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Geotechnical Engineering and Engineering Geology
  • Date submitted
    2023-10-03
  • Date accepted
    2024-11-07
  • Date published
    2025-02-25

Investigation of the effectiveness of the use of various substances for dust suppression during the transshipment of granular sulfur

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The article is devoted to the problem of dusting during the transshipment of granular sulfur and existing methods of dust suppression. The analysis of various methods for reducing dust emission at granulated sulfur storage and transportation facilities is presented. The necessity of using special reagents to increase the efficiency of dust suppression and re-granulation of sulfur crushed by abrasion is noted. The sulfur dust obtained from the port terminal during the transshipment of technical sulfur was analyzed for granulometric composition. The results of experimental studies of the effectiveness of the use of various substances for sulfur dust suppression (alkyl polyglycosides, sodium silicate, starch) are presented. The laboratory installation was a hopper, inside which a test sample of dusty material was placed. The sample was subjected to an aerodynamic effect by an air flow at a given speed. The concentrations of suspended solids were measured with a dust meter-nephelometer with a sampling tube placed in the geometric center of the hopper. The effectiveness of dust suppression agents was determined based on a comparison of the concentration values obtained on dry and treated samples. For dust suppression at granulated sulfur treatment facilities, it is proposed to use a composition based on nonionic surfactants represented by a mixture of C12-14-alkylglycosides oligomers (1-1.5 %), additionally containing a mixture of amylose and amylopectin polysaccharides in the form of soluble starch (1-2.5 %) and water. The dust suppressor showed consistently high dust suppression efficiency both when measured immediately after irrigation (98.3 %) and after the expected time (99.7 %). The developed composition provides an increase in the dust-suppressing ability of the solution and the elimination of the possibility of repeated dusting due to the formation of a polymer film on the surface, as well as the regranulation of the product crushed by abrasion.

How to cite: Lisai V.V., Smirnov Y.D., Ivanov A.V., Borowski G. Investigation of the effectiveness of the use of various substances for dust suppression during the transshipment of granular sulfur // Journal of Mining Institute. 2025. Vol. 271 . p. 108-119. EDN OBNFBV
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2024-05-28
  • Date accepted
    2024-11-07
  • Date published
    2024-12-25

Methods of intensification of pipeline transportation of hydraulic mixtures when backfilling mined-out spaces

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The paper presents an analysis of the advantages and limitations of additional measures to intensify the transportation of the backfill hydraulic mixture flow. The results of the analysis of the conditions for using pumping equipment to move flows with different rheological properties are shown. Generalizations of the methods for influencing the internal resistance of backfill hydraulic mixtures by means of mechanical activation, as well as increasing fluidity due to the use of chemical additives are given. The article presents the results of studies confirming the feasibility of using pipes with polymer lining, which has proven its efficiency in pumping flows of hydraulic mixtures with different filler concentrations. An analytical model of hydraulic mixture movement in the pipeline of the stowage complex has been developed. The trends in pressure change required to ensure the movement of hydraulic mixture in pipelines of different diameters are exponential, provided that the flow properties are constant. The effect of particle size on the motion mode of the formed heterogeneous flow, as well as on the distribution of flow density over the cross-section, characterizing the stratification and change in the rheological properties of the backfill hydraulic mixture, is assessed. An analytical model of centralized migration of the dispersed phase of the hydraulic mixture flow is formulated, describing the effect of turbulent mixing of the flow on the behavior of solid particles. An assessment of the secondary dispersion of the solid fraction of the hydraulic mixture, which causes a change in the consistency of the flow, was performed. The studies of the influence of the coefficient of consistency of the flow revealed that overgrinding of the fractions of the filler of the hydraulic mixture contributes to an increase in the required pressure in the pipeline system.

How to cite: Vasilyeva M.A., Golik V.I., Zelentsova A.A. Methods of intensification of pipeline transportation of hydraulic mixtures when backfilling mined-out spaces // Journal of Mining Institute. 2024. p. EDN TJNVLR
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2024-06-17
  • Date accepted
    2024-07-17
  • Date published
    2024-10-03

