 is presented.

How to cite: Fomin K.V. Mutual spectral densities calculation of the moments of resistance on the peat milling unit working bodies // Journal of Mining Institute. 2021. Vol. 251 . p. 745-756. DOI: 10.31897/PMI.2021.5.14
Oil and gas
  • Date submitted
    2020-09-09
  • Date accepted
    2021-03-29
  • Date published
    2021-09-20

Developing features of the near-bottomhole zones in productive formations at fields with high gas saturation of formation oil

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The article studies the formation features of the bottomhole zones in productive formations during operation of production wells in the north of the Perm Territory. Their distinctive feature is the high gas saturation of formation oil. The most widely used parameter in Russian and world practice – the skin factor was used as a criterion characterizing the state of the bottomhole zone. Analysis of scientific publications has shown that one of the main problems of applying the skin factor to assess the state of bottomhole zones is the ambiguity of interpretations of its physical meaning and the impossibility of identifying the prevailing factors that form its value. The paper proposes an approach to identifying such factors in the conditions of the fields under consideration, based on multivariate correlation-regression analysis. Choice of this tool is due to the complexity of the processes occurring in the “formation – bottomhole zone – well” system. When describing complex multifactorial processes, the chosen method demonstrates a high degree of reliability. For a large number of wells in the region, significant material was collected and summarized, including the results of determining the skin factor (1102 values) during hydrodynamic investigations, as well as data on the values ​​of various geological and technological indicators, which can probably be statistically related to the value of the skin factor. A series of multidimensional mathematical models has been built; the skin factor was used as a predicted parameter, and data on the values ​​of geological and technological indicators were used as independent indicators. Analysis of the constructed models is a key stage of this study. Set of parameters included in the multidimensional models, sequence of their inclusion and contribution to the total value of the achieved determination coefficient as the main indicator for the performance of the constructed models were studied. It has been established that the main factor influencing the state of the bottomhole zone is oil degassing. Significant differences in the formation features of the skin factor in the terrigenous and carbonate sediments at the fields under consideration have been determined.

How to cite: Galkin V.I., Martyushev D.A., Ponomareva I.N., Chernykh I.A. Developing features of the near-bottomhole zones in productive formations at fields with high gas saturation of formation oil // Journal of Mining Institute. 2021. Vol. 249 . p. 386-392. DOI: 10.31897/PMI.2021.3.7
Mining
  • Date submitted
    2020-05-16
  • Date accepted
    2020-07-30
  • Date published
    2020-12-29

Results of the study of kinetic parameters of spontaneous combustion of coal dust

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The article is devoted to the study of the problem of spontaneous combustion of energy grades of coal not only during storage, but also during transportation. As the main samples for the study, the energy grades of SS and Zh coals were selected. The main task of the scientific research was to study the rate of cooling and heating of coal depending on their thermophysical parameters and environmental parameters. To solve this problem, the authors used both the author's installations designed to study the thermophysical parameters of the spontaneous combustion process (the Ya.S.Kiselev method), and the NETZSCH STA 449 F3 Jupiter synchronous thermal analysis device, the NETZSCH Proteus Termal Analysis software package. On the basis of a complex study of the spontaneous combustion process, the authors of the article obtained the kinetic characteristics of the spontaneous heating process (activation energy and pre-exponential multiplier). Nomograms of the permissible size of coal density of different types and shapes of accumulation depending on the ambient temperature are presented, practical recommendations for the prevention (avoidance) of spontaneous combustion of coal fuel are given.

How to cite: Rodionov V.A., Tursenev S.A., Skripnik I.L., Ksenofontov Y.G. Results of the study of kinetic parameters of spontaneous combustion of coal dust // Journal of Mining Institute. 2020. Vol. 246 . p. 617-622. DOI: 10.31897/PMI.2020.6.3
Mining
  • Date submitted
    2020-05-08
  • Date accepted
    2020-06-12
  • Date published
    2020-12-29

