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Date submitted2024-04-11
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Date accepted2024-11-07
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Date published2025-01-17
Thyristor booster device for voltage fluctuation reduction in power supply systems of ore mining enterprises
The article is devoted to solving the problem of voltage fluctuations in the power supply systems of ore mining enterprises. The connection of high-power consumers with abruptly variable operating mode (for example, high-voltage mining excavators) causes voltage fluctuations and sags, disabling electrical equipment, communication, and automation devices in the 6-10 kV distribution network, which disrupts technological processes, etc. The use of existing solutions and methods to reduce voltage variations caused by dynamic loads is not effective. To solve the problem, booster transformers with high-speed thyristor switches can be used to work out switching the control steps towards increasing or decreasing the voltage. The authors offer a new circuitry solution for a thyristor booster device (TBD) with a pulse-phase control method. The purpose of the research is to determine the control laws of TBD, which enable to effectively reduce voltage fluctuations from dynamic load in the power supply systems of mining enterprises. The article provides a schematic diagram of the TBD and describes the principle of operation of the device. Some modes of increasing and decreasing the output voltage of the TBD, as well as the basic mode (without voltage addition) are provided. Mathematical modeling of TBD control processes was carried out and adjustment characteristics were set taking into account the load power factor. On a simulation computer model of a 6 kV electric network with a dynamic load, the verification of the adjustment characteristics of TBD obtained during mathematical modeling was carried out. Based on the research results, the laws for regulating the output voltage of TBD were established. The TBD effective control range with normal permissible limits of odd harmonics have been determined. The conducted research will make it possible to implement the device control system.
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Date submitted2024-05-30
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Date accepted2024-10-14
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Date published2024-11-12
Thermodynamic modelling as a basis for forecasting phase states of hydrocarbon fluids at great and super-great depths
The possibility of discovering oil and gas occurrences at great (more than 5 km) and super-great (more than 6 km) depths is considered in two aspects. The first one is the preservation conditions of large hydrocarbon accumulations forming at depths to 4 km and caused by different geological and tectonic processes occurring at great and super-great depths with partial oil-to-gas transformation. It was ascertained that among the factors controlling preservation of liquid and gaseous hydrocarbons are the temperature, pressure, subsidence rate (rate of temperature and pressure increase), time spent under ultrahigh thermobaric conditions, and initial composition of organic matter. The possibility of existence of liquid components of oil at great and super-great depths is characteristic of sedimentary basins of China, the Gulf of Mexico, the Santos and Campos basins on the Brazilian shelf, and in the Russian Federation it is most probable for the Caspian Depression, some submontane troughs and zones of intense accumulation of young sediments. Determination of critical temperatures and pressures of phase transitions and the onset of cracking is possible using the approach considered in the article, based on estimation of organic matter transformation degree, kinetic and thermobaric models taking into account the composition of hydrocarbon fluid. The second aspect is the estimation of composition of hydrocarbons associated with rocks forming at great depths or rocks transformed under conditions of critical temperatures and pressures. This aspect of considerable science intensity can hardly be considered as practically significant. The study focuses on the investigation of the possibilities of thermodynamic modelling and the use of alternative methods for studying the transformation degree of liquid formation fluid into components of the associated gas through the example of two areas with identified oil, condensate and gas accumulations.
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Date submitted2024-10-29
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Date accepted2024-10-29
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Date published2024-11-12
Study of thermodynamic processes of the Earth from the position of the genesis of hydrocarbons at great depths
In the context of significant depletion of traditional proven oil reserves in the Russian Federation and the inevitability of searching for new directions of study and expansion of the raw material base of hydrocarbon raw materials in hard-to-reach regions and on the Arctic shelf, a scientific search is underway for accumulations in complex geological conditions and in manifestations that differ significantly from traditional ones, which include the processes of oil and gas formation and preservation of oil and gas in low-permeability “shale” strata and in heterogeneous reservoirs at great and super-great depths. Within the oil and gas provinces of the world, drilling of a number of deep and super-deep wells has revealed deposits at great depths, established connections between hydrocarbon deposits and “traces” of hydrocarbon migration left in the core of deep wells, which has made it possible to significantly re-evaluate theoretical ideas on the issue of oil and gas formation conditions and the search for technologies aimed at solving applied problems. Modern geochemical, chromatographic, bituminological, coal petrographic and pyrolytic methods of studying oil and bitumoids extracted from the host rocks of deep well cores give a hope for identifying correlations in the oil-source system, revealing processes that determine the possibility of hydrocarbon formation and accumulation, and defining predictive criteria for oil and gas potential at great depths.
