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Date submitted2024-05-08
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Date accepted2024-11-07
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Date published2024-12-12
The effect of mechanical and thermal treatment on the characteristics of saponite-containing material
Solving the problems of modern building materials science is reduced to obtaining high-quality materials, expanding and searching for a rational raw material base, which can be carried out through the use of various industrial wastes. In this paper, the possibility of using waste from the mining industry – saponite-containing material (SCM) obtained during the enrichment of kimberlite ores from the Lomonosov diamond deposit, as an active mineral additive for cement binders and concretes is considered. The influence of mechanical and thermal treatment on a number of properties of the material selected from the tailings dump and in its initial state was studied. The study of the surface activity of SCM samples consisted in determining the sorption capacity, acid-base centers and their distribution. An increase in the activity of the surface of the material particles as a result of mechanical activation and its decrease during temperature treatment were determined. These effects are associated with phase rearrangements and structural changes in the sandy-clay rock, which was confirmed during thermal analysis. The temperature effect has no pronounced effect on the microstructure, the “smoothness” of the particles and the formation of a consolidated surface of the structural elements of the saponite-containing material are noted.
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Date submitted2022-10-30
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Date accepted2023-09-20
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Date published2024-02-29
Combined method of phytoremediation and electrical treatment for cleaning contaminated areas of the oil complex
The scale of land pollution with oil waste necessitates the use of economical and effective methods of recultivation. Phytoremediation is one of the simplest methods, but it has a number of limitations, so additional preparation of the territory is often required before it is carried out. Preliminary electrical preparation and subsequent seeding of special phytoremediants are of interest. Passing a constant electric current through the soil volume under a low voltage removes toxicants from deep soil layers even with flooding. In addition, it reduces pollutant content in the upper layer, where the plants root system is located, which creates more favorable conditions for phytoremediants. Adequately selected types of plants will ensure additional soil cleaning, improve its structure and air exchange. The results of two research directions are presented. Experiments on the study of plant resistance to oil-contaminated soil substrate allowed establishing contamination thresholds at which it is advisable to sow a particular species, and to choose optimal phytoremediants. The study of the oil-containing soil cleaning in a monocathodocentric electrochemical installation with the fixation of main characteristics (oil products concentration, soil temperature, volt-ampere characteristics) allows us to develop technical measures to prepare territories for phytoremediation taking into account the relief features.
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Date submitted2023-07-19
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Date accepted2023-07-19
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Date published2023-07-19
Energy efficiency in the mineral resources and raw materials complex
Energy efficiency and energy saving at all times and especially at the present stage of development of industry and economy have played an extremely important role. Regardless of which countries and according to what criteria they build energy development plans, energy efficiency and energy saving are always a priority. This fully applies to the mineral resources complex, in which energy consumption as a whole makes up a large share of total consumption. The resources mined in the mineral resources complex are themselves a source of energy. The energy sector is evolving in many ways. Many scientific works, the results of which are reflected in publications, confirm the relevance of research in the energy efficiency field. But the approach to individual decisions in the mineral resource industry is specific and it is worth of separate consideration. Recently, much attention has been paid to “green energy” and renewable energy sources. However, energy efficiency in the field of traditional generation and consumption remains an urgent problem and its solution is in constant development. One of the main directions for improving energy efficiency is the development of autonomous systems for the electrical and thermal power engineering. All these problems are reflected in a special volume of the Journal of the Mining Institute, the articles are divided into four sections: energy efficiency of the electric drive in the mineral resources complex (MRC); energy efficiency of industrial plants and enterprises in MRC; power quality and renewable sources in MRC; autonomous power supply systems in MRC. The presented articles contain valuable material from the scientific and practical points of view and can form the basis for further research in the energy efficiency field.
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Date submitted2023-03-14
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Date accepted2023-06-20
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Date published2023-07-19
The wireless charging system for mining electric locomotives
The electric vehicles development has a high potential for energy saving: an energy-saving traffic control can reduce energy resource consumption, and integration with the power grid provides the ability of daily load pattern adjustment. These features are also relevant for underground mining. The critical element of vehicle-to-grid integration is the charging infrastructure, where wireless charging is promising to develop. The implementation of such systems in underground mining is associated with energy efficiency issues and explosion safety. The article discusses the development and research of a wireless charging system for mining electric locomotive A-5.5-600-U5. The analytic hierarchy process is used for justification of the circuitry and design solution by a comparison of different technical solutions based on energy efficiency and safety criteria. A complex computer model of the wireless charging system has been developed that gives the transients in the electrical circuit of a wireless charging system and the high-frequency field density distribution near the transmitting and receiving coils in a 3D setting. An approach to ignition risk evaluation based on the analysis of high-frequency field density in the charging area between the coils of the wireless charging system is proposed. The approach using a complex computer model is applied to the developed system. The study showed that the wireless charging system for mining electric locomotives operating in the gaseous-and-dusty mine is technically feasible and there are designs in which it is explosion safe.