Gas-dynamic roof fall during the potash deposits development

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In the development of practically all potash salt deposits, the study of gas-dynamic phenomena (GDP) is one of the most difficult tasks to ensure mining safety. Sudden salt and gas outbursts, dynamic breakdown, which are accompanied by intense gas release and possible broken rock carry-over into the mine workings, are associated with GDP. Geological preconditions for the GDP development are often the layered structure of the salt rock mass, the presence of interlayers and layers of salt clays. For the conditions of the Usolsky potash plant mine, complex studies of factors that characterize the possibility of gas-dynamic roof fall of the stoping rooms were carried out. In mine studies, free gases pressure and the initial velocity of gas release in the rocks of the roof workings were determined. The obtained experimental estimations were used as a parametric basis for mathematical modeling of geomechanical processes under conditions of a near-contact accumulation of free gas. The deformation of a layered salt mass produced by a room development system was described by the model of an ideal elastic-plastic medium with internal friction. The parabolic envelope of Mohr circles was used as a plasticity criterion in the compression area. In the numerical implementation, the deformation of clay contacts was modeled by Goodman contact elements. Based on the results of multivariate numerical calculations, it is established that the main factors determining the possibility of implementing GDP are the additional gas pressure at the contact, the width of the workingspan, and the distance from the roof to the first gas-containing contact. With multi-level lamination of roof rocks, there is a danger of large sources of GDP formation and the mechanism of successive fall of layers in an instant mode is implemented.

How to cite: Baryakh A.A., Andreiko S.S., Fedoseev A.K. Gas-dynamic roof fall during the potash deposits development // Journal of Mining Institute. 2020. Vol. 246 . p. 601-609. DOI: 10.31897/PMI.2020.6.1
Electromechanics and mechanical engineering
  • Date submitted
    2019-06-19
  • Date accepted
    2019-09-11
  • Date published
    2020-02-25

Method for estimating the spectrum density of the resistance moment on the working body of a peat milling unit

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The main source of dynamic loads in the drive elements and the design of the peat milling unit is the working body. The forces of external resistance arising in the process of performing a technological operation are sharply variable, random in nature. The article proposes a model of formation of the moment of resistance on the mill when interacting with peat. The case when there are several cutting planes with the same radius at the ends of the cutting elements is considered. When developing the model, it was taken into account that the operating conditions of the knives, determined by the type of cutting (blocked, semi-blocked, etc.), their width and type in each cutting plane can vary. Factors that determine the nature of loading, such as the frequency of interaction of the cutting elements with the fallow and the randomness of the operating conditions of the unit, lead to the presentation of the loads in the form of a sequence of pulses with random parameters. Expressions are obtained for determining the spectral density of the moment of resistance on the mill at the design stage, taking into account its design, operating modes, physico-mechanical properties of peat and their probabilistic characteristics. To illustrate the application of the developed approaches, a technique is presented for determining the spectral density of the moment on the working body of deep milling machines and in their drive elements based on a linear model. An example of calculation is given, and the obtained expressions are verified on the basis of experimental data. The probabilistic characteristics of the loads on the mill serve as initial information for the dynamic analysis of the drive system and the design of the unit, its strength analysis, the selection of optimal parameters and operating modes.

How to cite: Fomin K.V. Method for estimating the spectrum density of the resistance moment on the working body of a peat milling unit // Journal of Mining Institute. 2020. Vol. 241 . p. 58-67. DOI: 10.31897/PMI.2020.1.58
Electromechanics and mechanical engineering
  • Date submitted
    2019-05-24
  • Date accepted
    2019-07-15
  • Date published
    2019-10-23

Effective Power and Speed of Mining Dump Trucks in Fuel Economy Mode

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Existing methods for determining the effective power, based on the calculation of the average indicator operation of the engine during the piston stroke, do not take into account the change in thermodynamic parameters and the polytropic operation of the engine, the value of which depends on the polytropic efficiency of the duty cycle. This is the reason that the calculation of the effective power leads to some error – the margin of the engine features. The identification of this stock allows us to review the entire line of dump trucks in the direction of increasing their pass- port effective capacity, which will lead to a reduction in capital purchase costs due to the choice of a previously un- derestimated and cheaper option, as well as a reduction in current operating costs due to a decrease in the specific fuel consumption rate. Taking into account the stochastic nature of the transport process and assessing the influence of all external and internal factors when calculating the rational mode of operation of a mining truck can further reduce specific fuel consumption by choosing the rational speed of its movement in loaded and empty directions.