Justification on the safe exploitation of closed coal warehouse by gas factor

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The annual increase of coal production and its demand lead to the necessity in temporary storage places (warehouses) organization to accommodate raw coal materials before the shipment. It is noted that at the open method of coal storing the dust emission from loading/unloading operations and from the pile surface effects negatively the health of the warehouse workers and adjacent territories. An alternative solution is closed-type warehouses . One of the main hazards of such coal storage can be the release of residual methane from coal segregates into the air after degassing processes during mining and extraction to the surface, as well as transportation to the place of temporary storage. The study carries the analysis of methane content change in coal during the processes of extraction, transportation and storage. Physical and chemical bases of mass transfer during the interaction between gas-saturated coal mass and air are studied. It is determined that the intensity of methane emission depends on: the coal seam natural gas content, parameters of mass transfer between coal, and air and the ambient temperature. The dynamics of coal mass gas exchange with atmospheric air is evaluated by approximate approach, which is based on two interrelated iterations. The first one considers the formation of methane concentration fields in the air space of the bulk volume and the second accounts the methane emission from the pile surface to the outside air. It is determined that safety of closed coal warehouses exploitation by gas factor can be ensured by means of artificial ventilation providing volumetric methane concentration in the air less than 1 %. The flow rate sufficient to achieve this methane concentration was obtained as a result of computer modeling of methane concentration fields formation in the air medium at theoretically calculated methane emission from the pile surface.

How to cite: Gendler S.G., Stepantsova A.Y., Popov M.M. Justification on the safe exploitation of closed coal warehouse by gas factor // Journal of Mining Institute. 2024. p. EDN SIJDWE
Energy industry
  • Date submitted
    2023-03-14
  • Date accepted
    2023-06-20
  • Date published
    2023-07-19

The wireless charging system for mining electric locomotives

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The electric vehicles development has a high potential for energy saving: an energy-saving traffic control can reduce energy resource consumption, and integration with the power grid provides the ability of daily load pattern adjustment. These features are also relevant for underground mining. The critical element of vehicle-to-grid integration is the charging infrastructure, where wireless charging is promising to develop. The implementation of such systems in underground mining is associated with energy efficiency issues and explosion safety. The article discusses the development and research of a wireless charging system for mining electric locomotive A-5.5-600-U5. The analytic hierarchy process is used for justification of the circuitry and design solution by a comparison of different technical solutions based on energy efficiency and safety criteria. A complex computer model of the wireless charging system has been developed that gives the transients in the electrical circuit of a wireless charging system and the high-frequency field density distribution near the transmitting and receiving coils in a 3D setting. An approach to ignition risk evaluation based on the analysis of high-frequency field density in the charging area between the coils of the wireless charging system is proposed. The approach using a complex computer model is applied to the developed system. The study showed that the wireless charging system for mining electric locomotives operating in the gaseous-and-dusty mine is technically feasible and there are designs in which it is explosion safe.

How to cite: Zavyalov V.M., Semykina I.Y., Dubkov E.A., Velilyaev A.- han S. The wireless charging system for mining electric locomotives // Journal of Mining Institute. 2023. Vol. 261 . p. 428-442. EDN JSNTAQ
Metallurgy and concentration
  • Date submitted
    2022-05-17
  • Date accepted
    2022-09-06
  • Date published
    2022-11-03

On the need to classify rock mass fed to dry magnetic separation

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The hypothesis of a possible use of dry magnetic separation is substantiated on the example of ores from ferruginous quartzite deposits operated by plants of PAO “Severstal” Holding. Size class of ore after medium crushing is –80+0 mm when the vibrating feeder is used for feeding ore mass to the separation zone. The rationale is based on the analysis of video recording of physical simulation on a laboratory drum magnetic separator of SMBS-L series, in the VSDC Video Editor, and simulation modelling of dry magnetic separation on its virtual prototype in Rocky DEM software package. It has been proved that the use of a vibrating feeder for feeding the material to the working area of a magnetic separator makes it possible to: form a monolayer on the surface of the vibrating feeder chute with a thickness close to the maximum size of a lump of separated ore; implement batch feed of material to the separation zone; increase the spacing between lumps in the separation zone when passing through the free fall area, thereby allowing dry magnetic separation of ferruginous quartzites of size class –80+0 mm without pre-preparation.

How to cite: Shibaeva D.N., Tereshchenko S.V., Asanovich D.A., Shumilov P.A. On the need to classify rock mass fed to dry magnetic separation // Journal of Mining Institute. 2022. Vol. 256 . p. 603-612. DOI: 10.31897/PMI.2022.79
Oil and gas
  • Date submitted
    2021-02-28
  • Date accepted
    2021-11-30
  • Date published
    2021-12-27

Substantiation of analytical dependences for hydraulic calculation of high-viscosity oil transportation

