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Date submitted2024-06-04
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Date accepted2025-01-28
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Date published2025-04-04
Impact of dry and wet magnetic separator process parameters on iron oxide removal from Egyptian feldspar ore
The demand for feldspar as a raw material in the ceramic industry is continuously increasing. Feldspar is abundant in the Earth's crust and typically found alongside other silicate minerals, as well as titanium and iron oxides. This study aims to reduce the iron oxide content in feldspar ore from the Wadi Zirib region and achieve an optimal grade of feldspar concentrate for various industrial uses. The research involved dry and wet magnetic separation techniques followed by leaching with oxalic and citric acids to minimize iron impurities and enhance optical properties. The factors affecting the dry magnetic separation, for feldspar size of –250+45 µm, were optimized using the Box – Behnken factorial design and a non-magnetic concentrate with 0.29 % Fe2O3 and an 92.19 % feldspar yield was obtained. The wet magnetic separation for feldspar fines of size –45 µm was optimized and a concentrate with 0.27 % Fe2O3 was achieved. The acid leaching was conducted on the non-magnetic feldspar concentrates using oxalic and citric acid. Oxalic acid was more successful in reducing iron oxide of dry (to 0.19 %) and wet (to 0.12 %) non-magnetic feldspar concentrates. The optical properties of the leached concentrates were improved compared to the original sample, as the whiteness improved up to 90 %.
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Date submitted2024-05-03
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Date accepted2024-11-07
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Date published2025-04-02
Assessment of ancylite ore dressability by flotation method
For more than 50 years, most rare earth elements were extracted from carbonatite deposits, which can contain different rare earth phases, but the main extracted minerals are bastnaesite, monazite and xenotime. Many studies focused on the improvement and development of dressing circuits for ores of these minerals. However, in some carbonatite complexes, rare earth deposits are composed partly or mainly of ancylite ores. This type of rare earth ores was very poorly studied in terms of dressability – previous experiments with ancylite ores are rare and not productive enough. Ancylite is the main concentrator of rare earth elements in most carbonatite complexes of the Devonian Kola Alkaline Province (northwest Russia). Dressability of ancylite ore from the Petyayan-Vara carbonatite field in the Vuorijärvi alkaline-ultramafic complex was assessed using the flotation method. The complex is one of the most potential rare earth deposits associated with carbonatites in the Kola Region. Petrographic and mineralogical studies demonstrated the occurrence of abundant iron and barite oxide inclusions in ancylite, which imposes restrictions on physical separation of these three minerals. The study of petrogeochemical and mineralogical composition of fractions formed during mechanical grinding of ores to a size less than 2.0 mm showed that even at this stage of sample preparation, the finest-grained fractions (less than 0.071 mm) were enriched in ancylite (to 19 vol.% or more with a content of 15 vol.% in ore). Three classes of reagents were considered as collectors in flotation experiments: fatty acids, alkyl hydroxamic acids, and amino acid derivatives. The reagent from the amino acid derivative class was highly efficient. The use of such a collector in combination with sodium hexametaphosphate depressant made it possible to obtain a flotation concentrate in an open circuit with total rare earth oxides content 33.4 wt.% at 64.7 % extraction.
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Date submitted2024-09-06
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Date accepted2025-01-28
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Date published2025-03-27
Results of aeromagnetic survey using unmanned aerial system at the Bunger Hills and Highjump Archipelago, Wilkes Land, East Antarctica
The paper focuses on the technique and results of an aeromagnetic survey conducted using a fixed-wing unmanned aerial system (UAS) in East Antarctica at the Bunger Hills and Highjump Archipelago (Wilkes Land) during the 69th Russian Antarctic Expedition. The above survey was carried out at a 250-meter distance between flight lines (scale 1:25,000) over the area of 600 km2 to increase the geological knowledge of the area. The magnetic anomaly map obtained after data processing is more detailed than any of known published geological maps of the area. The size of anomalies detected varies from dozens of meters up to large, kilometer-scale structures traced within the entire area under survey. The data analysis shows that the surveyed region is characterized by morphological heterogeneity and amplitude variability of anomalous magnetic field. Along with relatively calm zones one can observe strong gradient ones. Even the fluent analysis of aeromagnetic survey results proves their high information content. The UAS-based survey results demonstrate that the technique implemented is an important tool of applied geophysics and can effectively solve tasks of geological mapping in harsh weather conditions of Antarctica. It can adequately replace conventional aeromagnetic surveys that are now done using manned aircraft.