How to cite: Alexandrov V.I., Vasileva M.A., Koptev V.Y. Effective Power and Speed of Mining Dump Trucks in Fuel Economy Mode // Journal of Mining Institute. 2019. Vol. 239 . p. 556-563. DOI: 10.31897/PMI.2019.5.556
Mining
  • Date submitted
    2019-03-25
  • Date accepted
    2019-05-23
  • Date published
    2019-08-23

Assessment of Rock-Burst Hazard in Deep Layer Mining at Nikolayevskoye Field

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The paper presents results of conducted research using regional and local methods of forecast and control over geomechanical state of the rock mass at burst-hazardous Nikolayevskoye field, located in a geodynamically active region. The study subject is the ore mass of Nikolayevskoye field, characterized by man-induced and tectonic disturbances and high geodynamic activity. The aim of research was practical implementation of methods and instruments of forecast and control over geomechanical state of the burst-hazardous rock mass and safety improvement of mining operations. Exploitation practice of burst-hazardous fields demonstrates that forecast accuracy of hazardous rock pressure demands cutting-edge multi-level systems, where local methods and tools complement regional ones. A regional forecast of rock-burst hazard at Nikolayevskoye field was performed by means of seismoacoustic method using automated control system for rock pressure (ACSRP) «Prognoz-АDS». Local forecast was carried out using «Prognoz-L» device, geophysical (sample disking) method and visual observations of dynamic pressure manifestations in the mining tunnels. Quality assessment of stress-strain and burst state of the rock mass was performed using specialized software «PRESS 3D URAL». Integration of engineering and geomechanical data in the process of conducting research guarantees a relevant assessment of rock-burst hazard in various areas of the field at various stages of its development. Practical verification of the system, where local methods and tools complement regional ones, demonstrated satisfactory results at Nikolayevskoye mining plant, which makes it recommendable for other mining facilities extracting ore at great depths under similar conditions of active geodynamic processes.

How to cite: Sidorov D.V., Potapchuk M.I., Sidlyar A.V., Kursakin G.A. Assessment of Rock-Burst Hazard in Deep Layer Mining at Nikolayevskoye Field // Journal of Mining Institute. 2019. Vol. 238 . p. 392-398. DOI: 10.31897/PMI.2019.4.392
Metallurgy and concentration
  • Date submitted
    2019-01-13
  • Date accepted
    2019-03-04
  • Date published
    2019-06-25

Thermodynamic model of ion-exchange process as exemplified by cerium sorption from multisalt solutions

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A complex heterogeneous process of ion exchange can be defined with an isotherm-isobar equation of the chemical reaction, which describes differential affinity between the process and its effect – the law of mass action. Ion exchange includes processes accompanied by changes in the charge of ions and functional groups caused by the passing of ionic bond into covalent one. Hence isotherm equations of ion exchange for such processes must differ from conventional stoichiometric equations, but they can be obtained by classical study approaches to ion exchange equilibrium. The paper describes a new thermodynamic model, based on linearization of mass action law, modified for the ion exchange equation. The application of this model allows to define stoichiometry of ion exchange and the shape of ions adsorbed by the solid phase of ion-exchange resins, as well as to estimate equilibrium constant and Gibbs free energy of the process. Comparative analysis has been carried out for the thermodynamic model of cerium sorption in the form of anionic complex with Trilon B from a multisalt solution with ionic strength of 1 mol/kg (NaNO 3 ) under рН = 3 and temperature 298 K on a test sample of weak-base anion-exchange resin Cybber EV009. Experimental isotherm of the sorption has been obtained. Calculations of thermodynamic parameters have been performed using Langmuir, Freundlich, Dubinin – Radushkevich, Temkin and Flory – Huggins models, as well as thermodynamic model of linearized mass action law, proposed by the authors. Calculated values of the equilibrium constant and Gibbs energy – K = 9.0±0.5 and ΔrG 0 298 = –5.54±0.27 kJ/mol – characterize the sorption of EDTA cerate ions by ion-exchange resin. The shape of adsorbed ions has been defined in Stern-Helmholtz layer of CeTr, and total capacity of anion resin EV009 for EDTA cerate ions has been estimated as q ∞ = 2.0±0.1 mol/kg.