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Date submitted2023-03-14
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Date accepted2023-06-20
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Date published2023-07-19
Evaluation of the energy efficiency of functioning and increase in the operating time of hydraulic drives of sucker-rod pump units in difficult operating conditions
The necessity of improving the drives of the sucker-rod hydraulic pump units (SRHP), operated in conditions of marginal and complicated wells, is substantiated. For complicated oil production conditions, it is promising to use the SRHP drive, which makes it possible to select and set rational operating modes for downhole equipment. The results of comparative tests of conventional mechanical and hydraulic actuators SRHP with pneumatic and electrodynamic balancing types are presented. A generalized indicator for evaluating the effectiveness of the advanced SRHP drives functioning, the energy efficiency coefficient, is proposed. It has been experimentally proven that the use of the SRHP drive with pneumatic balancing is characterized by low energy efficiency of the well fluid production process. The use of the tested SRHP hydraulic drive made it possible to successfully eliminate asphalt, resin, and paraffin deposits and minimize the well downtime. The results of the tests of the traditional SRHP mechanical drive and the hydraulic drive with electrodynamic balancing showed a satisfactory energy efficiency of the latter. The advantage of the SRHP drive with electrodynamic balancing is the simplicity of the design of the hydraulic part. The process of energy regeneration during the drive control system operation causes an increase in the reactive power component in the oil field network and the appearance of harmonic interference that adversely affects the consumers operation. Technical solutions aimed at improving the operation energy efficiency and increasing the operating time of SRHP drives in the conditions of marginal and complicated wells are proposed. The methodological bases for assessing the economic efficiency of the introduction of the advanced SRHP drives are given.
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Date submitted2023-03-02
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Date accepted2023-06-20
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Date published2023-07-19
Improving the efficiency of autonomous electrical complex with renewable energy sources by means of adaptive regulation of its operating modes
Renewable energy sources are gradually becoming useful in mining industry. They are actively used in remote, sparsely populated areas to power shift settlements, geological and meteorological stations, pipeline equipment, mobile cell towers, helicopter pads lighting, etc. In comparison with diesel generators, systems with renewable sources do not require fuel transportation, have short payback periods and flexible configuration for different categories of electrical loads. The main obstacles to their spread are instability of generation and high cost of produced electricity. One of the possible ways to solve these problems is to develop new technologies, increase power density of generators and energy storage systems. The other way represents energy saving and rational use of affordable resources. The new solutions for implementation of the second method are proposed in this work. The object of the study is autonomous DC electrical complex with photovoltaic and wind power sources. In such systems the generated power from renewable sources is transferred to consumers via intermediate DC bus, the voltage level of which affects the power losses in the process of power transmission. The vast majority of complexes have a problem that their DC bus voltage is constant, while the optimum voltage level with lowest losses varies depending on the generated and consumed power. Therefore, electrical complexes potentially lose a part of the transmitted energy. To avoid this, a special algorithm was added to automatically adjust DC bus voltage to optimum level according to changes in working conditions. An additional contribution to efficiency improvement can be made by dynamic change of operating frequency in power converters depending on their load. The evaluation based on results of computer simulation showed that in a complex with rated power 10 kW active power losses during its lifetime can be reduced by 2-5 %.