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One of the development priorities in oil and gas industry is to maintain gas and oil pipeline networks and develop pipeline-connected gas and oil fields of the Arctic zone of the Russian Federation, a promising region the resource potential of which will not only meet a significant portion of internal and external demand for various types of raw materials and primary energy carriers, but will also bring great economic benefits to subsoil users and the state. The mineral and raw material centers of the Nadym-Purskiy and Pur-Tazovskskiy oil and gas bearing areas are among the most attractive regions of the Arctic zone. It is necessary to develop a scientifically substantiated approach to improve the methods of oil transportation from the field to the existing pipelines. As it is known, the task of increasing the efficiency of pipeline transportation of high-viscosity oil is inseparably connected with solving problems in the field of thermal and hydraulic calculation of pipeline system. The article presents the substantiation of dependencies for hydraulic calculation of pipelines transporting high-viscosity oil exhibiting complex rheological properties. Based on the laws of hydraulics for non-Newtonian fluids, the formulas for calculating head losses for fluids obeying Ostwald's law are proposed, their relationship to the classical equations of hydraulics is shown. The theoretical substantiation of looping installation for increasing the efficiency of pipeline transportation of high-viscosity oil taking into account the received dependences for power fluid is considered.

How to cite: Nikolaev A.K., Zaripova N.А. Substantiation of analytical dependences for hydraulic calculation of high-viscosity oil transportation // Journal of Mining Institute. 2021. Vol. 252 . p. 885-895. DOI: 10.31897/PMI.2021.6.10
Mining
  • Date submitted
    2020-06-16
  • Date accepted
    2021-03-29
  • Date published
    2021-09-20

Empirical regularities investigation of rock mass discharge by explosion on the free surface of a pit bench

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Minimizing the discharge of blasted rock mass into the developed space of the pit is a very relevant area for study, as it allows to increase the processability of work and reduce the cost of mining. The article presents the results of experimental industrial explosions, during which the study of this issue was conducted. The main purpose of the work was to establish the key factors affecting the volume of rock mass discharge to the pit haulage berm. During the analysis of the world experience of research on this topic, the key factors affecting the formation of collapse and discharge – natural and technological – are identified. The method of conducting experiments and collecting data for analyzing the influence of technological parameters of location, charging and initiation of wells on the volume of rock mass discharge is described. It is established that the main discharge to the pit haulage berm is formed by the volume of rock mass limited by the prism of the slope angle. With a sufficient rock mass displacement from the edge of the bench crest towards the center of the block, only the wells of the 1st and 2nd rows participate in the discharge formation. Empirical dependences of the total volume of rock mass discharge on the length of the block along the bench crest, the specific consumption of explosives, the size of a rock piece P 50 and the rate of rock breaking are obtained. The obtained results can be used to design the parameters of the drilling and blasting operations (DBO), as well as to predict and evaluate the possible consequences of a mass explosion in similar mining and geological conditions.

How to cite: Alenichev I.A., Rakhmanov R.A. Empirical regularities investigation of rock mass discharge by explosion on the free surface of a pit bench // Journal of Mining Institute. 2021. Vol. 249 . p. 334-341. DOI: 10.31897/PMI.2021.3.2
Geoeconomics and Management
  • Date submitted
    2020-06-12
  • Date accepted
    2020-06-15
  • Date published
    2020-12-29

Analysis of project organization specifics in small-scale LNG production

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Gas industry plays an important role in the global energy sector, and in the coming decades amountsof natural gas production will only increase. One of the fastest growing trends in gas industry is the production of liquefiednatural gas (LNG), which is associated with the necessity to organize flexible systems of gas supply to the regions,remote from gas extraction sites. Industrial structure of LNG production includes projects, belonging to several different groups depending to their scale, in particular, small-scale production (SSLNG), cumulative production capacityof which is approximately 10 % from the industry-wide one. Economic aspects of implementing such projects remainunderexplored, which does not allow to draw objective conclusions regarding the prospects of their implementationin particular regions.This paper contains a review of publications, devoted to SSLNG project studies, aimed at identifying specifics oftheir organization compared to projects of greater scale. The results demonstrate that the majority of internationalcompanies classify projects as SSLNG, if their annual production capacity is below 0.5 million tonnes per annum.Specific capital costs, as well as implementation timelines of such projects, are several times lower than those of projects with greater production capacity, which reduces their risks and minimizes barriers to market entry. Furthermore,SSLNG is the most decentralized subsector in gas industry, aiming to cover the market due to a growing numberof projects, not their specific production capacity. These specific features define significant prospects of SSLNGdevelopment in Russia, both in the context of energy supply to remote regions and diversification of export deliveries.

