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Date submitted2023-07-07
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Date accepted2023-09-20
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Date published2024-02-29
Isotherm and kinetic adsorption of rice husk particles as a model adsorbent for solving issues in the sustainable gold mining environment from mercury leaching
One of the techniques used in extracting gold in small-scale gold mining is mercury amalgamation. However, the use of mercury presents significant health and environmental hazards, as well as suboptimal efficiency in gold extraction. This study explores the possibility of the use of rice husk as a prototype adsorbent for mercury removal from its leaching in mining environments. To support the analysis, the rice husk adsorbent was characterized by Fourier-transform infrared spectroscopy, scanning electron microscopy, electron dispersive X-ray spectroscopy, atomic absorption spectrophotometers and Brunauer − Emmett − Teller analysis. To investigate the removal of Hg from aqueous solutions, batch adsorption experiments were conducted, and the efficiency was optimized under various parameters such as contact time, rice husk dosage, and initial concentration of mercury. Kinetic and isotherm investigations were also carried out to gain a better understanding of the adsorption properties. The kinetic adsorption was analyzed using the pseudo-first-order and pseudo-second-order. Furthermore, the isotherm adsorption was analyzed using ten adsorption isotherm models (i.e., Langmuir, Freundlich, Temkin, Dubinin – Radushkevich, Flory – Huggins, Fowler – Guggenheim, Hill – de Boer, Jovanovic, Harkin – Jura, and Halsey). The amount of mercury absorption increased with increasing contact time, adsorbent mass, and initial concentration of mercury. The pseudo-second-order kinetic model is the best model that can be applied to describe the adsorption process. Analysis of the adsorption results obtained shows that the adsorption pattern is explained through the formation of a monolayer without any lateral interaction between the adsorbate and adsorbent. In addition, the formation of multilayers due to inhomogeneous pore distribution also occurs which causes a pore filling mechanism. We found that the isotherm phenomena are near the Jovanovic models with the maximum adsorption capacity) of rice husk found to be 107.299 mg/g. As a result, rice husk could be a promising option for wastewater treatment due to its fast and efficient removal capacity, as well as its affordability and eco-friendliness. The predicted thermodynamic studies using the Flory – Huggins isotherm model show that the adsorption process is endothermic, spontaneous, and physisorption. The impact shows that the utilization of rice husk can be used and fit for the current issues in the sustainable development goals (SDGs).
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Date submitted2022-10-17
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Date accepted2023-02-13
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Date published2023-04-25
Environmental geotechnology for low-grade ore mining with the creation of conditions for the concurrent disposal of mining waste
Due to the constantly deteriorating environmental situation in the regions with mining enterprises, the article considers the topical issue of disposing the maximum possible volume of waste from the mining and processing of low-grade ferrous ores through the creation of an effective underground environmental geotechnology. Traditional procedure with descending mining of reserves with a caving system does not allow waste to be disposed of in a gob. The idea is to use geotechnology based on the ascending order of mining the ore body, room excavation, leaving truncated pillars, and staggered arrangement of adjacent rooms in height, which makes it possible to form containers for waste disposal in the form of a cementless backfill. The main characteristics of the proposed procedure are investigated and compared with the traditional procedure of low-grade iron ores mining. It was established that from the point of view of the complete extraction of reserves and the unit costs for the preparatory-development operations, the processes are comparable, while in terms of the mining quality, the proposed option is much more efficient. Evaluation of environmental geotechnology by the criterion of waste disposal, performed according to the proposed methodology, showed that the combination of these technical solutions ensures the placement in the formed gob from 80 to 140% of all waste generated during the mining and beneficiation of low-grade iron ores.
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Date submitted2022-09-15
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Date accepted2022-11-17
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Date published2022-12-29
Comprehensive assessment of hydraulic fracturing technology efficiency for well construction during hydrocarbon production
The oil and gas industry has been an integral and fundamental sector of the Russian economy for the past few years. The main problems of this industry have traditionally been the deteriorating structure of oil reserves; depreciation of main assets; slowdown and decline in oil production. Recently these have been complicated by a number of new negative trends related to underinvestment, limited financial resources, deteriorating access to new equipment and technologies. The task of the research is to make a comprehensive assessment of hydraulic fracturing technology during well construction and to increase the recovery and intensification of hydrocarbons production. In this research, modeling techniques were used to assess the productivity of each fracture. Geophysical methods (seismic survey) were used to determine the geomechanical properties of the formation. Comprehensive assessment of hydraulic fracturing technology during well construction was carried out, which allowed to increase vertical permeability and unite disparate parts of the reservoir in practice, and to determine the development efficiency of the hydrocarbon field.
