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рациональный режим

Energy industry
  • Date submitted
    2022-10-13
  • Date accepted
    2022-12-13
  • Date published
    2023-07-19

A complex model of a drilling rig rotor with adjustable electric drive

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A modified mathematical model of an asynchronous electric drive of the rotor – a drill string – a bit – a rock is considered and implemented, which develops and generalizes the results of previously performed studies. The model includes the following subsystems: a model of an asynchronous drive with vector control; a model of formation of the resistance moment at the bottom of the bit, taking into account the peculiarities of the interaction between the bit and the rock; a model of a multi-mass mechanical part that takes into account the deformation of the drill string; subsystem for the drilling rig energy-technological parameters formation. The integrated model makes it possible to calculate and evaluate the selected drilling modes, taking into account their electro-mechanical, energy and technological efficiency and the dynamics of drilling processes. The performed computer simulation of drilling modes confirmed the possibility of a stick-slip effect accompanied by high-frequency vibrations during bit stops, which may change the direction of rotation of the bit, its accelerated wear and unscrewing of the drilling tool. Long bit stops lead to a significant decrease in the average bit rotation speed, which can explain the decrease in the ROP and increase in energy consumption when drilling in the zone of unstable bit rotation. The model can be used as a base for further improvement of rotary drilling control systems.

How to cite: Ershov M.S., Komkov А.N., Feoktistov E.A. A complex model of a drilling rig rotor with adjustable electric drive // Journal of Mining Institute. 2023. Vol. 261 . p. 339-348. DOI: 10.31897/PMI.2023.20
Metallurgy and concentration
  • Date submitted
    2022-06-20
  • Date accepted
    2022-10-10
  • Date published
    2022-11-03

Monitoring of grinding condition in drum mills based on resulting shaft torque

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Grinding is the most energy-intensive process among all stages of raw material preparation and determines the course of subsequent ore beneficiation stages. Level of electricity consumption is determined in accordance with load characteristics forming as a result of ore destruction in the mill. Mill drum speed is one of process variables due to which it is possible to control ore destruction mechanisms when choosing speed operation mode of adjustable electric mill drive. This study on increasing energy efficiency due to using mill electric drive is based on integrated modelling of process equipment – grinding process and electromechanic equipment – electric drive of grinding process. Evaluating load torque by means of its decomposition into a spectrum, mill condition is identified by changing signs of frequency components of torque spectrum; and when studying electromagnetic torque of electric drive, grinding process is monitored. Evaluation and selection of efficient operation mode of electric drive is based on the obtained spectrum of electromagnetic torque. Research results showed that with increasing mill drum speed – increasing impact energy, load torque values are comparable for the assigned simulation parameters. From the spectra obtained, it is possible to identify mill load condition – speed and fill level. This approach allows evaluating the impact of changes in process variables of grinding process on parameters of electromechanical system. Changing speed operation mode will increase grinding productivity by reducing the time of ore grinding and will not lead to growth of energy consumption. Integration of digital models of the technological process and automated electric drive system allows forming the basis for developing integrated methods of monitoring and evaluation of energy efficiency of the entire technological chain of ore beneficiation.

How to cite: Zhukovskiy Y.L., Korolev N.A., Malkova Y.M. Monitoring of grinding condition in drum mills based on resulting shaft torque // Journal of Mining Institute. 2022. Vol. 256 . p. 686-700. DOI: 10.31897/PMI.2022.91
Metallurgy and concentration
  • Date submitted
    2022-05-03
  • Date accepted
    2022-07-21
  • Date published
    2022-11-03

Determination of rational steam consumption in steam-air mixture flotation of apatite-nepheline ores

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Relevance of the study is determined by the decisions taken to increase the production volume of certain commercial products from mineral raw materials. The scale, impact and consequences of the projects on developing the resource-saving technologies for beneficiation of mineral raw materials are socially significant, and the economic growth of mining production complies with the sustainable development goals. The aim of the study is to develop the flotation circuit and mode that improve the technological performance of beneficiation of apatite-nepheline ores of the Khibiny Massif in the Kola Peninsula. The scientific idea of ​​the work is to develop the flotation circuit, the movement of beneficiation products in which ensures a major increase in the content of the recovered component in the rougher flotation procedure with a simultaneous increase in dressability of the material. The above condition is met when mixing the feedstock with rough concentrate. Recovery of the valuable component from the resulting mixture is accomplished in a mode differing from the known ones in that the heat of steam condensation is used to increase water temperature in the interphase film between the particle and the bubble. For pulp aeration during flotation, a mixture of air and hot steam is used as the gas phase. A high recovery of the valuable component in ore flotation according to the developed circuit and mode is facilitated by increasing water temperature in wetting films due to the steam condensation heat. A high selectivity of flotation with a steam-air mixture can be explained using the concepts of a phonon component of disjoining pressure, the value and sign of which are associated with a difference in the dynamic structure of liquid in the wetting film and bulk liquid.