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Date submitted2024-05-13
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Date accepted2024-09-05
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Date published2024-11-12
Potential trace element markers of naphthogenesis processes: modeling and experimentation
With the growing demand for hydrocarbon energy resources, there is a need to involve oil fields at deeper horizons in processing and increase the profitability of their development. Reduction of expenses on prospecting works is possible at revealing and substantiation of physicochemical markers of the naphthogenesis processes. One of the key markers is the transition metals content, which are both a measure of oil age and markers of potential associated processes in the migration and formation of hydrocarbons in the Earth's strata. The elemental composition of samples of oil and reservoir rocks of the Timan-Pechora field was studied. Based on the results of thermodynamic modeling, plausible processes of contact rock minerals transformation were proposed. Based on the results of molecular modeling the probable structure of vanadium and nickel host molecules in the heavy fraction of oils is proposed. The ratios of transition metal and sulfur contents were experimentally established, and assumptions about possible mechanisms of formation of deep hydrocarbon reservoirs were made. Analysis of the obtained ratios of transition metal contents in reservoir rocks and oil samples allowed to suggest possible processes of mantle fluids contact with the host rock and subsequent accumulation of hydrocarbons on sorption active rocks. According to the combined results of experimental and theoretical studies it was found that polymers of heavy fraction more selectively capture vanadium, which indicates the predominance of vanadium content in oil-bearing rocks in relation to the content of nickel. In this case, oil acts as a transport of transition metals, leaching them from the bedrock.
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Date submitted2022-01-20
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Date accepted2022-07-21
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Date published2023-12-25
Tribodynamic aspects of the resource of electric submersible vane pumps for oil production
The operation of electric submersible vane pumps for oil production is accompanied by the presence of solid particles, corrosive substances, asphalt-resin-paraffin deposits in the reservoir fluid, leading to changes in performance characteristics and equipment failures. The reduction of the resource as a result of this is accompanied by an increase in the costs of repair and replacement of equipment. The main processes that negatively affect the failure are the wear of the seals of the working stages, the pump plain bearings and vibration, the level of which can significantly exceed the initial level. A test bench and methodology for testing pump sections for wear in water with an abrasive and simultaneous registration of vibration characteristics have been developed. Two main forms of wear of radial seals have been identified – one-sided and equal-dimensional. The one-sided form of sleeve wear is caused by synchronous shaft precession, whereas the equal-dimensional one is an asynchronous precession, and the vibration level increases with increasing wear. The wear distribution of radial seals along the length of the pump correlates with the shape of the elastic shaft line. The wear of the axial seals does not significantly increase the vibration level. During wear the frequency spectrum of vibrations changes; there occurs a frequency that can serve as a diagnostic sign of ultimate wear of the pump. The calculated dependence of the vibration velocity on the wear of the radial seals of the working stages is obtained, which makes it possible to predict the onset of a failure of functioning.
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Date submitted2022-08-10
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Date accepted2023-02-28
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Date published2024-02-29
Selection of the required number of circulating subs in a special assembly and investigation of their performance during drilling of radial branching channels by sectional positive displacement motors
The task of sludge removal to the surface during construction of directional and horizontal wells and strongly curved radial channels is relevant. For stable operation of technical system “Perfobore”, it is proposed to use a circulating sub that ensures efficient cleaning of channel wellbore from the drilled rock. Two schemes of technical system “Perfobore” are considered, consisting of two seven-meter coiled tubing, a positive displacement motor, a bit and one circulating sub in the first scheme and two subs in the second scheme. For each of the schemes CFD modeling was implemented to determine values of pressure and speed. It was found out that the use of two circulating subs in the assembly is more efficient. In order to confirm the numerical experiment, bench tests were carried out. It was determined that the designed circulating sub can eject up to 25 % of pumped drilling fluid. The bench tests of full-size technical system “Perfobore” for drilling 14-meter channels with two circulating subs showed that the axial load on positive displacement motor produced by hydraulic loader was 3000 N and pressure drop depending on flow rate was 1.5-2.0 MPa. This allows the motor to operate at maximum power.
