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Date submitted2024-05-28
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Date accepted2024-11-07
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Date published2024-12-25
Methods of intensification of pipeline transportation of hydraulic mixtures when backfilling mined-out spaces
The paper presents an analysis of the advantages and limitations of additional measures to intensify the transportation of the backfill hydraulic mixture flow. The results of the analysis of the conditions for using pumping equipment to move flows with different rheological properties are shown. Generalizations of the methods for influencing the internal resistance of backfill hydraulic mixtures by means of mechanical activation, as well as increasing fluidity due to the use of chemical additives are given. The article presents the results of studies confirming the feasibility of using pipes with polymer lining, which has proven its efficiency in pumping flows of hydraulic mixtures with different filler concentrations. An analytical model of hydraulic mixture movement in the pipeline of the stowage complex has been developed. The trends in pressure change required to ensure the movement of hydraulic mixture in pipelines of different diameters are exponential, provided that the flow properties are constant. The effect of particle size on the motion mode of the formed heterogeneous flow, as well as on the distribution of flow density over the cross-section, characterizing the stratification and change in the rheological properties of the backfill hydraulic mixture, is assessed. An analytical model of centralized migration of the dispersed phase of the hydraulic mixture flow is formulated, describing the effect of turbulent mixing of the flow on the behavior of solid particles. An assessment of the secondary dispersion of the solid fraction of the hydraulic mixture, which causes a change in the consistency of the flow, was performed. The studies of the influence of the coefficient of consistency of the flow revealed that overgrinding of the fractions of the filler of the hydraulic mixture contributes to an increase in the required pressure in the pipeline system.
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Date submitted2023-05-17
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Date accepted2023-08-17
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Date published2023-10-27
Scientific and technical substantiation of the possibility for the organization of needle coke production in Russia
Russia is one of the world's leading steel producers, while about 33 % of production comes from the scrap remelted in arc steelmaking furnaces. The graphitized electrodes of SHP and UHP grades, mainly consisting of needle coke, are used for high current loads and temperatures in furnaces. USA, Japan, Korea, and China are focused on needle coke production, where coal (tar and pitch) and petroleum (decantoil), by-products of metallurgical factories and oil refineries, are used as raw materials. Russia's annual demand for needle coke is approximately 100 thousand tons, but all of it is covered by imports. Russia's raw material potential, established by the authors of the article, is more than 5 million tons per year and includes decantoil, coal tar and pitch, and heavy pyrolysis tar. The results of obtaining needle coke from decantoil and heavy pyrolysis tar are given below. The prototypes of needle coke were produced on specially designed delayed coking laboratory units (loading up to 0.25 and 80 kg). Raw materials were modified according to the original technology of Saint Petersburg Mining University, the convergence of target properties of which is confirmed by the results of quality analysis of the obtained needle coke, including after 100-fold scaling. The electrodes were molded from the obtained coke. After standardized stages of firing, mechanical processing and graphitization at 2,800-3,000 °C, the coefficient of linear thermal expansion was less than 1 × 10–6 К–1, and the value of specific electrical resistance was 7.1-7.4 μOhm, which proves that the obtained carbon material corresponds in quality to Japanese analogues and Super Premium needle coke.
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Date submitted2023-03-10
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Date accepted2023-06-20
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Date published2023-07-19
Enhancement of energy efficiency of the vacuum oil distillation unit using pinch analysis
- Authors:
- Еkaterina А. Yushkova
- Vladimir A. Lebedev
The actual task of the state is to increase the energy efficiency of the oil refinery. The object of research is a vacuum distillation unit, including a preheating unit for raw materials and a furnace for heating fuel oil before the column. Pinch analysis allows to analyze and optimize a large number of heat flows. In this study the analysis and enhancement of efficiency of the research object is carried out by enthalpy pinch analysis. In order to reduce the heat load of the furnaces, the additional flows were introduced into the heat exchange system of the oil heating unit. Parametric optimization of the new heat exchange system was carried out. The minimum needs of the heat exchange system in external energy carriers are determined. An enthalpy cascade of the heat exchange system has been constructed, which clearly shows the distribution of heat between each heat flow of the system. In the analysis of the energy efficiency of a furnace, an important point is the determination of the optimal heat capacity of the combustion products. In this work, we have determined the optimal flow heat capacity, at which the heat loss with the exhaust gases is minimal. As a result of the studies carried out, the efficiency of the fuel oil preheating unit has been increased by maximizing heat recovery, and the cost of external energy carriers has been minimized. By reducing heat loss with flue gases, it was possible to increase the efficiency of the furnace.