How to cite: Evdokimov S.I., Gerasimenko T.E. Determination of rational steam consumption in steam-air mixture flotation of apatite-nepheline ores // Journal of Mining Institute. 2022. Vol. 256 . p. 567-578. DOI: 10.31897/PMI.2022.62
Energy industry
  • Date submitted
    2021-03-11
  • Date accepted
    2021-04-12
  • Date published
    2022-04-29

Operation mode selection algorithm development of a wind-diesel power plant supply complex

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The power supply system is affected by external disturbances, so it should be stable and operate normally in compliance with power quality standards. The power supply system goes into abnormal modes operation when, after a short-term failure or disturbance, it does not restore normal mode. The electrical complex, which includes a wind power plant, as well as a battery and a diesel generator connected in parallel, is able to provide reliable power supply to consumers which meets the power quality indicators. The article develops an algorithm that is implemented by an automatic control system to select the operating mode depending on climatic factors (wind) and the forecast of energy consumption for the day ahead. Forecast data is selected based on the choice of the methods, which will have the smallest forecast error. It is concluded that if the energy consumption forecast data is added to the automatic control system, then it will be possible to increase the efficiency of the power supply complex. In the developed algorithm the verification of normal and abnormal modes of operation is considered based on the stability theory. The criteria for assessing the normal mode of operation are identified, as well as the indicators of the object’s load schedules for assessing the load of power supply sources and the quality standards for power supply to consumers for ranking the load by priority under critical operating conditions and restoring normal operation are considered.

How to cite: Shklyarskiy Y.E., Batueva D.E. Operation mode selection algorithm development of a wind-diesel power plant supply complex // Journal of Mining Institute. 2022. Vol. 253 . p. 115-126. DOI: 10.31897/PMI.2022.7
Electromechanics and mechanical engineering
  • Date submitted
    2020-05-13
  • Date accepted
    2021-05-21
  • Date published
    2021-09-20

Increasing the efficiency of technological preparation for the production of the manufacture components equipment for the mineral resource complex

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An increase of components production for the equipment intended for oil and gas production is a key factor for analyzing existing technological processes and searching for new technological solutions to improve the efficiency of the production process and the quality of components. The article presents a simulation model designed to determine the rational technological processing parameters for the production of the “Centralizer shell” part. The basis for optimizing the working cycle of a production line is synchronization based on the principle of proportionality, which involves equalizing the duration of all technological operations with the rhythm of the production line. Synchronization of technological operations on the production line is carried out by choosing rational cutting parameters for each technological transition (cutting speed, feedrate, number of working passes). The “Centralizer shell” part is made of titanium alloy VT16, which has high strength, corrosion resistance and ductility. For the part under consideration, the permissible values ​​of the cutting parameters were determined based on the calculation of the total processing error, as well as the frequency of replacement of the worn cutting tool. The simulation model described in the article made it possible to increase the efficiency of the production process due to the synchronization of technological operations and the search for rational technological parameters, as well as to improve the manufacturing quality of the “Centralizer shell” part by analyzing the processing error at various parameters of the technological process.

How to cite: Khrustaleva I.N., Lyubomudrov S.A., Larionova T.A., Brovkina Y.Y. Increasing the efficiency of technological preparation for the production of the manufacture components equipment for the mineral resource complex // Journal of Mining Institute. 2021. Vol. 249 . p. 417-426. DOI: 10.31897/PMI.2021.3.11
Electromechanics and mechanical engineering
  • Date submitted
    2021-03-30
  • Date accepted
    2021-05-26
  • Date published
    2021-09-20

Improving the efficiency of autonomous electrical complexes of oil and gas enterprises

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In accordance with the Energy Strategy until 2035, the possibility of increasing the efficiency of energy use of secondary energy resources in the form of associated oil and waste gases has been substantiated by increasing the energy efficiency of the primary energy carrier to 90-95 % by means of cogeneration plants with a binary cycle of electricity generation and trigeneration systems with using the energy of the waste gas to cool the air flow at the inlet of gas turbine plants. The conditions for maintaining the rated power of the main generator with variations in the ambient temperature are shown. An effective topology of electrical complexes in a multi-connected power supply system of oil and gas enterprises according to the reliability condition is presented, which allows increasing the availability factor by 0.6 %, mean time between failures by 33 %, the probability of failure-free operation by 15 % and reducing the mean time of system recovery by 40 %. The article considers the use of parallel active filters to improve the quality of electricity and reduce voltage drops to 0.1 s when used in autonomous electrical complexes of oil and gas enterprises. The possibility of providing uninterrupted power supply when using thyristor systems for automatic reserve input has been proven. A comparative analysis was carried out to assess the effect of parallel active filters and thyristor systems of automatic transfer of reserve on the main indicators of the reliability of power supply systems of oil and gas enterprises.