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Date submitted2024-04-24
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Date accepted2024-09-24
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Date published2024-11-12
Study and justification of the combination of beneficiation processes for obtaining flake graphite from technogenic carbon-containing dusts
The most important task of modern production development is to provide the mineral and raw materials sector of the economy with resources included in the list of strategic raw materials, including flake graphite. In addition to natural raw materials, the source of its obtaining can be metallurgical production wastes not involved in processing. Development of metallurgical dust beneficiation technology will solve the problem of obtaining high-purity flake graphite with a crystal structure close to ideal and in demand in the production of high-tech materials. It will allow creating a renewable raw material base of graphite and utilising metallurgical production wastes. The research included the study of dust beneficiation by coarseness, magnetic and flotation methods, the influence of dust disintegration processes on beneficiation indicators. Based on the established technological properties of the components of dusts, magnetic, flotation and gravity beneficiation methods can be applied for their separation in different sequence. It is shown that dusts from different sites have different enrichability by these methods, and it should be taken into account when developing a complex technology of their processing. The degree of beneficiation increases in a row of dusts from the blast furnace shop (BF) – electric steel smelting shop (ESS) – oxygen-converter shop (OCS). The method of grinding has a significant influence on the separation indicators – at dry grinding in a centrifugal-impact mill with subsequent pneumatic classification the quality of graphite concentrates increases by 22.7 % of carbon for BF dust and by 13.48 % of carbon for ESS dust. OCS dust beneficiation indicators are high at coarse grinding with steel medium – mass fraction of carbon 96.1 %.
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Date submitted2023-09-08
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Date accepted2024-06-03
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Date published2024-12-25
Modern approaches to barium ore benefication
Barite is one of the critically important minerals in several industries, including the fuel and energy, nuclear, and medical sectors. For decades, its extraction did not require any complex techniques; however, with the depletion of rich barite-bearing veins around the world, the circumstances have changed. While the demand for barite is growing widely, it is necessary to optimize and improve the existing methods for benefication of barite and barite-containing ores, and create new approaches to extracting this mineral, as well as develop technogenic barite deposits accumulated in large quantities during the previous ore production. Dumps and tailings often demonstrate high barite content, while new mining technologies make its extraction cost-efficient. Russian and foreign papers of the last 14 years provide data on the current state of primary and technogenic deposits, areas of barite use and the approaches employed for its benefication. Considering the expansion of the range of barite applications, the growing need for the mineral in the oil and gas industry and the difficulties in developing new barite deposits in Russia, the importance of new approaches to the enrichment of ore tailings in polymetallic deposits is revealed.
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Date submitted2023-04-29
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Date accepted2023-10-11
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Date published2023-10-27
Pink-violet diamonds from the Lomonosov mine: morphology, spectroscopy, nature of colour
The article presents the results of the first comprehensive study of mineralogical and spectroscopic (IR, PL, EPR) characteristics of diamonds from the Lomonosov mine (Arkhangelskaya pipe) with a unique pink, pink-violet colour. It is shown that all crystals belong to the IaA type, with a total nitrogen content in the range of 500-1500 ppm, with a low degree of aggregation. The colour is heterogeneous, concentrated in narrow twin layers. It is presumably caused by the previously described M2 centres. The colour shade is affected by the content of P1 paramagnetic centres (C-defect). A positive correlation is observed between the colour saturation and the intensity of W7 paramagnetic centres. A convergent model of the formation of pink diamonds is assumed, according to which the determining factors are the ratio and concentration of structural impurities in the diamond, its thermal history, and conditions of plastic deformation, and not the origin of the diamond and the petrochemical properties of its host rocks.
