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Date submitted2023-12-15
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Date accepted2024-06-13
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Date published2025-02-25
Development of equipment and improvement of technology for inertial thickening of backfill hydraulic mixtures at the final stages of transportation
The results of the study of the functioning of the developed thickening equipment as part of the stowing complex for the formation of a flow of high-concentration hydromixture are presented. To explain the operation of the hydrotransport system of the stowing complex, equipped with a thickener of the developed design, its basic diagram is presented. A mathematical model has been created that describes the mechanism of inertial sedimentation of a solid component of a hydraulic mixture in a working chamber equipped with hydrodynamic profiles. Interaction with the profile leads to flow stratification due to a change in the trajectory of movement and a decrease in speed. The interval of rational velocity of primary pulp entering the input of the working chamber of the inertial thickener is substantiated. The synthesis of solutions of the thickening process model is performed in the COMSOL Multiphysics and Ansys Fluent programs. This made it possible to eliminate physical contradictions in the operation of the equipment and justify the overall dimensions of its main elements, ensuring the implementation of the mechanism of inertial sedimentation of the slurry. It was found that the concentration of the thickened flow at the outlet branch pipe of the thickener working chamber is determined by the level of the primary hydraulic fluid velocity, the characteristic length of the section of interaction with the deflecting profile, and the ratio of the flow and attack angles. A nomogram of the dynamics of the change in the hydraulic fluid concentration in the section of the outlet branch pipe depending on the ratios of the overall dimensions of the deflecting profile of the working chamber was compiled. The results of the study allowed formulating recommendations for selecting the dimensions of the thickener's deflecting hydrodynamic profile to form a flow of hydraulic mixture with a concentration of about 50 % by weight. The developed equipment can be used in a stowage complex and will increase the range of supply of the stowage mixture. This is due to the fact that a flow of primary slurry with a low concentration, due to lower pressure losses, can be moved in a pipeline system over a greater distance than a flow with a high filler content. The use of a thickener at the final stage of transportation is intended to increase the concentration of the hydraulic mixture immediately before production.
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Date submitted2021-12-15
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Date accepted2022-09-12
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Date published2023-08-28
Substantiation and selection of the design parameters of the hydroficated equipment complex for obtaining backfill mixtures from current enrichment tailings
The issue of the influence of the concentration of the solid phase on the reduction of energy costs and specific energy consumption during pulp transportation is considered. The procedure for preparing slurry from the current enrichment tailings is shown. A scheme is given and the operation of a hydroficated unit for thickening and hydraulic transport of backfill mixtures is described. A diagram of the movement of solid particles in one of the units of the complex – a lamellar thickener is shown. The summary table shows the main design parameters and characteristics of the lamellar thickener. A general view of the laboratory setup used for experimental studies with slurry at various concentrations is given. An example of calculating productivity, density and specific load is presented. The dependence of the shear stress on the velocity gradient was determined for various pulp concentrations. Experimental studies of the process of thickening the production of slurry from the current enrichment tailings have been carried out. It was found that the geometric dimensions of the thickener depend on the concentration of the solid phase in the transported mixture. It is concluded that the flow rate of the slurry and the head loss are functions of the rheological characteristics of the viscoplastic slurry and can be calculated from the derived calculated dependencies.
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Date submitted2021-05-31
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Date accepted2022-03-24
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Date published2022-07-13
Mathematical model of linear and non-linear proppant concentration increase during hydraulic fracturing – a solution for sequential injection of a number of proppant types
It is known that much of the technology aimed at intensifying fluid inflow by means of hydraulic fracturing involves the use of proppant. In order to transport and position grains in the fracture, a uniform supply of proppant with a given concentration into the fracturing fluid is ensured. The aim of the operation is to eliminate the occurrence of distortions in the injection program of proppant HF. A mathematically accurate linear increase of concentration under given conditions is possible only if the transient concentration is correctly defined. The proposed approach allows to correctly form a proppant HF work program for both linear and non-linear increase in proppant concentration. The scientific novelty of the work lies in application of a new mathematical model for direct calculation of injection program parameters, previously determined by trial and error method. A mathematical model of linear and non-linear increase of proppant concentration during HF was developed. For the first time, an analytical solution is presented that allows direct calculation of parameters of the main HF stages, including transient concentrations for given masses of the various types of proppant. The application of the mathematical model in formation of a treatment plan allows maintaining correct proppant mass distribution by fractions, which facilitates implementation of information and analytical systems, data transfer directly from a work program into databases. It is suggested to improve spreadsheet forms used in production, which would allow applying mathematical model of work program formation at each HF process without additional labour costs. The obtained mathematical model can be used to improve the software applied in the design, modelling and engineering support of HF processes.