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Date submitted2023-03-12
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Date accepted2023-06-20
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Date published2023-07-19
Increasing the energy efficiency of an autonomous power supply system of a drilling rig in case of voltage dips
The article discusses the emergency modes of operation of an autonomous electrical complex of a drilling rig. The concept of voltage failure and its influence on the technological process of industrial enterprises is revealed. A description of the methods used in the power supply of industrial enterprises to overcome voltage dips and load surges in autonomous power systems is presented, from which it is possible to single out the accelerated lifting of critical equipment to prevent emergency conditions, as well as the use of backup storage, usually batteries. An algorithm has been developed for the interaction of the battery and the diesel generator set as backup power sources during various modes of operation of the electric motor, taking into account load surges, which allows successfully overcoming voltage dips in the system both in transient and in steady state. It is proposed to use a combined method to eliminate the voltage dip, a feature of which is the use of a combined structure of backup power sources as part of a diesel generator set and a battery, acting on the base of the proposed interaction algorithm in autonomous electrical complexes. The method makes it possible to overcome sudden load surges and voltage dips caused by a shortage of reserve power in the electrical system. The use of a rechargeable battery as a transitional element makes it possible to switch between the main and backup power sources without stopping the technological one and to expand the overload threshold of an autonomous electrical complex up to 60 %. The use of the combined method increases the energy efficiency of the autonomous complex due to a reduction in the number of emergency shutdowns of equipment, process interruptions and additional power consumption.
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Date submitted2023-04-02
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Date accepted2023-06-20
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Date published2023-07-19
Integration of renewable energy at coal mining enterprises: problems and prospects
This article addresses the issue of developing renewable energy in coal mining enterprises in the Russian Federation. The study presents a methodology for assessing the technical and economic efficiency of introducing renewable energy sources based on simulation modeling. An analysis of the potential of solar and wind energy for coal mining regions in Russia is conducted. The authors use a custom software developed by them to simulate the power supply system for various scenarios of renewable energy integration, including solar generation, wind generation, solar generation with energy storage, wind generation together with solar generation. Based on the example of the Rostov region, a feasibility study of the considered options is presented. Additionally, the research includes a sensitivity analysis of the investment project in the conditions of uncertainty in the development of Russian renewable energy. The research findings indicate that even in market conditions with CO2 emission quotas and prices at the level of the Sakhalin experiment, renewable energy in coal mining enterprises in Russia remains unattractive and requires additional support.
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Date submitted2023-03-16
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Date accepted2023-06-20
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Date published2023-07-19
Energy efficiency of the linear rack drive for sucker rod pumping units
- Authors:
- Oksana Yu. Ganzulenko
- Ani P. Petkova
At present, in order to increase oil production and reduce economic costs in the development of marginal fields, the development of a cluster method using compact mobile drives of sucker rod pumping units (SRPU) is relevant. The aim of the work is to analyze the ways to improve the energy efficiency of the SRPU by reducing the loss of mechanical and electrical energy, to select the most energy-efficient compact drive for the development of marginal fields in the cluster method, to carry out the kinematic and strength calculations of the drive of the selected size, to develop an adaptive control system for a group of drives in the cluster development of drillings. According to the results of the performed calculations, the linear rack-and-gear drive has the highest efficiency of the drive mechanism. The kinematic and strength calculations of a linear rack-and-gear drive with a stroke length of 1120 mm and a load of up to 8 tons are presented. It was shown that the usage of a direct torque control system and a kinetic energy storage system for the SRPU drive elements and a rod string is an effective means of reducing energy costs in oil production from marginal fields. The use of the developed system for storing and redistributing the potential energy of the rods between the SRPUs that lift oil made it possible to eliminate fluctuations in the power consumption, reduce the power peak value by three times, the peak value of the current consumed from the electric network by two times, and reduce losses in the input converter and cables by three times.
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Date submitted2021-12-15
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Date accepted2022-09-12
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Date published2023-08-28
Substantiation and selection of the design parameters of the hydroficated equipment complex for obtaining backfill mixtures from current enrichment tailings
The issue of the influence of the concentration of the solid phase on the reduction of energy costs and specific energy consumption during pulp transportation is considered. The procedure for preparing slurry from the current enrichment tailings is shown. A scheme is given and the operation of a hydroficated unit for thickening and hydraulic transport of backfill mixtures is described. A diagram of the movement of solid particles in one of the units of the complex – a lamellar thickener is shown. The summary table shows the main design parameters and characteristics of the lamellar thickener. A general view of the laboratory setup used for experimental studies with slurry at various concentrations is given. An example of calculating productivity, density and specific load is presented. The dependence of the shear stress on the velocity gradient was determined for various pulp concentrations. Experimental studies of the process of thickening the production of slurry from the current enrichment tailings have been carried out. It was found that the geometric dimensions of the thickener depend on the concentration of the solid phase in the transported mixture. It is concluded that the flow rate of the slurry and the head loss are functions of the rheological characteristics of the viscoplastic slurry and can be calculated from the derived calculated dependencies.