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Date submitted2022-04-20
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Date accepted2022-07-21
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Date published2022-11-03
Iron ore beneficiation technologies in Russia and ways to improve their efficiency
- Authors:
- Aleksei E. Pelevin
Increasing the efficiency of crushing circuits is associated with a decrease in the particle size of finely crushed ore and the use of dry magnetic separation of crushed ore. Reducing grinding costs is achieved by using drum mills jointly with mills of other designs. The use of automation systems, slurry demagnetization, technologies with staged concentrate separation, and beneficiation and fine screening in a closed grinding cycle lead to a reduction in grinding costs. The main industrial technology for improving the quality of concentrate is its additional beneficiation using regrinding, fine screening, flotation, and magnetic-gravity separators. Increasing the integrated use of iron ore raw materials is associated with an increase in the yield of iron concentrate and the production of hematite concentrate during the beneficiation of hematite-magnetite ores and ilmenite concentrate during the beneficiation of titanomagnetite ores. Incremented concentrate yield is possible by using magnetic separators with an increased magnetic induction up to 0.25-0.5 T in the first stages of beneficiation. To obtain hematite and ilmenite concentrates, combined technologies can be used, including fine screening, high-gradient magnetic, gravity, flotation, and electrical separation.
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Date submitted2022-05-17
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Date accepted2022-09-06
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Date published2022-11-03
Methodological substantiation of the choice for optimal modes of equipment operation during the stage-wise concentrate removal in iron ores beneficiation
- Authors:
- Alexandr S. Opalev
- Svetlana A. Alekseeva
The urgent task of improving the quality of iron ore concentrates was studied. We propose to use the stage-wise removal of the concentrate by combining fine screening, regrinding, and magnetic-gravity separation. Exemplified by magnetite ore from the Stoilensky GOK, a scientific and methodological approach to the search for optimal separation parameters and modes was substantiated. It includes several stages: studying the particle size distribution and release of useful components in the feed product to select classification parameters; a series of experiments on grinding oversize products to diverse sizes; beneficiation of the obtained products by MG separation. To select the optimal parameters of ore preparation, an analysis of the beneficiation efficiency was used, which is calculated according to the Hancock – Luyken criterion. The results of the research are experimental dependences that connect the process parameters of beneficiation with those of fine vibratory screening. For the studied ferruginous quartzite ore processed at the Stoilensky GOK, the obtained dependences can be described by a second-order polynomial with a high accuracy of approximation. The best performance is achieved with a particle size of 0.1 mm: Fe tot content in the concentrate is 69.7 %, recovery is 85 %, classification efficiency is 80.4 %. The top size of the product in this case is 0.076 mm, which corresponds to 70-73 % grinding size of –0.045 class.
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Date submitted2022-05-17
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Date accepted2022-09-06
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Date published2022-11-03
On the need to classify rock mass fed to dry magnetic separation
The hypothesis of a possible use of dry magnetic separation is substantiated on the example of ores from ferruginous quartzite deposits operated by plants of PAO “Severstal” Holding. Size class of ore after medium crushing is –80+0 mm when the vibrating feeder is used for feeding ore mass to the separation zone. The rationale is based on the analysis of video recording of physical simulation on a laboratory drum magnetic separator of SMBS-L series, in the VSDC Video Editor, and simulation modelling of dry magnetic separation on its virtual prototype in Rocky DEM software package. It has been proved that the use of a vibrating feeder for feeding the material to the working area of a magnetic separator makes it possible to: form a monolayer on the surface of the vibrating feeder chute with a thickness close to the maximum size of a lump of separated ore; implement batch feed of material to the separation zone; increase the spacing between lumps in the separation zone when passing through the free fall area, thereby allowing dry magnetic separation of ferruginous quartzites of size class –80+0 mm without pre-preparation.
