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shaft deformation

Geotechnical Engineering and Engineering Geology
  • Date submitted
    2023-03-16
  • Date accepted
    2023-12-27
  • Date published
    2024-04-25

Comprehensive assessment of deformation of rigid reinforcing system during convergence of mine shaft lining in unstable rocks

Article preview

Operation of vertical mine shafts in complex mining and geological conditions is associated with a number of features. One of them is a radial displacement of the concrete shaft lining, caused by the influence of mining pressure on the stress-strain state of the mine workings. A rigid reinforcing system with shaft buntons fixed in the concrete lining thus experiences elastoplastic deformations, their value increases with time. It results in deviation of conductors from design parameters, weakening of bolt connections, worsening of dynamic properties of geotechnical system “vehicle – reinforcing”, increase of wear rate of reinforcing system elements, increase of risks for creating an emergency situation. The article offers a comprehensive assessment of displacements of characteristic points of the bunton system based on approximate engineering relations, numerical modeling of the deformation process of the bunton system and laser measurements of the convergence of the inner surface of the concrete shaft lining. The method was tested on the example of the reinforcing system of the skip-cage shaft of the potash mine. Displacement of the characteristic points of the reinforcing system is determined by the value of radial displacements of the surface of the concrete shaft lining. Evaluation of the radial displacements was made using monitoring measurements and profiling data. The results obtained make it possible to justify the need and timing of repair works. It is shown that the deterioration of the reinforcing system at different levels occurs at different rates, defined, among other things, by mechanical properties of the rock mass layers located at a given depth.

How to cite: Tarasov V.V., Aptukov V.N., Ivanov O.V. Comprehensive assessment of deformation of rigid reinforcing system during convergence of mine shaft lining in unstable rocks // Journal of Mining Institute. 2024. Vol. 266 . p. 305-315. EDN TNNIZP
Geology
  • Date submitted
    2023-02-27
  • Date accepted
    2023-10-25
  • Date published
    2024-04-25

Microstructural features of chromitites and ultramafic rocks of the Almaz-Zhemchuzhina deposit (Kempirsai massif, Kazakhstan) according to electron backscatter diffraction (EBSD) studies

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Microstructural features of the main rock-forming minerals of host ultramafic rocks (olivine, orthopyroxene) and chrome spinel from ores of the Almaz-Zhemchuzhina deposit were studied using the electron backscatter diffraction method. For ultramafic rocks, statistical diagrams of the crystallographic orientation of olivine and orthopyroxene were obtained, indicating the formation of a mineral association in conditions of high-temperature subsolidus plastic flow in the upper mantle. The main mechanisms were translation gliding and syntectonic recrystallization. Olivine deformation occurred predominantly along the (010)[100] and (001)[100] systems. The textural and structural features of chromitites reflect plastic flow processes, most pronounced in lenticular-banded ores. Microstructure maps in inverse pole figure encoding show differences in the grain size composition of the ores: areas consisting of disseminated chromitites are characterized by a finer-grained structure compared to lens-shaped segregations of a massive structure. Analysis of microstructure maps shows that during the transition from disseminated to massive ores, there is a widespread development of recrystallization, adaptation of neighbouring grains to each other, resulting in homogenization of crystallographic orientation in aggregates. The data obtained develop ideas about the rheomorphic nature of chromitite segregations in ophiolite dunites. It is assumed that the coarsening of the structure of massive chromitites is critically associated with an increase in the concentration of ore grains during solid-phase segregation within a plastic flow, when individual chrome spinel grains, initially separated by silicate material, begin to come into direct contact with each other.

How to cite: Saveliev D.E., Sergeev S.N., Makatov D.K. Microstructural features of chromitites and ultramafic rocks of the Almaz-Zhemchuzhina deposit (Kempirsai massif, Kazakhstan) according to electron backscatter diffraction (EBSD) studies // Journal of Mining Institute. 2024. Vol. 266 . p. 218-230. EDN FJNEDQ
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2023-04-11
  • Date accepted
    2023-09-20
  • Date published
    2023-10-27

Current state of above-ground and underground structures of the Alexander Column: an integral basis for its stability