How to cite: Cheremisina O.V., Schenk J., Cheremisina E.A., Ponomareva M.A. Thermodynamic model of ion-exchange process as exemplified by cerium sorption from multisalt solutions // Journal of Mining Institute. 2019. Vol. 237 . p. 307-316. DOI: 10.31897/PMI.2019.3.307
Mining
  • Date submitted
    2019-01-10
  • Date accepted
    2019-03-02
  • Date published
    2019-06-25

Modeling of the welding process of flat sheet parts by an explosion

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The list of materials subject to explosive welding is very extensive and amounts to several hundred combinations of various alloys and metals, and the variety of explosive welding schemes has more than a thousand options. In almost all technical solutions, the process involves the sequential creation of physical contact of the materials to be welded and their connection due to plastic deformation of the contacting surfaces. The strength of such a connection depends on the mode of the welding process. With the correct selection of the parameters of the mode, it is possible to obtain a high-quality connection of the required strength. However, the experimental selection of such options is a very laborious and costly process. Computer simulation and application of mathematical models for solving dynamic problems of explosion mechanics simplifies the search for optimal parameters and allows to predict the expected result in the shortest possible time. The article discusses the issues of modeling of explosive welding of metals, calculations related to the parameters of the process of formation of the weld using the Ansys Autodyn software package. A model is presented for analyzing the deformation process of explosion welding of a plate and its connection with a matrix. The main parameters of explosion welding (velocity, pressure, time) are determined. The adequacy of the obtained values was evaluated in the systems aluminum – copper and copper – steel. It also provides a comparative analysis of simulation results and field experiments. Based on numerical calculations, a conclusion was substantiated on the suitability of the model obtained for a preliminary analysis of the main welding parameters at the preparatory stage.

How to cite: Marinin M.A., Khokhlov S.V., Isheyskiy V.A. Modeling of the welding process of flat sheet parts by an explosion // Journal of Mining Institute. 2019. Vol. 237 . p. 275-280. DOI: 10.31897/PMI.2019.3.275
Electromechanics and mechanical engineering
  • Date submitted
    2018-10-28
  • Date accepted
    2018-12-30
  • Date published
    2019-04-23

Development and research of formation technologies on specialized presses with subsequent sintering of high-density details from iron-based powders

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Creating shifts of the lyaers in a deforming workpieces improves the quality of the product produced by pressure treatment. qual-channel angular pressing and precipitations of a cylindrical billet with a rotating turnaround were developed by specialists earlier and became basic for scientists engaged in nanotechnology. One of the most modern schemes for creating nanostructures by processing on presses is the «Cyclic Extrusion Compression» scheme (in Russia – «Hourglass»), which has significant drawbacks. To date, research on the creation of layer shifts in compacted metal powders is substantially less than in compaction of compact blanks. The article developed compaction schemes for presses of blanks from iron-based powders that have a certain analogy with the «Hourglass», while lacking the disadvantages inherent in the named scheme and implemented on the created samples of specialized hydraulic presses. The results of the studies of density, strength and microhardness before sintering the samples molded from a number of domestic and imported powders on iron base, including those doped with carbon and other alloying components, are described. It has been established that with the use of the formation schemes for powders providing large shifts between particles, the density of the preforms increases on average by 10-12 %. With an average stress (16.32 MPa) of the transverse section of the molded specimen prior to its sintering, molding with shifts between particles increases this stress by 78 %. The strength after sintering of samples made using the compaction schemes developed by the authors of the article increases approximately by 2 times. Magnetic pulse treatment (MPT) of a molded sample prior to its sintering increases its resistance to shearing before sintering, regardless of the molding pattern. When MPT of both the powder and the molded sample is executed, the most uniform distribution of microhardness in the sample is achieved, and after subsequent sintering, the most uniform distribution of the mechanical characteristics of the product. The results of all studies are described by regression equations.

How to cite: Dmitriev A.M., Korobov N.V., Badalyan A.Z. Development and research of formation technologies on specialized presses with subsequent sintering of high-density details from iron-based powders // Journal of Mining Institute. 2019. Vol. 236 . p. 216-228. DOI: 10.31897/PMI.2019.2.216
Metallurgy and concentration
  • Date submitted
    2018-09-10
  • Date accepted
    2018-11-06
  • Date published
    2019-02-22

Comparative analysis of zincand tin oxidation with acids at room temperatures

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The paper analyses the parameters of deep oxidation of zinc and tin by copper (II) compounds and molecular iodine in the presence of molecular oxygen and hydrogen peroxide, as second oxidizers working synchronously with them in various media (aqueous, aqueous-organic and organic) with the participation of mineral and carboxylic acids close to room temperature. The contribution of the reactivity of the metal to its rate of consumption, especially the average, is often much less than the contribution associated with the release characteristics of the working surface, determined by the rates of accumulation of surface deposits of metal oxidation products, their strength and adhesion characteristics their destruction and shifting into the bulk phase.