How to cite: Tcvetkov P.S., Fedoseev S.V. Analysis of project organization specifics in small-scale LNG production // Journal of Mining Institute. 2020. Vol. 246 . p. 678-686. DOI: 10.31897/PMI.2020.6.10
Mining
  • Date submitted
    2020-05-25
  • Date accepted
    2020-06-11
  • Date published
    2020-12-29

Technological aspects of cased wells construction with cyclical-flow transportation of rock

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A high-performance technology for constructing cased wells is proposed. Essence of the technology is the advance insertion of the casing pipe into the sedimentary rock mass and the cyclical-flow transportation of the soil rock portions using the compressed air pressure supplied to the open bottomhole end of the pipe through a separate line. Results of mathematical modeling for the process of impact insertion of a hollow pipe into a soil mass in horizontal and vertical settings are considered. Modeling of the technology is implemented by the finite element method in the ANSYS Mechanical software. Parameters of the pipe insertion in the sedimentary rock mass are determined - value of the cleaning step and the impact energy required to insert the pipe at a given depth. Calculations were performed for pipes with a diameter from 325 to 730 mm. Insertion coefficient is introduced, which characterizes the resistance of rocks to destruction during the dynamic penetration of the casing pipe in one impact blow of the pneumatic hammer. An overview of the prospects for the application of the proposed technology in geological exploration, when conducting horizontal wells of a small cross-section using a trenchless method of construction and borehole methods of mining, is presented. A variant of using the technology for determining the strength properties of rocks is proposed. Some features of the technology application at industrial facilities of the construction and mining industry are considered: for trenchless laying of underground utilities and for installing starting conductors when constructing degassing wells from the surface in coal deposits. Results of a technical and economic assessment of the proposed technology efficiency when installing starting conductors in sedimentary rocks at mining allotments of coal mines are presented.

How to cite: Kondratenko A.S. Technological aspects of cased wells construction with cyclical-flow transportation of rock // Journal of Mining Institute. 2020. Vol. 246 . p. 610-616. DOI: 10.31897/PMI.2020.6.2
Mining
  • Date submitted
    2020-06-12
  • Date accepted
    2020-10-28
  • Date published
    2020-11-24

Spatial non-linearity of methane release dynamics in underground boreholes for sustainable mining

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The paper is devoted to the problem of increasing energy efficiency of coalmine methane utilization to provide sustainable development of geotechnologies in the context of transition to a clean resource-saving energy production. Its relevance results from the fact that the anthropogenic effect of coalmine methane emissions on the global climate change processes is 21 times higher than the impact of carbon dioxide. Suites of gassy coal seams and surrounding rocks should be classified as technogenic coal-gas deposits, while gas extracted from them should be treated as an alternative energy source. Existing practices and methods of controlling coalmine methane need to be improved, as the current “mine – longwall” concept does not fully take into account spatial and temporal specifics of production face advancement. Therefore, related issues are relevant for many areas of expertise, and especially so for green coal mining. The goal of this paper is to identify patterns that describe non-linear nature of methane release dynamics in the underground boreholes to provide sustainable development of geotechnologies due to quality improvement of the withdrawn methane-air mixture. For the first time in spatial-temporal studies (in the plane of CH 4 - S ) of methane concentration dynamics, according to the designed approach, the parameter of distance from the longwall ( L ) is introduced, which allows to create function space for the analyzed process (CH 4 of S-L ). Results of coalmine measurements are interpreted using the method of local polynomial regression (LOESS). The study is based on using non-linear variations of methane concentration in the underground boreholes and specific features of their implementation to perform vacuum pumping in the most productive areas of the undermined rock mass in order to maintain safe aerogas conditions of the extraction block during intensive mining of deep-lying gassy seams. Identification of patterns in the influence of situational geomechanical conditions of coal mining on the initiation of metastable gas-coal solution transformation and genesis of wave processes in the coal-rock mass allows to improve reliability of predicting methane release dynamics, as well as workflow manageability of mining operations. Presented results demonstrate that development of high-methane Donbass seams is associated with insufficient reliability of gas drainage system operation at distances over 40 m behind the longwall face. Obtained results confirm a working hypothesis about the presence of spatial migration of methane concentration waves in the underground gas drainage boreholes. It is necessary to continue research in the area of estimating deviation angles of “advance fracturing” zone boundaries from the face line direction. Practical significance of research results lies in the possibility to use them in the development of scientific foundation for 3D gas drainage of a man-made coal-methane reservoir, taking into account spatial and temporal advancement of the production face.