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The Alexander Column as a compositional center of the architectural ensemble of Palace Square in Saint Petersburg, Russia, has always been a matter of concern for both the public and specialists due to progressive deterioration of its granite shaft caused by crack formation. The article examines previous studies related to the inspection and restoration of the column's shaft and other parts above ground level, as well as reasons for crack initiation and propagation in the column. An analysis was performed on the anomalies in the Fennoscandian Shield and the structural-tectonic conditions at the Montferrand quarry site, revealing the presence of faults and circular features within the studied area. The research considers N.Hast's measurements of excess tectonic stresses in anomaly zones (southeastern Finland), which acted horizontally and resulted in the development of tensile cracks within the granite massif and later in the column’s shaft after its installation. The most dangerous type of deformation for the Alexander Column is its tilt in the northeast direction, recorded in 1937 and 2000. The article analyzes the construction features of the column's foundations and additional underground elements, as well as soil and groundwater characteristics based on archival data. The contamination history of the underground space is taken into account, and an analogy-based method is used to assess the engineering-geological and hydrogeological conditions of the underground load-bearing structures within the placement zone of the Alexander Column and the New Hermitage buildings. The results of visual observations on the nature of deterioration and deformation of the pavement around the monument, as well as its pedestal, indicating the development of uneven settlement of the foundation, are presented. The article concludes with general recommendations for organizing and implementing comprehensive monitoring to forecast the deformation dynamics of the Alexander Column.

How to cite: Dashko R.E., Karpenko A.G. Current state of above-ground and underground structures of the Alexander Column: an integral basis for its stability // Journal of Mining Institute. 2023. Vol. 263 . p. 757-773. EDN OSYEHQ
Metallurgy and concentration
  • Date submitted
    2022-06-20
  • Date accepted
    2022-10-07
  • Date published
    2022-11-03

Evaluation of deformation characteristics of brittle rocks beyond the limit of strength in the mode of uniaxial servohydraulic loading

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One of the most reliable methods for assessing the physical and mechanical properties of rocks as a result of their destruction are laboratory tests using hard or servo-driven test presses. They allow to obtain reliable information about changes in these properties beyond the limit of compressive strength. The results of laboratory tests of rich sulfide ore samples are presented, which made it possible to obtain graphs of their extreme deformation. Both monolithic samples and samples with stress concentrators in the form of circular holes with a diameter of 3, 5 and 10 mm were tested. It was revealed that during the destruction of the samples, the modules of elasticity and deformation decrease by 1.5-2 times, and in the zone of residual strength – by 5-7 times.

How to cite: Gospodarikov A.P., Trofimov A.V., Kirkin A.P. Evaluation of deformation characteristics of brittle rocks beyond the limit of strength in the mode of uniaxial servohydraulic loading // Journal of Mining Institute. 2022. Vol. 256 . p. 539-548. DOI: 10.31897/PMI.2022.87
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2021-09-29
  • Date accepted
    2022-05-11
  • Date published
    2022-07-13

Tensor compaction of porous rocks: theory and experimental verification

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Compaction in sedimentary basins has been traditionally regarded as a one-dimensional process that ignores inelastic deformation in directions orthogonal to the active load. This study presents new experiments with sandstone demonstrating the role of three-dimensional inelastic compaction in cyclic true triaxial compression. The experiments were carried out on the basis of a triaxial independent loading test system in the Laboratory of Geomechanics of the Ishlinsky Institute for Problems in Mechanics of the Russian Academy of Science. The elastic moduli of the material were estimated from the stress-strain curves and the elastic deformations of the sample in each of the three directions were determined. Subtracting the elastic component from the total deformation allowed to show that inelastic compaction of the sandstone is observed in the direction of active loading, whereas in the orthogonal directions there is a expansion of the material. To describe the three-dimensional nature of the compaction, a generalization of Athy law to the tensor case is proposed, taking into account the role of the stress deviator. The compaction tensor and the kinetic equation to describe the evolution of inelastic deformation, starting from the moment of the load application are introduced. On the basis of experiments on cyclic multiaxial compression of sandstone, the identification and verification of the constructed model of tensor compaction were carried out. The possibility of not only qualitative, but also quantitative description of changes in inelastic deformation under complex cyclic triaxial compression is shown.

How to cite: Panteleev I.A., Lyakhovsky V., Mubassarova V.A., Karev V.I., Shevtsov N.I., Shalev E. Tensor compaction of porous rocks: theory and experimental verification // Journal of Mining Institute. 2022. Vol. 254 . p. 234-243. DOI: 10.31897/PMI.2022.30
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2021-12-16
  • Date accepted
    2022-04-07
  • Date published
    2022-07-13

The Upper Kotlin clays of the Saint Petersburg region as a foundation and medium for unique facilities: an engineering-geological and geotechnical analysis

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The article reviews the issues concerned with correctness of the engineering-geological and hydrogeological assessment of the Upper Kotlin clays, which serve as the foundation or host medium for facilities of various applications. It is claimed that the Upper Kotlin clays should be regarded as a fissured-block medium and, consequently, their assessment as an absolutely impermeablestratum should be totally excluded. Presence of a high-pressure Vendian aquifer in the lower part of the geological profile of the Vendian sediments causes inflow of these saline waters through the fissured clay strata, which promotes upheaval of tunnels as well as corrosion of their lining. The nature of the corrosion processes is defined not only by the chemical composition and physical and chemical features of these waters, but also by the biochemical factor, i.e. the availability of a rich microbial community. For the first time ever, the effect of saline water inflow into the Vendian complex on negative transformation of the clay blocks was studied. Experimental results revealed a decrease in the clay shear resistance caused by transformation of the structural bonds and microbial activity with the clay’s physical state being unchanged. Typification of the Upper Kotlin clay section has been performed for the region of Saint Petersburg in terms of the complexity of surface and underground building conditions. Fissuring of the bedclays, the possibility of confined groundwater inflow through the fissured strata and the consequent reduction of the block strength as well as the active corrosion of underground load-bearing structures must be taken into account in designing unique and typical surface and underground facilities and have to be incorporated into the normative documents.