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Date submitted2022-04-12
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Date accepted2022-11-17
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Date published2022-12-29
Development of technological solutions for reliable killing of wells by temporarily blocking a productive formation under ALRP conditions (on the example of the Cenomanian gas deposits)
Modern field operation conditions are characterized by a decline in gas production due to the depletion of its reserves, a decrease in reservoir pressure, an increase in water cut, as well as due to the depreciation of the operating well stock. These problems are especially specific at the late stage of development of the Cenomanian deposits of Western Siberia fields, where the anomaly factor below 0.2 prevails, while gas-bearing formations are represented mainly by complex reservoirs with high-permeability areas. When killing such wells, the classical reduction of overbalance by reducing the density of the process fluid does not provide the necessary efficiency, which requires the search for new technical and technological solutions. In order to prevent the destruction of the reservoir and preserve its reservoir properties during repair work in wells with abnormally low reservoir pressure, AO “SevKavNIPIgaz” developed compositions of special process fluids. A quantitative description of the process of blocking the bottomhole formation zone is proposed by means of mathematical modeling of injection of a gel-forming solution into a productive horizon. The well killing technology includes three main stages of work: leveling the injectivity profile of the productive strata using three-phase foam, pumping the blocking composition and its displacement with the creation of a calculated repression. Solutions obtained on the basis of a mathematical model allow optimizing technological parameters to minimize negative consequences in the well killing process.
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Date submitted2022-06-27
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Date accepted2022-09-09
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Date published2022-11-03
Study of the composition and properties of the beneficiation tailings of currently produced loparite ores
The increase in demand for rare earth metals and the depletion of natural resources inevitably causes the need to search for alternative unconventional sources of rare metal raw materials. The article presents the results of a study of the composition and properties of the beneficiation tailings of currently produced loparite ores. Sieve, mineralogical, chemical, and radionuclide analyses were carried out. The average content of loparite in tailings was determined. Using scanning electron microscopy, minerals-concentrators of rare earth elements in the loparite ore beneficiation tailings were diagnosed. The distribution of valuable components and thorium in the tailings was determined depending on the particle size class. The radium-thorium nature of radioactivity was established, the values of the effective specific activity of the samples were calculated. We concluded that it is necessary to develop an integrated technology for processing the beneficiation tailings of loparite ore, due to the complex and heterogeneous mineral and chemical composition of the tailings material.
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Date submitted2022-04-20
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Date accepted2022-07-21
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Date published2022-11-03
Iron ore beneficiation technologies in Russia and ways to improve their efficiency
- Authors:
- Aleksei E. Pelevin
Increasing the efficiency of crushing circuits is associated with a decrease in the particle size of finely crushed ore and the use of dry magnetic separation of crushed ore. Reducing grinding costs is achieved by using drum mills jointly with mills of other designs. The use of automation systems, slurry demagnetization, technologies with staged concentrate separation, and beneficiation and fine screening in a closed grinding cycle lead to a reduction in grinding costs. The main industrial technology for improving the quality of concentrate is its additional beneficiation using regrinding, fine screening, flotation, and magnetic-gravity separators. Increasing the integrated use of iron ore raw materials is associated with an increase in the yield of iron concentrate and the production of hematite concentrate during the beneficiation of hematite-magnetite ores and ilmenite concentrate during the beneficiation of titanomagnetite ores. Incremented concentrate yield is possible by using magnetic separators with an increased magnetic induction up to 0.25-0.5 T in the first stages of beneficiation. To obtain hematite and ilmenite concentrates, combined technologies can be used, including fine screening, high-gradient magnetic, gravity, flotation, and electrical separation.