How to cite: Abramovich B.N., Bogdanov I.A. Improving the efficiency of autonomous electrical complexes of oil and gas enterprises // Journal of Mining Institute. 2021. Vol. 249 . p. 408-416. DOI: 10.31897/PMI.2021.3.10
Mining
  • Date submitted
    2020-07-04
  • Date accepted
    2021-03-29
  • Date published
    2021-09-20

Transition between relieved and unrelieved modes when cutting rocks with conical picks

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In the modern theory of rock cutting in production conditions, it is customary to distinguish two large classes of achievable cutting modes – relieved and unrelieved. The kinematics of rock-breaking machines in most cases determines the operation of the cutting tool in both modes in one cycle of the cutting tool. The currently available calculation methods have been developed for a stable, usually unrelieved cutting mode. In this article, the task is set to determine the conditions for the transition between cutting modes and the modernization of the calculation method for determining the forces on the cutting tool. The problem is solved by applying methods of algebraic analysis based on the search for the extremum of the force function on the cutter, depending on the ratio of the real cut spacing to the optimal spacing for the current chip thickness. As a result of solving the problem, an expression is obtained for determining the chip thickness, for which, at the specified parameters, the transition between the relieved and unrelieved cutting modes is provided. The obtained result made it possible to improve the method of calculating the forces on the cutting tool in the areas of the cutter movement with relieved cutting.

How to cite: Averin E.A., Zhabin A.B., Polyakov A.V., Linnik Y.N., Linnik V.Y. Transition between relieved and unrelieved modes when cutting rocks with conical picks // Journal of Mining Institute. 2021. Vol. 249 . p. 329-333. DOI: 10.31897/PMI.2021.3.1
Electromechanics and mechanical engineering
  • Date submitted
    2020-05-15
  • Date accepted
    2020-06-12
  • Date published
    2021-06-24

One of the ways to increase the durability of the sectional pump balancing ring

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The article presents the results of scientific research aimed at struggling the adhesive wear of parts of sectional pumps balancing ring, where the drainage units pumping equipment of the Russian Federation underground kimberlite mines was used as an object of research. It has been theoretically proven and experimentally confirmed that if there is data on the total operating time of a sectional pump in transient modes per day, using the constructed regression model, it is possible to calculate with high accuracy the average operating time of its balancing ring unit to failure. The constructed regression model is applicable only to sectional pumps of drainage units of underground kimberlite mines in the Russian Federation. It is possible to increase the durability of the balancing ring by reducing the acceleration and deceleration time of the sectional pump; for safe operation, it should be at least 10 s. Pilot tests carried out indicate the effectiveness of the proposed method for prompt identification of the critical axial displacement of the sectional pump rotor through the vibration of the discharge tube. The introduction of this method will reduce the cost of repair work to restore the performance of parts of the hydraulic foot to a minimum.

How to cite: Ovchinnikov N.P. One of the ways to increase the durability of the sectional pump balancing ring // Journal of Mining Institute. 2021. Vol. 248 . p. 312-318. DOI: 10.31897/PMI.2021.2.15
Electromechanics and mechanical engineering
  • Date submitted
    2020-06-02
  • Date accepted
    2020-12-15
  • Date published
    2020-12-29

Method for calculating dynamic loads and energy consumption of a sucker rod installation with an automatic balancing system

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The efficiency of sucker rod pump installations, which have become widespread in mechanized lift practice, is largely determined by the balance of the drive. During the operation of sucker rod installations, the balance of loads acting on the rod string and the drive can change significantly due to changes in the dynamic fluid level, which leads to a decrease in balance and an increase in loads on the pumping equipment units. The increase and decrease in the dynamic level in accordance with the pumping and accumulation cycle occurs in wells operating in the periodic pumping mode. It is shown that during the operation of equipment in a periodic mode, fluctuations in the dynamic level and, accordingly, in the loads acting on the nodes occur. This leads to the need for dynamic adjustment of the balancing weights to ensure the balance of the pumping unit. A system for automatic balancing of the rod drive has been developed, including a balancing counterweight, an electric motor that moves the load along the balance beam, a propeller and a computing unit. To study the effectiveness of the proposed device, a complex mathematical model of the joint operation of the reservoir - well - sucker rod pump - rod string – pumping unit has been developed. It is shown that due to the dynamic adjustment of the balance counterweight position, the automatic balancing system makes it possible to significantly reduce the amplitude value of the torque on the crank shaft (in comparison with the traditional rod installation) and provide a more uniform load of the electric motor. Equalization of torque and motor load reduces the power consumption of the unit.