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Date submitted2022-01-21
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Date accepted2022-11-14
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Date published2023-08-28
Strategy of mine ventilation control in optimal mode using fuzzy logic controllers
- Authors:
- Aleksei V. Kashnikov
- Yuri V. Kruglov
The issues related to improving the efficiency of automatic ventilation control systems of mines that regulate the air supply to the mine in accordance with the need are considered. During the tests of such a system in the 3RU mine of OAO Belaruskali, the shortcomings of its existing, implementation, associated with the incorrect choice of the most difficult-to-ventilate direction, were revealed. The possibilities of implementing a control strategy, in which the system automatically determines the optimal configuration of the operating modes of fans and regulators, are demonstrated. As an alternative to the implemented algorithms, it is proposed to use a fuzzy control device to account for the nonlinearity of the dependence of the input and output parameters of ventilation equipment and to set the conditions for the optimal operating mode of the system in a declarative form. To assess the effectiveness of the proposed approach, the data of simulation modeling of the current ventilation mode and the transition from one ventilation mode to another are analyzed with comparison with the actual data of the system operation. The simulation results show that the use of an upgraded control scheme for the main ventilation fan based on fuzzy logic in the implementation of automatic ventilation control systems makes it possible to eliminate the possibility of a shortage of fresh air in the regulated directions of its movement, as well as excessive power consumption of the main ventilation fan.
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Date submitted2022-03-25
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Date accepted2022-09-06
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Date published2022-12-29
Autoclave modeling of corrosion processes occurring in a gas pipeline during transportation of an unprepared multiphase medium containing CO2
The problem of selecting a method for ensuring the reliability of the unprepared fluid transport facilities of an unprepared fluid in the presence of carbon dioxide is considered. Carbon dioxide corrosion is one of the dangerous types of damage to field and main pipelines. It has been shown that dynamic autoclave tests should be carried out during staged laboratory tests in order to determine the intensity of carbon dioxide corrosion and to select the optimal method of protection. A hypothesis about the imperfection of the existing generally accepted approaches to dynamic corrosion testing has been put forward and confirmed. A test procedure based on the use of an autoclave with an overhead stirrer, developed using elements of mathematical modeling, is proposed. The flows created in the autoclave provide corrosive wear of the sample surface similar to the internal surfaces elements wear of the pipelines piping of gas condensate wells. The autoclave makes it possible to simulate the effect of the organic phase on the flow rate and the nature of corrosion damage to the metal surface, as well as the effect of the stirrer rotation speed and, accordingly, the shear stress of the cross section on the corrosion rate in the presence/absence of a corrosion inhibitor. The given results of staged tests make it possible to judge the high efficiency of the developed test procedure.
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Date submitted2021-03-31
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Date accepted2022-04-26
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Date published2022-11-03
Features of obtaining metallurgical products in the solid-state hydride synthesis conditions
- Authors:
- Andrey G. Syrkov
- Lyudmila A. Yachmenova
A scientific substantiation of solid-phase feedstock choice and preparation has been carried out, and the thermodynamic and kinetic aspects of solid-state hydride synthesis (SHS) of metal products have been analyzed using the nickel dichloride reduction as an example. The preliminary dehydration modes and methods for controlling the complete removal of crystalline water from chloride raw materials and Olenegorsk superconcentrate, which is natural oxide raw material, are described. Conditions, including initial solid chloride particle sizes, are established under which diffusion complications of reduction to metal in methyldichlorosilane vapor are minimized. Thermodynamic estimates of nickel chlorides and oxides reduction possibility, iron and copper with ammonia and methane at temperatures of 400-1000 K in equilibrium conditions have been carried out. It has been shown that the stoichiometric coefficients of the nickel dichloride in ammonia overall reduction reaction calculated by thermodynamic modeling are in agreement with experimental data. In contrast to the copper dichloride reduction, for nickel dichloride the formation of metal monochloride at the intermediate stage is uncharacteristic, which is associated with a higher thermal stability of nickel dichloride. The main kinetic regularities of the reduction of nickel, copper, and iron to metal under SHS conditions in ammonia, monosilane, and methane, as well as the nickel dichloride with methyldichlorosilane vapor and methane successive reduction, are considered. Approximation of experimental data by topochemical equations in a linear form showed that for reduction degrees a up to 0.7-0.8, these data are satisfactorily described by the Roginsky – Schultz equation. For a > 0,8 the “shrinking sphere” model works better, which confirms the localization of the solid-state reduction reaction at the interface, moves deep into the crystal with the formation of a of interlocked metal germs. The importance and prospects of the results obtained for the theory development of metallurgical processes, deep complex processing of natural iron oxide raw materials, metal products and new generation materials production, including superhydrophobic ones, are discussed. The relevance of the study from the point of view of applying the method of physical and chemical analysis to the study of complex heterogeneous metallurgical processes is noted.
