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Date submitted2022-09-30
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Date accepted2024-11-07
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Date published2025-02-25
Carbon dioxide corrosion inhibitors: current state of research and development
Among the methods of corrosion control in the oil and gas production industry the leading place belongs to inhibitor protection, since there is no need for technological and technical changes in the existing equipment. The combination of high variability of inhibitor composition with changing conditions of its application and low capital investments makes it an indispensable reagent at oil and gas fields. The main classes of compounds used as active bases of carbonic acid corrosion inhibitors for the protection of oil and gas equipment are described. Classical organic active bases containing heteroatoms (oxygen, sulfur, nitrogen) are examined. Special attention was paid to alkylimidazolines and other nitrogen-containing compounds as the most frequently used as active bases of carbonic acid corrosion inhibitors in Russia and abroad. A wide range of possibilities to achieve the desired properties of corrosion inhibitors by varying the substitutes has been demonstrated. Nowadays, in addition to the traditional requirements for corrosion inhibitors, their safety for the environment is equally important. The information on prospective research and development aimed at improving the environmental characteristics of the reagents used is given. Plant extracts, synthetic and biological polymers involved in traditional corrosion inhibitors or used as new independent compounds are considered. It is shown that the effectiveness of corrosion inhibitors significantly depends on the pH of the medium, temperature, partial pressure of СО2, flow rate, and other factors.
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Date submitted2023-04-11
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Date accepted2023-09-20
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Date published2023-10-27
Current state of above-ground and underground structures of the Alexander Column: an integral basis for its stability
- Authors:
- Regina E. Dashko
- Angelina G. Karpenko
The Alexander Column as a compositional center of the architectural ensemble of Palace Square in Saint Petersburg, Russia, has always been a matter of concern for both the public and specialists due to progressive deterioration of its granite shaft caused by crack formation. The article examines previous studies related to the inspection and restoration of the column's shaft and other parts above ground level, as well as reasons for crack initiation and propagation in the column. An analysis was performed on the anomalies in the Fennoscandian Shield and the structural-tectonic conditions at the Montferrand quarry site, revealing the presence of faults and circular features within the studied area. The research considers N.Hast's measurements of excess tectonic stresses in anomaly zones (southeastern Finland), which acted horizontally and resulted in the development of tensile cracks within the granite massif and later in the column’s shaft after its installation. The most dangerous type of deformation for the Alexander Column is its tilt in the northeast direction, recorded in 1937 and 2000. The article analyzes the construction features of the column's foundations and additional underground elements, as well as soil and groundwater characteristics based on archival data. The contamination history of the underground space is taken into account, and an analogy-based method is used to assess the engineering-geological and hydrogeological conditions of the underground load-bearing structures within the placement zone of the Alexander Column and the New Hermitage buildings. The results of visual observations on the nature of deterioration and deformation of the pavement around the monument, as well as its pedestal, indicating the development of uneven settlement of the foundation, are presented. The article concludes with general recommendations for organizing and implementing comprehensive monitoring to forecast the deformation dynamics of the Alexander Column.
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Date submitted2022-07-10
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Date accepted2023-06-20
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Date published2024-02-29
Mathematical modeling of the electric field of an in-line diagnostic probe of a cathode-polarized pipeline
A mathematical model of the in-line control of the insulation resistance state for cathodically polarized main pipelines according to electrometry data is considered. The relevance of the work is caused by the opportunity to create in-line internal isolation defects indicators of the main pipelines for transported liquids that are good conductors and expand the functionality of monitoring and controlling cathodic protection systems of the main pipelines. Features of the mathematical model are: consideration of the electric conductivity of transported liquid influence on electric field distribution; consideration of the influence of external and internal insulating coating resistance; use of the electric field of an in-line diagnostic probe for quality control of internal insulation. Practical significance consists in the development of modeling methods for control subsystems of main pipeline protection against corrosion and the development of special mathematical and algorithmic support systems for monitoring and controlling the operating modes of the cathodic protection station of main pipelines.