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Date submitted2022-10-13
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Date accepted2022-12-13
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Date published2023-07-19
A complex model of a drilling rig rotor with adjustable electric drive
A modified mathematical model of an asynchronous electric drive of the rotor – a drill string – a bit – a rock is considered and implemented, which develops and generalizes the results of previously performed studies. The model includes the following subsystems: a model of an asynchronous drive with vector control; a model of formation of the resistance moment at the bottom of the bit, taking into account the peculiarities of the interaction between the bit and the rock; a model of a multi-mass mechanical part that takes into account the deformation of the drill string; subsystem for the drilling rig energy-technological parameters formation. The integrated model makes it possible to calculate and evaluate the selected drilling modes, taking into account their electro-mechanical, energy and technological efficiency and the dynamics of drilling processes. The performed computer simulation of drilling modes confirmed the possibility of a stick-slip effect accompanied by high-frequency vibrations during bit stops, which may change the direction of rotation of the bit, its accelerated wear and unscrewing of the drilling tool. Long bit stops lead to a significant decrease in the average bit rotation speed, which can explain the decrease in the ROP and increase in energy consumption when drilling in the zone of unstable bit rotation. The model can be used as a base for further improvement of rotary drilling control systems.
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Date submitted2022-06-17
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Date accepted2022-10-18
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Date published2022-11-03
Scientific experimental bases for dry beneficiation of mineral ores
The article presents the results of research on the development of processes and equipment for ore preparation and pneumatic dry beneficiation of mineral ores. The methods of crushing and grinding before enrichment of minerals have been considered, dry enrichment of geomaterials is investigated. Highly efficient prototypes of beneficiation equipment are developed and tested: crushers of multiple dynamic impact RD-MDV-900, DKD-300, centrifugal grinders CMVU-800 and VCI-12, pneumatic separator POS-2000. Fundamental designs are created, and a number of new ore preparation and pneumatic beneficiation instruments are being designed. The efficiency of approbation of an autonomous dry beneficiation complex with new safe environmental standards for the processing of gold-bearing ores, which makes it possible to fully release and extract free gold with a particle size from 10,000 to 100 µm, is shown. The introduction of the dry beneficiation method is very promising for the mining industry. It will allow to reduce capital costs for the construction of stationary beneficiation plants, completely or partially withdraw from the use of process water, the construction of a water supply system, a traditional tailing dam, etc.
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Date submitted2022-04-20
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Date accepted2022-07-21
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Date published2022-11-03
Iron ore beneficiation technologies in Russia and ways to improve their efficiency
- Authors:
- Aleksei E. Pelevin
Increasing the efficiency of crushing circuits is associated with a decrease in the particle size of finely crushed ore and the use of dry magnetic separation of crushed ore. Reducing grinding costs is achieved by using drum mills jointly with mills of other designs. The use of automation systems, slurry demagnetization, technologies with staged concentrate separation, and beneficiation and fine screening in a closed grinding cycle lead to a reduction in grinding costs. The main industrial technology for improving the quality of concentrate is its additional beneficiation using regrinding, fine screening, flotation, and magnetic-gravity separators. Increasing the integrated use of iron ore raw materials is associated with an increase in the yield of iron concentrate and the production of hematite concentrate during the beneficiation of hematite-magnetite ores and ilmenite concentrate during the beneficiation of titanomagnetite ores. Incremented concentrate yield is possible by using magnetic separators with an increased magnetic induction up to 0.25-0.5 T in the first stages of beneficiation. To obtain hematite and ilmenite concentrates, combined technologies can be used, including fine screening, high-gradient magnetic, gravity, flotation, and electrical separation.