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Date submitted2021-10-27
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Date accepted2022-01-24
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Date published2022-04-29
Prediction of the geomechanical state of the rock mass when mining salt deposits with stowing
The technogenic impact of mining on the environment is analyzed and the transition to geotechnology with stowing to reduce the impact of mining operations is proposed. The results of the research work devoted to the justification of parameters of the development of salt deposits with stowing and the definition of the influence of stowing on the dynamics of deformation of the underworked rock massif are presented. The relevance of research aimed at creating a safe and efficient technology for the transition from systems with natural maintenance of stoping space to systems with stowing has been substantiated. The results of studies on qualitative and quantitative assessment of the state of the rock massif (by the finite element method using FLAC3D software), worked out by combines, are given and the dynamics of the impact of mining operations on the rock mass and the change in the maximum stresses during the hardening of the stowing in the chambers are revealed. The numerical modeling method is used to analyze the conditions of change in the state of the underworked rock mass, to establish the mechanisms of its deformation at various stages of development. It is recommended to use this approach for geotechnical assessment of the rock mass state in conditions of using development systems of different classes.
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Date submitted2021-05-19
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Date accepted2022-04-07
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Date published2022-04-29
On the possibility of reducing man-made burden on benthic biotic communities when mining solid minerals using technical means of various designs
The paper analyses features of the species composition and diversity of biotic communities living within the ferromanganese nodule fields (the Clarion-Clipperton field), cobalt-manganese crusts (the Magellan Seamounts) and deep-sea polymetallic sulphides (the Ashadze-1, Ashadze-2, Logatchev and Krasnov fields) in the Russian exploration areas of the Pacific and Atlantic Oceans. Prospects of mining solid minerals of the world’s oceans with the least possible damage to the marine ecosystems are considered that cover formation of the sediment plumes and roiling of significant volumes of water as a result of collecting the minerals as well as conservation of the hydrothermal fauna and microbiota, including in the impact zone of high temperature hydrothermal vents. Different concepts and layout options for deep-water mining complexes (the Indian and Japanese concepts as well as those of the Nautilus Minerals and Saint Petersburg Mining University) are examined with respect to their operational efficiency. The main types of mechanisms that are part of the complexes are identified and assessed based on the defined priorities that include the ecological aspect, i.e. the impact on the seabed environment; manufacturing and operating costs; and specific energy consumption, i.e. the technical and economic indicators. The presented morphological analysis gave grounds to justify the layout of a deep-sea minerals collecting unit, i.e. a device with suction chambers and a grip arm walking gear, selected based on the environmental key priority. Pilot experimental studies of physical and mechanical properties of cobalt-manganese crust samples were performed through application of bilateral axial force using spherical balls (indenters) and producing a rock strength passport to assess further results of the experimental studies. Experimental destructive tests of the cobalt-manganese crust by impact and cutting were carried out to determine the impact load and axial cutting force required for implementation of the collecting system that uses a clamshell-type effector with a built-in impactor.
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Date submitted2021-02-09
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Date accepted2021-07-27
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Date published2021-10-21
Development of an algorithm for determining the technological parameters of acid composition injection during treatment of the near-bottomhole zone, taking into account economic efficiency
Relevance of the research is due to the low proportion of successful hydrochloric acid treatments of near-bottomhole zones of carbonate reservoirs in the Perm region caused by insufficiently careful design and implementation of measures to stimulate oil production. Within the framework of this article, the development of a program is presented, which is based on an algorithm that allows determining the volume and rate of injection for an acid composition into a productive formation corresponding to the maximum economic efficiency during hydrochloric acid treatment. Essence of the proposed algorithm is to find the greatest profit from measures to increase oil recovery, depending on the cost of its implementation and income from additionally produced oil. Operation of the algorithm is carried out on the principle of enumerating the values of the volume and rate of injection for the acid composition and their fixation when the maximum difference between income and costs, corresponding to the given technological parameters of injection, is reached. The methodology is based on Dupuis's investigations on the filtration of fluids in the formation and the results of the experiments by Duckord and Lenormand on the study of changes in the additional filtration resistance in the near-well zone of the formation when it is treated with an acid composition. When analyzing and including these investigations into the algorithm, it is noted that the developed technique takes into account a large number of factors, including the lithological and mineralogical composition of rocks, technological parameters of the injection of a working agent and its properties, well design, filtration properties of the formation, properties of well products. The article provides an algorithm that can be implemented without difficulty using any programming language, for example, Pascal. Selection of the optimal values for the volume and rate of injection is presented in this paper, using the example of a production well at the Chaikinskoye oil field, located within the Perm region. Introduction of the developed algorithm into the practice of petroleum engineering will allow competent and effective approach to the design of hydrochloric acid treatments in carbonate reservoirs without a significant investment of time and additional funds.