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Date submitted2022-11-11
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Date accepted2023-01-19
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Date published2023-12-25
Evaluation of the efficiency of sorbents for accidental oil spill response in the Arctic waters
The development and operation of new oil fields on the Arctic shelf increases the risks of oil spills, which require the use of oil spill response tools and materials that are efficient in harsh climatic conditions. The question of actual efficiency of sorbents for reducing the level of oil pollution in the conditions of the Arctic and subarctic waters is relevant. The work is aimed at a comparative study of the efficiency of sorbents of mineral and organic origin used by coastal enterprises in the Kola Bay as well as a sorbent based on chitin in model systems simulating real conditions in sea waters. The characteristics of sorption agents were determined applying ASTM F716-18 procedure. Sorption capacity was evaluated in respect of ARCO grade oil, diesel fuel and marine oil. The efficiency of sorbents was estimated in model systems “sea water – oil” at water temperature corresponding to the average annual surface temperature in the Barents Sea. Actual data on sorption capacity of commercial sorbents “Lessorb”, “Novosorb”, a sorbent based on vermiculite and chitin sorbent in relation to potential pollutants of waters were obtained. The dynamics of sea water saturation with oil products at –0.5 (±1) and 10 (±1) °С was determined. It is shown that at higher temperature the concentration of oil products in sea water column (in the presence of an oil film on the surface) is on average four times higher than at low temperature. Kinetic dependences were obtained that describe the content of oil products in water column and near-surface layer of sea water in the presence of the studied sorbents at 5 (±1) °C, corresponding to the average annual temperature in the Kola Bay of the Barents Sea. A method is proposed for evaluating the efficiency of sorbents from the values of regression coefficients characterizing the dependence of oil products content in sea water on the character of sorbent and duration of its action.
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Date submitted2022-03-25
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Date accepted2022-09-06
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Date published2022-12-29
Autoclave modeling of corrosion processes occurring in a gas pipeline during transportation of an unprepared multiphase medium containing CO2
The problem of selecting a method for ensuring the reliability of the unprepared fluid transport facilities of an unprepared fluid in the presence of carbon dioxide is considered. Carbon dioxide corrosion is one of the dangerous types of damage to field and main pipelines. It has been shown that dynamic autoclave tests should be carried out during staged laboratory tests in order to determine the intensity of carbon dioxide corrosion and to select the optimal method of protection. A hypothesis about the imperfection of the existing generally accepted approaches to dynamic corrosion testing has been put forward and confirmed. A test procedure based on the use of an autoclave with an overhead stirrer, developed using elements of mathematical modeling, is proposed. The flows created in the autoclave provide corrosive wear of the sample surface similar to the internal surfaces elements wear of the pipelines piping of gas condensate wells. The autoclave makes it possible to simulate the effect of the organic phase on the flow rate and the nature of corrosion damage to the metal surface, as well as the effect of the stirrer rotation speed and, accordingly, the shear stress of the cross section on the corrosion rate in the presence/absence of a corrosion inhibitor. The given results of staged tests make it possible to judge the high efficiency of the developed test procedure.
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Date submitted2022-06-01
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Date accepted2022-09-06
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Date published2022-11-10
Impact of EU carbon border adjustment mechanism on the economic efficiency of Russian oil refining
- Authors:
- Vladimir L. Ulanov
- Oleg N. Skorobogatko
The carbon border adjustment mechanism (CBAM) leads not only to the expected environmental changes, but also to the transformation of market environment. The study estimates the losses of the oil refining sector from the introduction of CBAM for the export of oil products from Russia to the countries of the European Union. An approach to assess the impact of CBAM on the cost of oil products has been formed and the mechanisms of its impact on the economy of Russian oil refineries have been identified. The study was carried out on the basis of actual data on the volume of greenhouse gas emissions in accordance with the current rules of the European emissions trading system. Decomposition of assessments of the CBAM impact was carried out into direct and indirect effects, as well as the effect of adaptation. It is shown that with the introduction of the CBAM mechanism, the prices of oil products in the domestic market will be determined not only by the logistical factor, but also by the requirements for environmental friendliness of oil refining. The introduction of CBAM will have a significant impact on the economics of oil refining, including refineries that do not export to the EU. The total impact of CBAM on the economy of Russian oil refineries will be about 250 mln dollars.