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Date submitted2022-01-28
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Date accepted2022-04-26
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Date published2022-07-26
On the presence of the postmagmatic stage of diamond formation in kimberlites
- Authors:
- Sergey K. Simakov
- Yuri B. Stegnitskiy
On nowadays multiphase and the facies heterogeneity of the formations are distinguished at the study of kimberlite pipes. Most researchers associate the formation of diamonds only with the mantle source. To date, satellite minerals with specific compositions associated with kimberlite diamonds have been identified as deep mantle diamond association. They are extracted from the concentrate of the kimberlites heavy fraction and may reflect the diamond grade of the pipe. For some minerals in the diamond association, however, they can not be reliable. Some researchers also revealed shallow diamond associations, related to the formation of serpentine, calcite, apatite, and phlogopite. There is recent data on the formation of diamonds in rocks of the oceanic crust. In the last years microdiamonds were identified in chromites of the oceanic crust in association with antigorite formed at 350-650 °C and 0.1-1.6 GPa. As a result, the authors established a postmagmatic kimberlitic stage of diamond formation associated with secondary mineral associations based on the experimental and mineralogical data for the conditions of the shallow upper mantle and crust. Mineralogical and petrographic studies of Angolan kimberlite pipe show that antigorite is the indicator mineral of this stage.
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Date submitted2022-04-14
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Date accepted2022-07-21
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Date published2022-07-13
Mullite production: phase transformations of kaolinite, thermodynamics of the process
The growing demand for mullite raw materials, which meet industrial requirements originates the search for new and alternative sources, as well as efficient technologies for obtaining the target products (nanocomposites). The article suggests a method for obtaining mullite from kaolinite experimentally (Vezhayu-Vorykvinsky deposit, Russia). Structural kaolinite transformations (Al-Si-O-Me system), mineral phases transformations, and thermodynamics of the process have been studied. Based on the estimation of the thermodynamics of the reactions, the preferable reaction of mullite formation was determined. The article shows, that formation of the target product, mullite nanocomposite, has several intermediate phases (metakaolinite, pseudomullite). The transformations of the initial kaolinite structure include the removal of structural water and separation of the silica-oxygen tetrahedral and alumina-oxygen octahedral layers, the decomposition into free oxides, breaking of bonds between the silica-oxygen tetrahedrons and the partial increase in the coordination number of aluminium ions, the formation of mullite and cristobalite from free oxides. The proposed approach controls the ratio of Al 2 O 3 and SiO 2 phases at certain stages, which will further improve the mechanical and other properties of the matrix of the obtained raw materials for the target prototypes of industrial products.
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Date submitted2021-09-22
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Date accepted2022-03-24
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Date published2022-04-29
Predicting dynamic formation pressure using artificial intelligence methods
Determining formation pressure in the well extraction zones is a key task in monitoring the development of hydrocarbon fields. Direct measurements of formation pressure require prolonged well shutdowns, resulting in underproduction and the possibility of technical problems with the subsequent start-up of wells. The impossibility of simultaneous shutdown of all wells of the pool makes it difficult to assess the real energy state of the deposit. This article presents research aimed at developing an indirect method for determining the formation pressure without shutting down the wells for investigation, which enables to determine its value at any time. As a mathematical basis, two artificial intelligence methods are used – multidimensional regression analysis and a neural network. The technique based on the construction of multiple regression equations shows sufficient performance, but high sensitivity to the input data. This technique enables to study the process of formation pressure establishment during different periods of deposit development. Its application is expedient in case of regular actual determinations of indicators used as input data. The technique based on the artificial neural network enables to reliably determine formation pressure even with a minimal set of input data and is implemented as a specially designed software product. The relevant task of continuing the research is to evaluate promising prognostic features of artificial intelligence methods for assessing the energy state of deposits in hydrocarbon extraction zones.