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Date submitted2023-03-16
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Date accepted2023-06-20
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Date published2023-07-19
Energy efficiency of the linear rack drive for sucker rod pumping units
- Authors:
- Oksana Yu. Ganzulenko
- Ani P. Petkova
At present, in order to increase oil production and reduce economic costs in the development of marginal fields, the development of a cluster method using compact mobile drives of sucker rod pumping units (SRPU) is relevant. The aim of the work is to analyze the ways to improve the energy efficiency of the SRPU by reducing the loss of mechanical and electrical energy, to select the most energy-efficient compact drive for the development of marginal fields in the cluster method, to carry out the kinematic and strength calculations of the drive of the selected size, to develop an adaptive control system for a group of drives in the cluster development of drillings. According to the results of the performed calculations, the linear rack-and-gear drive has the highest efficiency of the drive mechanism. The kinematic and strength calculations of a linear rack-and-gear drive with a stroke length of 1120 mm and a load of up to 8 tons are presented. It was shown that the usage of a direct torque control system and a kinetic energy storage system for the SRPU drive elements and a rod string is an effective means of reducing energy costs in oil production from marginal fields. The use of the developed system for storing and redistributing the potential energy of the rods between the SRPUs that lift oil made it possible to eliminate fluctuations in the power consumption, reduce the power peak value by three times, the peak value of the current consumed from the electric network by two times, and reduce losses in the input converter and cables by three times.
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Date submitted2022-09-30
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Date accepted2023-02-13
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Date published2024-02-29
Improving the efficiency of oil vapor recovery units in the commodity transport operations at oil terminals
- Authors:
- Vladimir V. Pshenin
- Gulnur S. Zakirova
In this paper the problem of losses from evaporation of light fractions of hydrocarbons during loading operations of tanker fleets vessels is considered. It was found that there is no unified approach to modeling the system “tanker – gas phase pipeline – vapor recovery units” in open sources. The absence of a generally recognized model makes it impossible to scientifically justify the application of instruments to reducing losses and the development of corresponding measures. In work it is showed that the dynamics of growth of pressure in the inner tanker capacity is described by a differential equation, considering for non-stationary essence of the process. This equation is converted to a non-dimensional form and investigated in relation to the similarity criteria of this system. This research has allowed to establish unambiguously the general character of pressure changes in the inner tanker capacity, and to predict the peak values of its growth at the initial stage of the loading operation. The obtained equations were tested on real tanker loading data and showed satisfactory convergence with the experimental data. At different stages of the loading opera-tion the component composition of vapor changes, which is shown by chromatographic analysis of the gas mixture. With the availability of a model of hydrocarbon vapor displacement from the inner of tanker, it is possible to propose measures to minimize the negative impact on the environment and return valuable vapors of the product to the technological chain of transportation.
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Date submitted2022-04-08
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Date accepted2023-03-02
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Date published2023-04-25
Geochemical properties and transformation of the microelement composition of soils during the development of primary diamond deposits in Yakutia
Extraction of diamonds from primary deposits in Siberia is associated with the development of kimberlite pipes in challenging environmental conditions, accompanied by a complex impact on the environment. The article presents the results of monitoring the soil cover of the Nakyn kimberlite field in the Yakutia diamond province, which is affected by the facilities of the Nyurba Mining and Processing Division. Development of primary diamond deposits has a large-scale impact on the subsoil, topography, and soil cover: creation of the world's largest quarries, formation of dumps more than 100 m high, arrangement of extensive tailings, formation of solid and liquid industrial wastes of various chemical composition. The research is aimed at studying the spatial and temporal patterns of the technogenic impact on the soil cover, identifying the nature and level of transformation of the microelement composition of soils based on the analysis of the intra-profile and lateral distribution of mobile forms of trace elements. The study targets in 2007-2018 were zonal types of permafrost soils of northern taiga landscapes, cryozems, occupying 84 % of the total study area, which are characterized by biogenic accumulation of mobile forms of Ni, Mn, and Cd in the upper AO, A cr horizons, and Cr, Ni, Co, Mn, Cu in the suprapermafrost CR horizon. We found out that the contamination of the soil cover of the industrial site at the Nyurba Mining and Processing Division is of a multielement nature with local highly to very highly contaminated areas. Over a ten-year observation period, areas of stable soil contamination are formed, where the main pollutants are mobile forms of Mn, Zn, Ni. We suggest that against the background of a natural geochemical anomaly associated with trap and kimberlite magmatism, technogenic anomalies are formed in the surface horizons of soils. They are spatially linked to technogenically transformed landscapes. One of the sources of pollutants is the dispersion of the solid phase of dust emissions in the direction of the prevailing winds, which leads to the formation of soils with abnormally high contents of mobile forms of Mn, Zn, Ni.