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Date submitted2021-10-14
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Date accepted2022-04-07
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Date published2022-04-29
The influence of the shape and size of dust fractions on their distribution and accumulation in mine workings when changing the structure of air flow
The results of the analysis of statistical data on accidents at Russian mines caused by explosions in the workings space have shown that explosions of methane-dust-air mixtures at underground coal mines are the most severe accidents in terms of consequences. A detailed analysis of literature sources showed that in the total number of explosions prevails total share of hybrid mixtures, i.e. with the simultaneous participation of gas (methane) and coal dust, as well as explosions with the possible or partial involvement of coal dust. The main causes contributing to the occurrence and development of dust-air mixture explosions, including irregular monitoring of by mine engineers and technicians of the schedule of dust explosion protective measures; unreliable assessment of the dust situation, etc., are given. The main problem in this case was the difficulty of determining the location and volume of dust deposition zones in not extinguished and difficult to access for instrumental control workings. Determination of the class-shape of coal dust particles is a necessary condition for constructing a model of the dust situation reflecting the aerosol distribution in the workings space. The morphological composition of coal mine dust fractions with dispersion less than 0.1 has been studied. Particle studies conducted using an LEICA DM 4000 optical microscope and IMAGE SCOPE M software made it possible to establish the different class-shapes of dust particles found in operating mines. It was found that the coal dust particles presented in the samples correspond to the parallelepiped shape to the greatest extent. The mathematical model based on the specialized ANSYS FLUENT complex, in which this class-form is incorporated, is used for predicting the distribution of explosive and combustible coal dust in the workings space. The use of the obtained model in production conditions will allow to determine the possible places of dust deposition and to develop measures to prevent the transition of coal dust from the aerogel state to the aerosol state and thereby prevent the formation of an explosive dust-air mixture.
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Date submitted2020-07-29
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Date accepted2021-03-30
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Date published2021-06-24
Model of baddeleyite recovery from dump products of an apatite-baddeleyite processing plant using a CVD6 concentrator
The paper is devoted to developing a model of baddeleyite recovery from dump products of an apatite-baddeleyite processing plant using centrifugal concentrators. The relevance of the work arises from the acquisition of new knowledge on the optimization of technological parameters of centrifugal concentrators using Knelson CVD (continuous variable discharge) technology – in particular, setting the frequency of valve opening and the duration of valves remaining open. The purpose of the research was to assess the applicability of CVD technology in the treatment of various dump products of the processing plant and to build a model of dependencies between the concentrate and tailings yields and the adjustable parameters, which will allow to perform preliminary calculations of the efficiency of implementing this technology at processing plants. The research objects are middling and main separation tailings of the coarse-grained stream and combined product of main and recleaner separation tailings of the fine-grained stream. The study uses general methods of mathematical statistics: methods of regression analysis, aimed at building statistically significant models, describing dependence of a particular variable on a set of regressors; group method of data handling, the main idea of which is to build a set of models of a given class and choose the optimal one among them. Authors proposed an algorithm for processing experiment results based on classical regression analysis and formulated an original criterion for model selection. Models of dependencies between the concentrate and tailings yields and the adjustable parameters were built, which allowed to establish a relationship between the concentrate yield and the valve opening time, as well as a relationship between the tailings yield and the G-force of the installation.