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Date submitted2021-12-16
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Date accepted2022-04-07
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Date published2022-07-13
The Upper Kotlin clays of the Saint Petersburg region as a foundation and medium for unique facilities: an engineering-geological and geotechnical analysis
- Authors:
- Regina E. Dashko
- Georgiy A. Lokhmatikov
The article reviews the issues concerned with correctness of the engineering-geological and hydrogeological assessment of the Upper Kotlin clays, which serve as the foundation or host medium for facilities of various applications. It is claimed that the Upper Kotlin clays should be regarded as a fissured-block medium and, consequently, their assessment as an absolutely impermeablestratum should be totally excluded. Presence of a high-pressure Vendian aquifer in the lower part of the geological profile of the Vendian sediments causes inflow of these saline waters through the fissured clay strata, which promotes upheaval of tunnels as well as corrosion of their lining. The nature of the corrosion processes is defined not only by the chemical composition and physical and chemical features of these waters, but also by the biochemical factor, i.e. the availability of a rich microbial community. For the first time ever, the effect of saline water inflow into the Vendian complex on negative transformation of the clay blocks was studied. Experimental results revealed a decrease in the clay shear resistance caused by transformation of the structural bonds and microbial activity with the clay’s physical state being unchanged. Typification of the Upper Kotlin clay section has been performed for the region of Saint Petersburg in terms of the complexity of surface and underground building conditions. Fissuring of the bedclays, the possibility of confined groundwater inflow through the fissured strata and the consequent reduction of the block strength as well as the active corrosion of underground load-bearing structures must be taken into account in designing unique and typical surface and underground facilities and have to be incorporated into the normative documents.
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Date submitted2021-10-08
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Date accepted2022-01-24
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Date published2022-04-29
Methodology for thermal desorption treatment of local soil pollution by oil products at the facilities of the mineral resource industry
- Authors:
- Mariya A. Pashkevich
- Marina V. Bykova
The analysis of the main environmental consequences of leaks and local spills of petroleum products at the enterprises of the mineral resource complex is presented. It is established that the problem of soil contamination with petroleum products at the facilities of the mineral resource complex and enterprises of other industries is caused by significant volumes of consumption of the main types of oil products. Based on the results of the author's previous field research, a series of experiments was carried out, consisting in modeling artificial soil pollution with petroleum products such as gasoline, diesel fuel, highly refined oil, motor oil, and transmission oil, followed by their purification by heat treatment at temperatures of 150, 200, and 250 °C. The 250 °C limit of the heating temperature was set due to the need to partially preserve the structure and quality of the soil after heat treatment to preserve its fertility. When the processing temperature rises to 450 °C, all humates are completely burned out and, as a result, productivity is lost. Confirmation is provided by the results of experiments to determine the humus content in uncontaminated soil and soil treated at different temperatures. It was found that at a maximum processing temperature of 250 °C, about 50 % of the initial organic carbon content is preserved. According to the results of the conducted experimental studies, the dependences of the required processing temperature on the concentration of petroleum products to reduce the concentration of petroleum products to an acceptable level have been established. The methodology of thermal desorption cleaning of soils with varying degrees of contamination at enterprises of the mineral resource complex is presented.
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Date submitted2021-04-30
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Date accepted2021-11-30
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Date published2021-12-27
Methodology for testing pipeline steels for resistance to grooving corrosion
- Authors:
- Viktor I. Bolobov
- Grigoriy G. Popov
The methodology for testing pipeline steels is suggested on the assumption that for the destruction of pipes in field oil pipelines by the mechanism of grooving corrosion the simultaneous fulfillment of such conditions as the occurrence of scratches on the lower generatrix of the pipe, eventually growing into a channel in the form of a groove, emulsion enrichment with oxygen, presence of pipe wall metal in a stressed state, presence of chlorine-ion in the oil-water emulsion is required. Tests are suggested to be carried out in 3 % aqueous solution of NaCl with continuous aeration by air on bent plates 150×15×3 mm, made of the analyzed steel, the middle part of which is under the action of residual stresses σ res , close to the level of maximum equivalent stresses σ eqv in the wall of the oil pipeline, with the presence of a cut on this part on the inner side of the plate as an initiator of additional mechanical stresses. Using the value of the modulus of normal elasticity of the analyzed steel, the degree of residual strain of the elastic-plastic body from this material, corresponding to the value σ res ≈ σ eqv is calculated, based on which the plates are bent to the required deflection angle, after which the cut is applied to them. After keeping the plates in the corrosive medium for each of them the increase in depth of the cut as a result of corrosion of the walls by the corrosive medium is analyzed, from which the rate of steel K by the mechanism of grooving corrosion is calculated taking into account the duration of tests. Corrosion rate values for two pipe steel grades determined by the suggested procedure are given. The comparison of K values obtained leads to the conclusion about the higher resistance to grooving corrosion of 09G2S steel.