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Date submitted2022-01-21
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Date accepted2022-11-14
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Date published2023-08-28
Strategy of mine ventilation control in optimal mode using fuzzy logic controllers
- Authors:
- Aleksei V. Kashnikov
- Yuri V. Kruglov
The issues related to improving the efficiency of automatic ventilation control systems of mines that regulate the air supply to the mine in accordance with the need are considered. During the tests of such a system in the 3RU mine of OAO Belaruskali, the shortcomings of its existing, implementation, associated with the incorrect choice of the most difficult-to-ventilate direction, were revealed. The possibilities of implementing a control strategy, in which the system automatically determines the optimal configuration of the operating modes of fans and regulators, are demonstrated. As an alternative to the implemented algorithms, it is proposed to use a fuzzy control device to account for the nonlinearity of the dependence of the input and output parameters of ventilation equipment and to set the conditions for the optimal operating mode of the system in a declarative form. To assess the effectiveness of the proposed approach, the data of simulation modeling of the current ventilation mode and the transition from one ventilation mode to another are analyzed with comparison with the actual data of the system operation. The simulation results show that the use of an upgraded control scheme for the main ventilation fan based on fuzzy logic in the implementation of automatic ventilation control systems makes it possible to eliminate the possibility of a shortage of fresh air in the regulated directions of its movement, as well as excessive power consumption of the main ventilation fan.
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Date submitted2021-12-15
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Date accepted2022-09-12
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Date published2023-08-28
Substantiation and selection of the design parameters of the hydroficated equipment complex for obtaining backfill mixtures from current enrichment tailings
The issue of the influence of the concentration of the solid phase on the reduction of energy costs and specific energy consumption during pulp transportation is considered. The procedure for preparing slurry from the current enrichment tailings is shown. A scheme is given and the operation of a hydroficated unit for thickening and hydraulic transport of backfill mixtures is described. A diagram of the movement of solid particles in one of the units of the complex – a lamellar thickener is shown. The summary table shows the main design parameters and characteristics of the lamellar thickener. A general view of the laboratory setup used for experimental studies with slurry at various concentrations is given. An example of calculating productivity, density and specific load is presented. The dependence of the shear stress on the velocity gradient was determined for various pulp concentrations. Experimental studies of the process of thickening the production of slurry from the current enrichment tailings have been carried out. It was found that the geometric dimensions of the thickener depend on the concentration of the solid phase in the transported mixture. It is concluded that the flow rate of the slurry and the head loss are functions of the rheological characteristics of the viscoplastic slurry and can be calculated from the derived calculated dependencies.
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Date submitted2021-05-19
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Date accepted2022-04-07
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Date published2022-04-29
On the possibility of reducing man-made burden on benthic biotic communities when mining solid minerals using technical means of various designs
The paper analyses features of the species composition and diversity of biotic communities living within the ferromanganese nodule fields (the Clarion-Clipperton field), cobalt-manganese crusts (the Magellan Seamounts) and deep-sea polymetallic sulphides (the Ashadze-1, Ashadze-2, Logatchev and Krasnov fields) in the Russian exploration areas of the Pacific and Atlantic Oceans. Prospects of mining solid minerals of the world’s oceans with the least possible damage to the marine ecosystems are considered that cover formation of the sediment plumes and roiling of significant volumes of water as a result of collecting the minerals as well as conservation of the hydrothermal fauna and microbiota, including in the impact zone of high temperature hydrothermal vents. Different concepts and layout options for deep-water mining complexes (the Indian and Japanese concepts as well as those of the Nautilus Minerals and Saint Petersburg Mining University) are examined with respect to their operational efficiency. The main types of mechanisms that are part of the complexes are identified and assessed based on the defined priorities that include the ecological aspect, i.e. the impact on the seabed environment; manufacturing and operating costs; and specific energy consumption, i.e. the technical and economic indicators. The presented morphological analysis gave grounds to justify the layout of a deep-sea minerals collecting unit, i.e. a device with suction chambers and a grip arm walking gear, selected based on the environmental key priority. Pilot experimental studies of physical and mechanical properties of cobalt-manganese crust samples were performed through application of bilateral axial force using spherical balls (indenters) and producing a rock strength passport to assess further results of the experimental studies. Experimental destructive tests of the cobalt-manganese crust by impact and cutting were carried out to determine the impact load and axial cutting force required for implementation of the collecting system that uses a clamshell-type effector with a built-in impactor.