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Date submitted2019-07-09
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Date accepted2019-09-26
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Date published2020-04-24
Development of mathematical models to control the technological properties of cement slurries
Oil and gas producing enterprises are making increasingly high demands on well casing quality, including the actual process of injection and displacement of cement slurry, taking into account requirements for the annular cement level, eliminating possible hydraulic fracturing, with developing a hydraulic cementing program. It is necessary to prevent deep invasion of cement slurry filtrate into the formation to exclude bridging of productive layers. It is impossible to fulfill all these requirements at the same time without application of modifying additives; complex cement compositions are being developed and applied more often. Furthermore, need to adjust cement slurries recipes appears for almost every particular well. In order to select and justify cement slurries recipes and their prompt adjustment, taking into account requirements of well construction project, as well as geological and technical conditions for cementing casing strings, mathematical models of the main technological properties of cement slurries for cementing production casing strings in the Perm Region were developed. Analysis of the effect of polycarboxylic plasticizer (Pl) and a filtration reducer (fluid loss additive) based on hydroxyethyl cellulose (FR) on plastic viscosity (V), spreadability (S) and filtration (F) of cement slurries is conducted. Development of mathematical models is performed according to more than 90 measurements.
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Date submitted2019-03-05
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Date accepted2019-05-03
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Date published2019-08-23
Efficiency Estimation of the Single- and Multicomponent Anti-hydrate Reagents
- Authors:
- N. A. Shostak
- E. P. Zaporozhets
Different types of technological and technical problems in the oil, gas and chemical industries are connected with the hydrate formation process and with the using of anti-hydrate chemicals. That is why, it is necessary to estimate thermobaric ranges within which reagents does not let hydrate to grow or is their dissociation. Also, to estimate anti-hydrate influence we need to determine the chemicals’ anti-hydrate efficiency and chose the best one. They make the reagents consisting of several chemical components depending on the purpose of their application – for prevention of formation and (or) elimination of hydrates. It demands calculations of the optimum concentration and expenses and also the intensity (speed) of hydrates dissociation causing with the reagents. The analytical method of the anti-hydrate chemical reagents efficiency determination containing one or several components from different classes of chemical compounds – alcohols, salts, acids, compounds of nitrogen and oxygen – is presented in this paper. With its help it is possible to define decrease in temperature of hydrate formation from reagents influence, to count key parameters of reagents anti-hydrate efficiency depending on component compositions of hydrate gas and a phase condition of a hydrate-gas system, to select types of chemical components and their quantity in multicomponent reagents, i.e., to make new compounds. The method can be used for express assessment of anti-hydrate chemical reagents efficiency on criteria sign for practical application in oil, gas and processing industry.
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Date submitted2018-11-20
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Date accepted2019-01-14
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Date published2019-04-23
Low-density cement compositions for well cementing under abnormally low reservoir pressure conditions
- Authors:
- N. I. Nikolaev
- E. L. Leusheva
The paper considers variants of lightweight cement compositions with additives of various substances, such as clay components, ash systems, silica additives, kerogen, gilsonite, microspheres, as well as the process of cement slurry aeration. Recommendations on the use of compositions in different conditions are presented. A decrease in the density of the solution is achieved not only due to the low density of the materials used, but also as a result of an increase in the water-cement ratio. In such conditions, it is not possible to ensure the formation of a durable and impermeable cement stone in the well, which creates high quality inter-reservoir insulation. The characteristics of the physical and mechanical properties of existing lightening additives are given, which allows determining the most rational conditions for the use of cement slurries for improvement of the well cementing quality.
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Date submitted2018-05-14
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Date accepted2018-07-01
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Date published2018-10-24
Method for forecast of surface deformation during excavation operations in restraint urban conditions using the slurry trench technique
- Authors:
- P. A. Demenkov
- L. A. Goldobina
- O. V. Trushko
The article suggests the method for forecast of surface deformation during excavation operations in restraint urban conditions using the slurry trench technique based on FEM simulation. The results of numerical simulation of the construction of a semi-underground structure with slurry trench technique are given. The regularities of the change in the stress-strain state are determined depending on the trench parameters and the physical-mechanical properties of the soils. The work presents the troughs of surface subsidence during the construction of an excavation using the slurry trench technique, the diagrams of bending moments, transverse and longitudinal forces arising in the trench. Numerical experiments in Plaxis 2D and 3D were performed to estimate the discrepancy between modeling results in a plane and volumetric formulation of the problem.