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Date submitted2021-10-31
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Date accepted2022-04-26
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Date published2022-07-13
Identification of structural control factors of primary gold ore occurrences by method of unmanned aeromagnetic survey by the example of the Neryungrisky district of Yakutia
The long-term development of the geophysical industry, in which the methods of magnetometry are in maximum demand, as the simplest in instrumental and methodological execution, has determined the development of remote measurement methods implemented both from space and airborne carriers. The necessity to use the latter as an obligatory component of field surveys, providing coverage of significant areas, determines the need for using the unmanned low-tonnage carriers. Their use is implemented to search for predictive elements of structural (spatial, genetic) control of endogenous gold ore occurrences that allow predictive constructions, i.e., solving the problem of increasing gold reserves, which is being performed within the framework of federal programs. The purpose of the survey is to develop a system of instrumental and subsequent interpretation approaches in the organization of unmanned magnetometer survey, implemented for structural and geological mapping by the example of the Neryungrinsky district of Yakutia. Within the framework of the digital model formation of the relief and the anomalous magnetic field, a survey method using an unmanned aircraft, its technical characteristics are considered; the analysis and the author's modification of the office analysis of magnetometry data are performed. Based on the obtained materials, a physical and geological model of the investigated area was created, which is presented in the form of a geological and structural cut, accompanied by the physical characteristics of the structural and material complexes. The refinement of the physical and geological model was implemented by a joint morphostructural analysis of the remote base and the anomalous magnetic field using the results of quantative interpretation of the anomalous magnetic field. The result of the study is presented by an updated geological basis with the allocation of promising ore sites for their detailing as part of the planned large-scale geological and geophysical surveys. The scientific novelty of the work consists in the synthesis of the tried and tested methods of unmanned aeromagnetometric measurements and geostructural reconstructions, which allow the processing of both potential and non-potential geofields.
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Date submitted2020-05-28
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Date accepted2021-07-27
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Date published2021-10-21
On the applicability of electromagnetic monitoring of hydraulic fracturing
The purpose of this work is to assess the possibilities of using electromagnetic monitoring to study the development of a fracture system generated by hydraulic fracturing (HF) with a specified position of the controlled source. The option with the source (a vertical electric dipole) located in the interval of the oil-bearing formation and ground-based measurements was chosen as the most promising monitoring plan. We have built a geoelectric model equivalent to the system of hydraulic fractures, divided into 11 zones corresponding to HF stages. For the selected model, mathematical simulation was performed by solving the direct problem considering the impact of the steel casing, the presence of which reduced the effect. Despite this fact, no strong distortion of electromagnetic field anomaly was observed above the HF zone. Analysis of the simulation results at different HF stages showed that as new hydraulic fractures appeared and were filled with electrically conductive proppant, the total effect increased. The data on electric field anomaly demonstrated maximum deviation from the background level of more than 2 %. Provided that the studied formation is characterized by sufficient electrical conductivity, its magnetic field also becomes informative.
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Date submitted2021-03-17
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Date accepted2021-04-12
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Date published2021-06-24
Application of the resonant energy separation effect at natural gas reduction points in order to improve the energy efficiency of the gas distribution system
- Authors:
- Andrei M. Schipachev
- Alena S. Dmitrieva
Maintaining the gas temperature and the formation of gas hydrates is one of the main problems in the operation of gas pipelines. Development and implementation of new effective methods for heating the gas during gas reduction will reduce the cost of gas transportation, solve the problem of resource and energy saving in the fuel industry. Study is aimed at increasing the energy efficiency of the natural gas reduction process by using a resonant gas heater to maintain the set temperature at the outlet of the gas distribution station (GDS) and prevent possible hydrate formation and icing of the station equipment. Paper considers the implementation of fireless heating of natural gas and fuel gas savings of heaters due to the introduction of a thermoacoustic reducer, operating on the basis of the Hartmann – Sprenger resonance effect, into the scheme of the reduction unit. By analyzing the existing methods of energy separation and numerical modeling, the effectiveness of the resonant-type energy separation device is substantiated. Modification of the reduction unit by introducing energy separating devices into it will allow general or partial heating of natural gas by its own pressure energy. Developed technology will allow partial (in the future, complete) replacement of heat energy generation at a gas distribution station by burning natural gas.