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Date submitted2021-06-24
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Date accepted2021-11-30
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Date published2021-12-27
Development of a methodology to assess the hydrocyclone process with account of the rheological properties of the mineral slurry
- Authors:
- Tatiana N. Aleksandrova
- Vadim A. Potemkin
The paper studies the possibility of assessing the separation of mineral raw materials, taking into account the rheology of the mineral slurry. The ores of the Mayskoye deposit were chosen as the object of the study, characterized by a thin impregnation of the valuable component – gold in the host minerals, which determines the use of fine and ultrafine milling. This fact is essential because the presence of a fine grade seriously affects the rheology of the mineral slurry used in subsequent mineral processing stages. This predetermines the necessity to take into account rheological parameters. The research performed provides the development of a methodology for assessing the separation of minerals in the hydrocyclone based on the interpretation of numerical and mathematical modeling data. using the object-oriented programming language Python, a program for calculating empirical coefficients of the rheological equation, theoretically describing the dynamics of internal transformations of the mineral slurry, was developed. Taking into account the process parameters of the laboratory unit with hydrocyclone and ore properties, three concentrations of solids in the mineral slurry were selected, conditionally corresponding to the minimum, average and maximum values. Rheological equations successively composed for three concentrations, i.e., 400, 500, and 700 g/l, made it possible to calculate the critical shear rates corresponding to the maximum dispersion of the mineral slurry in the hydrocyclone flow. Subsequent numerical simulation using Ansys Fluent software, as well as statistical evaluation of the shear rates at different levels of solids content showed that the shear rate profile in the cross-section of the hydrocyclone corresponding to the maximum dispersion of the mineral slurry is obtained at the content of 400 g/l.
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Date submitted2021-04-19
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Date accepted2021-10-18
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Date published2021-12-16
Mutual spectral densities calculation of the moments of resistance on the peat milling unit working bodies
- Authors:
- Konstantin V. Fomin
When performing technological operations in the peat industry, various units with milling-type working bodies are used. They differ in design, layout, number and type of cutting elements, operating modes, and may have one or more working bodies. During operation, random forces and moments act on the cutters, which have a dramatically variable nature, which is associated with the periodic interaction of the knives with the peat deposit, its structural heterogeneity, variations in the milling depth, physical and mechanical properties of peat, the rotational speed of the cutter and the movement speed of the machine. In this case, significant dynamic loads arise in the structural elements, which leads to a decrease in their reliability, deterioration of the energy characteristics of the engine operation and technical and economic indicators of use. In the dynamic analysis of drive elements, when using machines with several working bodies, it is necessary to know both spectral and mutual spectral load densities. For their calculation, expressions were obtained that take into account the physical and mechanical properties of peat, the operating modes of the unit and their probabilistic characteristics, as well as the design features of the working body. The expressions are obtained for the case when there are several working bodies with the same diameters and the number of knives in the cutting plane. In this case, the number of planes, width, type of cutting element and type of cutting (locked, semi-locked, etc.) may differ. As an example of using the developed approaches, the calculation of spectral and mutual spectral densities of moments on cutters and loads in the drive elements of the machine for surface-layer milling MTF-14 is presented.
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Date submitted2021-02-24
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Date accepted2021-10-18
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Date published2021-12-16
A probabilistic approach to the dynamic cut-off grade assessment
Cut-off grade is an important conditioning parameter that determines the quantity and quality of recoverable reserves and development efficiency. Today, Russian mining companies operate with certified quality requirements. By setting permanent quality requirements, the government seeks to prevent depletion of reserves, reduced production during periods of falling prices, and decreased budget revenues, expressing the interests of all members of society. But to what extent do the permanent quality requirements protect the interests of the state? The answer to this question is ambiguous and does not lie on the surface. The State Commission for Reserves and domestic researchers are working to find a rational solution to the problem of quality requirements. One solution is dynamic quality requirements. The effectiveness of their application has been proven for individual mining companies, but it is incorrect to transfer these conclusions to the entire mineral resource base of the country. This article presents a new approach to determining the dynamic cut-off grade, which varies depending on the price of minerals. The dynamic cut-off grade is proposed to be determined based on the indicators of constant requirements to the quality of exploration work, using the maximum allowable costs in the region. The approach allows to calculate the effect of the introduction of dynamic cut-off grade in the practice of subsurface use for the state (in the form of the amount of taxes received) and for subsoil users (in the form of the amount of income). For a group of gold-bearing deposits with open-pit mining method, it was established that the development of reserves using dynamic values of the cut-off grade in periods of price changes ensures compliance with the interests of the state and subsoil users.