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Date submitted2021-04-19
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Date accepted2021-10-18
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Date published2021-12-16
Mutual spectral densities calculation of the moments of resistance on the peat milling unit working bodies
- Authors:
- Konstantin V. Fomin
When performing technological operations in the peat industry, various units with milling-type working bodies are used. They differ in design, layout, number and type of cutting elements, operating modes, and may have one or more working bodies. During operation, random forces and moments act on the cutters, which have a dramatically variable nature, which is associated with the periodic interaction of the knives with the peat deposit, its structural heterogeneity, variations in the milling depth, physical and mechanical properties of peat, the rotational speed of the cutter and the movement speed of the machine. In this case, significant dynamic loads arise in the structural elements, which leads to a decrease in their reliability, deterioration of the energy characteristics of the engine operation and technical and economic indicators of use. In the dynamic analysis of drive elements, when using machines with several working bodies, it is necessary to know both spectral and mutual spectral load densities. For their calculation, expressions were obtained that take into account the physical and mechanical properties of peat, the operating modes of the unit and their probabilistic characteristics, as well as the design features of the working body. The expressions are obtained for the case when there are several working bodies with the same diameters and the number of knives in the cutting plane. In this case, the number of planes, width, type of cutting element and type of cutting (locked, semi-locked, etc.) may differ. As an example of using the developed approaches, the calculation of spectral and mutual spectral densities of moments on cutters and loads in the drive elements of the machine for surface-layer milling MTF-14 is presented.
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Date submitted2021-03-04
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Date accepted2021-04-05
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Date published2021-06-24
Justification and selection of design parameters of the eccentric gear mechanism of the piston lubrication and filling unit for the mining machines maintenance
Piston pumps are widely used in the lubrication systems of mining machines. When carrying out technical maintenance (MOT), including lubrication and filling works, at the site of operation of mining machines due to the remoteness from repair shops and warehouses of fuels and lubricants (FAL), mobile repair shops ( MRS), maintenance units (MU) and mechanized filling units (MFU) are used. The specificity of carrying out maintenance is to create conditions for the supply of oils, working fluids and lubricants to the corresponding systems of mining machines for their refueling. Existing piston pumps and pumping units, as a rule, are single-flow, and the piston is driven by a crank mechanism driven from the engine through a worm gear. The emergence of unique, hydraulic, low-mobility mining machines in open pit mining required a significant increase in the power of the MU and MFU oil pumping units, primarily for greases. However, the traditional design of the drive design of a crank-type piston pump unit at a power of over 80 kW does not allow achieving the specified operating time, it is accompanied by intensive wear of the drive elements and increased dynamics during operation. In addition, it is necessary to apply various designs of pumping units for the supply of liquid and grease lubricants. Thus, it is necessary to develop new circuit solutions for pumping units of the crank type, to improve mobile refueling facilities with a modernized design of the pump unit drive of the mobile lubrication and filling station MRS.
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Date submitted2020-06-02
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Date accepted2020-12-15
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Date published2020-12-29
Method for calculating dynamic loads and energy consumption of a sucker rod installation with an automatic balancing system
The efficiency of sucker rod pump installations, which have become widespread in mechanized lift practice, is largely determined by the balance of the drive. During the operation of sucker rod installations, the balance of loads acting on the rod string and the drive can change significantly due to changes in the dynamic fluid level, which leads to a decrease in balance and an increase in loads on the pumping equipment units. The increase and decrease in the dynamic level in accordance with the pumping and accumulation cycle occurs in wells operating in the periodic pumping mode. It is shown that during the operation of equipment in a periodic mode, fluctuations in the dynamic level and, accordingly, in the loads acting on the nodes occur. This leads to the need for dynamic adjustment of the balancing weights to ensure the balance of the pumping unit. A system for automatic balancing of the rod drive has been developed, including a balancing counterweight, an electric motor that moves the load along the balance beam, a propeller and a computing unit. To study the effectiveness of the proposed device, a complex mathematical model of the joint operation of the reservoir - well - sucker rod pump - rod string – pumping unit has been developed. It is shown that due to the dynamic adjustment of the balance counterweight position, the automatic balancing system makes it possible to significantly reduce the amplitude value of the torque on the crank shaft (in comparison with the traditional rod installation) and provide a more uniform load of the electric motor. Equalization of torque and motor load reduces the power consumption of the unit.