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Date submitted2021-04-15
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Date accepted2021-07-27
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Date published2021-10-21
Analysis of the application and impact of carbon dioxide media on the corrosion state of oil and gas facilities
Products of several currently operated production facilities (Bovanenkovskoye, Urengoyskoye oil and gas condensate fields, etc.) contain an increased amount of corrosive CO 2 . Effect of CO 2 on the corrosion of steel infrastructure facilities is determined by the conditions of its use. Carbon dioxide has a potentially wide range of applications at oil and gas facilities for solving technological problems (during production, transportation, storage, etc.). Each of the aggregate states of CO 2 (gas, liquid and supercritical) is used and affects the corrosion state of oil and gas facilities. Article analyzes the results of simulation tests and evaluates the corrosion effect of CO 2 on typical steels (carbon, low-alloy and alloyed) used at field facilities. The main factors influencing the intensity of carbonic acid corrosion processes in the main conditions of hydrocarbon production with CO 2 , storage and its use for various technological purposes are revealed. Development of carbon dioxide corrosion is accompanied and characterized by the localization of corrosion and the formation of defects (pitting, pits, etc.). Even alloyed steels are not always resistant in the presence of moisture and increased partial pressures of CO 2 , especially in the presence of additional factors of corrosive influence (temperature, aggressive impurities in gas, etc.).
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Date submitted2021-03-10
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Date accepted2021-05-21
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Date published2021-09-20
Influence of heat treatment on the microstructure of steel coils of a heating tube furnace
- Authors:
- Vladimir Yu. Bazhin
- Bashar Issa
Transportation and refining of heavy metal-bearing oil are associated with the problems of localized destruction of metal structures and elements due to corrosion. In the process of equipment operation, it was revealed that premature failure of steel coils of heating tube furnaces at oil refineries and petrochemical plants was associated with insufficient strength and corrosion resistance of the steelwork. The study of the effect that structure and phase composition of 15KH5M-alloy steel elements of heating furnaces at oil refineries have on the corrosion properties, associated with mass loss and localized destructions in the process of heat treatment, allows to develop protective measures and determine heating modes with a rate-limiting step of oxidation. The rate of various corrosion types of 15KH5M steel is used as an indicator to assess the effectiveness of the applied modes of coil heat treatment in order to increase their corrosion resistance and improve their operational characteristics. Conducted experiments on heat treatment of certain steel coil sections allowed to determine rational heating modes for the studied coils, which made it possible to reduce their mass loss and increase corrosion resistance of working surfaces in the process of operation. Proposed heat treatment of steel coils at specified intervals of their operation in the tube furnaces creates conditions for their stable performance and affects the degree of industrial and environmental safety, as well as reduces material costs associated with the repair and replacement of individual assemblies and parts of tube furnaces.