How to cite: Urazakov K.R., Molchanova V.A., Tugunov P.M. Method for calculating dynamic loads and energy consumption of a sucker rod installation with an automatic balancing system // Journal of Mining Institute. 2020. Vol. 246 . p. 640-649. DOI: 10.31897/PMI.2020.6.6
Mining
  • Date submitted
    2020-06-09
  • Date accepted
    2020-11-02
  • Date published
    2020-11-24

Method of drilling process control and experimental studies of resistance forces during bits drilling with PDC cutters

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A rational, theoretically proved and empirically verified control system is a condition for optimal management of the drilling process in compliance with the criteria for minimizing the cost of time and material resources. A new generation of rock-cutting tools using PDC cutters (polycrystalline diamante cutters), which are extremely ef fective when drilling wells for various purposes in medium-hard rocks, dictates the need to develop methods and criteria for optimal control of the drilling process using this tool. The paper presents an analysis of the force interaction between rock-cutting elements, face rock, and drilling mud sa turated with slam, highlights the influencing factors and provides dependencies for determining the parameters of rock failure. Empirical verification of the theoretical propositions was carried out based on the data analysis from experimental bit drilling of marble with PDC cutters with a diameter of 76.2 mm, processed using the method of full factor experiment to obtain mathematical models of factors and their graphical interpretation. The method of controlling the drilling process based on the optimal ratio of the tool rotation frequency, axial weight and deepening per one turnover is considered, which allows determining the rock failure mode at the well bottom by indirect signs and choose the optimal values of the drilling mode parameters that correspond to the most optimal conditions in terms of achieving the maximum mechanical drilling speed in conjunction with the rational mode of rock-cutting tool operation. A scheme is presented that contains possible variants of the bit run mode and ways to recognize them by the ratio of the deepening per turnover and the rotation frequency of the rock-cutting tool.

How to cite: Neskromnykh V.V., Popova M.S., Golovchenko A.E., PETENEV P.G., Baochang L. Method of drilling process control and experimental studies of resistance forces during bits drilling with PDC cutters // Journal of Mining Institute. 2020. Vol. 245 . p. 539-546. DOI: 10.31897/PMI.2020.5.5
Electromechanics and mechanical engineering
  • Date submitted
    2019-07-22
  • Date accepted
    2020-01-04
  • Date published
    2020-04-24

“Ural-20R” combines loading drives evaluation in two-stage development of the face

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The technological features of the use of high-performance Ural-20R combines in the conditions of potash mines in Russia are described. It is shown that when the capacity of the worked potash seams is over 4 m, a two-layer ore extraction is used. The formation of cutting process, implemented by the second course of the combine in the treatment chamber, is carried out by an incomplete section of the executive bodies. The standard control system, display and protection of the Ural-20R combine does not allow monitoring and reliable estimation of the magnitude of dynamic components on the drives of the mining machine loads, as well as tracking the feed rate of the combine to the face. The regulation of the operating parameters and the assessment of the degree of loading of the drives of the excavating machine in real time are assigned to the operator. The fundamentals of the experimental research methodology for assessing the loading of drives of Ural-20R combines with the destruction of the potash mass by an incomplete section of the executive bodies are described. The device and the operating procedure of the “Vatur” software-recording complex, which measures, records and records the electrical parameters of the drive motors of a mining machine, is described. The process studies results of forming loads on drive elements of Ural-20R combines when mining a face with an incomplete section of executive bodies are presented. It is proved that the work of combine harvesters on the undercut of the formation with a high feed rate is accompanied by significant dynamic loads on the drives of planetary organs and an overload of the drives of the Berm organs, which leads to an accelerated consumption of the resource and emergency failures of the gearboxes and motors of the extraction machine.

How to cite: Shishlyannikov D.I., Trifanov M.G., Trifanov G.D. “Ural-20R” combines loading drives evaluation in two-stage development of the face // Journal of Mining Institute. 2020. Vol. 242 . p. 234-241. DOI: 10.31897/PMI.2020.2.234
Electromechanics and mechanical engineering
  • Date submitted
    2019-07-06
  • Date accepted
    2019-08-25
  • Date published
    2019-12-24

Improving the efficiency of technological preparation of single and small batch production based on simulation modeling

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Technological preparation of production is an integral stage of the production process, which is characterized by high complexity, which is largely felt in the conditions of single and small-scale types of production. The effectiveness of technological preparation of production is increased through automation with the use of simulation modeling. The objective of the study is to develop a simulation model that allows you to determine a rational version of the process for processing a batch of parts. The simulation model described in the article allows to analyze the production schedule of the enterprise, build processing routes, evaluate options for using various types of workpieces and technological equipment, determine the acceptable values of cutting conditions, and choose a rational variant of the technological process of processing a batch of parts. The developed simulation model is based on the principles of modular technologies, the part is considered as a combination of individual elementary surfaces. Each elementary surface contains information about the technological processing route, technological equipment and the type of technological equipment used in its manufacture, cutting conditions and the size of the allowance for each processing stage. The rational choice of the technological process is selected on the basis of multicriteria analysis according to three criteria: the value of variable costs, the production time of a batch of parts and the value of the processing error. The analysis of these criteria is made and the parameters that have the greatest impact on their value are determined. The developed classification of surface elements is described: design elements, technological elements, basic elements, as well as a mathematical model based on which the calculation of the values of the criteria for choosing a rational option.