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Date submitted2020-05-21
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Date accepted2020-10-05
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Date published2020-11-24
Method of calculating pneumatic compensators for plunger pumps with submersible drive
- Authors:
- Eduard O. Timashev
One of the most promising ways to improve the efficiency of mechanized oil production is a plunger pump with a submersible drive, which allows obtaining harmonic reciprocating movement of the plunger. In the pumping process of well products by plunger pumps, oscillations in the velocity and pressure of the liquid in the lifting pipes occur, which lead to an increase in cyclic variable loads on the plunger, a decrease in the drive life period and the efficiency of the pumping unit. To eliminate the pulsation characteristics of the plunger pump and increase the reliability indicators of the pumping unit (in particular, the overhaul period), pneumatic compensators can be used. A method for calculating the optimal technological parameters of a system of deep pneumatic compensators for plunger pumping units with a submersible drive, based on mathematical modeling of hydrodynamic processes in pipes, has been developed. Calculations of the forming flow velocity and pressure in the lifting pipes of submersible plunger units equipped with pneumatic compensators (PC) have been carried out. Influence of the PC technological parameters on the efficiency of smoothing the oscillations of velocity and pressure in the pipes has been analyzed. Non-linear influence of the charging pressure and PC total volume on the efficiency of their work has been established. Optimal pressure of PC charging, corresponding to the minimum pressure in the tubing during the pumping cycle for the considered section of the tubing, is substantiated. Two ultimate options of PC system placement along the lifting pipes are considered. In the first option, PC are placed sequentially directly at the outlet of the plunger pump, in the second - evenly along the lift. It is shown that the first option provides the minimum amplitude of pressure oscillations at the lower end of the tubing and, accordingly, variable loads on the pump plunger. Nature of the pressure and flow velocity oscillations in the tubing at the wellhead for both options of PC placement has similar values .
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Date submitted2019-07-22
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Date accepted2020-01-04
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Date published2020-04-24
“Ural-20R” combines loading drives evaluation in two-stage development of the face
The technological features of the use of high-performance Ural-20R combines in the conditions of potash mines in Russia are described. It is shown that when the capacity of the worked potash seams is over 4 m, a two-layer ore extraction is used. The formation of cutting process, implemented by the second course of the combine in the treatment chamber, is carried out by an incomplete section of the executive bodies. The standard control system, display and protection of the Ural-20R combine does not allow monitoring and reliable estimation of the magnitude of dynamic components on the drives of the mining machine loads, as well as tracking the feed rate of the combine to the face. The regulation of the operating parameters and the assessment of the degree of loading of the drives of the excavating machine in real time are assigned to the operator. The fundamentals of the experimental research methodology for assessing the loading of drives of Ural-20R combines with the destruction of the potash mass by an incomplete section of the executive bodies are described. The device and the operating procedure of the “Vatur” software-recording complex, which measures, records and records the electrical parameters of the drive motors of a mining machine, is described. The process studies results of forming loads on drive elements of Ural-20R combines when mining a face with an incomplete section of executive bodies are presented. It is proved that the work of combine harvesters on the undercut of the formation with a high feed rate is accompanied by significant dynamic loads on the drives of planetary organs and an overload of the drives of the Berm organs, which leads to an accelerated consumption of the resource and emergency failures of the gearboxes and motors of the extraction machine.
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Date submitted2019-06-19
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Date accepted2019-09-11
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Date published2020-02-25
Method for estimating the spectrum density of the resistance moment on the working body of a peat milling unit
- Authors:
- K. V. Fomin
The main source of dynamic loads in the drive elements and the design of the peat milling unit is the working body. The forces of external resistance arising in the process of performing a technological operation are sharply variable, random in nature. The article proposes a model of formation of the moment of resistance on the mill when interacting with peat. The case when there are several cutting planes with the same radius at the ends of the cutting elements is considered. When developing the model, it was taken into account that the operating conditions of the knives, determined by the type of cutting (blocked, semi-blocked, etc.), their width and type in each cutting plane can vary. Factors that determine the nature of loading, such as the frequency of interaction of the cutting elements with the fallow and the randomness of the operating conditions of the unit, lead to the presentation of the loads in the form of a sequence of pulses with random parameters. Expressions are obtained for determining the spectral density of the moment of resistance on the mill at the design stage, taking into account its design, operating modes, physico-mechanical properties of peat and their probabilistic characteristics. To illustrate the application of the developed approaches, a technique is presented for determining the spectral density of the moment on the working body of deep milling machines and in their drive elements based on a linear model. An example of calculation is given, and the obtained expressions are verified on the basis of experimental data. The probabilistic characteristics of the loads on the mill serve as initial information for the dynamic analysis of the drive system and the design of the unit, its strength analysis, the selection of optimal parameters and operating modes.