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Date submitted2020-07-29
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Date accepted2021-03-30
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Date published2021-06-24
Model of baddeleyite recovery from dump products of an apatite-baddeleyite processing plant using a CVD6 concentrator
The paper is devoted to developing a model of baddeleyite recovery from dump products of an apatite-baddeleyite processing plant using centrifugal concentrators. The relevance of the work arises from the acquisition of new knowledge on the optimization of technological parameters of centrifugal concentrators using Knelson CVD (continuous variable discharge) technology – in particular, setting the frequency of valve opening and the duration of valves remaining open. The purpose of the research was to assess the applicability of CVD technology in the treatment of various dump products of the processing plant and to build a model of dependencies between the concentrate and tailings yields and the adjustable parameters, which will allow to perform preliminary calculations of the efficiency of implementing this technology at processing plants. The research objects are middling and main separation tailings of the coarse-grained stream and combined product of main and recleaner separation tailings of the fine-grained stream. The study uses general methods of mathematical statistics: methods of regression analysis, aimed at building statistically significant models, describing dependence of a particular variable on a set of regressors; group method of data handling, the main idea of which is to build a set of models of a given class and choose the optimal one among them. Authors proposed an algorithm for processing experiment results based on classical regression analysis and formulated an original criterion for model selection. Models of dependencies between the concentrate and tailings yields and the adjustable parameters were built, which allowed to establish a relationship between the concentrate yield and the valve opening time, as well as a relationship between the tailings yield and the G-force of the installation.
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Date submitted2020-05-13
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Date accepted2020-11-12
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Date published2020-12-29
Improving the efficiency of terrigenous oil-saturated reservoir development by the system of oriented selective slotted channels
A comparative assessment of variation in the flow rate of oil production wells was performed taking into account increasing of perforated area of the productive part of the rocks, as well as recover of reservoir rocks permeability due to their unloading by creating slotted channels with the method of oriented slotted hydro-sandblast perforation. Different orientation directions and slotting intervals were analyzed, taking into account water encroachment of individual interlayers and azimuth direction of the majority of remaining reserves in separate blocks of the examined formation. In order to estimate development efficiency of terrigenous oil-saturated porous-type reservoirs by means of oriented slotted hydro-sandblast perforation, calculations were performed on a full-scale geological and hydrodynamic model of an oil field in the Perm Region. The object of modeling was a Visean terrigenous productive forma tion. The modeling of implementing oriented slotted hydro-sandblast perforation was carried out on a 3D filtration model for fourteen marginal wells, located in the zone with excessive density of remaining recoverable reserves and he terogeneous reserve recovery along the section. An optimal layout of slotted channels along the depth of the productive part of the well section was developed. Selective formation of 24 slotted channels was carried out con sidering the intervals of increased oil saturation. Comparative analysis of estimated flow rate of the wells was per formed for cumulative perforation of the examined productive formation and the developed method of slotted perforation. As a result of modeling, an increase in the oil average flow rate of 2.25 t/day was obtained. With oriented slotted hydro-sandblast perforation, incremental cumulative production for two years of prediction calculations per one well reached 0.5 thousand t.
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Date submitted2020-05-24
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Date accepted2020-07-23
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Date published2020-11-24
Estimation of ore contour movements after the blast using the BMM system
Measurement of ore movements by blast is one of the key components of the quality control system at any mining enterprise, which allows to obtain the accuracy necessary for determining the location of ore contours. About 15 years ago, a monitoring system was developed in Australia that allows mine personnel to make three-dimensional measurements of ore blocks movement at each blast. Studies have shown that ore blocks movement is extremely variable, and it characterized by a complete absence of a deterministic component. The consequence is that modeling ore contour movements during the blast will be inaccurate, and the best results for the mining enterprise can only be achieved by directly measuring the movement. The technology of measuring ore contours movements considered in the article is based on three-dimensional movement vectors obtained in different parts of the blasted block, characterized by different movements. It is obvious that the accuracy of determining the ore contours position after the blast is proportional to the number of measurements made on the block. Currently, the movement control technology based on the BMM system is actively used by global mining companies, its use reduces losses and dilution of ore. In 2017, the pilot implementation of the BMM system was started at the Olympiadinsky GOK, and the system is being implemented in several Russian mining companies.