How to cite: Lyubomudrov S.A., Khrustaleva I.N., Tolstoles A.A., Maslakov A.P. Improving the efficiency of technological preparation of single and small batch production based on simulation modeling // Journal of Mining Institute. 2019. Vol. 240 . p. 669-677. DOI: 10.31897/PMI.2019.6.669
Oil and gas
  • Date submitted
    2019-03-21
  • Date accepted
    2019-05-05
  • Date published
    2019-08-23

Stimulation of the Drilling Process with the Top Driven Screw Downhole Motor

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Paper considers application of the top driven screw downhole motor during drilling of directional wells. The advantages and disadvantages of the rotation-sliding technology with implementation of top drive together with screw downhole motor are shown. It has been proven that the use of a screw downhole motor with simultaneous rotation of drilling pipes using the drilling rig's top drive allows increasing the bit rotation frequency without additional loading of the drilling string. Field data for the work out of one-type PDC bits in identical geological and technical conditions with different types of drives during the construction of three directed wells at the Rumaila oil field of the Republic of Iraq were obtained. A regular increase in the mechanical penetration rate, which is explained by an increase in the bit rotation frequency, has been proved. According to the data obtained, a comparative analysis of the drilling indices was carried out, as a result of which the feasibility of joint use of top power drive with screw downhole motor at drilling oil and gas wells was proved.

How to cite: Simonyants S.L., Al Taee M. Stimulation of the Drilling Process with the Top Driven Screw Downhole Motor // Journal of Mining Institute. 2019. Vol. 238 . p. 438-442. DOI: 10.31897/PMI.2019.4.438
Mining
  • Date submitted
    2019-01-10
  • Date accepted
    2019-03-02
  • Date published
    2019-06-25

Modeling of the welding process of flat sheet parts by an explosion

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The list of materials subject to explosive welding is very extensive and amounts to several hundred combinations of various alloys and metals, and the variety of explosive welding schemes has more than a thousand options. In almost all technical solutions, the process involves the sequential creation of physical contact of the materials to be welded and their connection due to plastic deformation of the contacting surfaces. The strength of such a connection depends on the mode of the welding process. With the correct selection of the parameters of the mode, it is possible to obtain a high-quality connection of the required strength. However, the experimental selection of such options is a very laborious and costly process. Computer simulation and application of mathematical models for solving dynamic problems of explosion mechanics simplifies the search for optimal parameters and allows to predict the expected result in the shortest possible time. The article discusses the issues of modeling of explosive welding of metals, calculations related to the parameters of the process of formation of the weld using the Ansys Autodyn software package. A model is presented for analyzing the deformation process of explosion welding of a plate and its connection with a matrix. The main parameters of explosion welding (velocity, pressure, time) are determined. The adequacy of the obtained values was evaluated in the systems aluminum – copper and copper – steel. It also provides a comparative analysis of simulation results and field experiments. Based on numerical calculations, a conclusion was substantiated on the suitability of the model obtained for a preliminary analysis of the main welding parameters at the preparatory stage.

How to cite: Marinin M.A., Khokhlov S.V., Isheyskiy V.A. Modeling of the welding process of flat sheet parts by an explosion // Journal of Mining Institute. 2019. Vol. 237 . p. 275-280. DOI: 10.31897/PMI.2019.3.275
Mining
  • Date submitted
    2019-01-03
  • Date accepted
    2019-03-23
  • Date published
    2019-06-25

Normalization of thermal mode of extended blind workings operating at high temperatures based on mobile mine air conditioners

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Thermal working conditions in the deep mines of Donbass are the main deterrent to the development of coal mining in the region. Mining is carried out at the lower technical boundaries at a depth of almost 1,400 m with a temperature of rocks of 47.5-50.0 °C. The air temperature in the working faces significantly exceeds the permissible safety standards. The most severe climatic conditions are formed in the faces of blind development workings, where the air temperature is 38-42 °С. It is due to the adopted coal seam mining systems, the large remoteness of the working faces from the main air supply openings, the difficulty in providing blind workings with a calculated amount of air due to the lack of local ventilation fans of the required range. To ensure thermodynamic safety mine n.a. A.F.Zasyadko we accepted the development of a draft of a central cooling system with ground-based absorption refrigerating machines with a total capacity of 9 MW with the implementation of the three types of generation principle (generation of refrigeration, electrical and thermal energy). However, the long terms of design and construction and installation work necessitated the use of mobile air conditioners in blind development faces. The use of such air conditioners does not require significant capital expenditures, and the terms of their commissioning do not exceed several weeks. The use of a mobile air conditioner of the KPSh type with a cooling capacity of 130 kW made it possible to completely normalize the thermal working conditions at the bottom of the blind workings 2200 m long, carried out at a depth of 1220-1377 m at a temperature of host rocks 43.4-47.5 °С. It became possible due to the closest placement of the air conditioner to the face in combination with the use of a high-pressure local ventilation fan and ducts, which ensured the air flow produced by the calculated amount of air. The use of the air conditioner did not allow to fully normalize the thermal conditions along the entire length of the blind face but reduced the urgency of the problem of normalizing the thermal regime and ensured the commissioning of the clearing face.