How to cite: Dashko R.E., Lokhmatikov G.A. The Upper Kotlin clays of the Saint Petersburg region as a foundation and medium for unique facilities: an engineering-geological and geotechnical analysis // Journal of Mining Institute. 2022. Vol. 254 . p. 180-190. DOI: 10.31897/PMI.2022.13
Geology
  • Date submitted
    2021-03-18
  • Date accepted
    2021-11-30
  • Date published
    2021-12-27

Deformations assessment during subway escalator tunnels construction by the method of artificial freezing of soil for the stage of ice wall formation

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The work is devoted to the study of the processes of displacement and deformation of the surface during the escalator tunnels construction of the subway by the method of artificial freezing of soils. The features of the construction and freezing technology, the rocks characteristics in which the escalator tunnels made are considered. The data of specially organized, full-scale surveying observations of deformations on the earth surface are presented. The main factors influencing deformation processes in the frozen strata of a layered inhomogeneous rock mass with inclined tunneling are determined, the complexity of the predictive task and the need to simplify the design scheme are shown. The work is focused on the assessment of the least studied geomechanical processes of soil heaving-uplifts and deformations during the periods of active and passive freezing stages. When studying the displacements processes of the earth surface and rock mass, the finite element method and analysis of the obtained data using field observations of displacements were used. A simplified calculation scheme is proposed for modeling, which allows taking into account the uneven influence of frozen rocks of an inhomogeneous layered rock mass with a large inclined tunneling. The satisfactory convergence of the data of field surveying observations on the earth surface and the results of modeling geomechanical processes for the period of active and passive freezing stages is shown. The proposed calculation scheme is recommended for the prediction of deformation at the stages of underground construction, characterized by the development of the most dangerous tensile deformations of buildings and structures on the surface.

How to cite: Volokhov E.M., Mukminova D.Z. Deformations assessment during subway escalator tunnels construction by the method of artificial freezing of soil for the stage of ice wall formation // Journal of Mining Institute. 2021. Vol. 252 . p. 826-839. DOI: 10.31897/PMI.2021.6.5
Mining
  • Date submitted
    2020-12-16
  • Date accepted
    2021-07-27
  • Date published
    2021-10-21

Features of the thermal regime formation in the downcast shafts in the cold period of the year

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In the cold period of the year, to ensure the required thermal regime in underground mine workings, the air supplied to the mine is heated using air handling systems. In future, the thermodynamic state of the prepared air flow when it is lowered along the mine shaft changes due to the influence of a number of factors. At the same time, the processes of heat and mass exchange between the incoming air and its environment are of particular interest. These processes directly depend on the initial parameters of the heated air, the downcast shaft depth and the presence of water flows into the mine shaft. Based on the obtained experimental data and theoretical studies, the analysis of the influence of various heat and mass transfer factors on the formation of microclimatic parameters of air in the downcast shafts of the Norilsk industrial district mines is carried out. It is shown that in the presence of external water flows from the flooded rocks behind the shaft lining, the microclimatic parameters of the air in the shaft are determined by the heat transfer from the incoming air flow to the underground water flowing down the downcast shaft lining. The research results made it possible to describe and explain the effect of lowering the air temperature entering the underground workings of deep mines

How to cite: Zaitsev A.V., Semin M.A., Parshakov O.S. Features of the thermal regime formation in the downcast shafts in the cold period of the year // Journal of Mining Institute. 2021. Vol. 250 . p. 562-568. DOI: 10.31897/PMI.2021.4.9
Mining
  • Date submitted
    2021-03-31
  • Date accepted
    2021-09-29
  • Date published
    2021-10-21

Methodology of modeling nonlinear geomechanical processes in blocky and layered rock masses on models made of equivalent materials

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The research purpose is to develop a methodology that increases the reliability of reproduction and research on models made of equivalent materials of complex nonlinear processes of deformation and destruction of structured rock masses under the influence of underground mining operations to provide a more accurate prediction of the occurrence of dangerous phenomena and assessment of their consequences. New approaches to similarity criterion based on the fundamental laws of thermodynamics; new types of equivalent materials that meet these criteria; systems for the formation of various initial and boundary conditions regulated by specially developed computer programs; new technical means for more reliable determination of stresses in models; new methods for solving inverse geomechanical problems in the absence of the necessary initial field data have been developed. Using the developed methodology, a number of complex nonlinear problems have been solved related to estimates of the oscillatory nature of changes in the bearing pressure during dynamic roof collapse processes; ranges of changes in the frequency of processes during deformation and destruction of rock mass elements, ranges of changes in their accelerations; parameters of shifts with a violation of the continuity of the rock mass under the influence of mining: secant cracks, delaminations, gaping voids, accounting for which is necessary to assess the danger of the formation of continuous water supply canals in the water-protection layer.