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Date submitted2018-05-07
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Date accepted2018-07-06
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Date published2018-10-24
Hydraulic transportation of thickened tailings of iron ore processing at Kachkanarsky GOK based on results of laboratory and pilot tests of hydrotransport system
- Authors:
- V. I. Aleksandrov
- M. A. Vasileva
The object of study is the system of hydrotransport of iron ore processing tailings at JSC «EVRAZ Kachkanarsky GOK». The aim of the work was to determine the parameters of the hydraulic transport of tailings of the iron ore enrichment at weight concentrations of the solid phase from 30 to 70 % and to develop recommendations for the industrial operation of hydraulic transport systems of highly concentrated slurries of the Tailing Facilities of the Kachkanarsky GOK. Laboratory studies of the parameters of hydrotransport of thickened tail pulps were carried out with the development of a calculation method; pilot tests of the hydrotransport system under the conditions of the Tailing Facilities of the Kachkanarsky GOK. It has been established that using polyurethane coatings on the inner surface of the slurry lines significantly (1.75 times) decrease the specific pressure loss on the hydrotransport of thickened fluids. This allows to significantly increase the range of transportation for placing tailings in the distant parts of the storage zone. The introduction of research results is in the project of reconstruction and development of the tailing facility of the TF of the Kachkanarsky GOK for the period 2018-2020. It is proposed to use the results of work in the project of reconstruction of the hydraulic transport system at the TF of the Kachkanarsky GOK by switching to the hydraulic transport of slurries thickened to weight concentrations of 35-40 % in the slurry pipes with an internal polyurethane coating, which will ensure energy saving in the hydraulic transport process.
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Date submitted2017-11-22
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Date accepted2018-01-04
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Date published2018-04-24
Justification of a methodical approach of aerologic evaluation of methane hazard in development workings at mines of Vietnam
- Authors:
- V. V. Smirnyakov
- Nguen Min' Fen
The methods of evaluation of the aerological conditions to be performed for the purpose of normalization of mining conditions are provided in the present review; the location of possible accumulations of explosive gases during the drift of the development workings are taken into account. To increase the safety of the development working regarding the gas factor, a complex evaluation of a working was developed with respect to the dynamics of methane emission and air coursing along the working which is strongly affected by the character of the leakages from the ventilation ducting. Thereby, there occurs a necessity of the enhancement of a methodical approach of calculation of ventilation of a working which consists in taking into consideration a total aerodynamic resistance of the booster fan including the local resistances of the zones of the working. An integer simulation of the gas-air flows realized on the basis of a software package FLowVision allows to evaluate a change in the methane concentration in the zones of local accumulations.
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Date submitted2015-08-17
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Date accepted2015-10-25
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Date published2016-04-22
Ecological aspects of vehicle tunnels ventilation in the conditions of megalopolises
- Authors:
- S. G. Gendler
The characteristic of Russia and foreign vehicle tunnels are provided in paper and advantages of their placement in the conditions of the city are noted. It is shown that one of the main factors defining negative impact on environment in the period of tunnels driving is mine equipment, and at operation – vehicles. The analysis of essential differences of features of pollution of atmospheric air at construction of tunnels from its pollution at construction of buildings on a surface is given. The examples illustrating levels of negative impact of the upcast ventilation shaft airflow on atmospheric air are given and the ventilation schemes reducing this influence are offered. It is shown that during operation of road tunnels of pollution of the air environment can extend on considerable distances from tunnel portals. Numerical calculations of concentration of carbon oxides and nitrogen during removal of the upcast ventilation shaft airflow through portals and through the mines built near them are executed. Technical solutions on purifications of tunnel air by means of electrostatic filters are described.