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Date submitted2020-04-15
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Date accepted2020-05-13
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Date published2020-10-08
Processing of platinum group metal ores in Russia and South Africa: current state and prospects
- Authors:
- Tatyana N. Aleksandrova
- Cyril О’Connor
The presented study is devoted to a comparative review of the mineral raw material base of platinum group metals (PGMs) and technologies of their processing in South Africa and Russia, the largest PGM producers. Mineralogical and geochemical classification and industrial value of iron-platinum and platinum-bearing deposits are presented in this work. The paper also reviews types of PGM ore body occurrences, ore processing methods (with a special focus on flotation processes), as well as difficulties encountered by enterprises at the processing stage, as they increase recovery of the valuable components. Data on mineralogical features of PGM deposits, including the distribution of elements in the ores, are provided. The main lines of research on mineralogical features and processing of raw materials of various genesis are identified and validated. Sulfide deposits are found to be of the highest industrial value in both countries. Such unconventional PGM sources, as black shale, dunites, chromite, low-sulfide, chromium and titanomagnetite ores, anthropogenic raw materials, etc. are considered. The main lines of research that would bring into processing non-conventional metal sources are substantiated. Analysis of new processing and metallurgical methods of PGM recovery from non-conventional and industrial raw materials is conducted; the review of existing processing technologies for platinum-bearing raw materials is carried out. Technologies that utilize modern equipment for ultrafine grinding are considered, as well as existing reagents for flotation recovery; evaluation of their selectivity in relation to platinum minerals is presented. Basing on the analysis of main technological processes of PGM ore treatment, the most efficient schemes are identified, i.e.,gravity and flotation treatment with subsequent metallurgical processing.
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Date submitted2019-07-09
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Date accepted2019-09-26
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Date published2020-04-24
Development of mathematical models to control the technological properties of cement slurries
Oil and gas producing enterprises are making increasingly high demands on well casing quality, including the actual process of injection and displacement of cement slurry, taking into account requirements for the annular cement level, eliminating possible hydraulic fracturing, with developing a hydraulic cementing program. It is necessary to prevent deep invasion of cement slurry filtrate into the formation to exclude bridging of productive layers. It is impossible to fulfill all these requirements at the same time without application of modifying additives; complex cement compositions are being developed and applied more often. Furthermore, need to adjust cement slurries recipes appears for almost every particular well. In order to select and justify cement slurries recipes and their prompt adjustment, taking into account requirements of well construction project, as well as geological and technical conditions for cementing casing strings, mathematical models of the main technological properties of cement slurries for cementing production casing strings in the Perm Region were developed. Analysis of the effect of polycarboxylic plasticizer (Pl) and a filtration reducer (fluid loss additive) based on hydroxyethyl cellulose (FR) on plastic viscosity (V), spreadability (S) and filtration (F) of cement slurries is conducted. Development of mathematical models is performed according to more than 90 measurements.