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Date submitted2019-05-30
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Date accepted2019-09-03
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Date published2020-02-25
Study on influence of two-phase filtration transformation on formation of zones of undeveloped oil reserves
- Authors:
- S. I. Grachev
- V. A. Korotenko
- N. P. Kushakova
In order to study the process of fluid filtration during flooding of an oil field, article uses Rapoport – Lis model of non-piston oil displacement by water. During plane-radial filtration in a homogeneous formation, radii of disturbance zones are determined with and without taking into account the end effect. Influence of changes in value of capillary pressure gradient on distribution of water saturation coefficient in the non-piston displacement zone for high and low permeability reservoirs is revealed. Application of an element model for a five-point injection and production well placement system showed that, using traditional flooding technology, flat-radial fluid filtration is transformed into rectilinear-parallel. At solving equation of water saturation, Barenblatt method of integral relations was used, which allows determining the transformation time. By solving the saturation equation for rectilinear-parallel filtration, change in the value of water saturation coefficient at bottomhole of production well for an unlimited and closed deposit is determined. It is shown that an increase in water cut coefficient of a production well is possible only for a closed formation. To determine coefficient of water saturation in a closed deposit, a differential equation with variable coefficients is obtained, an iterative solution method is proposed. In the element of the five-point system, oil-saturated zones not covered by development were identified. For channels of low filtration resistance, conditions for their location in horizontal and vertical planes are established. It is shown that, at maintaining formation pressure, there is an isobar line in formation, corresponding to initial formation pressure, location of which determines direction of fluid crossflow rates. Intensity of crossflows affects application efficiency of hydrodynamic, physical and chemical, thermal and other methods of enhanced oil recovery.
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Date submitted2018-12-25
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Date accepted2019-03-08
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Date published2019-06-25
Determination of the operating time and residual life of self-propelled mine cars of potassium mines on the basis of integrated monitoring data
Statistical data on the reliability of self-propelled mine cars (SPMC), operating in the potassium mines of the Verkhnekamskoye potassium and magnesium salts deposit are analyzed. Identified the main nodes that limit the resource SPMC. It has been proven that the most common failures of self-propelled cars are the failure of wheel hubs, bevel gears and traveling electric motors. The analysis of the system of maintenance and repair of mine self-propelled cars. It is indicated that the planning and preventive system of SPMC repairs is characterized by low efficiency and high material costs: car maintenance is often carried out upon the occurrence of a failure, which leads to prolonged downtime not only of a specific haul truck, but of the entire mining complex. A method for assessing the technical condition of the electromechanical part of a mine self-propelled car by the nature of power consumption is proposed. This method allows you to control the loading of the drives of the mine self-propelled car, as well as to assess the technical condition of the drives of the delivery machines in real time. Upon expiration of the standard service life of a mine propelled car specified in the operational documentation, its further operation is prohibited and the car is subject to industrial safety expertise. As part of the examination, it is necessary to determine the operating time and calculate the service life of a mine self-propelled car outside the regulatory period. A method has been developed for determining the residual service life of mine car on the basis of instrumentation control data in the conditions of potash mines.
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Date submitted2019-01-03
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Date accepted2019-03-23
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Date published2019-06-25
Normalization of thermal mode of extended blind workings operating at high temperatures based on mobile mine air conditioners
Thermal working conditions in the deep mines of Donbass are the main deterrent to the development of coal mining in the region. Mining is carried out at the lower technical boundaries at a depth of almost 1,400 m with a temperature of rocks of 47.5-50.0 °C. The air temperature in the working faces significantly exceeds the permissible safety standards. The most severe climatic conditions are formed in the faces of blind development workings, where the air temperature is 38-42 °С. It is due to the adopted coal seam mining systems, the large remoteness of the working faces from the main air supply openings, the difficulty in providing blind workings with a calculated amount of air due to the lack of local ventilation fans of the required range. To ensure thermodynamic safety mine n.a. A.F.Zasyadko we accepted the development of a draft of a central cooling system with ground-based absorption refrigerating machines with a total capacity of 9 MW with the implementation of the three types of generation principle (generation of refrigeration, electrical and thermal energy). However, the long terms of design and construction and installation work necessitated the use of mobile air conditioners in blind development faces. The use of such air conditioners does not require significant capital expenditures, and the terms of their commissioning do not exceed several weeks. The use of a mobile air conditioner of the KPSh type with a cooling capacity of 130 kW made it possible to completely normalize the thermal working conditions at the bottom of the blind workings 2200 m long, carried out at a depth of 1220-1377 m at a temperature of host rocks 43.4-47.5 °С. It became possible due to the closest placement of the air conditioner to the face in combination with the use of a high-pressure local ventilation fan and ducts, which ensured the air flow produced by the calculated amount of air. The use of the air conditioner did not allow to fully normalize the thermal conditions along the entire length of the blind face but reduced the urgency of the problem of normalizing the thermal regime and ensured the commissioning of the clearing face.