How to cite: Alabyev V.R., Novikov V.V., Pashinyan L.A., Bazhina T.P. Normalization of thermal mode of extended blind workings operating at high temperatures based on mobile mine air conditioners // Journal of Mining Institute. 2019. Vol. 237 . p. 251-258. DOI: 10.31897/PMI.2019.3.251
Geoecology and occupational health and safety
  • Date submitted
    2018-07-15
  • Date accepted
    2018-09-07
  • Date published
    2018-12-21

Justification of rational methods for provision of air to faces of operating coal mines of Vietnam during deepening of mines

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Based on the analysis of the mining and geological conditions for developing coal deposits in Vietnam, the existing mining safety regulations, the application of methods for calculating the air supply of working and development faces using the methane factor and modern methods of mathematical modeling of the ventilation of mines threr was developed the procedure for analyzing the efficiency of air distribution management considering the proposed indicator - energy efficiency coefficient for ventilation systems, determined by the efficiency of air use and energy consumption. Relations have been obtained that determine the relationship between the aerodynamic resistance of negative regulators, the number of simultaneously developed working and development faces, the performance of main ventilation fans and the consumed electric power.

How to cite: Gendler S.G., Nguen T.K. Justification of rational methods for provision of air to faces of operating coal mines of Vietnam during deepening of mines // Journal of Mining Institute. 2018. Vol. 234 . p. 652-657. DOI: 10.31897/PMI.2018.6.652
Electromechanics and mechanical engineering
  • Date submitted
    2018-05-05
  • Date accepted
    2018-07-18
  • Date published
    2018-10-24

Calculations of dynamic operating modes of electric drives self-propelled mining machines

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The task of improving the calculations of the dynamic modes of electric drives of self-propelled mining machines, particulary, tunneling machines, is considered. Attention is drawn to the possibility to opearte in dynamic modes of a spatial change in the an asynchronous electric motor stator housing position, included in the electric drive, around the axis of its rotor due to the ultimate rigidity of the supports of the mining machine. In connection to this, it is possible to change the absolute angular velocity of rotation of the electromagnetic field of the stator of this electric motor. The necessity of introducing into existing mathematical models that determine the state and behavior of asynchronous electric motors, additional differential and algebraic relations for calculating the absolute speed of the electromagnetic field of the stator and the nature of the motion of the stator housing of the electric motor as part of the mining machine is noted. The results of calculations of the idle start mode of the electric motor of the executive body of the mining combine are shown, showing the difference in the nature of its electromagnetic moment variation, rotor rotation speed, as well as efforts in individual reducer elements of the driving body driving the stator body from similar calculation results without taking into account the stator body movement. The conclusion is made about the possible discrepancy between the calculated and experimental results in the study of the dynamic modes of self-propelled mining machines.

How to cite: Eshchin E.K. Calculations of dynamic operating modes of electric drives self-propelled mining machines // Journal of Mining Institute. 2018. Vol. 233 . p. 534-538. DOI: 10.31897/PMI.2018.5.534
Metallurgy and concentration
  • Date submitted
    2018-01-15
  • Date accepted
    2018-02-28
  • Date published
    2018-06-22

About the role of hydrafed calcium carboaluminates in improving the technology of complex processing of nephelines

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The scientific justification and development of the method for industrial synthesis of complex aluminates of alkaline earth metals is an innovative solution that determined several directions in the development of technology for complex processing of nepheline raw materials. It ensures the production of high-quality metallurgical alumina, the effective utilization of nepheline sludge and production of new types of multipurpose by-products. The modern development of these technical solutions is associated with ensuring the energy efficiency of the synthesis of hydrafed calcium carboaluminates (HCCA) and increasing the level of purification of aluminate solutions. The conditions for synthesizing HCCA with the use of calcareous materials of natural and technogenic origin have been experimentally determined, which makes it possible to isolate the average particle diameter as one of the determining factors of this process. The effect of the turnover of the hydrogarnet sludge on the removal of kinetic limitations in the process of deep desalination of aluminous solutions is theoretically justified. The conditions of a two-stage dosage of HCCA are experimentally determined. It is shown that the optimum ratio of the amount of the reagent supplied in the first and second stages is about 3: 2. At the same time, the maximum degree of precipitation of silica provides the production of aluminate solutions with a silicon module at the level of 95,000, which is achieved by using a HCCA synthesized based on chemically precipitated calcium carbonate in the processing of wastes from the production of mineral fertilizers.