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Date submitted2019-05-30
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Date accepted2019-09-04
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Date published2020-02-25
Prospects for industrial methane production in the mine n.a. V.M.Bazhanov using vertical surface wells
The estimated methane resources in the coal stratum of Donbass are 798.5 billion m 3 , including 119.5 billion m 3 in the Donetsk-Makeevsky area. Such significant potential implies that methane can be used not only for industrial production and energy purposes but also as a commodity for the chemical industry. However, in practice, commercial production of methane from coal seams, as is done in the fields of the USA, Canada, India, and China, is not carried out, and methane, obtained as a by-product, is utilized for ensuring the safety of the main technological processes for coal mining. The main reasons for this are the difficult mining and geological conditions of bedding, low thickness and permeability, which does not allow to separate methane production into an independent type of activity due to its low profitability, especially with the use of new technologies based on hydraulic fracturing of coal seams. The assessment of the possibility of industrial methane production in the mine n.a. V.M.Bazhanov in the Donetsk-Makeevsky area of Donbass, which reserves equal to 23.7 billion m 3 , showed that a significant part of the methane reserves is concentrated in coal seams and interlayers with a gas content of 18.5-20.7 m 3 /m 3 . Moreover, in the host rocks, methane is practically in a liberated state. This circumstance makes possible the commercial production of methane for its utilization from the unloaded rock mass by wells drilled from the surface, without the use of hydraulic fracturing technology. The paper discusses the technology of methane extraction by a degassing well drilled from the surface into a coal-bearing stratum unloaded from rock pressure in a mining field of the 4th eastern face of the m 3 seam of the mine n.a. V.M.Bazhanov and its subsequent use as the fuel of an electric generator. It is shown that over the entire period of operation of the pilot well, the volume of actually produced methane exceeded the design value by 23 %, and the cost of the gas produced amounted to 1535 rubles per 1000 m 3 , which is more than 3 times lower than the market price for natural gas for consumers in the Russian Federation. This made it possible to make a conclusion about the possibility of industrial extraction of mine methane using vertical surface wells for its subsequent utilization in power plants, which does not imply the usage of hydraulic fracturing technology.
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Date submitted2019-05-26
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Date accepted2019-07-23
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Date published2019-10-23
Ensuring Stability of Undermining Inclined Drainage Holes During Intensive Development of Multiple Gas-Bearing Coal Layers
At high rates of production face advance, requirements towards reliable operation of undermining drainage holes get raised. The issue of maintaining high intensity of gaseous seams development under naturally increasing gas content, mining depth and capacity of production equipment poses a problem. The greatest threat comes from the loss of hole stability in the bearing pressure affected zone (in front of the face) and in the intensive shift area of overhanging rock corbels (behind the face). Intensification of air leaks due to deformation of borehole channel leads to impoverishment of removed methane-air mixture and an increasing risk to disturb safe aerogas regime in the mining area. The paper describes a mechanism of how coal-face operations affect the state of underground holes and formation of overhanging rock corbels. A typification of basic kinds of borehole deformations is presented. Authors point out critical disadvantages of the most widely-used technological schemes of gaseous seams development under high load on the production face, which hinder normal operation of a gas drainage system. As a result of research, a dependency of shot hole number, as well as the distance between shot hole axes and the borehole, on the stress state of the borehole outline has been defined more precisely. Basing on that, a formula to calculate drilling parameters of the discharge hole system has been suggested. Implementation of these measures will allow to increase the efficiency of underground gas drainage and to maintain growing intensity of gaseous coal seam development.
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Date submitted2019-03-24
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Date accepted2019-05-13
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Date published2019-08-23
Calculation of Oil-saturated Sand Soils’ Heat Conductivity
- Authors:
- J. Sobota
- V. I. Malarev
- A. V. Kopteva
Nowadays, there are significant heavy high-viscosity oil reserves in the Russian Federation with oil recovery coefficient not higher than 0.25-0.29 even with applying modern and efficient methods of oil fields development. Thermal methods are the most promising out of the existing ways of development, main disadvantage of which is large material costs, leading to the significant rise in the cost of extracted oil. Thus, creating more efficient thermal methods and improving the existing ones, is the task of great importance in oil production. One of the promising trends in enhancing thermal methods of oil recovery is the development of bottomhole electric steam generators. Compared to the traditional methods of thermal-steam formation treatment, which involve steam injection from surface, well electrothermal devices can reduce energy losses and improve the quality of steam injected into the formation. For successful and efficient organization of oil production and rational development of high-viscosity oil fields using well electrothermal equipment, it is necessary to take into account the pattern of heat propagation, both in the reservoir and in the surrounding space, including the top and bottom. One of the main values characterizing this process is the heat conductivity λ of oil-bearing rocks. The article describes composition of typical oil-saturated sand soils, presents studies of heat and mass transfer in oil-saturated soils, reveals the effect of various parameters on the heat conductivity of a heterogeneous system, proposes a method for calculating the heat conductivity of oil-bearing soils by sequential reduction of a multicomponent system to a two-component system and proves the validity of the proposed approach by comparing acquired calculated dependencies and experimental data.