How to cite: Dzhioeva A.K., Brigida V.S. Spatial non-linearity of methane release dynamics in underground boreholes for sustainable mining // Journal of Mining Institute. 2020. Vol. 245 . p. 522-530. DOI: 10.31897/PMI.2020.5.3
Mining
  • Date submitted
    2019-07-21
  • Date accepted
    2019-09-20
  • Date published
    2020-02-25

Assessment of operational reliability of quarry excavator-dump truck complexes

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The method proposed in the article is based on the mathematical apparatus for quantitative assessment of the reliability of majority schemes of structural redundancy of transport processes, which provide the availability and usage of several backup delivery channels in the transport process in case of any malfunction. The principle of multi-channel haulage is commonly used in quarries for transportation of overburden and minerals from benches by dump trucks, when excavators and dump trucks performing cyclic operations function as a single excavator-dump truck complex. This pattern of work significantly increases the likelihood of fulfilling the daily plan for transporting rock mass due to the redistribution of dump trucks between mining and overburden excavators in the event of failure of one or more units of mining and handling equipment. The reliability of excavator-dump truck complexes is assessed in three stages: initial data collection for mathematical modeling of excavator-dump truck complex performance; solving the problem of optimizing the distribution of dump trucks between excavators, ensuring maximum productivity of the excavator-dump truck complex; assessment of the reliability of its work depending on the probability of fulfilling the daily plan for the transportation of rock mass. The proposed method is implemented as part of a computer program and makes it possible to automate the operational management of the process of transporting rock mass in a quarry using a mobile application. The developed guidelines can be used for any quarries with automobile transport, regardless of the type of mineral extracted, the mining method, the loading pattern, the capacity of the excavation and loading equipment fleet, and the capacity of operated dump trucks.

How to cite: Kurganov V.M., Gryaznov M.V., Kolobanov S.V. Assessment of operational reliability of quarry excavator-dump truck complexes // Journal of Mining Institute. 2020. Vol. 241 . p. 10-21. DOI: 10.31897/PMI.2020.1.10
Geoeconomics and Management
  • Date submitted
    2019-07-24
  • Date accepted
    2019-09-13
  • Date published
    2019-12-24

Integrated mining projects in underdeveloped territories of Russia: substantiation of implementation parameters

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Complex mining projects, as a rule, have significant economic and social impact on the territory, sometimes entire regions where they are implemented. Consumers of their implementation effects are population, government, buyers, lenders and other stakeholders. Therefore, development of transport infrastructure in integrated projects for development of mineral deposits should have state support, forms of which are very diverse. In Russia parameters of concession agreements for construction of transport infrastructure, carried out in conjunction with projects for development of mineral deposits, are not regulated or justified. Aim of the work is to develop an organizational model and justify parameters of concession agreement for construction of the railway as a key element of transport infrastructure necessary for successful implementation of the project for development of a large coal deposit in a low-developed region. Research methods are: strategic, institutional, investment analysis, modeling and forecasting methods. The article proposes an approach to justification of technical, economic and financial parameters of concession agreement implemented during realization of an integrated mining project. As a result of the study, a concession agreement model was developed for construction of railway section as part of an integrated mining project, including development of a deposit and construction of a mining and concentrating company.

How to cite: Ponomarenko T.V., Khan-Tsai E.A., Bavuu C. Integrated mining projects in underdeveloped territories of Russia: substantiation of implementation parameters // Journal of Mining Institute. 2019. Vol. 240 . p. 724-730. DOI: 10.31897/PMI.2019.6.724
Electromechanics and mechanical engineering
  • Date submitted
    2018-12-30
  • Date accepted
    2019-03-01
  • Date published
    2019-06-25

The concept of development of monitoring systems and management of intelligent technical complexes

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Conceptual approaches to improving the system of monitoring and managing the functional capabilities of intelligent technical complexes of buildings and transport and technological machines of mining enterprises are defined. Criteria are proposed for the efficiency of functioning of automatic systems for controlling the movement of transport-technological machines, taking into account the probabilistic nature of system-forming factors. The scheme of scientific and methodological research on the improvement of automation systems and traffic control in the automotive transport is presented. The perspective directions of the formation of control functions for the movement of vehicles based on the use of intelligent automated systems are substantiated. The stages of the life cycle of technical systems for monitoring the movement of vehicles, taking into account the features of their operation. A technique has been developed for the optimal use of technical means of control in the field of providing control and supervisory functions in the operation of vehicles, and the dependence of determining the financial costs of maintaining their efficiency has been determined.