How to cite: Sizyakov V.M., Brichkin V.N. About the role of hydrafed calcium carboaluminates in improving the technology of complex processing of nephelines // Journal of Mining Institute. 2018. Vol. 231 . p. 292-298. DOI: 10.25515/PMI.2018.3.292
Metallurgy and concentration
  • Date submitted
    2018-01-23
  • Date accepted
    2018-02-25
  • Date published
    2018-06-22

Influence of post-welding processing on continuous corrosion rate and microstructure of welded joints of steel 20 and 30KHGSA

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Welded joints of structure steels have lower corrosion resistance in comparison to base metal. To increase corrosion resistance of welded joints and heat-affected zone they use longtime and energy-consuming methods of thermal and mechanic processing. The article covers the possibility of using the superplasticity deformation (SD) effect for processing of welded joints. The effect of SD is that metals and alloys with a small grain size (of the order of 10 μm) under conditions of isothermal deformation at a certain temperature acquire the ability for unusually large plastic deformations while reducing the deformation resistance. Grain-boundary sliding during superplasticity provides a high degree of structural homogeneity. If the metal does not have the small grain size, then during isothermal deformation at appropriate temperature the SD effect will not be fully manifested but will cause relaxation of residual micro and macro strains, recrystallization, which can be used during processing of welded joints to ensure their full strength. There have been carried out the investigation of processing methods impact - SD, thermal cycling and influence of post-welding treatment on corrosion rate and microstructure of steels 20 and 30KhGSA. It is shown that after deformation in superplasticity mode there is low corrosion rate and more favorable microstructure in the studied samples of steel. Post-welding processing of welded joints in SD mode provides low tool loads and low energy costs.

How to cite: Shchipachev A.M., Gorbachev S.V. Influence of post-welding processing on continuous corrosion rate and microstructure of welded joints of steel 20 and 30KHGSA // Journal of Mining Institute. 2018. Vol. 231 . p. 307-311. DOI: 10.25515/PMI.2018.3.307
Geoeconomics and Management
  • Date submitted
    2017-11-09
  • Date accepted
    2018-01-02
  • Date published
    2018-04-24

Analyis of government support tools for mining companies in the Russian Arctic zone

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The paper focuses on the development of mining companies in the Russian Arctic zone in the context of searching for new ways to improve government control over the development of the Arctic zone. Existing outer restrictions imposed upon Russia and changes in the global financial market not only determined a paradigm shift to regional government control, but also dictated the need to search for new mechanisms of state influence on the regional economy. Primarily it concerns the development of growth zones based on utilizing resource potential, creation and implementation of tools aimed at attracting investments to the Arctic zone and offsetting the factors of northern appreciation for mining companies. With this in mind, government support of specific regional development projects is becoming an urgent issue. The authors analyze new approaches to the development of public management in the Russian Arctic zone, for mining companies in particular, aimed at creating special economic conditions that would stimulate the operation of plants extracting mineral resources. Research methodology is based upon the analysis of factors restricting economic development and growth of the Russian Arctic zone and mining companies in the first place, as well as analysis of possible tools to support mining plants operating in the Arctic territories (advanced development zones, industrial clusters, «supporting zones»). The authors define priority goals and prospects of implementing such operation mode for mining companies in the Arctic zone, and propose a list of possible measures of government support needed to stimulate development of mining companies and the entire Arctic economy of Russia.

How to cite: Lipina S.A., Bocharova L.K., Belyaevskaya-Plotnik L.A. Analyis of government support tools for mining companies in the Russian Arctic zone // Journal of Mining Institute. 2018. Vol. 230 . p. 217-222. DOI: 10.25515/PMI.2018.2.217
Metallurgy and concentration
  • Date submitted
    2017-11-20
  • Date accepted
    2018-01-09
  • Date published
    2018-04-24

Sulfidization of silver-polymetallic ores of «Goltsovoe» deposit for decreasing loss of silver in mill tailings

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The results of laboratory studies of flotation concentration of silver-polymetallic ores of the Goltsovoe deposit at the Omsukchansk concentrator are presented. The results of sieve analysis of mill tailings of the experimental sample of MTP N 101 (N 7577-i) are described. They indicate that a large amount of silver (123 g/t) is lost in the size class – 0.040 mm (yield 50.25 %). According to the results of mineralogical analysis, it is established that the major losses of noble metal are associated with its fine impregnation in oxides, sulfides and silicate rocks. The main silver-bearing minerals are acanthite, polybasite and kustelite (class – 0.040 mm). Experimental studies were carried out in two stages. The purpose of the first stage is to determine the influence of grinding fineness in flotation feed (for a finished class content of 0.074 mm in the range of 60-95 %) for silver recovery at different amounts of butyl potassium xanthate (50, 150, 300 g/t). The purpose of the second stage is to evaluate the effectiveness of sulfidization at different consumption of sodium sulfide Na 2 S·9H 2 O (50, 150, 200, 450, 750 g/t – 1 % aqueous solution) under the conditions of the optimal reagent mode established in the first stage of the study. The results of experiments to determine the optimum grinding fineness and studies on the enrichment of silver-polymetallic ore with the use of sodium sulfide as a sulfidizer are presented. The efficiency of the sulfidization process is estimated. The following experimental dependencies of silver recovery are established: on the degree of grinding and consumption of butyl potassium xanthate; on variations of grinding fineness and the consumption of sodium sulphide (with a consumption of butyl xanthate 150 g/t); and on grinding fineness at optimum consumption of sodium sulfide 150 g/t and butyl potassium xanthate 300 g/t. A comparative evaluation of dependence of silver recovery index from the degree of grinding fineness before and after introduction of sodium sulphide (collecting agent consumption of 150 g/t) is given. T\