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Date submitted2021-02-20
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Date accepted2021-05-21
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Date published2021-09-20
Analysis of the screw press mouthpiece parameters for 3D extrusion of peat pieces of tubular type
The results of theoretical and experimental studies on the creation of a screw press composite mouthpiece screw press for 3D-forming of peat pieces of a tubular type in the field for intensifying the process of field drying of material in a complex mechanized pit are presented. The main purpose of the study was to substantiate the geometric and design parameters of the screw press composite mouthpiece of the spread machine for the production of peat-agglomerated products of the tubular type. The parameters of the mouthpiece are selected based on the geometric characteristics of the peat pieces. An increase in moisture loss during drying of peat-agglomerated products is provided by forming a peat piece in the form of a thick-walled pipe made of a peat raw materials composed of low and high decomposition degrees in a ratio of 1:3. Additive production of polymer-fiber peat composites by extrusion allows to produce products with improved mechanical properties in comparison with non-reinforced raw materials. The vertical arrangement of the peat tubular piece on the drying field allows to increase the loading of the field area by 10 %, increase the convective heat supply to the piece and reduce the contact coefficient of the piece with the field by three times in comparison with the peat spreading of the pieces in the form of a horizontal tape. Based on the analysis of the shape and size of the agglomerated products, the design of a screw press composite mouthpiece consisting of two conditional molding zones of various configurations has been developed. The article presents a parametric analysis of the volumetric productivity of a screw press with a composite mouthpiece of a tubular type, the energy intensity of mechanical processing is determined, the degree of mechanical processing of peat raw materials is estimated with the optimization of the screw parameters for the production of agglomerated products of a tubular type.
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Date submitted2020-12-11
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Date accepted2021-03-30
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Date published2021-06-24
Development of new compositions for dust control in the mining and mineral transportation industry
Dust control in summer and winter periods is a topical problem associated with conducting open pit mining operations; however, at negative temperatures the additional requirements are imposed on dust suppressants. Preventive compositions are proposed, in which light and heavy gas oils, obtained from catalytic cracking and delayed coking, are used as base components. Involvement of heavy fractions allows to increase the flash point, thereby reducing the flammability of dust suppressant, improve its adhesion properties by increasing the content of polyaromatic hydrocarbons and reduce the cost of the final product. In order to improve low-temperature and adsorption properties of developed dust suppressants, heavy oil residues (cracking residue and tar) are included in their composition in various concentrations: 2-10 wt.%. Alternative compositions of dust suppressants, obtained by water emulsification of vinylated alkyd oligomer, are developed; the ability of this dispersion to form strong films on dusty surfaces is examined. The efficiency of using aqueous solution of vinylated alkyd oligomer as a summer dust suppressant is demonstrated. The results of this study include the development of new preventive compositions with improved low-temperature properties and confirmation of the theoretical part of the study by the results of performance tests on a laboratory facility.Alternative compositions of dust suppressors have been developed, which were obtained by emulsifying a vinyl alkyd oligomer (VAO) in water; the ability of this dispersion to form strong films on dusty surfaces has been studied. The efficiency of using an aqueous solution of vinyl alkyd oligomer in the summer period as a dust suppressant is shown. The results of this study are the development of new prophylactic formulations with improved low-temperature properties and confirmation of the theoretical part of the study by the results of tests of operational characteristics in a laboratory facility.
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Date submitted2021-01-21
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Date accepted2021-02-24
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Date published2021-04-26
Forecasting of mining and geological processes based on the analysis of the underground space of the Kupol deposit as a multicomponent system (Chukotka Autonomous Region, Anadyr district)
- Authors:
- Regina E. Dashko
- Ivan S. Romanov
The underground space of the Kupol deposit is analyzed as a multicomponent system – rocks, underground water, microbiota, gases (including the mine atmosphere) and supporting structures – metal support and shotcrete (as an additional type of barring) and also stowing materials. The complex of host rocks is highly disintegrated due to active tectonic and volcanic activity in the Cretaceous period. The thickness of sub-permafrost reaches 250-300 m. In 2014, they were found to contain cryopegs with abnormal mineralization and pH, which led to the destruction of metal supports and the caving formation. The underground waters of the sub-permafrost aquifer are chemically chloride-sulfate sodium-calcium with a mineralization of 3-5 g/dm 3 . According to microbiological analysis, they contain anaerobic and aerobic forms of microorganisms, including micromycetes, bacteria and actinomycetes. The activity of microorganisms is accompanied by the generation of hydrogen sulfide and carbon dioxide. The main types of corrosion – chemical (sulfate and carbon dioxide), electrochemical and biocorrosion are considered. The most hazardous is the biocorrosion associated with the active functioning of the microbiota. Forecasting and systematization of mining and geological processes are carried out taking into account the presence of two zones in depth – sub-permafrost and below the bottom of the sub-permafrost, where mining operations are currently underdone. The importance of assessing the underground space as a multicomponent environment in predicting mining and geological processes is shown, which can serve as the basis for creating and developing specialized monitoring complex in difficult engineering and geological conditions of the deposit under consideration.