How to cite: Safiullin R.N., Afanasyev A.S., Reznichenko V.V. The concept of development of monitoring systems and management of intelligent technical complexes // Journal of Mining Institute. 2019. Vol. 237 . p. 322-330. DOI: 10.31897/PMI.2019.3.322
Geoeconomics and Management
  • Date submitted
    2018-05-07
  • Date accepted
    2018-07-10
  • Date published
    2018-10-24

Justification of economic benefits of arctic LNG transportation by sea

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Russian Arctic is the largest exporter of domestic natural gas, which brings significant income to the federal budget. The major share of natural gas extracted in the Arctic is transported via pipelines in the direction of European countries. For a number of reasons EU is continuously reducing its consumption of Russian natural gas, among other things by increasing the import of liquefied natural gas (LNG). All this is happening against the background of global markets refocusing from pipeline gas to LNG. An obvious solution here would be to increase LNG production in the Russian Arctic with its subsequent transportation by sea. Taking into account remote location of Arctic gas fields from the main sales markets, there is a need for comparative cost analysis of transportation via pipelines and LNG tankers. The authors developed a method of assessing the costs of pipeline and sea transportation under comparable conditions. Calculations have been made for gas transportation to Germany, Italy, Turkey and China. As a result, it has been demonstrated that sea transportation of 1,000 m 3 of natural gas is cheaper than pipeline transportation by the average value of 106.3 USD (–40.2 %) across all the routes in question. Performed calculations prove the economic benefits of sea transportation of Arctic LNG to the existing and potential markets for natural gas. Such results are justified by the need of rational replacement of pipeline gas by LNG in European markets (especially in Southern Europe, where LNG has a greater competitive advantage) and increasing export of liquefied natural gas to the Asia-Pacific Region. Suggested measures will allow to reduce the costs of sea LNG transportation, which will give Arctic natural gas a competitive edge on the global and regional gas markets.

How to cite: Kozmenko S.Y., Masloboev V.A., Matviishin D.A. Justification of economic benefits of arctic LNG transportation by sea // Journal of Mining Institute. 2018. Vol. 233 . p. 554-560. DOI: 10.31897/PMI.2018.5.554
Mining
  • Date submitted
    2018-05-07
  • Date accepted
    2018-07-06
  • Date published
    2018-10-24

Hydraulic transportation of thickened tailings of iron ore processing at Kachkanarsky GOK based on results of laboratory and pilot tests of hydrotransport system

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The object of study is the system of hydrotransport of iron ore processing tailings at JSC «EVRAZ Kachkanarsky GOK». The aim of the work was to determine the parameters of the hydraulic transport of tailings of the iron ore enrichment at weight concentrations of the solid phase from 30 to 70 % and to develop recommendations for the industrial operation of hydraulic transport systems of highly concentrated slurries of the Tailing Facilities of the Kachkanarsky GOK. Laboratory studies of the parameters of hydrotransport of thickened tail pulps were carried out with the development of a calculation method; pilot tests of the hydrotransport system under the conditions of the Tailing Facilities of the Kachkanarsky GOK. It has been established that using polyurethane coatings on the inner surface of the slurry lines significantly (1.75 times) decrease the specific pressure loss on the hydrotransport of thickened fluids. This allows to significantly increase the range of transportation for placing tailings in the distant parts of the storage zone. The introduction of research results is in the project of reconstruction and development of the tailing facility of the TF of the Kachkanarsky GOK for the period 2018-2020. It is proposed to use the results of work in the project of reconstruction of the hydraulic transport system at the TF of the Kachkanarsky GOK by switching to the hydraulic transport of slurries thickened to weight concentrations of 35-40 % in the slurry pipes with an internal polyurethane coating, which will ensure energy saving in the hydraulic transport process.

How to cite: Aleksandrov V.I., Vasileva M.A. Hydraulic transportation of thickened tailings of iron ore processing at Kachkanarsky GOK based on results of laboratory and pilot tests of hydrotransport system // Journal of Mining Institute. 2018. Vol. 233 . p. 471-479. DOI: 10.31897/PMI.2018.5.471
Electromechanics and mechanical engineering
  • Date submitted
    2016-11-17
  • Date accepted
    2017-01-12
  • Date published
    2017-04-14

Research on regimes of limonite ore hyrdotransport for the conditions of Perdo Soto Alba plant

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The paper examines regular flow patterns of high-concentrated limonite pulp with significant content of finest grains. Engineering procedures have been developed to calculate basic parameters of limonite ore hydrotransport in turbulent and structured regimes. Trustworthiness of scientific statements, conclusions and recommendations is justified by theoretical research, establishment of analytical dependences, results of laboratory and industrial experiments. Practical regularities of behavior have been identified for the coefficient of hydraulic resistance, depending on pulp density in the range 35-45 % in case of pulp flow in structured regime, as well as regularity of pressure losses in case of pulp flow in horizontal and inclined pipelines in turbulent regime.