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Date submitted2018-12-30
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Date accepted2019-03-01
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Date published2019-06-25
The concept of development of monitoring systems and management of intelligent technical complexes
Conceptual approaches to improving the system of monitoring and managing the functional capabilities of intelligent technical complexes of buildings and transport and technological machines of mining enterprises are defined. Criteria are proposed for the efficiency of functioning of automatic systems for controlling the movement of transport-technological machines, taking into account the probabilistic nature of system-forming factors. The scheme of scientific and methodological research on the improvement of automation systems and traffic control in the automotive transport is presented. The perspective directions of the formation of control functions for the movement of vehicles based on the use of intelligent automated systems are substantiated. The stages of the life cycle of technical systems for monitoring the movement of vehicles, taking into account the features of their operation. A technique has been developed for the optimal use of technical means of control in the field of providing control and supervisory functions in the operation of vehicles, and the dependence of determining the financial costs of maintaining their efficiency has been determined.
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Date submitted2018-08-30
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Date accepted2018-10-26
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Date published2019-02-22
Study of bearing units wear resistance of engines career dump trucks, working in fretting corrosion conditions
- Authors:
- Ju. Olt
- V. V. Maksarov
- V. A. Krasnyy
The occurrence of fretting corrosion on nominally fixed surfaces of high-loaded parts of mining machines and mechanisms is considered. Examples of wear and damage of critical parts, bearing assemblies of engines of dump trucks in fretting conditions are given. The mechanisms of fretting corrosion when using wear-resistant coatings are considered. It is noted that when choosing protective thin-layer coatings that provide an increase in the fretting-resistance of surfaces of tightly contacting parts, it is necessary to take into account both their wear resistance and the ability to resist shear. At the same time, the thickness of such coatings allows preserving, during operation, those provided during the assembly of the tension, without disturbing the maintainability of the nodes. The results of research of fretting wear of a number of coatings on a special installation are given. The mechanisms of wear of a number of thin-layer coatings based on friction-mechanical brazing, polymer fluorocarbon composition, solid lubricant coating using scanning electron microscopy were studied. Recommendations on the use of the studied thin-layer coatings for high-loaded parts of mining machines operating in fretting corrosion conditions have been developed. The aim of the work was to study the effect of a number of thin-layer coatings on the wear of highly loaded connections of the mechanisms of mining machines, in particular bearing assemblies of quarry dump trucks operating under fretting corrosion conditions.
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Date submitted2017-10-25
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Date accepted2018-01-17
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Date published2018-04-24
Innovative technology of large-size products manufacture
- Authors:
- S. N. Sanin
- N. A. Pelipenko
Advantages and prospects for the use of mobile robotic machine-tools in the manufacture of large parts in the mining, cement and nuclear industries are considered, as well as the importance of using welded structures to reduce production costs. Schemes for finishing mechanical machining of welded large-sized parts such as bodies of revolution with the use of mobile robotic machine-tools equipped with a belt-grinding tool, an enlarged description of the technological process for manufacturing a large-sized shell of a welded structure are presented. The conclusion is made that it is necessary to take into consideration the use in the industry of frameless production technology, especially for the machining of large-sized parts, and the use of small mobile robotic machine-tools is a productive approach and has a prospective character. The technological approaches proposed in the article make it possible to remove the restriction on the overall size and mass of the parts being manufactured, which are proposed to be manufactured directly at the site of future operation. The effectiveness of this technology is confirmed both by theoretical research and by practical data of the authors. It was noted that the production by the domestic machine-tool industry of mobile universal and special robotic machine-tools will allow the country's engineering industry to be brought to a new, high-quality world level.
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Date submitted2017-08-30
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Date accepted2017-11-21
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Date published2018-02-22
Simulation of operation of pneumatic compensator with quasi-zero stiffness in the electric centrifugal submersible pump unit
- Authors:
- A. N. Zotov
- K. R. Urazakov
- E. B. Dumler
The ECSPU pneumatic compensators with quasi-zero stiffness are proposed. The pneumatic compensator with quasi-zero stiffness is suggested to be made in the form of pneumatic spring assemblies having a power characteristic with a positive stiffness working area and a set of successively connected Belleville springs and a power characteristic with a working area of negative stiffness. Structurally, a set of Belleville springs is located inside the air spring and supports pneumatic compensator piston. As a result of adding the negative stiffness of the disc spring washers set and the positive stiffness of the pneumatic spring, the resulting system (the proposed pneumatic compensator) acquires a quasi-zero or specified low stiffness. The efficiency of the suggested pneumatic compensator was determined by the possibility of moving its piston from the effects of various pressure drops. It was assumed that the greater the distance the piston can move under a given action, the more effective the pneumatic compensator is. The effect of various forces acting on the piston in the case of pressure drops on the discharge line of the electric centrifugal submersible pump units (ECSPU) is simulated: a rapidly decreasing load; a sudden increase in the force acting on the piston and vibration impact. In all the considered examples, the displacement of the piston was several meters, which corresponds to the length of the working area of the power characteristic of the considered pneumatic compensator with quasi-zero stiffness. It is shown that existing pneumatic compensators, which are like gas caps, are in principle unable to provide the same displacement of the piston under the same effects on it. For their effective operation, the size of the gas cap should be several tens of meters, which is impossible in the conditions of the well. In the calculations, it is shown that it is possible to manufacture the necessary disk spring washers from various materials: steel; fiberglass FGM; beryllium bronze. Of particular interest are disk spring washers made of beryllium bronze, which are capable of withstanding up to 20 billion load cycles.