How to cite: Zuev B.Y. Methodology of modeling nonlinear geomechanical processes in blocky and layered rock masses on models made of equivalent materials // Journal of Mining Institute. 2021. Vol. 250 . p. 542-552. DOI: 10.31897/PMI.2021.4.7
Oil and gas
  • Date submitted
    2021-01-20
  • Date accepted
    2021-03-29
  • Date published
    2021-09-20

Analysis of the causes of engineering structures deformations at gas industry facilities in the permafrost zone

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Construction of oil and gas infrastructure facilities on permafrost soils is the most important task of increasing the raw material base of the entire fuel and energy industry in Russia. Permafrost soil is a complex, multicomponent system, state of which depends on many factors. Buildings and structures built under such conditions, on the one hand, have a complex thermal effect on permafrost soils, and on the other hand, they perceive the consequences of changes in the characteristics of such soils. This situation leads to the fact that buildings and structures on permafrost soil during their life cycle are subject to complex and poorly predictable deformations. Article presents the results of a study for various degradation processes of permafrost soils that can be implemented at construction sites of industrial facilities. Analysis of the deformations causes for engineering structures at the gas industry in the permafrost zone is carried out. Series of reasons causing such deformations have been investigated. Comprehensive criterion for assessing changes in permafrost-geological conditions of industrial sites is proposed. It is suggested to apply the method of calculating the individual characteristics for the temperature regime of the territory to monitor and assess the conditions of heat exchange and predict changes in the geocryological conditions of permafrost soil.

How to cite: Vasiliev G.G., Dzhaljabov A.A., Leonovich I.A. Analysis of the causes of engineering structures deformations at gas industry facilities in the permafrost zone // Journal of Mining Institute. 2021. Vol. 249 . p. 377-385. DOI: 10.31897/PMI.2021.3.6
Mining
  • Date submitted
    2020-07-30
  • Date accepted
    2021-03-02
  • Date published
    2021-04-26

Experimental study of thermomechanical effects in water-saturated limestones during their deformation

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Stability control of elements of stone constructions of various structures is a prerequisite for their safe operation. The use of modern methods of non-destructive diagnostics of the stress-strain state of such constructions is an effective, and in many cases the only way to control it. Studies of thermal radiation accompanying the processes of solid bodies deformation allowed to justify and develop a method that allows to obtain non-contact information about changes in the stress-strain state in various types of geomaterials, including limestones. However, studies of the water saturation influence of rocks on the thermal radiation parameters recorded in this way are currently superficial. Taking into account the water saturation degree of rocks is necessary when monitoring the mechanical condition of stone structures that are in direct contact with water. The main purpose of this work is to study the dependences of changes in the intensity of thermal radiation from the surface of limestone samples with different humidity under conditions of uniaxial compression. The obtained results showed the expected significant decrease in the mechanical properties (uniaxial compressive strength and elastic modulus) of water-saturated samples in comparison with dry ones. At the same time, a significant increase in the intensity of thermal radiation of limestone samples subjected to compression with an increase in their water saturation was recorded, which makes it necessary to take into account the revealed regularity when identifying changes in the stress state of stone structures established according to non-contact IR diagnostics in real conditions.

How to cite: Blokhin D.I., Ivanov P.N., Dudchenko O.L. Experimental study of thermomechanical effects in water-saturated limestones during their deformation // Journal of Mining Institute. 2021. Vol. 247 . p. 1-10. DOI: 10.31897/PMI.2021.1.1
Geology
  • Date submitted
    2020-05-06
  • Date accepted
    2020-05-24
  • Date published
    2020-06-30

Revisiting the evolution of deformation zones under platform conditions in the case study of the Kungur Ice Cave (Cis-Urals)