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Date submitted2019-11-20
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Date accepted2020-01-20
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Date published2020-10-08
Effect of shear stress on the wall of technological pipelines at a gas condensate field on the intensity of carbon dioxide corrosion
The object of the study is a section of the gas and gas condensate collection system, consisting of an angle throttle installed on a xmas tree and a well piping located after the angle throttle. The aim of the study is to assess the impact of the flow velocity and wall shear stress (WSS) on the carbon dioxide corrosion rate in the area of interest and to come up with substantiated recommendations for the rational operation of the angle throttle in order to reduce the corrosion intensity. In the course of solving this problem, a technique was developed and subsequently applied to assess the influence of various factors on the rate of carbon dioxide corrosion. The technique is based on a sequence of different modeling methods: modeling the phase states of the extracted product, three-dimensional (solid) modeling of the investigated section, hydrodynamic flow modeling of the extracted product using the finite volume method, etc. The developed technique has broad possibilities for visualization of the obtained results, which allow identifying the sections most susceptible to the effects of carbon dioxide corrosion. The article shows that the average flow velocity and its local values are not the factors by which it is possible to predict the occurrence of carbon dioxide corrosion in the pipeline section after the angle throttle. The paper proves that WSS has prevailing effect on the corrosion intensity in the section after the angle choke. The zones of corrosion localization predicted according to the technique are compared with the real picture of corrosion propagation on the inner surface of the pipe, as a result of which recommendations for the rational operation of the angle throttle are formed.
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Date submitted2018-08-30
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Date accepted2018-10-26
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Date published2019-02-22
Study of bearing units wear resistance of engines career dump trucks, working in fretting corrosion conditions
- Authors:
- Ju. Olt
- V. V. Maksarov
- V. A. Krasnyy
The occurrence of fretting corrosion on nominally fixed surfaces of high-loaded parts of mining machines and mechanisms is considered. Examples of wear and damage of critical parts, bearing assemblies of engines of dump trucks in fretting conditions are given. The mechanisms of fretting corrosion when using wear-resistant coatings are considered. It is noted that when choosing protective thin-layer coatings that provide an increase in the fretting-resistance of surfaces of tightly contacting parts, it is necessary to take into account both their wear resistance and the ability to resist shear. At the same time, the thickness of such coatings allows preserving, during operation, those provided during the assembly of the tension, without disturbing the maintainability of the nodes. The results of research of fretting wear of a number of coatings on a special installation are given. The mechanisms of wear of a number of thin-layer coatings based on friction-mechanical brazing, polymer fluorocarbon composition, solid lubricant coating using scanning electron microscopy were studied. Recommendations on the use of the studied thin-layer coatings for high-loaded parts of mining machines operating in fretting corrosion conditions have been developed. The aim of the work was to study the effect of a number of thin-layer coatings on the wear of highly loaded connections of the mechanisms of mining machines, in particular bearing assemblies of quarry dump trucks operating under fretting corrosion conditions.
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Date submitted2018-09-10
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Date accepted2018-11-06
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Date published2019-02-22
Comparative analysis of zincand tin oxidation with acids at room temperatures
- Authors:
- S. D. Pozhidaeva
- L. S. Ageeva
- A. M. Ivanov
The paper analyses the parameters of deep oxidation of zinc and tin by copper (II) compounds and molecular iodine in the presence of molecular oxygen and hydrogen peroxide, as second oxidizers working synchronously with them in various media (aqueous, aqueous-organic and organic) with the participation of mineral and carboxylic acids close to room temperature. The contribution of the reactivity of the metal to its rate of consumption, especially the average, is often much less than the contribution associated with the release characteristics of the working surface, determined by the rates of accumulation of surface deposits of metal oxidation products, their strength and adhesion characteristics their destruction and shifting into the bulk phase.
