Submit an Article
Become a reviewer
Vol 237
Pages:
336
Download volume:
RUS ENG

Determination of the Operating Time and Residual Life of Self-propelled Mine Cars of Potassium Mines on the Basis of Integrated Monitoring Data

Authors:
D. I. Shishlyannikov1
V. A. Romanov2
I. E. Zvonarev3
About authors
  • 1 — Perm National Research Polytechnic University
  • 2 — Perm National Research Polytechnic University
  • 3 — Saint-Petersburg Mining University
Date submitted:
2018-12-25
Date accepted:
2019-03-08
Date published:
2019-06-25

Abstract

Statistical data on the reliability of self-propelled mine cars (SPMC), operating in the potassium mines of the Verkhnekamskoye potassium and magnesium salts deposit are analyzed. Identified the main nodes that limit the resource SPMC. It has been proven that the most common failures of self-propelled cars are the failure of wheel hubs, bevel gears and traveling electric motors. The analysis of the system of maintenance and repair of mine self-propelled cars. It is indicated that the planning and preventive system of SPMC repairs is characterized by low efficiency and high material costs: car maintenance is often carried out upon the occurrence of a failure, which leads to prolonged downtime not only of a specific haul truck, but of the entire mining complex. A method for assessing the technical condition of the electromechanical part of a mine self-propelled car by the nature of power consumption is proposed. This method allows you to control the loading of the drives of the mine self-propelled car, as well as to assess the technical condition of the drives of the delivery machines in real time. Upon expiration of the standard service life of a mine propelled car specified in the operational documentation, its further operation is prohibited and the car is subject to industrial safety expertise. As part of the examination, it is necessary to determine the operating time and calculate the service life of a mine self-propelled car outside the regulatory period. A method has been developed for determining the residual service life of mine car on the basis of instrumentation control data in the conditions of potash mines.

10.31897/pmi.2019.3.336
Go to volume 237

References

  1. Ivanov S.L. Increasing the resource of transmissions of mining machines based on an assessment of the energy load of their elements / Sankt-Peterburgskii gornyi in-t. St. Petersburg, 1999, p. 92 (in Russian).
  2. Trifanov G.D., Knyazev A.A., Chekmasov N.V., Shishlyannikov D.I. Investigation of the load and the ability to predict the energy of the drives of the executive bodies of the combine "Ural-20R". Gornoe oborudovanie i elektromekhanika. 2013. N 2, p. 41-44 (in Russian).
  3. Kolomiitsev M.D. Operation of mining machines and automated systems. Leningradskii gornyi institut. Leningrad, 1988,
  4. p. 96 (in Russian).
  5. Krasnikov Yu.D., Solod S.V., Khazanov Kh.I. Improving the reliability of mining excavation machines. Moscow: Nedra, 1989, p. 215 (in Russian).
  6. Shishlyannikov D.I., Chekmasov N.V., Trifanov M.G., Ivanov S.L., Zvonarev I.E. The rationale for a rational way to control the operating parameters and technical condition of the mining and refining combines of potash mines. Problemy mashinostroeniya i nadezhnosti mashin. 2015. N 3, p. 110-115 (in Russian).
  7. Shishlyannikov D.I., Chekmasov N.V., Trifanov M.G., Gabov V.V., Ivanov S.L., Asonov S.A. Improving the efficiency of operation of mining and sewage combines of potash mines based on the analysis of records of parameter recorders. Gornoe oborudovanie i elektromekhanika. 2015. N 4 (113), p. 3-10 (in Russian).
  8. Pukhov Yu.S. Mine transport. 2nd edition, revised and enlarged. Moscow: Nedra, 1991, p. 255 (in Russian).
  9. Romanov V.A., Shishlyannikov D.I., Muravskii A.K. Operating experience of mine self-propelled cars in the mines of the Verkhnekamskoye potassium and magnesium salts deposit. Gornoe oborudovanie i elektromekhanika. 2016. N 9, p. 29-33 (in Russian).
  10. Shishlyannikov D.I., Maksimov A.B. Operating experience of tires and wheels of mine self-propelled cars of potash mines. Tekhnologicheskoe oborudovanie dlya gornoi i neftegazovoi promyshlennosti: Sbornik trudov XIV mezhdunarodnoi nauchno-tekhnicheskoi konferentsii «Chteniya pamyati V.R.Kubacheka». Ekaterinburg: UGGU, 2016, p. 89-92 (in Russian).
  11. Brodny J., Tutak M. Application of elements of TPM strategy for operation analysis of mining machine. IOP conference series: earth and environmental science. 2017. Vol. 95, Iss. 4. Article number 042019. DOI: 10.1088/1755-1315/95/4/042019
  12. Cakdi S., Cummings S., Punwani J. Heavy haul coal car wheel load environment-rolling contact fatigue investigation. 2015 Joint Rail Conference. San Jose, California, USA, Marh 23-26. Article number 112635. DOI: 10.1115/JRC2015-5640
  13. Jobes C.C., Bissert P., Mahmoudian N., Li B. Development of parameters for dynamic modeling of underground haulage vehicles. ASME 2016 international mechanical engineering congress and exposition, IMECE 2016. Article number 128056. DOI: 10.1115/IMECE201665381
  14. Quiroz J.C., Mariun N., Mehrjou M.R., Izadi M., Misron N., Mohd M.A. Radzi Fault detection of broken rotor bar in LS-PMSM using random forests. Measurement: Journal of the international measurement confederation. 2017. Vol. 116, p. 273-280. DOI: 10.1016/j.measurement.2017.11.004
  15. Gerike B., Panachev I., Kuzin E. Development of the preventive maintenance system for belt conveyors reducers. E3S Web of Conferences 2017. Vol. 15. Article number 03008. DOI: 10.1051/e3sconf/20171503008
  16. Holtzhausen W.H. A comparative study between shuttle cars and battery haulers. The Journal of the Southem African Institute of Mining and Metallurgy. 2014. Vol. 114. N 4, p. 299-304.
  17. Segopolo P.R. Optimization of shuttle car utilization at an underground coal mine. The Journal of the Southem African Institute of Mining and Metallurgy. 2015. Vol. 115. N 4, p. 285-296.

Similar articles

Geological and Geomechanical Model of the Verkhnekamsk Potash Deposit Site
2019 Yu. A. Kashnikov, A. O. Ermashov, A. A. Efimov
Modern Physicochemical Equilibrium Description in Na2O–Al2O3–H2O System and Its Analogues
2019 V. M. Sizyakov, T. E. Litvinova, V. N. Brichkin, A. T. Fedorov
Normalization of Thermal Mode of Extended Blind Workings Operating at High Temperatures Based on Mobile Mine Air Conditioners
2019 V. R. Alabyev, V. V. Novikov, L. A. Pashinyan, T. P. Bazhina
Development of the Composition of the Process Fluid to Eliminate Bit Seizure
2019 E. A. Rogov
Improving Methodological Approach to Measures Planning for Hydraulic Fracturing in Oil Fields
2019 I. V. Burenina, L. A. Avdeeva, I. A. Solovjeva, M. A. Khalikova, M. V. Gerasimova
Thermodynamic Model of Ion-Exchange Process as Exemplified by Cerium Sorption from Multisalt Solutions
2019 O. V. Cheremisina, J. Schenk, E. A. Cheremisina, M. A. Ponomareva