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Date submitted2015-08-02
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Date accepted2015-10-04
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Date published2016-04-22
Development of innovative technologies of dedusting in mining and advance coal mine faces
- Authors:
- G. I. Korshunov
- S. B. Romanchenko
The article describes the results of the implementation of investment projects in the field of complex dedusting implemented in major coal producing companies in Russia. Experimental study of the processes reduce the levels of dust in the workplace in the application of modern systems of irrigation and aspiration systems. The factors that determine the mass and composition of particulate airborne dust at various ways of dust suppression. The results of the analysis of the laser dispersed composition of particles removed from the air of the working area
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Date submitted2015-08-25
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Date accepted2015-10-01
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Date published2016-04-22
Vibrodiagnostics of the technical state slurry pumps
- Authors:
- V. I. Aleksandrov
- Irzhi Sobota
Analysis of the work hydrotransport systems in processing plants shows that the efficiency of this type transport does not match its technical capabilities: the high laboriousness involved in the operation of the equipment, high hydroabrasive wear of slurry pumps and pipelines, low working life pumps, high metal consumption and energy. The main reason for the lack of effectiveness of hydraulic transport is hydroabrasive wear impellers of slurry pumps, causing rising levels of vibra-tion pumps, reducing the pressure characteristics, general technical state of hydrotransport system and as a result - low pumps life, not exceeding 500 hours of continuous operation. In paper, it is shown that as a criterion of period normal operation slurry pump can be used coefficient of techni-cal state, the value of which is proportional to the relative head, degree of hydroabrasive wear of the impeller and time of continuous operating. The coefficient technical state of slurry pump can be represented as a function of current flow rate and the RMS value of vibration velocity. The re-sults of theoretical and experimental studies used to develop algorithms and techniques express-diagnosis and monitoring of slurry pumps in hydrotransport system, data which indicate the need for routine maintenance of pumping equipment.
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Date submitted2014-12-07
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Date accepted2015-02-23
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Date published2015-12-25
Bump hazard evaluation of a rock mass area as a result of its seismic acoustic activity registration
- Authors:
- V. V. Nosov
Ore production in deep rock-bump hazardous mines is closely connected with the need to in-crease workers’ safety, which demands heavy costs of taking preventive shockproof actions and applying expensive protection systems against mountain blows. The article considers a resource forecasting technique and a bump hazard evaluation method for a rock mass area, based on a mi-cromechanical model, which registers acoustic emission of heterogeneous materials, and empirical data, obtained as a result of acoustic signals registration with the help of the model, aimed at seis-mic-acoustic activity evaluation at «Taimir» and «Oktyabrsky» rock mass areas, belonging to Norylsk industrial region.
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Date submitted2014-12-20
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Date accepted2015-02-13
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Date published2015-12-25
Design procedure of pressure losses for hydrotransport of the high concetration pulps
- Authors:
- V. I. Aleksandrov
- Pavel Vlasak
In the paper it is shown that application of standard design methods for hydrotransport used for slurry with small concentration of a solid phase and for hydrotransport of high concentration slurry leads to considerable divergences between practical values of pressure losses which are received as a result of calculation. A major factor, which defines errors of calculation of hydrotransport of slurry with high concentration of a solid phase by means of standard techniques, is that these techniques do not consider rheological characteristics and parameters substantially influencing the amount of spe-cific pressure losses. The offered model of a pulp movement and technique developed on the basis of this model allow to define hydrotransport parameters with a margin error no more than 0,1.
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Date submitted2014-09-25
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Date accepted2014-11-20
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Date published2015-06-26
Power consumption of hydraulic transport of products of mineral processing
- Authors:
- V. I. Aleksandrov
- Irzhi Sobota
The problem of decreasing power consumption by hydraulic transport systems remains to be the most important among other problems in the mining industry. The increase of solid material concentration in the volume of transported pulp leads to reduction of general pulp flow rate on the one hand and to increase of pressure losses and, accordingly, of a necessary head for over-coming hydraulic resistance on the other hand. The problem of minimizing power consumption in slurry transport is of particular relevance now when there is a tendency for hydraulic transport of highly-concentrated pulps and pastes to be widely used in the mining industry. The article shows that the energy intensity to a certain extent depends on the performance of hydraulic transport of solid materials, and this dependence is of extreme nature. At low concentra-tions of solid particles large volumes of recycled water have to be pumped to provide the neces-sary performance, which leads to consumption of large amounts of electricity. The increase оf concentration results in the decrease in the volumetric flow rate of the pulp and, accordingly, spe-cific power consumption of the process. The process of reducing energy consumption takes place up to a certain critical value of the concentration above which a further increase in the concentra-tion raises power consumption.