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Date submitted2017-09-20
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Date accepted2017-10-29
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Date published2018-02-22
Substantiation of strength of the filling mass by taking a blast effect into account for the room-and-pillar methods
- Authors:
- E. T. Voronov
- V. N. Tyupin
The development of the uranium ore bodies at the ore mines of PJSC «Priargunsky Industrial Mining and Chemical Union» (PJSC «PIMCU») by room-and-pillar method as high as a pillar between the levels (60 m) without fill, as a rule, leads to the fall of the adjoining rock, to the strong contamination of the ore and to the high yield of the oversize pieces of the barren rock. A longstanding industrial and theoretical research shows that the sizes of the self-sustaining rock escarpments at the ore mines of PJSC «PIMCU» in the solid mass of trachydacites, conglomerates, sandstones, felsites are equal to 20-40 m. Moreover, the sizes of the self-sustaining rock escarpments depend to a great extent on the intensity of fracturing of the adjoining rocks. The stable size of the escarpment does not exceed 5-10 m for the rocks with the size of a jointing up to 0.05 m. Consequently, timely performance of the filling operations of the worked-out space of the chamber is important. However, the question then arises: which characteristic strength should the filling mass have? The calculations of the characteristics of the filling mass in compliance with the reference guide «Shaft filling operations» show underestimated values of the characteristic compressive strength of the fill (1.4 MPa) for the room-and-pillar method, which leads to the increase of the ore contamination by the fill and provokes the additional costs for refilling of the volumes of the rock fall. On the basis of the Russian experience of using of the consolidated fill for the development of the ore bodies of 15 m thickness by chamber method the strength of the fill is taken as 3-5 MPa under the resultant value of the static stresses without taking into account the character of the dynamic loading stresses induced by the sequence blasthole ring initiating in a chamber. Overestimating the characteristic strength of the filling mass results in the high consumption of the cementing materials. On the basis of the theoretical research the authors suggested the theoretical dependence of calculation of the characteristic strength of the filling material with respect to compressive stresses of the fill induced by the blasting operations. The process of designing of the filling mass with the zones of diverse strength for the room-and-pillar extraction with the consolidated rock fill is proven to be economically reasonable. The bottom zone of the solid mass should have high strength (3-4 MPa), and the strength of the upper zone should be up to 2-2.5 MPa.
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Date submitted2017-09-20
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Date accepted2017-11-09
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Date published2018-02-22
Development of the system for air gap adjustment and skip protection of electromagnetic lifting unit
- Authors:
- B. A. Zhautikov
- A. A. Aikeeva
The efficiency of the electromagnetic lifting system is ensured by the well-coordinated work of all its parts and elements, namely those providing the strictly vertical movement of the skip. The deviation of the skip movement from the vertical axis can lead to a stop and damage of both the skip and the unit. Therefore, the air gap adjustment and skip protection system of the electromagnetic lifting system, which includes determining the size of the air gap between the electromagnet of the skip and the electromagnet of the aligning device, and the development of a stabilization system to ensure a constant air gap and regulate the current in the electromagnet winding, provide both a strictly vertical movement skip, and its protection. The article is devoted to the theoretical determination of the air gap between the electromagnets of the aligning device and the skip using the Biot – Savar – Laplace law.
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Date submitted2016-11-14
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Date accepted2017-01-09
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Date published2017-04-14
Method of restoring strength determination test
- Authors:
- S. M. Apollonskii
- Yu. V. Kuklev
The main requirements for an electric unit at the stages of its design, development, production and usage are described in technical specifications (TS) and standards (GOST). The electric unit should work in accordance with a specific purpose and have significant reliability, durability and safety. The reliability and durability of electric unit significantly depends on restoring strength speed value, that is growth of breakage voltage in arc pass for eliminating repeated arc strike. This article describes several methods of test identification of restoring strength, which were carried out at special testing laboratory units. They are described in relation to conditions of measuring the residual arc column of AC current after it reaches zero point and can be used in designing arc blowout units of low voltage.