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Observations in mining tunnels and caves allow to identify composition and development specifics of fault structures under subsurface conditions at various stages of geological history. Basing on the existing formation model of Kungur Ice Cave karst system, author examines the transformations of deformation zones, occurring in the mass of interlaid sulfate and carbonate rocks under platform conditions. Morphologic specifics of vertical structures ­– organ pipes, developed within one of the gypsum-anhydrite units, are defined by evolution stages of disjunctive faults, penetrating the entire rock mass of the Ice Cave. Point infiltration of surface waters and formation of a single channel, where rock softening and taluses from overlapping deposits gradually occur, are currently considered to be the initiators of pipe formation. At a later stage a sink forms on the surface, increasing the amount of water coming to the karsting mass. However, the size of debris in the talus, incommensurate with the pipe head, rounded arches of separate pipes, fragments of feeder channels, characteristic for artesian conditions of underground water circulation, faceted rock debris from overlapping deposits, specifics of wall structure all define the priority of pipe formation over grottos and cave galleries. Plastic properties of gypsum sediments and processes of their hydration define secondary modifications of pipe walls up to complete filling of the voids and formation of secondary pillars with subsequent renewed formation of vertical channels – significantly smaller in diameter and formed by infiltration waters when subject to corrosion.

How to cite: Lavrova N.V. Revisiting the evolution of deformation zones under platform conditions in the case study of the Kungur Ice Cave (Cis-Urals) // Journal of Mining Institute. 2020. Vol. 243 . p. 279-284. DOI: 10.31897/PMI.2020.3.279
Electromechanics and mechanical engineering
  • Date submitted
    2019-03-13
  • Date accepted
    2019-09-19
  • Date published
    2020-02-25

Specifying the technical state limit value of the pump pulp without disassembling

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The northern part of the territory of the Republic of Sakha (Yakutia) is rich in vast deposits of diamonds. These deposits are developed by the mining company “Almazy Anabara”, which is engaged in the extraction of diamonds at seasonal processing plants using various technological equipment. One of the key types of equipment is the pulp pump of a foreign company “KETO”. The work of pulp pumps of this company in the enrichment of diamond-containing raw materials is accompanied by intensive hydroabrasive wear of their impellers, the service life of which usually does not exceed three months. In practice, untimely replacement of a worn impeller can lead to emergency breakdowns of sealing elements and bearings, which is explained by super-permissible deflections of the shaft of pumping equipment arising from a significant unbalance of the rotor. The main cause of breakdown of slurry pumps at “Almazy Anabara” seasonal processing plants is the inability to quickly identify their ultimate technical condition, the key sign of which is the maximum wear of the impeller. The seasonal beneficiation plants of “Almazy Anabara” currently need a simple and at the same time reliable diagnostic sign of pulp pumps reaching their ultimate technical state, the identification of which can be quickly performed without disassembling and using complex equipment, which is very important when operating pumping equipment in short wash season on the Far North.

How to cite: Ovchinnikov N.P., Portnyagina V.V., Dambuev B.I. Specifying the technical state limit value of the pump pulp without disassembling // Journal of Mining Institute. 2020. Vol. 241 . p. 53-57. DOI: 10.31897/PMI.2020.1.53
Mining
  • Date submitted
    2019-07-13
  • Date accepted
    2019-08-31
  • Date published
    2019-12-24

Method for predicting the stress-strain state of the vertical shaft lining at the drift landing section in saliferous rocks

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The article proposes a method for predicting the stress-strain state of the vertical shaft lining in saliferous rocks at the drift landing section. The paper considers the development of geomechanical processes in the saliferous rock in the landing area, the support is viewed as a two-layer medium: the inner layer is concrete, the outer layer is compensation material. With this in view, the paper solves the problem of continuum mechanics in a spatial setting, taking into account the long-term deformation of salts and the compressibility of the compensation layer. Long-term deformation of saliferous rocks is described using the viscoplastic model of salt deformation into the numerical model, and the crushable foam model to simulate the deformation of the compensation layer. This approach considers all stages of the deformation of the compensation layer material and the development of long-term deformations of saliferous rocks, which makes it possible to increase the reliability of the forecast of the stress-strain state of the vertical shaft lining.

How to cite: Karasev M.A., Buslova M.A., Vilner M.A., Nguyen T.T. Method for predicting the stress-strain state of the vertical shaft lining at the drift landing section in saliferous rocks // Journal of Mining Institute. 2019. Vol. 240 . p. 628-637. DOI: 10.31897/PMI.2019.6.628
Mining
  • Date submitted
    2019-01-11
  • Date accepted
    2019-03-17
  • Date published
    2019-06-25

Improving methods of frozen wall state prediction for mine shafts under construction using distributed temperature measurements in test wells

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Development of mineral deposits under complex geological and hydrogeological conditions is often associated with the need to utilize specific approaches to mine shaft construction. The most reliable and universally applicable method of shaft sinking is artificial rock freezing – creation of a frozen wall around the designed mine shaft. Protected by this artificial construction, further mining operations take place. Notably, mining operations are permitted only after a closed-loop frozen section of specified thickness is formed. Beside that, on-line monitoring over the state of frozen rock mass must be organized. The practice of mine construction under complex hydrogeological conditions by means of artificial freezing demonstrates that modern technologies of point-by-point and distributed temperature measurements in test wells do not detect actual frozen wall parameters. Neither do current theoretical models and calculation methods of rock mass thermal behavior under artificial freezing provide an adequate forecast of frozen wall characteristics, if the input data has poor accuracy. The study proposes a monitoring system, which combines test measurements and theoretical calculations of frozen wall parameters. This approach allows to compare experimentally obtained and theoretically calculated rock mass temperatures in test wells and to assess the difference. Basing on this temperature difference, parameters of the mathematical model get adjusted by stating an inverse Stefan problem, its regularization and subsequent numerical solution.