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Date submitted2018-07-19
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Date accepted2018-09-21
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Date published2018-12-21
Administrative methods of import substitution management of deficient types of mineral raw materials
- Authors:
- V. Yu. Khatkov
- G. Yu. Boyarko
Import dependence of Russian consumers on certain types of mineral products: aluminum, manganese and chrome raw materials, titanium, zircon and tin concentrates, ferroniobium, fluorspar and others – increases the stability of many industries. The state regulation of import substitution is very effective, but only in the form of indirect (coordination, maintenance, promotion, supervision and control), and not direct methods. The following are used as tools for the administrative management of import substitution: the establishment of legal norms for the implementation of import substitution actions; coordination of actions of authorities and industry on import substitution; state control of railway transportation rates; limited government control over the pricing of import-dependent mineral products and services associated with them; financing of import substitution projects. In order to reduce import dependence, the following is proposed: to lower the charges for railway transportation of import-dependent mineral products sent for the needs of Russian consumers, primarily for oncoming import-export goods (boric acid, borax, tungsten ores); to manage the pricing of export-oriented mineral products through a system of import and export customs duties, which prevent the excessive export of scarce mineral raw materials in demand within the Customs Union and stimulate its sales in the domestic market.
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Date submitted2018-01-23
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Date accepted2018-02-25
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Date published2018-06-22
Influence of post-welding processing on continuous corrosion rate and microstructure of welded joints of steel 20 and 30KHGSA
- Authors:
- A. M. Shchipachev
- S. V. Gorbachev
Welded joints of structure steels have lower corrosion resistance in comparison to base metal. To increase corrosion resistance of welded joints and heat-affected zone they use longtime and energy-consuming methods of thermal and mechanic processing. The article covers the possibility of using the superplasticity deformation (SD) effect for processing of welded joints. The effect of SD is that metals and alloys with a small grain size (of the order of 10 μm) under conditions of isothermal deformation at a certain temperature acquire the ability for unusually large plastic deformations while reducing the deformation resistance. Grain-boundary sliding during superplasticity provides a high degree of structural homogeneity. If the metal does not have the small grain size, then during isothermal deformation at appropriate temperature the SD effect will not be fully manifested but will cause relaxation of residual micro and macro strains, recrystallization, which can be used during processing of welded joints to ensure their full strength. There have been carried out the investigation of processing methods impact - SD, thermal cycling and influence of post-welding treatment on corrosion rate and microstructure of steels 20 and 30KhGSA. It is shown that after deformation in superplasticity mode there is low corrosion rate and more favorable microstructure in the studied samples of steel. Post-welding processing of welded joints in SD mode provides low tool loads and low energy costs.
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Date submitted2015-10-11
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Date accepted2015-12-13
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Date published2016-08-22
The specifics of operating minor deposits (as given by the examples of gas condensate deposits of the Northern Caucasus)
- Authors:
- R. A. Gasumov
One of the most important directions in upgrading well productivity in the process of mining hydrocarbons consists in fighting with salt formation and salt deposition. Solving that problem becomes especially actual when operating deposits that are in their final stage of exploitation in complex mining and geological conditions accompanied by deposition of salts in the well foot area of oil bed and their sedimentation on the sub-surface and surface equipment. It provokes a drop in well productivity and results in off-schedule repair works. Specifics are considered of exploiting minor gas condensate deposits of the Northern Caucasus that are operated under complicated mining and geological conditions of anomalously high bed pressures, high temperatures, strong depressions on the beds and inflow of mineralized water from water saturated seams. Processes are studied of salt deposition from heavy hydrocarbons in the well foot and the bed area surrounding it. Water sample analyses data from different wells have demonstrated that the main salts carrier is the associated water, and the principal sedimenting agents are corrosion products, as confirmed by the results of microscopic studies. The dynamics is presented of salt deposition in the “well foot – wellhead – separator” system retrieved from the results of studies of reaction products in the well foot zone of oil bed. It is demonstrated that the efficiency of struggling with salt deposition in the course of mining hydrocarbons depends on comprehensive approach to the problem, the principal thrust lying with prevention of such deposition. Possible ways are considered to prevent precipitation of ferric compounds in the course of operating gas condensate wells, a way is suggested to intensify gas inflow.