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Date submitted2021-04-26
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Date accepted2021-07-27
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Date published2021-10-21
Study of the dynamics for gas accumulation in the annulus of production wells
Accumulation of associated petroleum gas in the annulus is one of the negative factors that impede the intensification of mechanized oil production. An increase in annular gas pressure causes growth of bottomhole pressure, a decrease in back pressure to the formation and the inflow of formation fluid. In addition, accumulation of gas in the annulus leads to displacement and a decrease in the liquid level above the submersible pump. Insufficient level of the pump submersion (rod or electric submersible) causes a number of complications in the operation of mechanized production units associated with overheating of the elements in pumping units. Therefore, the development of technologies for optimizing the gas pressure in the annulus is relevant. Method for calculating the intensity of gas pressure increase in the annulus of production wells operated by submersible pumps has been developed. Analytical dependence for calculating the time interval of gas accumulation in the annulus, during which the dynamic level decreases to the pump intake, is obtained. This value can be used to estimate the frequency of gas withdrawal from the annulus using compressors. It has been found that the rate of increase in annular gas pressure in time increases non-linearly with a rise in the gas-oil ratio and a decrease in water cut, and also linearly increases with a rise in liquid flow rate. Influence of the operating (gas-oil ratio) and technological (value of the gas pressure maintained in the annulus) factors on the flow rate of the suspended reciprocating compressor driven by the beam engine, designed for forced withdrawal and redirection of the annular gas into the flow line of the well is analyzed.
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Date submitted2020-10-26
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Date accepted2021-07-28
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Date published2021-10-21
Investigation of the influence of the geodynamic position of coal-bearing dumps on their endogenous fire hazard
The paper investigates the hypothesis according to which one of the factors influencing the spontaneous combustion of coal-bearing dumps is its geodynamic position, i.e. its location in the geodynamically dangerous zone (GDZ) at the boundary of the Earth crust blocks. This hypothesis is put forward on the basis of scientific ideas about the block structure of the Earth crust and the available statistical data on the location of burning dumps and is studied using computer modeling. A dump located in the area of Eastern Donbass was chosen as the object of research. The simulation results show that the penetration of air into the dump body from the mine through the GDZ, which crosses the mining zone, is possible at an excess pressure of 1000 Pa created by the main ventilation fans. The fire source appearance in the dump body causes an increase in the temperature of the dump mass and becomes a kind of trigger that "turns on" the aerodynamic connection between the dump and the environment, carried out through the GDZ. It is concluded that the establishment of an aerodynamic connection between the mine workings and the dump through the GDZ can be an important factor contributing to the endogenous fire hazard of coal-bearing dumps. The simulation results can be used in the development of projects for monitoring coal-bearing dumps and measures to combat their spontaneous combustion.
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Date submitted2020-09-09
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Date accepted2021-03-29
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Date published2021-09-20
Developing features of the near-bottomhole zones in productive formations at fields with high gas saturation of formation oil
The article studies the formation features of the bottomhole zones in productive formations during operation of production wells in the north of the Perm Territory. Their distinctive feature is the high gas saturation of formation oil. The most widely used parameter in Russian and world practice – the skin factor was used as a criterion characterizing the state of the bottomhole zone. Analysis of scientific publications has shown that one of the main problems of applying the skin factor to assess the state of bottomhole zones is the ambiguity of interpretations of its physical meaning and the impossibility of identifying the prevailing factors that form its value. The paper proposes an approach to identifying such factors in the conditions of the fields under consideration, based on multivariate correlation-regression analysis. Choice of this tool is due to the complexity of the processes occurring in the “formation – bottomhole zone – well” system. When describing complex multifactorial processes, the chosen method demonstrates a high degree of reliability. For a large number of wells in the region, significant material was collected and summarized, including the results of determining the skin factor (1102 values) during hydrodynamic investigations, as well as data on the values of various geological and technological indicators, which can probably be statistically related to the value of the skin factor. A series of multidimensional mathematical models has been built; the skin factor was used as a predicted parameter, and data on the values of geological and technological indicators were used as independent indicators. Analysis of the constructed models is a key stage of this study. Set of parameters included in the multidimensional models, sequence of their inclusion and contribution to the total value of the achieved determination coefficient as the main indicator for the performance of the constructed models were studied. It has been established that the main factor influencing the state of the bottomhole zone is oil degassing. Significant differences in the formation features of the skin factor in the terrigenous and carbonate sediments at the fields under consideration have been determined.
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Date submitted2020-05-16
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Date accepted2021-03-02
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Date published2021-04-26
Study of drive currents for lifting bridge cranes of metallurgical enterprises for early diagnosis of load excess weight
The article discusses an approach based on the analysis of the drive motor currents to create an additional means of protection against emergency situations during the operation of bridge cranes associated with lifting a load with a mass exceeding the permissible one . A mathematical model of an overhead crane drive is described, as well as the results of computer simulation. It is shown that in the process of lifting up, before the stage of lifting the load, the stator current of the drive electric motor does not depend of the load mass, but when the load is detached, already for several periods of the mains voltage after the rope is pulled, when the mass of the load is exceeded, a measurable excess of the amplitude value of the current is recorded. This pattern has been confirmed for a number of cranes of various lifting capacities used at metallurgical enterprises. The possibility of diagnosing excess weight of the lifted load with a higher speed than existing mechanical methods of overload control is demonstrated, at the same time it is not required to make changes to the structural elements of overhead cranes.