How to cite: Levin L.Y., Semin M.A., Parshakov O.S. Improving methods of frozen wall state prediction for mine shafts under construction using distributed temperature measurements in test wells // Journal of Mining Institute. 2019. Vol. 237 . p. 268-274. DOI: 10.31897/PMI.2019.3.274
Mining
  • Date submitted
    2019-01-10
  • Date accepted
    2019-03-02
  • Date published
    2019-06-25

Modeling of the welding process of flat sheet parts by an explosion

Article preview

The list of materials subject to explosive welding is very extensive and amounts to several hundred combinations of various alloys and metals, and the variety of explosive welding schemes has more than a thousand options. In almost all technical solutions, the process involves the sequential creation of physical contact of the materials to be welded and their connection due to plastic deformation of the contacting surfaces. The strength of such a connection depends on the mode of the welding process. With the correct selection of the parameters of the mode, it is possible to obtain a high-quality connection of the required strength. However, the experimental selection of such options is a very laborious and costly process. Computer simulation and application of mathematical models for solving dynamic problems of explosion mechanics simplifies the search for optimal parameters and allows to predict the expected result in the shortest possible time. The article discusses the issues of modeling of explosive welding of metals, calculations related to the parameters of the process of formation of the weld using the Ansys Autodyn software package. A model is presented for analyzing the deformation process of explosion welding of a plate and its connection with a matrix. The main parameters of explosion welding (velocity, pressure, time) are determined. The adequacy of the obtained values was evaluated in the systems aluminum – copper and copper – steel. It also provides a comparative analysis of simulation results and field experiments. Based on numerical calculations, a conclusion was substantiated on the suitability of the model obtained for a preliminary analysis of the main welding parameters at the preparatory stage.

How to cite: Marinin M.A., Khokhlov S.V., Isheyskiy V.A. Modeling of the welding process of flat sheet parts by an explosion // Journal of Mining Institute. 2019. Vol. 237 . p. 275-280. DOI: 10.31897/PMI.2019.3.275
Electromechanics and mechanical engineering
  • Date submitted
    2018-09-04
  • Date accepted
    2018-11-18
  • Date published
    2019-02-22

Operation experience of centrifugal single-stage pumps in «ALROSA» Joint Stock Company

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When mining diamond-bearing raw materials and further extracting diamonds from it in the joint-stock company ALROSA, which is a city-forming enterprise in the north-east of the Russian Federation, various pumping equipment is used, in particular, centrifugal single-stage pumps. In the present work, it is noted that the least reliable in terms of absence of failures of centrifugal single-stage pumps used in the joint-stock company ALROSA are the impellers, seals and bearing assemblies. Using linear correlation and regression analysis, it was found that the durability of the seals and bearing assemblies of the investigated pumps largely depends on the durability of their impellers. In the course of research, it was found that unbalancing the pump rotor due to excessive hydroabrasive wear of the impeller also leads to deformation and fracture of the shaft. In general, residual deformations and destructions are characteristic of the shafts of domestic pulp pumps of GrAT, GrT and Gr types. The most loaded sections of shafts of centrifugal single-stage pumps are installed. The most effective from the point of view of application among the pulp (ground, slurry and sand) pumps are pulp pumps of the Finnish company «Metso». When working on highly mineralized water (brines), the «X» type pumps have proven to be the best among centrifugal single-stage pumps.

How to cite: Ovchinnikov N.P. Operation experience of centrifugal single-stage pumps in «ALROSA» Joint Stock Company // Journal of Mining Institute. 2019. Vol. 235 . p. 65-69. DOI: 10.31897/PMI.2019.1.65
Electromechanics and mechanical engineering
  • Date submitted
    2018-08-29
  • Date accepted
    2018-10-25
  • Date published
    2019-02-22

The study of the effect of temperature on the ability of metals to accumulate energy during their plastic deformation

Article preview

The subject of research is the surface layer of highly loaded parts, friction units of mining machines and equipment. The article presents a theoretical analysis of the factors that determine the ability of the material of the surface layer of parts to accumulate energy in the process of plastic deformation. It is suggested that the activation character of the accumulation of energy by metals. Based on the theory of diffusion, it was shown that the mobility of atoms, as well as the accumulated energy, are determined by the ratio of the test temperature to the melting temperature.