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Date submitted2015-08-09
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Date accepted2015-10-05
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Date published2016-04-22
Inorganic and organic vitreous foam materials and prospect of environmental cleaning from oil and oil products pollutions
- Authors:
- V. E. Kogan
The analysis of own experimental materials which are part of the new scientific direction – complex research of physical and chemical regularities of novel inorganic and organic vitreous sorbents and investigation of the oil and oil products absorption processes by that sorbents developed on department of the General and Physical Chemistry of National Mineral Resources University (Mining University) under the leadership of the author of this paper is provided. In particular, specifics of kinetic curves of oil absorption for sorbents with a vitreous surface are experimentally established and theoretically proved by the conducted researches.
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Date submitted2014-11-28
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Date accepted2015-01-13
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Date published2015-10-26
Nanobar code as multi-purpose two-dimensional notation with new features
- Authors:
- E. I. Pryakhin
The article gives an analysis of the current standard two-dimensional codes, showing their features and applications. It was concluded that the feasibility of developing a new type of two-dimensional codes, the Nanobar code (NBC), in which information can be open (available) and, if necessary, closed (unavailable) to the user through the use of cryptographic encryption techniques. At the same time the new codes provide a significant increase in the volume of coded information that allows us to recommend using them as a local database, in particular for the issue of electronic technological certificates and product passports, personal dog tags for the military, athletes and others. It is noted as an important characteristic that the Nanobar code is able to encode different types of digital information. Due to its characteristics, the NBC is proposed to use as an identification number and protect legal products against counterfeiting. Two variants of the NBC technology application are proposed – with laser printing and printer. For reading information from the NBC, special software was developed, including mobile applications that allow using a smartphone to read the NBC. The basic scope of the NBC application was suggested.
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Date submitted2014-07-21
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Date accepted2014-09-19
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Date published2014-12-22
Preliminary preparation of oil for primary processing
Oil supplied for primary processing always undergoes preliminary preparation, the purpose of which is to eliminate the harmful effect of water and salt contained in the oil. It is thought that corrosion of the equipment is connected mainly with chlorides of magnesium and calcium, which are subjected to hydrolysis with the formation of hydrochloric acid. Under the influence of hydrochloric acid the destruction (corrosion) of metal equipment at technological plants occurs (especially refrigerating-condensing and heatexchange equipment, furnaces of rectification units etc.). The authors of the article, on the basis of thermodynamic calculations, provide their point of view on this process and give a methodology by which the process of preliminary oil dehydration and desalting can be controlled. The thermodynamic calculations executed for standard conditions on the basis of refer-enced data confirm a high probability of chemical interaction of iron with hydrogen ions, hy-drogen sulphide and especially with carbonic acid. This testifies to high activity of the carbon dioxide dissolved in water and the impossibility of hydrolysis of ions of magnesium, calcium and iron. The calculations show that only the hydrolysis of magnesium chloride is possible tak-ing into account the ionic composition of the water phase in the oil. It should be noted that the presence of ions of chlorine shifts the iron potential in a nega-tive direction and increases the speed of corrosion of petrochemical equipment. The solution of this problem is in the development of modern methods of crude oil dehydration and desalting. It is also, however, in an intensification of the processes of mixing water-oil emulsions with wash-ing water by using various physical fields (for example, ultrasound) and creating new effective mixing devices on the basis of them.
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Date submitted2010-07-06
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Date accepted2010-09-06
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Date published2011-03-21
Distribution of products of destruction of granite files
The article considers the problem of size distribution of grain-size composition of the blasted rock mass, rock fragments blasted rock mass and rock blockiness. The logarithmic-normal distribution law is laid down for all blasted granite mass products. It was proved, that logarithmic variance of logarithmic normal distribution law of the fractured rock mass fragments’ distribution is a structural invariant on the level of statistical universe of the block and fragments.
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Date submitted2009-08-23
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Date accepted2009-10-17
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Date published2010-02-01
Mathematical description of microwave contact level controller for liquid agent
- Authors:
- N. V. Teterin
- O. M. Bolshunova
It is shown the problem of measurement of level in oil tanks. Considered the use of a method of the sway electromagnetic radiation for the control of level of section of environments in tanks, made its mathematical description, resulted the estimation of results of practical application.