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Date submitted2010-07-01
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Date accepted2010-09-23
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Date published2011-03-21
Improving the efficiency of system of deleting waste on Udachny GOK
- Authors:
- V. P. Dokukin
- A. A. Velnikovskiy
Examined ways to improve the efficiency of hydrotransport systems. A method for determining the most advantageous modes of GTP. The calculation of basic characteristics of the flow of pulp when the grain size, density and quantity released to the enrichment of solid material to installation hydrotransport concentrator.
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Date submitted2009-08-29
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Date accepted2009-10-30
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Date published2010-02-01
The unit for gravity concentration of fine particles
- Authors:
- Ya. V. Kuskova
It was made new modification of device for allows increasing recovery, to increase productivity and to lower size of concentrated particles. The device has a deck executed as a circle, which divides into two sectors; each sector has circular rifles with progressively growing height from the centre to periphery of a deck. The table is equipped with the high-frequency step-by-step engine ensuring continuous rotation of a table and submission counter impulses for shear of particles in a direction, opposite to rotation of a table. The quantity of angle sectors can be various. Testing of prototype of a table has confirmed an opportunity of increase of recovery, decrease size of extracted dense minerals and increase of throughput.
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Date submitted2008-11-23
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Date accepted2009-01-30
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Date published2009-12-11
The estimate of the utilization’s efficiency of the production waste products, which appeared as a result of the preservation of the environment measures
- Authors:
- E. M. Pronin
Nowadays the problems of the stable growth of mineral and source of raw materials and fuel and energy complex industries are attached great importance to, since it influences the country social-economic condition. In its turn the development of the mining industry requires opening up new lands, which are especially vulnerable to different kinds of anthropogenous and technogenous factors. The changes in the state of economic system have excluded the lowering expenditure by the economy of the production scale. The typical features of a new economy became the progress of free competition and intensive demonopolization. At the same time for the mining industry it is significant that large-scale enterprises should be the foundation of many cities economies of the Russian Federation. For the way out of a system crisis it is necessary to change the strategy – to alter not only the condition of the system, but its management. The formation of the mining complexes permits to use sources of raw materials of the exploited deposits in the proper way, to process waste products of the basic production into the commodity output, to raise the efficiency and cut costs of the preservation of the environment measures from concentration waste products, exhaust solutions, gases, warm water harmful influence on the environment. The practical use of the production waste products of the mining complexes is unprofitable and makes sense only because of its opportunity partially compensating the aggregate investments for the preservation of the environment. The estimate of the utilization s efficiency of the production waste products has made.
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Date submitted2008-11-01
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Date accepted2009-01-27
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Date published2009-12-11
The influence of the technological and organizational factors on the steady growth of the mining industry
- Authors:
- E. M. Pronin
- V. E. Vasiliev
The steady growth of the mining industry calls forth the character of its activities connected with the dependence of the work on the natural conditions which are practically unpredictable and constantly changeable. The two basic factors are chosen – the technology of the mining work and the organization of the industry, which have the decisive importance in the increasing of the basic indices of the activity of the enterprise. The possible technological and organizational solutions are offered as they permit to find possible directions in the lowering of the negative influence of the appearing problems.
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Date submitted2008-10-08
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Date accepted2008-12-03
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Date published2009-12-11
The modeling of formation processes of heightened polarizability zones above oil-and-gas deposits
- Authors:
- E. O. Kudryavtseva
One of the probable causes of formation of zones of higher polarizability above oil and gas роо ls may be secondary rock epigenetic sulfidization . Processes of secondary epigenesis and their interrelation with observed anomalous manifestations are considered by the example of North-Guliaev oil and gas deposit (Barents shelf). According to the model of secondary rock epigenetic sulfidization numerical calculations of pyrite concentration were performed using simplified O.F.Putikov’s formula. A correlation between theoretical calculations and results of experimental investigations on North-Guliaev oil and gas deposit indicated agreement between calculated pyrite concentration and observed induced polarization anomaly .
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Date submitted2008-10-30
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Date accepted2008-12-14
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Date published2009-12-11
On correlation of element concentrations in spray нaloes of dispersion being fixed with different geoelectrochemical methods
- Authors:
- O. F. Putikov
- E. G. Margovich
The theoretical basis for correlation between the results of two geoelectrochemical methods at different depths of sampling is presented. The field data confirm the conclusion.