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Date submitted2022-05-17
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Date accepted2022-09-06
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Date published2022-11-03
Methodological substantiation of the choice for optimal modes of equipment operation during the stage-wise concentrate removal in iron ores beneficiation
- Authors:
- Alexandr S. Opalev
- Svetlana A. Alekseeva
The urgent task of improving the quality of iron ore concentrates was studied. We propose to use the stage-wise removal of the concentrate by combining fine screening, regrinding, and magnetic-gravity separation. Exemplified by magnetite ore from the Stoilensky GOK, a scientific and methodological approach to the search for optimal separation parameters and modes was substantiated. It includes several stages: studying the particle size distribution and release of useful components in the feed product to select classification parameters; a series of experiments on grinding oversize products to diverse sizes; beneficiation of the obtained products by MG separation. To select the optimal parameters of ore preparation, an analysis of the beneficiation efficiency was used, which is calculated according to the Hancock – Luyken criterion. The results of the research are experimental dependences that connect the process parameters of beneficiation with those of fine vibratory screening. For the studied ferruginous quartzite ore processed at the Stoilensky GOK, the obtained dependences can be described by a second-order polynomial with a high accuracy of approximation. The best performance is achieved with a particle size of 0.1 mm: Fe tot content in the concentrate is 69.7 %, recovery is 85 %, classification efficiency is 80.4 %. The top size of the product in this case is 0.076 mm, which corresponds to 70-73 % grinding size of –0.045 class.
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Date submitted2022-06-20
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Date accepted2022-10-10
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Date published2022-11-03
Monitoring of grinding condition in drum mills based on resulting shaft torque
Grinding is the most energy-intensive process among all stages of raw material preparation and determines the course of subsequent ore beneficiation stages. Level of electricity consumption is determined in accordance with load characteristics forming as a result of ore destruction in the mill. Mill drum speed is one of process variables due to which it is possible to control ore destruction mechanisms when choosing speed operation mode of adjustable electric mill drive. This study on increasing energy efficiency due to using mill electric drive is based on integrated modelling of process equipment – grinding process and electromechanic equipment – electric drive of grinding process. Evaluating load torque by means of its decomposition into a spectrum, mill condition is identified by changing signs of frequency components of torque spectrum; and when studying electromagnetic torque of electric drive, grinding process is monitored. Evaluation and selection of efficient operation mode of electric drive is based on the obtained spectrum of electromagnetic torque. Research results showed that with increasing mill drum speed – increasing impact energy, load torque values are comparable for the assigned simulation parameters. From the spectra obtained, it is possible to identify mill load condition – speed and fill level. This approach allows evaluating the impact of changes in process variables of grinding process on parameters of electromechanical system. Changing speed operation mode will increase grinding productivity by reducing the time of ore grinding and will not lead to growth of energy consumption. Integration of digital models of the technological process and automated electric drive system allows forming the basis for developing integrated methods of monitoring and evaluation of energy efficiency of the entire technological chain of ore beneficiation.
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Date submitted2022-06-27
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Date accepted2022-09-09
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Date published2022-11-03
Study of the composition and properties of the beneficiation tailings of currently produced loparite ores
The increase in demand for rare earth metals and the depletion of natural resources inevitably causes the need to search for alternative unconventional sources of rare metal raw materials. The article presents the results of a study of the composition and properties of the beneficiation tailings of currently produced loparite ores. Sieve, mineralogical, chemical, and radionuclide analyses were carried out. The average content of loparite in tailings was determined. Using scanning electron microscopy, minerals-concentrators of rare earth elements in the loparite ore beneficiation tailings were diagnosed. The distribution of valuable components and thorium in the tailings was determined depending on the particle size class. The radium-thorium nature of radioactivity was established, the values of the effective specific activity of the samples were calculated. We concluded that it is necessary to develop an integrated technology for processing the beneficiation tailings of loparite ore, due to the complex and heterogeneous mineral and chemical composition of the tailings material.
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Date submitted2021-10-14
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Date accepted2022-01-24
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Date published2022-04-29
Monitoring of compressed air losses in branched air flow networks of mining enterprises
Compressed air as a type of safe technological energy carrier is widely used in many industries. In economically developed countries energy costs for the production and distribution of compressed air reach 10 % of the total energy costs. The analysis of compressed air production and distribution systems in the industrial sector shows that the efficiency of the systems is at a relatively low level. This is due to the fact that insufficient attention is paid to these systems since the compressed air systems energy monitoring has certain difficulties – the presence of complex and branched air pipeline networks with unique characteristics; low sensitivity of the equipment which consumes compressed air; the complexity of auditing pneumatic equipment that is in constant operation. The article analyzes the options for reducing the cost of production and compressed air distribution. One of the promising ways to reduce the compressed air distribution cost is timely detection and elimination of leaks that occur in the external air supply network of the enterprise. The task is solved by hardware-software monitoring of compressed air pressure at key points in the network. The proposed method allows real-time detecting of emerging air leaks in the air duct network and sending commands to maintenance personnel for their timely localization. This technique was tested in the industrial conditions of ALROSA enterprises on the air pipeline network of the Mir mine of the Mirninsky Mining and Processing Plant and showed satisfactory convergence of the calculated leakage values with the actual ones. The practical significance of the obtained results is that the developed method for monitoring air leaks in the air duct network is simple, it requires an uncomplicated software implementation and allows to localize leaks in a timely manner, thereby reducing unproductive energy costs at the enterprises.