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Date submitted2020-06-10
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Date accepted2020-11-19
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Date published2021-04-26
Influence of jarosite precipitation on iron balance in heap bioleaching at Monywa copper mine
Ferric iron is an important oxidant in sulfide ore bioleaching. However, recirculating leach liquors leads to excess iron accumulation, which interferes with leaching kinetics and downstream metal recovery. We developed a method for controlling iron precipitation as jarosite to reduce excess iron in heap bioleaching at Monywa copper mine. Jarosite precipitation was first simulated and then confirmed using batch column tests. From the simulations, the minimum pH values for precipitation of potassium jarosite, hydronium jarosite, and natrojarosite at 25 °C are 1.4, 1.6, and 2.7, respectively; the minimum concentrations of potassium, sulfate, ferric, and sodium ions are 1 mM, 0.54, 1.1, and 3.2 M, respectively, at 25 °C and pH 1.23. Column tests indicate that potassium jarosite precipitation is preferential over natrojarosite. Moreover, decreased acidity (from 12 to 8 g/L), increased temperature (from 30 to 60 °C), and increased potassium ion concentration (from 0 to 5 g/L) increase jarosite precipitation efficiency by 10, 5, and 6 times, respectively. Jarosite precipitation is optimized by increasing the irrigating solution pH to 1.6. This approach is expected to reduce the operating cost of heap bioleaching by minimizing the chemicals needed for neutralization, avoiding the need for tailing pond construction, and increasing copper recovery.
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Date submitted2020-06-02
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Date accepted2020-12-15
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Date published2020-12-29
Method for calculating dynamic loads and energy consumption of a sucker rod installation with an automatic balancing system
The efficiency of sucker rod pump installations, which have become widespread in mechanized lift practice, is largely determined by the balance of the drive. During the operation of sucker rod installations, the balance of loads acting on the rod string and the drive can change significantly due to changes in the dynamic fluid level, which leads to a decrease in balance and an increase in loads on the pumping equipment units. The increase and decrease in the dynamic level in accordance with the pumping and accumulation cycle occurs in wells operating in the periodic pumping mode. It is shown that during the operation of equipment in a periodic mode, fluctuations in the dynamic level and, accordingly, in the loads acting on the nodes occur. This leads to the need for dynamic adjustment of the balancing weights to ensure the balance of the pumping unit. A system for automatic balancing of the rod drive has been developed, including a balancing counterweight, an electric motor that moves the load along the balance beam, a propeller and a computing unit. To study the effectiveness of the proposed device, a complex mathematical model of the joint operation of the reservoir - well - sucker rod pump - rod string – pumping unit has been developed. It is shown that due to the dynamic adjustment of the balance counterweight position, the automatic balancing system makes it possible to significantly reduce the amplitude value of the torque on the crank shaft (in comparison with the traditional rod installation) and provide a more uniform load of the electric motor. Equalization of torque and motor load reduces the power consumption of the unit.
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Date submitted2020-05-08
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Date accepted2020-06-12
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Date published2020-12-29
Gas-dynamic roof fall during the potash deposits development
In the development of practically all potash salt deposits, the study of gas-dynamic phenomena (GDP) is one of the most difficult tasks to ensure mining safety. Sudden salt and gas outbursts, dynamic breakdown, which are accompanied by intense gas release and possible broken rock carry-over into the mine workings, are associated with GDP. Geological preconditions for the GDP development are often the layered structure of the salt rock mass, the presence of interlayers and layers of salt clays. For the conditions of the Usolsky potash plant mine, complex studies of factors that characterize the possibility of gas-dynamic roof fall of the stoping rooms were carried out. In mine studies, free gases pressure and the initial velocity of gas release in the rocks of the roof workings were determined. The obtained experimental estimations were used as a parametric basis for mathematical modeling of geomechanical processes under conditions of a near-contact accumulation of free gas. The deformation of a layered salt mass produced by a room development system was described by the model of an ideal elastic-plastic medium with internal friction. The parabolic envelope of Mohr circles was used as a plasticity criterion in the compression area. In the numerical implementation, the deformation of clay contacts was modeled by Goodman contact elements. Based on the results of multivariate numerical calculations, it is established that the main factors determining the possibility of implementing GDP are the additional gas pressure at the contact, the width of the workingspan, and the distance from the roof to the first gas-containing contact. With multi-level lamination of roof rocks, there is a danger of large sources of GDP formation and the mechanism of successive fall of layers in an instant mode is implemented.