How to cite: Pupo R.I., Breff A.T. Research on regimes of limonite ore hyrdotransport for the conditions of Perdo Soto Alba plant // Journal of Mining Institute. 2017. Vol. 224 . p. 240-246. DOI: 10.18454/PMI.2017.2.240
Geoecology and occupational health and safety
  • Date submitted
    2016-09-23
  • Date accepted
    2016-11-07
  • Date published
    2017-02-22

Development of energy-saving technologies providing comfortable microclimate conditions for mining

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The paper contains analysis of natural and technogenic factors influencing properties of mine atmosphere, defining level of mining safety and probability of emergencies. Main trends in development of energy-saving technologies providing comfortable microclimate conditions are highlighted. A complex of methods and mathematical models has been developed to carry out aerologic and thermophysical calculations. Main ways of improvement for existing calculation methods of stationary and non-stationary air distribution have been defined: use of ejection draught sources to organize recirculation ventilation; accounting of depression losses at working intersections; inertance impact of air streams and mined-out spaces for modeling transitory emergency scenarios. Based on the calculation algorithm of airflow rate distribution in the mine network, processing method has been developed for the results of air-depressive surveys under conditions of data shortage. Processes of dust transfer have been modeled in view of its coagulation and settlement, as well as interaction with water drops in case of wet dust prevention. A method to calculate intensity of water evaporation and condensation has been suggested, which allows to forecast time, duration and quantity of precipitation and its migration inside the mine during winter season.

How to cite: Kazakov B.P., Levin L.Y., Shalimov A.V., Zaitsev A.V. Development of energy-saving technologies providing comfortable microclimate conditions for mining // Journal of Mining Institute. 2017. Vol. 223 . p. 116-124. DOI: 10.18454/PMI.2017.1.116
Electromechanics and mechanical engineering
  • Date submitted
    2015-08-25
  • Date accepted
    2015-10-01
  • Date published
    2016-04-22

Vibrodiagnostics of the technical state slurry pumps

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Analysis of the work hydrotransport systems in processing plants shows that the efficiency of this type transport does not match its technical capabilities: the high laboriousness involved in the operation of the equipment, high hydroabrasive wear of slurry pumps and pipelines, low working life pumps, high metal consumption and energy. The main reason for the lack of effectiveness of hydraulic transport is hydroabrasive wear impellers of slurry pumps, causing rising levels of vibra-tion pumps, reducing the pressure characteristics, general technical state of hydrotransport system and as a result - low pumps life, not exceeding 500 hours of continuous operation. In paper, it is shown that as a criterion of period normal operation slurry pump can be used coefficient of techni-cal state, the value of which is proportional to the relative head, degree of hydroabrasive wear of the impeller and time of continuous operating. The coefficient technical state of slurry pump can be represented as a function of current flow rate and the RMS value of vibration velocity. The re-sults of theoretical and experimental studies used to develop algorithms and techniques express-diagnosis and monitoring of slurry pumps in hydrotransport system, data which indicate the need for routine maintenance of pumping equipment.

How to cite: Aleksandrov V.I., Sobota I. Vibrodiagnostics of the technical state slurry pumps // Journal of Mining Institute. 2016. Vol. 218 . p. 242-250.
Geoecology and occupational health and safety
  • Date submitted
    2015-08-24
  • Date accepted
    2015-10-16
  • Date published
    2016-04-22

Ways to ensure reliability, safety and efficiency of the costruction and installation works when buildings and structures erecting by stabilizing process of the rocking cargo suspension

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Nondestructive optical methods for measuring of the «thick» films thickness of the order of 0,001-1,00 mm are analyzed. It is shown that using the laser beam radiation and modern optical and electronic schemes possible to decrease the time of single measurement to 1ms and less at the measuring frequency of 10-50 hz. The possibility of measuring thickness and spreading coefficient and evaporation kinetics of liquid films is demonstrated. A new computer method of the data processing aimed to determine the film thickness from the angle dependence of the laser beam reflection coefficient by the film is offered. The offered procedure and the experimental technique realizing it permits to decrease the thickness determination uncertainty to the order of ten.

How to cite: Goldobina L.A., Orlov P.S. Ways to ensure reliability, safety and efficiency of the costruction and installation works when buildings and structures erecting by stabilizing process of the rocking cargo suspension // Journal of Mining Institute. 2016. Vol. 218 . p. 322-330.
Oil and gas
  • Date submitted
    2015-07-14
  • Date accepted
    2015-09-28
  • Date published
    2016-02-24

Selection of rational heating temperature for pipeline pumping high-viscosity and high pour point crude oil

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The article deals with the transportation problems of high-viscosity and high pour point crude oil through pipelines. The possibility of a structural oil movement mode development during transportation below the pour point is analyzed. The results of the experiment for unevenness of the heat flux identification in the underground pipeline are given.