How to cite: Bezyazychnyi V.F., Szczerek M., Pervov M.L., Timofeev M.V., Prokofiev M.A. The study of the effect of temperature on the ability of metals to accumulate energy during their plastic deformation // Journal of Mining Institute. 2019. Vol. 235 . p. 55-59. DOI: 10.31897/PMI.2019.1.55
Metallurgy and concentration
  • Date submitted
    2018-01-23
  • Date accepted
    2018-02-25
  • Date published
    2018-06-22

Influence of post-welding processing on continuous corrosion rate and microstructure of welded joints of steel 20 and 30KHGSA

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Welded joints of structure steels have lower corrosion resistance in comparison to base metal. To increase corrosion resistance of welded joints and heat-affected zone they use longtime and energy-consuming methods of thermal and mechanic processing. The article covers the possibility of using the superplasticity deformation (SD) effect for processing of welded joints. The effect of SD is that metals and alloys with a small grain size (of the order of 10 μm) under conditions of isothermal deformation at a certain temperature acquire the ability for unusually large plastic deformations while reducing the deformation resistance. Grain-boundary sliding during superplasticity provides a high degree of structural homogeneity. If the metal does not have the small grain size, then during isothermal deformation at appropriate temperature the SD effect will not be fully manifested but will cause relaxation of residual micro and macro strains, recrystallization, which can be used during processing of welded joints to ensure their full strength. There have been carried out the investigation of processing methods impact - SD, thermal cycling and influence of post-welding treatment on corrosion rate and microstructure of steels 20 and 30KhGSA. It is shown that after deformation in superplasticity mode there is low corrosion rate and more favorable microstructure in the studied samples of steel. Post-welding processing of welded joints in SD mode provides low tool loads and low energy costs.

How to cite: Shchipachev A.M., Gorbachev S.V. Influence of post-welding processing on continuous corrosion rate and microstructure of welded joints of steel 20 and 30KHGSA // Journal of Mining Institute. 2018. Vol. 231 . p. 307-311. DOI: 10.25515/PMI.2018.3.307
Geoecology and occupational health and safety
  • Date submitted
    2017-10-29
  • Date accepted
    2017-12-31
  • Date published
    2018-04-24

Risk assessment of accidents due to natural factors at the Pascuales – Cuenca multiple-use pipeline (Ecuador)

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The natural aspects of the accident risk at the Pascuales – Cuenca multiple-use pipeline (Ecuador) are analysed in the paper. The Russian Methodological recommendations for the quantitative analysis of accident risks at hazardous production plants of oil trunk pipelines and oil product trunk pipelines issued in 2016 are used as a methodological framework due to relatively poorly defined evaluation mechanism for natural factors of accidents at oil trunk pipelines in the most widespread international accident risk assessment methodologies. The methodological recommendations were updated to meet the environmental conditions of oil pipelines of Latin America. It was found that the accidents due to natural factors make up approximately 15 % of cases at oil trunk pipelines in Ecuador. Natural geographical features of the areas surrounding the main Ecuadorian Pascuales–Cuenca oil trunk pipeline and its relatively short length allow defining three zones along the line in terms of the accident risk: lowland coastlines, high plateaus, and foothills. Calculations and analysis revealed that the maximum predicted specific frequency of accidents is characteristic of the lowland seaside area. The evidence showed that physical and chemical properties of soils and significant seismic activity are the root causes of failures.

How to cite: Zambrano D., Kovshov S.V., Lyubin E.A. Risk assessment of accidents due to natural factors at the Pascuales – Cuenca multiple-use pipeline (Ecuador) // Journal of Mining Institute. 2018. Vol. 230 . p. 190-196. DOI: 10.25515/PMI.2018.2.190
Oil and gas
  • Date submitted
    2016-09-06
  • Date accepted
    2016-11-15
  • Date published
    2017-02-22

Modelling of fiberglass pipe destruction process

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The article deals with important current issue of oil and gas industry of using tubes made of high-strength composite corrosion resistant materials. In order to improve operational safety of industrial pipes it is feasible to use composite fiberglass tubes. More than half of the accidents at oil and gas sites happen at oil gathering systems due to high corrosiveness of pumped fluid. To reduce number of accidents and improve environmental protection we need to solve the issue of industrial pipes durability. This problem could be solved by using composite materials from fiberglass, which have required physical and mechanical properties for oil pipes. The durability and strength can be monitored by a fiberglass winding method, number of layers in composite material and high corrosion-resistance properties of fiberglass. Usage of high-strength composite materials in oil production is economically feasible; fiberglass pipes production is cheaper than steel pipes. Fiberglass has small volume weight, which simplifies pipe transportation and installation. In order to identify the efficiency of using high-strength composite materials at oil production sites we conducted a research of their physical-mechanical properties and modelled fiber pipe destruction process.