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Date submitted2021-02-24
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Date accepted2021-10-18
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Date published2021-12-16
A probabilistic approach to the dynamic cut-off grade assessment
Cut-off grade is an important conditioning parameter that determines the quantity and quality of recoverable reserves and development efficiency. Today, Russian mining companies operate with certified quality requirements. By setting permanent quality requirements, the government seeks to prevent depletion of reserves, reduced production during periods of falling prices, and decreased budget revenues, expressing the interests of all members of society. But to what extent do the permanent quality requirements protect the interests of the state? The answer to this question is ambiguous and does not lie on the surface. The State Commission for Reserves and domestic researchers are working to find a rational solution to the problem of quality requirements. One solution is dynamic quality requirements. The effectiveness of their application has been proven for individual mining companies, but it is incorrect to transfer these conclusions to the entire mineral resource base of the country. This article presents a new approach to determining the dynamic cut-off grade, which varies depending on the price of minerals. The dynamic cut-off grade is proposed to be determined based on the indicators of constant requirements to the quality of exploration work, using the maximum allowable costs in the region. The approach allows to calculate the effect of the introduction of dynamic cut-off grade in the practice of subsurface use for the state (in the form of the amount of taxes received) and for subsoil users (in the form of the amount of income). For a group of gold-bearing deposits with open-pit mining method, it was established that the development of reserves using dynamic values of the cut-off grade in periods of price changes ensures compliance with the interests of the state and subsoil users.
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Date submitted2020-12-24
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Date accepted2021-10-18
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Date published2021-12-16
Natural gas methane number and its influence on the gas engine working process efficiency
The natural gas usage as a vehicle fuel in the mining industry is one of the priority tasks of the state. The article pays special attention to the component composition of natural gas from the point of view of its thermal efficiency during combustion in the combustion chamber of a power plant on a heavy-duty vehicle in difficult quarry conditions. For this, domestic and foreign methods for determining the main indicator characterizing the knock resistance of fuel in the combustion process – the methane number – are considered. Improvement of technical and economic indicators will be carried out by changing the composition of the gas mixture based on methane to fit the design features of the gas power plant, the methane number will be the determining indicator. A theoretical analysis of the influence of the methane number on such engine parameters as the compression ratio and the maximum speed of the flame front propagation in the second phase of combustion in the engine cylinder, expressed through the angle of rotation of the crankshaft, is presented. Based on the results of theoretical and experimental studies, the dependences of the influence of the methane number on the efficiency of the working process of the engine and its external speed characteristic were obtained.
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Date submitted2021-02-09
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Date accepted2021-07-27
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Date published2021-10-21
Development of an algorithm for determining the technological parameters of acid composition injection during treatment of the near-bottomhole zone, taking into account economic efficiency
Relevance of the research is due to the low proportion of successful hydrochloric acid treatments of near-bottomhole zones of carbonate reservoirs in the Perm region caused by insufficiently careful design and implementation of measures to stimulate oil production. Within the framework of this article, the development of a program is presented, which is based on an algorithm that allows determining the volume and rate of injection for an acid composition into a productive formation corresponding to the maximum economic efficiency during hydrochloric acid treatment. Essence of the proposed algorithm is to find the greatest profit from measures to increase oil recovery, depending on the cost of its implementation and income from additionally produced oil. Operation of the algorithm is carried out on the principle of enumerating the values of the volume and rate of injection for the acid composition and their fixation when the maximum difference between income and costs, corresponding to the given technological parameters of injection, is reached. The methodology is based on Dupuis's investigations on the filtration of fluids in the formation and the results of the experiments by Duckord and Lenormand on the study of changes in the additional filtration resistance in the near-well zone of the formation when it is treated with an acid composition. When analyzing and including these investigations into the algorithm, it is noted that the developed technique takes into account a large number of factors, including the lithological and mineralogical composition of rocks, technological parameters of the injection of a working agent and its properties, well design, filtration properties of the formation, properties of well products. The article provides an algorithm that can be implemented without difficulty using any programming language, for example, Pascal. Selection of the optimal values for the volume and rate of injection is presented in this paper, using the example of a production well at the Chaikinskoye oil field, located within the Perm region. Introduction of the developed algorithm into the practice of petroleum engineering will allow competent and effective approach to the design of hydrochloric acid treatments in carbonate reservoirs without a significant investment of time and additional funds.