How to cite: Pozhidaeva S.D., Ageeva L.S., Ivanov A.M. Comparative analysis of zincand tin oxidation with acids at room temperatures // Journal of Mining Institute. 2019. Vol. 235 . p. 38-46. DOI: 10.31897/PMI.2019.1.38
Electromechanics and mechanical engineering
  • Date submitted
    2018-05-05
  • Date accepted
    2018-07-18
  • Date published
    2018-10-24

Calculations of dynamic operating modes of electric drives self-propelled mining machines

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The task of improving the calculations of the dynamic modes of electric drives of self-propelled mining machines, particulary, tunneling machines, is considered. Attention is drawn to the possibility to opearte in dynamic modes of a spatial change in the an asynchronous electric motor stator housing position, included in the electric drive, around the axis of its rotor due to the ultimate rigidity of the supports of the mining machine. In connection to this, it is possible to change the absolute angular velocity of rotation of the electromagnetic field of the stator of this electric motor. The necessity of introducing into existing mathematical models that determine the state and behavior of asynchronous electric motors, additional differential and algebraic relations for calculating the absolute speed of the electromagnetic field of the stator and the nature of the motion of the stator housing of the electric motor as part of the mining machine is noted. The results of calculations of the idle start mode of the electric motor of the executive body of the mining combine are shown, showing the difference in the nature of its electromagnetic moment variation, rotor rotation speed, as well as efforts in individual reducer elements of the driving body driving the stator body from similar calculation results without taking into account the stator body movement. The conclusion is made about the possible discrepancy between the calculated and experimental results in the study of the dynamic modes of self-propelled mining machines.

How to cite: Eshchin E.K. Calculations of dynamic operating modes of electric drives self-propelled mining machines // Journal of Mining Institute. 2018. Vol. 233 . p. 534-538. DOI: 10.31897/PMI.2018.5.534
Mining
  • Date submitted
    2016-11-07
  • Date accepted
    2016-12-27
  • Date published
    2017-04-14

Method of determining characteristics for air heating system in railway tunnels in harsh climatic conditions

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The article describes climatic and mining-technical conditions influencing frost formation process. It was noted that the radical tools for preventing frost formation in winter periods is creation of positive temperature in tunnels by heating the incoming outside air. We formulated tasks, which solution will promote development of engineering calculation method for heating systems parameters. The article provides results of theoretical studies based on mathematical modelling and analytical solutions and data on field instrumental measurements, which were processed with similarity criteria. It compares mathematical modelling results on determining amount of tunnel incoming air flow with portal gates and calculations data from experimentally determined coefficient of local resistance. We proved the energy efficiency of placing the tunnel portal gates and validated the places of preheated air injection points and removal of cool air from this flow, which provides maximal energy effect.

How to cite: Gendler S.G., Sinyavina S.V. Method of determining characteristics for air heating system in railway tunnels in harsh climatic conditions // Journal of Mining Institute. 2017. Vol. 224 . p. 215-222. DOI: 10.18454/PMI.2017.2.215
Mining
  • Date submitted
    2015-12-24
  • Date accepted
    2016-02-04
  • Date published
    2016-12-23

Geodynamic methods for assessing methane distribution in bituminous coal deposits and measures to intensify methane fluxes during mine gas drainage

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This paper explores states of methane within the coal bearing stratum and shows heavy dependency of the intrastratal gas migration on the forms of porous space and petrographic properties of coal. The adsorbed methane is found to be predominant in the coal of Kuznetsk Basin. Different forms of coal diffusion and filtration are described revealing their dependency on geological and thermodynamic conditions. The paper provides justification for the primary focus on geodynamic processes when designing gas drainage systems and applicability of morphometric methods and remote sensing data for their identification. The significance of researches into the processes activating exothermic reactions resulting in methane transition to free state is explained. The paper presents the results of using seismic-acoustic stimulation techniques as one of the practical approaches to addressing this issue. Results of successful industrial testing have been compared with the results of numerical modelling of stress-strain state, which can also be managed through seismic-acoustic stimulation.