How to cite: Nikolaev A.K., Klimko V.I. Selection of rational heating temperature for pipeline pumping high-viscosity and high pour point crude oil // Journal of Mining Institute. 2016. Vol. 217 . p. 50-54.
Metallurgy and concentration
  • Date submitted
    2014-12-29
  • Date accepted
    2015-02-15
  • Date published
    2015-12-25

A study of distillates physical and chemical properties and residues after thermodestructive and catalytic processes and their application in the mining industry

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When transporting overburden rocks in a cold season, the lower layer of materials freezes to working surfaces of transport equipment, and at long transportations – congeals under its own weight. As a result, up to 50 % of rock remains in the vehicle, while the unloaded part represents indiscreete frozen mass. It considerably complicates the process of unloading transport and leads to increased labor and financial expenses. A rational and effective remedy for these problems is transport equipment and bulk material processing with chemical agents of oil and petrochemical origin – mixtures of distillate and bottom frations obtained as a result of thermodestructive processes during petroleum feedstock manufacturing. The article presents data on the quality of distillates and residual products of oil recycling, which are used as initial components for producing preventive drugs, which are used to prevent sticking and freezing of overburden rocks during transportation and storage in the cold time of year, as well as drugs used for pit roads treatment in surface mining operations. Optimal component compositions of new petrochemicals are developed, and the physical and chemical properties of the received test samples have been studied.

How to cite: Kondrasheva N.K., Zyrianova O.V. A study of distillates physical and chemical properties and residues after thermodestructive and catalytic processes and their application in the mining industry // Journal of Mining Institute. 2015. Vol. 216 . p. 89-96.
Geotechnology for development of solid mining fields
  • Date submitted
    2013-07-26
  • Date accepted
    2013-09-22
  • Date published
    2014-03-17

Parameters of removing the overburden for deposits complex structure of carbonate rocks

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The main features of the development of Open-complex structure of carbonate rocks. The dependence for the determination of dozing on the domestic heap career, moving overburden on bestransportnoy scheme in goaf. Found that the optimum length of excavator block executed by one parking dragline at quarries carbonate rocks is achieved with the minimum total cost of doing the work of overburden and waste associated with the removal of the overburden.

How to cite: Ivanov V.V. Parameters of removing the overburden for deposits complex structure of carbonate rocks // Journal of Mining Institute. 2014. Vol. 207 . p. 33-35.
Development of oil and gas deposits
  • Date submitted
    2010-07-16
  • Date accepted
    2010-09-11
  • Date published
    2011-03-21

Parameters of high viscosity oils transportation in the form of emulsion research in order to its optimization

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The article deals with the physical model of high viscosity oil-in-water emulsion flow, which concern both structural and plastic properties of viscoplastic liquids. On the basis of theoretical study, which was proved with experimental data, computation algorithm of high viscosity oil in emulsion state pipeline transportation was developed.

How to cite: Aleksandrov V.I., Khrabrov A.P. Parameters of high viscosity oils transportation in the form of emulsion research in order to its optimization // Journal of Mining Institute. 2011. Vol. 189 . p. 175-178.
Mining machine, electrical engineering and electromechanics
  • Date submitted
    2010-07-01
  • Date accepted
    2010-09-23
  • Date published
    2011-03-21

Improving the efficiency of system of deleting waste on Udachny GOK

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Examined ways to improve the efficiency of hydrotransport systems. A method for determining the most advantageous modes of GTP. The calculation of basic characteristics of the flow of pulp when the grain size, density and quantity released to the enrichment of solid material to installation hydrotransport concentrator.

How to cite: Dokukin V.P., Velnikovskiy A.A. Improving the efficiency of system of deleting waste on Udachny GOK // Journal of Mining Institute. 2011. Vol. 189 . p. 83-86.
Mining machine, electrical engineering and electromechanics
  • Date submitted
    2010-07-13
  • Date accepted
    2010-09-13
  • Date published
    2011-03-21

Actual ways of increasing the effectiveness of facilities for hydrotransport mountain companies

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Shown the necessity of improving hydrotransport installations. Built a functional model of the hydrotransport system. As a result of its analysis identified the most relevant ways to improve efficiency of hydrotransport on mining enterprises.

How to cite: Velnikovskiy A.A. Actual ways of increasing the effectiveness of facilities for hydrotransport mountain companies // Journal of Mining Institute. 2011. Vol. 189 . p. 79-82.