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Date submitted2021-06-15
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Date accepted2021-08-27
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Date published2021-10-21
Prospects for the use of modern technological solutions in the flat-lying coal seams development, taking into account the danger of the formation of the places of its spontaneous combustion
- Authors:
- Vladimir P. Zubov
- Dmitrii D. Golubev
Spontaneous combustion of coal remains an important problem for coal mines, which can lead to an explosion of methane and coal dust. Accidents associated with spontaneous combustion of coal can cause significant economic losses to coal mining companies, as well as entail social damage – injuries and loss of life. Accidents are known at the Kuzbass mines, which occurred as a result of negligent attitude to the danger of spontaneous combustion of coal, the victims of which were dozens of people. The analysis of emergency situations associated with spontaneous combustion of coal shows that the existing wide range of means of preventing endogenous fires does not provide complete safety when working out coal seams prone to spontaneous combustion, therefore, spontaneous combustion places continue to occur in mines. The consequences that may arise as a result of a methane explosion initiated by a self-ignition place indicate the need to improve the used technologies. The purpose of the work is to determine the impact of modern technological solutions used in functioning mines during underground mining of flat-lying coal seams prone to spontaneous combustion, and to develop new solutions that reduce endogenous fire hazard. Conclusions on the influence of leaving coal pillars in the developed space, isolated air removal from the stoping face through the developed space, the length of the stoping face and the excavation pillar, and other factors on the danger of the formation of spontaneous combustion places are presented. Conclusions about the possibility of using modern technological solutions in future are also drawn.
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Date submitted2021-03-11
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Date accepted2021-05-21
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Date published2021-09-20
The influence of solar energy on the development of the mining industry in the Republic of Cuba
Cuba is traditionally considered a country with an underdeveloped industry. The share of the mining and metallurgical industries in the gross industrial production of the republic is small – about 3 % of GDP. The development of deposits and the extraction of nickel ores is an important sector of the economy of the Republic of Cuba, since the largest reserves of nickel and cobalt on the North American continent are located on the territory of the country. The development of the country energy system can serve as a growth factor in this sector of the economy. Due to climatic features and impossibility of integrating new capacities into the energy system through the construction of hydroelectric power plants, solar energy is a promising direction. Determining the feasibility of using solar tracking systems to increase the generation of electricity from solar power plants is one of the main challenges faced by engineers and renewable energy specialists. Currently, there are no solar tracking systems in Cuba that can provide information to assess the effectiveness of this technology in the country. The lack of the necessary technologies, as well as the high cost of developing solar power plants with tracking systems, limit the widespread introduction of such complexes. Hence follows the task of creating an inexpensive experimental model that allows assessing the effectiveness of tracking systems in specific weather conditions of the Republic of Cuba. This model will allow in future to increase the efficiency of electrical complexes with solar power plants, which provide power supply to the objects of the mineral resource complex and other regions.
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Date submitted2020-07-22
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Date accepted2020-11-12
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Date published2020-12-29
Simulation of the electric drive of the shearer to assess the energy efficiency indicators of the power supply system
- Authors:
- Vyacheslav A. Voronin
- Fedor S. Nepsha
This paper considers the problem of electric drive of shearers simulation to assess the indicators of power supply system (PSS) energy efficiency in the context of the introduction of modern devices for controlling the flow of electricity and power. The block diagram of the shearer electric drive simulation model is presented. To take into account fluctuations in the level of consumption of active and reactive power, a model of the executive body of the shearer was used in the work, including a model of the moment of resistance on the auger when cutting. As a result, in the MATLAB Simulink environment, a simulation model of the electric drive of the UKD300 shearer was developed, suitable for assessing the energy efficiency of the electrical complex of mining areas and the feasibility of using modern devices for controlling the flow of electricity and power. As a result of the simulation, it was found that a significant irregularity in the graph of reactive power consumption, caused by repeated short-term operation, makes the use of capacitor units ineffective to compensate for reactive power.