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Date submitted2017-12-28
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Date accepted2018-03-03
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Date published2018-06-22
Special features of a structure of technical operations for peat excavation with stage dewatering
- Authors:
- E. A. Kremcheev
A method of development of a technology of peat extraction for intensifying of dewatering which involves drying of peat raw materials in thick layers with a layer-by-layer harvesting into large-sized roll with further delivery to the field storage unit of the enlarged sizes is presented in the paper. Throughout the year storage raw materials may be transported to the customer or to the shopfloor for further processing. Considering dimension and mass characteristics, a crumbed peat of various moisture capacity is a major type of products to be of high demand. On the basis of the results of scientific studies regarding gravity dewatering of peat and its drying in field environment, the ways of intensifying of field dewatering of peat for extraction at shallow-peat lands and fine-limit fields are proposed. The presented results of the experimental performance of a technology of peat drying in thick layers with a layer-by-layer harvesting indicate an increase of seasonal harvesting and a decrease of the influence of unfavorable meteorological factors on the stability of the extraction process. Performed investigations allowed to develop a structure of technical operations for peat excavation with the stage dewatering in spreading and intermediate storage units providing rational state of the extraction process regarding a complex of technical factors. A suggested scheme of a process area for a primary and secondary period of deposit exploitation by a technology of peat excavation is considered.
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Date submitted2017-12-29
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Date accepted2018-03-26
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Date published2018-06-22
Methods to enhance oil recovery in the process of complex field development of the Yarega oil and titanium deposit
- Authors:
- I. E. Dolgii
Yarega oil and titanium deposit is a unique facility due to a combination of two mineral resources – oil and titanium ore – in one geologic structure. The paper describes mining and geologic conditions of the field, as well as engineering solutions to enhance oil recovery and the efficiency of heat transfer. The author focuses on the issues of deposit opening and preparation for development, and provides recommendations regarding the exploitation procedure of the oil and titanium parts of the field, which take into account field data on the extraction rates of high viscosity oil and titanium ore from the start of deposit development. The paper contains analysis of existing technological schemes of high viscosity oil extraction and steam heating of the oil bed, as well as assessment of their feasibility. Issues of field preparation for development are reviewed from the position of accumulated practical experience, and recommendations on the feasibility of combined underground and open-pit mining are supported with evidence. The main advantages of the proposed system are explained; key technical and economic indicators are calculated.
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Date submitted2017-10-25
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Date accepted2018-01-17
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Date published2018-04-24
Innovative technology of large-size products manufacture
- Authors:
- S. N. Sanin
- N. A. Pelipenko
Advantages and prospects for the use of mobile robotic machine-tools in the manufacture of large parts in the mining, cement and nuclear industries are considered, as well as the importance of using welded structures to reduce production costs. Schemes for finishing mechanical machining of welded large-sized parts such as bodies of revolution with the use of mobile robotic machine-tools equipped with a belt-grinding tool, an enlarged description of the technological process for manufacturing a large-sized shell of a welded structure are presented. The conclusion is made that it is necessary to take into consideration the use in the industry of frameless production technology, especially for the machining of large-sized parts, and the use of small mobile robotic machine-tools is a productive approach and has a prospective character. The technological approaches proposed in the article make it possible to remove the restriction on the overall size and mass of the parts being manufactured, which are proposed to be manufactured directly at the site of future operation. The effectiveness of this technology is confirmed both by theoretical research and by practical data of the authors. It was noted that the production by the domestic machine-tool industry of mobile universal and special robotic machine-tools will allow the country's engineering industry to be brought to a new, high-quality world level.
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Date submitted2016-10-27
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Date accepted2017-01-02
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Date published2017-04-14
Chemistry as a basis for solving environmental issues
- Authors:
- V. E. Kogan
- T. S. Shakhparonova
The article summarizes over 40 years of authors’ experience in the field of physical chemistry and chemical technology of glassy state of materials. It is shown that environmental issues are caused not by Chemistry as a science but by actions of ecologically illiterate humans using its advances. It is noted that without chemistry humankind cannot live comfortably and solve existing environmental problems. In support these facts we describe several developments made by authors of this article in energy industry, high temperature machinery, glass production technology, glassy phosphate fertilizers, production of non-waste systems and complex research of physical-chemical principles of glassy oil sorbents production of organic and non-organic nature.