How to cite: Nikolaev A.K., Koeio Velaskes A.L. Modelling of fiberglass pipe destruction process // Journal of Mining Institute. 2017. Vol. 223 . p. 93-98. DOI: 10.18454/PMI.2017.1.93
Mining
  • Date submitted
    2015-12-27
  • Date accepted
    2016-02-26
  • Date published
    2016-12-23

Simulation of rock deformation behavior

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A task of simulating the deformation behavior of geomaterials under compression with account of over-extreme branch has been addressed. The physical nature of rock properties variability as initially inhomogeneous material is explained by superposition of deformation and structural transformations of evolutionary type within open nonequilibrium systems. Due to this the description of deformation and failure of rock is related to hierarchy of instabilities within the system being far from thermodynamic equilibrium. It is generally recognized, that the energy function of the current stress-strain state is a superposition of potential component and disturbance, which includes the imperfection parameter accounting for defects not only existing in the initial state, but also appearing under load. The equation of state has been obtained by minimizing the energy function by the order parameter. The imperfection parameter is expressed through the strength deterioration, which is viewed as the internal parameter of state. The evolution of strength deterioration has been studied with the help of Fokker – Planck equation, which steady form corresponds to rock statical stressing. Here the diffusion coefficient is assumed to be constant, while the function reflecting internal sliding and loosening of the geomaterials is assumed as an antigradient of elementary integration catastrophe. Thus the equation of state is supplemented with a correlation establishing relationship between parameters of imperfection and strength deterioration. While deformation process is identified with the change of dissipative media, coupled with irreversible structural fluctuations. Theoretical studies are proven with experimental data obtained by subjecting certain rock specimens to compression.

How to cite: Rudaev Y.I., Kitaeva D.A., Mamadalieva M.A. Simulation of rock deformation behavior // Journal of Mining Institute. 2016. Vol. 222 . p. 816-822. DOI: 10.18454/PMI.2016.6.816
Electromechanics and mechanical engineering
  • Date submitted
    2015-12-01
  • Date accepted
    2016-02-29
  • Date published
    2016-12-23

Simulation of diesel engine energy conversion processes

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In order to keep diesel engines in good working order the troubleshooting methods shall be improved. For their further improvement by parameters of associated processes a need has arisen to develop a diesel engine troubleshooting method based on time parameters of operating cycle. For such method to be developed a computational experiment involving simulation of diesel engine energy conversion processes has been carried out. The simulation was based on the basic mathematical model of reciprocating internal combustion engines, representing a closed system of equations and relationships. The said model has been supplemented with the engine torque dynamics taking into account the current values of in-cylinder processes with different amounts of fuel injected, including zero feed. The torque values obtained by the in-cylinder pressure conversion does not account for mechanical losses, which is why the base simulation program has been supplemented with calculations for the friction and pumping forces. In order to determine the indicator diagram of idle cylinder a transition to zero fuel feed mode and exclusion of the combustion process from calculation have been provisioned.

How to cite: Afanasev A.S., Tretyakov A.A. Simulation of diesel engine energy conversion processes // Journal of Mining Institute. 2016. Vol. 222 . p. 839-844. DOI: 10.18454/PMI.2016.6.839
Geomechanics, geodesy, mine surveying and cadastre
  • Date submitted
    2010-07-23
  • Date accepted
    2010-09-28
  • Date published
    2011-03-21

Sistaining mining in whole different rigidity

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Studies conducted in the mines «Rostovugol», showed that, for assessing the sustainability of preparatory excavations in the management of sewage treatment works is enough to determine the allowable values of convergence of the roof and ground-level workings and potential energy of elastic deformation of the pillars. These indicators can be used in the coal mines of other basins.

How to cite: Gorshkov L.K., Kokoev S.G. Sistaining mining in whole different rigidity // Journal of Mining Institute. 2011. Vol. 189 . p. 206-209.
Problems in geodynamic and ecological safety in the exploration of fields of oil and das, their storage and transporta
  • Date submitted
    2009-10-14
  • Date accepted
    2009-12-28
  • Date published
    2010-09-22

Geodynamic model of hydrogen sulphide’s formation in natural gas and oil in the process of rocks impulsive compression under conditions оf earthquakes

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By experiments, conducted on the installation like Bridgeman’s anvil it was determined that under conditions of high pressure, displacement deformations and elastic wave’s effect of short duration, sulphates are reclaimed by hydrocarbons. As a result of this reaction sulphur and hydrogen sulphide are produced.

How to cite: Petukhov A.V. Geodynamic model of hydrogen sulphide’s formation in natural gas and oil in the process of rocks impulsive compression under conditions оf earthquakes // Journal of Mining Institute. 2010. Vol. 188 . p. 189-194.