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Date submitted2020-06-19
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Date accepted2020-10-06
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Date published2020-11-24
Practice of using the magnetic treatment devices to intensify the processes of primary oil treating
During the primary treatment of oil, gas and water, complications arise associated with the presence of hard water-oil emulsions, which cause an increase in fluid pressure in the gathering systems, pipeline damage, as well as difficulties in gas separation and preliminary water discharge at the preliminary discharge unit (PRU). Additional problems arise during transportation of highly paraffinic oils associated with the crystallization of paraffin in the flow path of the oilfield equipment and on the inner surface of pipes, leading to a drop in the productivity of pipelines. Article discusses the technology of magnetic-reagent treatment of water-oil media, which allows intensifying the processes of primary oil treatment at the facilities of its production. Bench and pilot tests have shown the ability of the magnetic field to accelerate oil demulsification processes, increasing the percentage of separated water during subsequent settling, and to reduce asphalt-resin-paraffin deposits (ARPD) on the inner surface of oil and gas field equipment. Mechanism of the magnetic field effect on water-oil media is described. Effect of treatment on the integrity of the armour shells of oil-water emulsions was studied. Various modes of magnetic treatment have been investigated with evaluation of its effectiveness. It is shown that the best effect is achieved with the combined use of reagents and a magnetic field. Synergistic effect is observed, which consists in increasing their effectiveness. This made it possible to conclude that this method can be applied to reduce the consumption of reagents used in oil production while maintaining the treatment efficiency.
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Date submitted2019-12-25
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Date accepted2020-06-30
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Date published2020-10-08
Accounting of geomechanical layer properties in multi-layer oil field development
Amid the ever-increasing urgency to develop oil fields with complex mining and geological conditions and low-efficiency reservoirs, in the process of structurally complex reservoir exploitation a number of problems arise, which are associated with the impact of layer fractures on filtration processes, significant heterogeneity of the structure, variability of stress-strain states of the rock mass, etc. Hence an important task in production engineering of such fields is a comprehensive accounting of their complex geology. In order to solve such problems, the authors suggest a methodological approach, which provides for a more reliable forecast of changes in reservoir pressure when constructing a geological and hydrodynamic model of a multi-layer field. Another relevant issue in the forecasting of performance parameters is accounting of rock compressibility and its impact on absolute permeability, which is the main factor defining the law of fluid filtration in the productive layer. The paper contains analysis of complex geology of a multi-layer formation at the Alpha field, results of compression test for 178 standard core samples, obtained dependencies between compressibility factor and porosity of each layer. By means of multiple regression, dependencies between permeability and a range of parameters (porosity, density, calcite and dolomite content, compressibility) were obtained, which allowed to take into account the impact of secondary processes on the formation of absolute permeability. At the final stage, efficiency of the proposed methodological approach for construction of a geological and hydrodynamic model of an oil field was assessed. An enhancement in the quality of well-by-well adaptation of main performance parameters, as well as an improvement in predictive ability of the adjusted model, was identified.
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Date submitted2020-01-27
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Date accepted2020-05-22
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Date published2020-10-08
Sorption of rare earth coordination compounds
Rare earth elements (REEs) are valuable and strategically important in many high-technology areas, such as laser technology, pharmacy and metallurgy. The main methods of REE recovery are precipitation, extraction and sorption, in particular ion exchange using various sorbents, which allow to perform selective recovery and removal of associated components, as well as to separate rare earth metals with similar chemical properties. The paper examines recovery of ytterbium in the form of coordination compounds with Trilon B on weakly basic anion exchange resin D-403 from nitrate solutions. In order to estimate thermodynamic sorption parameters of ytterbium anionic complexes, ion exchange process was carried out from model solutions under constant ionic strength specified by NaNO 3 , optimal liquid to solid ratio, pH level, temperatures 298 and 343 K by variable concentrations method. Description of thermodynamic equilibrium was made using mass action law formulated for ion exchange equation and mathematically converted to linear form. Values of equilibrium constants, Gibbs free energy, enthalpy and entropy of the sorption process have been calculated. Basing on calculated values of Gibbs energy, a sorption series of complex REE ions with Trilon B was obtained over anion exchange resin D-403 from nitrate solutions at temperature 298 K. Sorption characteristics of anion exchange resin have been estimated: total capacity, limiting sorption of complex ions, total dynamic capacity and breakthrough dynamic capacity.