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Date submitted2016-09-02
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Date accepted2016-11-08
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Date published2017-02-22
Mathematical models of gas-dynamic and thermophysical processes in underground coal mining at different stages of mine development
- Authors:
- M. V. Gryazev
- N. M. Kachurin
- S. A. Vorobev
New trends have been traced and the existing ones refined regarding filtration and diffusive motion of gases in coal beds and surrounding rock, spontaneous heating of coal and transport of gas traces by ventilation currents in operating coal mines. Mathematical models of gas-dynamic and thermophysical processes inside underworked territories after mine abandonment have been justified. Mathematical models are given for feasible air feeding of production and development areas, as well as for the development of geotechnical solutions to ensure gas-dynamic safety at every stage of coal mine operation. It is demonstrated that the use of high-performance equipment in the production and development areas requires more precise filtration equations used when assessing coal mine methane hazard. A mathematical model of pressure field of non-associated methane in the edge area of the coal seam has been justified. The model is based on one-dimensional hyperbolic equation and takes into consideration final rate of pressure distribution in the seam. Trends in gas exchange between mined-out spaces of high methane- and CO 2 -concentration mines with the earth surface have been refined in order to ensure environmental safety of underworked territories.
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Date submitted2015-10-01
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Date accepted2015-12-11
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Date published2016-08-22
The technology of extracting gaseous fuel based on comprehensive in situ gasification and coalbed degassing
The study considers a comprehensive technology (designed and patented by the authors) of developing coal and methane deposits which combines in situ gasification of lower coalbeds in the suite of rock bump hazardous gassy beds, extraction of coal methane and mechanized mining of coal. The first stage of the technology consists in mining gaseous fuel that enables one to extract up to 15-20 % of total energy from the suite of coalbeds. Geodynamic zoning is used to select positions for boring wells. Using the suggested technology makes it possible to solve a number of tasks simultaneously. First of all that is extracting gaseous fuel from the suite of coalbeds without running any mining works while retaining principal coalbeds in the suite and preparing them for future processing (unloading and degassing). During the first phase the methane-coal deposit works as a gas deposit only, the gas having two sources – extracted methane (which includes its locked forms, absorbed and adsorbed) and the products of partial incineration of thin coalbeds, riders and seams from thee suite. The second stage consists in deep degassing and unloading of coal beds which sharply reduces the hazards of methane explosion and rock bumps, thus increasing the productivity of mechanized coal mining. During the second stage coal is mined in long poles with the account of degassing and unloading of coal beds, plus the data on gas dynamic structure of coal rock massif.
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Date submitted2015-08-27
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Date accepted2015-10-05
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Date published2016-04-22
Processing of alumina production red mud with recovery of scandium concentrate
The chemical and technological principles of scandium recovery from red mud of alumina production with the use of flue gases from sintering furnaces have been developed. The optimal conditions of hydrochemical processes of successive removal of impurities for the production of scandium concentrate with simultaneous obtaining of titanium-containing product have been worked out on a pilot plant.
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Date submitted2014-12-30
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Date accepted2015-02-03
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Date published2015-12-25
Open mining technique for unconventional mineral deposits
- Authors:
- G. A. Kholodnyakov
- K. R. Argimbaev
Nowadays the majority of deposits are successfully exploiting by mining enterprises with the help of traditional excavation and loading equipment. Typically, metals, construction materials, etc. are mined and extracted on these deposits, but modern society is progressing and producing new requirements to metals properties for creating a new type of equipment. The metals with new properties are located in unconventional areas: either in technogenic deposits (overburden dumps, tailings, etc.) or in hard-to-get natural formations. Technogenic mines, being a tailing of Kachkanarsky mining and processing plant, are referred to such unique deposits, which have expensive metals (scandium, gallium, strontium, titanium), as well as the natural deposit – rhenium deposit, located in the crater of an active volcano. Potentialities of open mining in the largest rhenium deposit with complex environmental occurrence have been analyzed in the paper. Temperature measurement results of adjacent strata and a temperature scheme of the host rocks on a separate site and the entire field have been presented. An open mining technique for a primary mining area as well as perspective methods of rock preparation for excavation, applicable to this particular deposit, has been considered.