How to cite: Shumilova L.V., Kostikova O.S. Sulfidization of silver-polymetallic ores of «Goltsovoe» deposit for decreasing loss of silver in mill tailings // Journal of Mining Institute. 2018. Vol. 230 . p. 160-166. DOI: 10.25515/PMI.2018.2.160
Electromechanics and mechanical engineering
  • Date submitted
    2016-11-17
  • Date accepted
    2017-01-12
  • Date published
    2017-04-14

Research on regimes of limonite ore hyrdotransport for the conditions of Perdo Soto Alba plant

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The paper examines regular flow patterns of high-concentrated limonite pulp with significant content of finest grains. Engineering procedures have been developed to calculate basic parameters of limonite ore hydrotransport in turbulent and structured regimes. Trustworthiness of scientific statements, conclusions and recommendations is justified by theoretical research, establishment of analytical dependences, results of laboratory and industrial experiments. Practical regularities of behavior have been identified for the coefficient of hydraulic resistance, depending on pulp density in the range 35-45 % in case of pulp flow in structured regime, as well as regularity of pressure losses in case of pulp flow in horizontal and inclined pipelines in turbulent regime.

How to cite: Pupo R.I., Breff A.T. Research on regimes of limonite ore hyrdotransport for the conditions of Perdo Soto Alba plant // Journal of Mining Institute. 2017. Vol. 224 . p. 240-246. DOI: 10.18454/PMI.2017.2.240
Mining
  • Date submitted
    2016-11-16
  • Date accepted
    2017-01-01
  • Date published
    2017-04-14

Complex use of heat-exchange tunnels

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The paper presents separate results of complex research (experimental and theoretical) on the application of heat-exchange tunnels – in frozen rocks, among other things – as underground constructions serving two purposes. It is proposed to use heat-exchange tunnels as a separate multi-functional module, which under normal conditions will be used to set standards of heat regime parameters in the mines, and in emergency situations, natural or man-made, will serve as a protective structure to shelter mine workers. Heat-exchange modules can be made from mined-out or specially constructed tunnels. Economic analysis shows that the use of such multi-functional modules does not increase operation and maintenance costs, but enhances safety of mining operations and reliability in case of emergency situations. There are numerous theoretic and experimental investigations in the field of complex use of mining tunnels, which allows to develop regulatory design documents on their basis. Experience of practical application of heat-exchange tunnels has been assessed from the position of regulating heat regime in the mines.

How to cite: Galkin A.F. Complex use of heat-exchange tunnels // Journal of Mining Institute. 2017. Vol. 224 . p. 209-214. DOI: 10.18454/PMI.2017.2.209
Geoecology and occupational health and safety
  • Date submitted
    2015-10-18
  • Date accepted
    2015-12-01
  • Date published
    2016-08-22

Effect of surface geometry and insolation on temperature profile of green roof in Saint-Petersburg environment

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The paper addresses an issue of creating an environment favorable for the life in megacities by planting vegetation on the rooftops. It also provides information about rooftop greening practices adopted in other countries. The issues of ‘green roof’ building in climatic conditions of Saint Petersburg and roof vegetation impact on the urban ecosystem are examined. Vegetation composition quality- and quantity-wise has been proposed for the roof under research and a 3D model of this roof reflecting its geometric properties has been developed. A structure of roof covering and substrate qualitative composition is presented. An effect of rooftop geometry on the substrate temperature is explored. The annual substrate temperature and moisture content in different parts of the roof have been analyzed. Results of thermal imaging monitoring and insolation modelling for different parts of green roof surface are presented.

How to cite: Ignatev S.A., Kessel D.S. Effect of surface geometry and insolation on temperature profile of green roof in Saint-Petersburg environment // Journal of Mining Institute. 2016. Vol. 220 . p. 622-626. DOI: 10.18454/PMI.2016.4.622
Geology
  • Date submitted
    2014-11-29
  • Date accepted
    2015-01-09
  • Date published
    2015-10-26

G.V.Bogomolov and his role in development of national hydrogeology

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In March 2015 the scientific community celebrated the 110th anniversary of the birth of one of the founders of the hydrogeological and engineering-geological school, an honouree of State Award of the USSR and the Byelorussian SSR, Academician Gerasim Vasilyevich Bogomolov. The article is devoted to several important stages of the development of Russian hydrogeology, which are primarily associated with the research conducted by G.V.Bogomolov. His role in the development of hydrogeology in Belarus, i.e. theory and practice of the use of groundwater, is emphasized. This article is about the man who was a brilliant geologist, scholar, lecturer and an outstanding research manager. G.V.Bogomolov founded a school of disciples and followers who continued to develop and put into practice the academician’s ideas in various branches of geological theory and practice.

How to cite: Ustyugov D.L., Norova L.P. G.V.Bogomolov and his role in development of national hydrogeology // Journal of Mining Institute. 2015. Vol. 215 . p. 16-24.