How to cite: Goncharov E.V., Tsirel S.V. Geodynamic methods for assessing methane distribution in bituminous coal deposits and measures to intensify methane fluxes during mine gas drainage // Journal of Mining Institute. 2016. Vol. 222 . p. 803-808. DOI: 10.18454/PMI.2016.6.803
Oil and gas
  • Date submitted
    2015-08-24
  • Date accepted
    2015-10-10
  • Date published
    2016-04-22

The building a system of diagnosing the technical condition of the pipeline on the basis of continuous pulsed magnetic field

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Modern diagnostic systems do not always satisfy the requirements of the oil workers. At the moment, it is impossible to assess the overall technical condition of the pipeline without huge costs on operation diagnostic system. The article deals with the main problems of diagnostics of oil pipelines. The principle of operation of the pipeline system diagnostics using pulsed DC mag-netic field. This system allows you to assess the long section of the pipeline without interfering with the operation of the plant. A large network of pipelines can be controlled by separate sections that are connected to the console controller at a time. These sites can be branched. They must be connected by analogy with the four-pole. For information carrier assumes a constant magnetic field, the range of spread of the ferromagnetic conductor is not limited. The block diagram of the proposed diagnostic system with a brief description of each item is present in the article. The basic calculation power of the magnetic field. Show original signal, and the signal is converted because of the fault of the pipe walls: cracks, cavities, orifices. Walking through these places in the line, the magnetic field at the injury site experienced reflection, refraction, inter-ference, creating extra- that distorts the rectangular modulation constant magnetic field.

How to cite: Proskuryakov R.M., Dementev A.S. The building a system of diagnosing the technical condition of the pipeline on the basis of continuous pulsed magnetic field // Journal of Mining Institute. 2016. Vol. 218 . p. 215-219.
Oil and gas
  • Date submitted
    2015-08-25
  • Date accepted
    2015-10-24
  • Date published
    2016-04-22

The modern technology of drilling and casing of well during the exploration of gas hydrates

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In the paper, the perspectives of exploration and completion of gas hydrate fields and the drilling problems in the gas hydrates of the northwest china are studied. It has been established, that the main reasons of complications in the Muli field are the secondary hydrate formation on the walls of the well and drilling assembly and ice formation inside the set cement during the well drilling and completion in permafrost. It has been shown, that in the areas with permafrost during the drilling of the layers containing gas hydrates, temperature and pressure changes can lead to the dissociation of hydrates. At the same time, pressure increase in the annular space due to the gas release, can lead to the secondary formation of gas hydrates, drill string stuck, ceasing of drilling fluid circulation, which is the reason of serious trouble in the wellbore. The results of the research on the development of drilling fluids compositions, which lower the drilling troubles of permafrost, are presented. Comparative experiments have been conducted to evaluate the effectiveness of thermodynamic and kinetic inhibitors, which prevent the repeated hydrate formation. It has been established, that the kinetic inhibitors have the clear advantage: they have good inhibiting effects even with low amounts of additives. In the laboratory conditions, the researches have been conducted to evaluate the phase equilibrium of gas hydrates during their reaction with the water solutions, containing kinetic inhibitor PVP. A thin clay drilling mud has been developed on the water base, providing the holding of the temperature in the level of –2 °С and its effectiveness for the gas hydrate fields in the PRC has been shown. Casing effectiveness of unstable rocks during the drilling in the conditions of negative temperatures inside the well largely depends on their physical-mechanical properties, composition and the technical indicators of cement materials. The authors suggest the composition of quick-setting cements based on aluminum binding materials. It has been established, that the analyzed compositions have the ability to considerably improve the results of cementing.