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Date submitted2020-06-12
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Date accepted2020-10-28
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Date published2020-11-24
Spatial non-linearity of methane release dynamics in underground boreholes for sustainable mining
- Authors:
- Ada K. Dzhioeva
- Vladimir S. Brigida
The paper is devoted to the problem of increasing energy efficiency of coalmine methane utilization to provide sustainable development of geotechnologies in the context of transition to a clean resource-saving energy production. Its relevance results from the fact that the anthropogenic effect of coalmine methane emissions on the global climate change processes is 21 times higher than the impact of carbon dioxide. Suites of gassy coal seams and surrounding rocks should be classified as technogenic coal-gas deposits, while gas extracted from them should be treated as an alternative energy source. Existing practices and methods of controlling coalmine methane need to be improved, as the current “mine – longwall” concept does not fully take into account spatial and temporal specifics of production face advancement. Therefore, related issues are relevant for many areas of expertise, and especially so for green coal mining. The goal of this paper is to identify patterns that describe non-linear nature of methane release dynamics in the underground boreholes to provide sustainable development of geotechnologies due to quality improvement of the withdrawn methane-air mixture. For the first time in spatial-temporal studies (in the plane of CH 4 - S ) of methane concentration dynamics, according to the designed approach, the parameter of distance from the longwall ( L ) is introduced, which allows to create function space for the analyzed process (CH 4 of S-L ). Results of coalmine measurements are interpreted using the method of local polynomial regression (LOESS). The study is based on using non-linear variations of methane concentration in the underground boreholes and specific features of their implementation to perform vacuum pumping in the most productive areas of the undermined rock mass in order to maintain safe aerogas conditions of the extraction block during intensive mining of deep-lying gassy seams. Identification of patterns in the influence of situational geomechanical conditions of coal mining on the initiation of metastable gas-coal solution transformation and genesis of wave processes in the coal-rock mass allows to improve reliability of predicting methane release dynamics, as well as workflow manageability of mining operations. Presented results demonstrate that development of high-methane Donbass seams is associated with insufficient reliability of gas drainage system operation at distances over 40 m behind the longwall face. Obtained results confirm a working hypothesis about the presence of spatial migration of methane concentration waves in the underground gas drainage boreholes. It is necessary to continue research in the area of estimating deviation angles of “advance fracturing” zone boundaries from the face line direction. Practical significance of research results lies in the possibility to use them in the development of scientific foundation for 3D gas drainage of a man-made coal-methane reservoir, taking into account spatial and temporal advancement of the production face.
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Date submitted2020-04-15
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Date accepted2020-05-13
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Date published2020-10-08
Processing of platinum group metal ores in Russia and South Africa: current state and prospects
- Authors:
- Tatyana N. Aleksandrova
- Cyril О’Connor
The presented study is devoted to a comparative review of the mineral raw material base of platinum group metals (PGMs) and technologies of their processing in South Africa and Russia, the largest PGM producers. Mineralogical and geochemical classification and industrial value of iron-platinum and platinum-bearing deposits are presented in this work. The paper also reviews types of PGM ore body occurrences, ore processing methods (with a special focus on flotation processes), as well as difficulties encountered by enterprises at the processing stage, as they increase recovery of the valuable components. Data on mineralogical features of PGM deposits, including the distribution of elements in the ores, are provided. The main lines of research on mineralogical features and processing of raw materials of various genesis are identified and validated. Sulfide deposits are found to be of the highest industrial value in both countries. Such unconventional PGM sources, as black shale, dunites, chromite, low-sulfide, chromium and titanomagnetite ores, anthropogenic raw materials, etc. are considered. The main lines of research that would bring into processing non-conventional metal sources are substantiated. Analysis of new processing and metallurgical methods of PGM recovery from non-conventional and industrial raw materials is conducted; the review of existing processing technologies for platinum-bearing raw materials is carried out. Technologies that utilize modern equipment for ultrafine grinding are considered, as well as existing reagents for flotation recovery; evaluation of their selectivity in relation to platinum minerals is presented. Basing on the analysis of main technological processes of PGM ore treatment, the most efficient schemes are identified, i.e.,gravity and flotation treatment with subsequent metallurgical processing.