How to cite: Nikolaev N.I., Tyanle L. The modern technology of drilling and casing of well during the exploration of gas hydrates // Journal of Mining Institute. 2016. Vol. 218 . p. 206-214.
Metallurgy and concentration
  • Date submitted
    2015-07-16
  • Date accepted
    2015-09-28
  • Date published
    2016-02-24

Examination of the raw materials and the products of the combustible shales processing

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The reserves of combustible slates of Russia in shale oil and gas equivalent are more than the reserves of oil and natural gas. The formation of a large volume of ash is a major problem connected to the processing and the usage of the combustible slates. It is possible to look at this problem from a different angle of vision if a mineral part of slates is considered as a complex organo-mineral raw material where a mineral substance of the slates is the same raw material as the organic one. For this purpose, it is required to study in detail the physicochemical characteristics of the combustible slates and the behavior of the organic and the mineral parts of the slates during the heat treatment. This research focuses on the phase composition of Leningrad fuel shale and its changes on pyrolysis. They were studying the phase composition, the gas phase outlet, pyrolysis mass balance of combustible slates in the nitrogen atmosphere in the temperature range of 200-1000 °С, the porosity changes of combustible slate in the nitrogen atmosphere in the temperature range of 25-900 °С. It is determined that the main minerals of combustible slates are calcite (28 %), quartz (25 %), illite (17 %), and microcline (11 %). The temperature dependence of the shale porosity is studied in a nitrogen atmosphere and in air. The porosity changes in four stages: (I) 25-200 °C; (II) 200-400 °C; (III) 400-600 °C; (IV) 600-900 °C. The mass balance pyrolysis of combustible slates in a PTK_1.2_40 tube furnace is made up, in the nitrogen atmosphere of 200, 400, 600, 800 and 1000 °C.

How to cite: Kondrasheva N.K., Saltykova S.N. Examination of the raw materials and the products of the combustible shales processing // Journal of Mining Institute. 2016. Vol. 217 . p. 88-95.
Mining
  • Date submitted
    2014-12-20
  • Date accepted
    2015-02-13
  • Date published
    2015-12-25

Design procedure of pressure losses for hydrotransport of the high concetration pulps

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In the paper it is shown that application of standard design methods for hydrotransport used for slurry with small concentration of a solid phase and for hydrotransport of high concentration slurry leads to considerable divergences between practical values of pressure losses which are received as a result of calculation. A major factor, which defines errors of calculation of hydrotransport of slurry with high concentration of a solid phase by means of standard techniques, is that these techniques do not consider rheological characteristics and parameters substantially influencing the amount of spe-cific pressure losses. The offered model of a pulp movement and technique developed on the basis of this model allow to define hydrotransport parameters with a margin error no more than 0,1.

How to cite: Aleksandrov V.I., Vlasak P. Design procedure of pressure losses for hydrotransport of the high concetration pulps // Journal of Mining Institute. 2015. Vol. 216 . p. 38-43.
Oil and gas
  • Date submitted
    2014-07-21
  • Date accepted
    2014-09-19
  • Date published
    2014-12-22

Preliminary preparation of oil for primary processing

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Oil supplied for primary processing always undergoes preliminary preparation, the purpose of which is to eliminate the harmful effect of water and salt contained in the oil. It is thought that corrosion of the equipment is connected mainly with chlorides of magnesium and calcium, which are subjected to hydrolysis with the formation of hydrochloric acid. Under the influence of hydrochloric acid the destruction (corrosion) of metal equipment at technological plants occurs (especially refrigerating-condensing and heatexchange equipment, furnaces of rectification units etc.). The authors of the article, on the basis of thermodynamic calculations, provide their point of view on this process and give a methodology by which the process of preliminary oil dehydration and desalting can be controlled. The thermodynamic calculations executed for standard conditions on the basis of refer-enced data confirm a high probability of chemical interaction of iron with hydrogen ions, hy-drogen sulphide and especially with carbonic acid. This testifies to high activity of the carbon dioxide dissolved in water and the impossibility of hydrolysis of ions of magnesium, calcium and iron. The calculations show that only the hydrolysis of magnesium chloride is possible tak-ing into account the ionic composition of the water phase in the oil. It should be noted that the presence of ions of chlorine shifts the iron potential in a nega-tive direction and increases the speed of corrosion of petrochemical equipment. The solution of this problem is in the development of modern methods of crude oil dehydration and desalting. It is also, however, in an intensification of the processes of mixing water-oil emulsions with wash-ing water by using various physical fields (for example, ultrasound) and creating new effective mixing devices on the basis of them.

How to cite: Kondrasheva N.K., Dubovikov O.A., Ivanov I.I., Zyryanova O.V. Preliminary preparation of oil for primary processing // Journal of Mining Institute. 2014. Vol. 210 . p. 21-29.