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Date submitted2021-01-20
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Date accepted2021-03-15
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Date published2021-04-26
Improving the quality of electricity in the power supply systems of the mineral resource complex with hybrid filter-compensating devices
- Authors:
- Yurii A. Sychev
- Roman Yu. Zimin
The urgency and necessity of choosing and justifying the structures of hybrid filter-compensating devices based on series and parallel active filters to improve the quality of electricity in the power supply systems of enterprises of the mineral resource complex is shown. Mathematical models of hybrid filter compensating devices based on parallel and series active filters have been developed. Based on these mathematical models, computer simulation models of the indicated hybrid structures have been developed. The results of simulation showed the effectiveness of the correction of power quality indicators in terms of reducing the level of higher harmonics of current and voltage, as well as voltage deviations. The degree of influence of filter-compensating devices on the power quality indicators, which determine the continuity and stability of the technological process at the enterprises of the mineral resource complex, have been revealed. It has been established that a hybrid filter-compensating device based on a parallel active filter can reduce the level of higher harmonics of current and voltage by more than 90 and 70 %, respectively, and based on a series active filter, it can reduce the level of higher harmonics of voltage by more than 80 %. Based on the simulation results, the possibility of compensating for the reactive power of a hybrid structure based on parallel active and passive filters has been revealed. The possibility of integrating hybrid filter-compensating devices into more complex multifunctional electrical systems for the automated improvement of the quality of electricity is substantiated, as well as the expediency and prospects of their use in combined power supply systems based on the parallel operation of centralized and autonomous sources of distributed generation.
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Date submitted2020-05-16
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Date accepted2021-03-02
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Date published2021-04-26
Study of drive currents for lifting bridge cranes of metallurgical enterprises for early diagnosis of load excess weight
The article discusses an approach based on the analysis of the drive motor currents to create an additional means of protection against emergency situations during the operation of bridge cranes associated with lifting a load with a mass exceeding the permissible one . A mathematical model of an overhead crane drive is described, as well as the results of computer simulation. It is shown that in the process of lifting up, before the stage of lifting the load, the stator current of the drive electric motor does not depend of the load mass, but when the load is detached, already for several periods of the mains voltage after the rope is pulled, when the mass of the load is exceeded, a measurable excess of the amplitude value of the current is recorded. This pattern has been confirmed for a number of cranes of various lifting capacities used at metallurgical enterprises. The possibility of diagnosing excess weight of the lifted load with a higher speed than existing mechanical methods of overload control is demonstrated, at the same time it is not required to make changes to the structural elements of overhead cranes.
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Date submitted2020-06-19
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Date accepted2020-10-06
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Date published2020-11-24
Practice of using the magnetic treatment devices to intensify the processes of primary oil treating
During the primary treatment of oil, gas and water, complications arise associated with the presence of hard water-oil emulsions, which cause an increase in fluid pressure in the gathering systems, pipeline damage, as well as difficulties in gas separation and preliminary water discharge at the preliminary discharge unit (PRU). Additional problems arise during transportation of highly paraffinic oils associated with the crystallization of paraffin in the flow path of the oilfield equipment and on the inner surface of pipes, leading to a drop in the productivity of pipelines. Article discusses the technology of magnetic-reagent treatment of water-oil media, which allows intensifying the processes of primary oil treatment at the facilities of its production. Bench and pilot tests have shown the ability of the magnetic field to accelerate oil demulsification processes, increasing the percentage of separated water during subsequent settling, and to reduce asphalt-resin-paraffin deposits (ARPD) on the inner surface of oil and gas field equipment. Mechanism of the magnetic field effect on water-oil media is described. Effect of treatment on the integrity of the armour shells of oil-water emulsions was studied. Various modes of magnetic treatment have been investigated with evaluation of its effectiveness. It is shown that the best effect is achieved with the combined use of reagents and a magnetic field. Synergistic effect is observed, which consists in increasing their effectiveness. This made it possible to conclude that this method can be applied to reduce the consumption of reagents used in oil production while maintaining the treatment efficiency.
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Date submitted2019-05-24
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Date accepted2019-09-08
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Date published2020-02-25
Investigation of the influence of the length of the intermediate magnetic circuit on the characteristics of magnetic gripper for robotic complexes of the mining industry
The analysis of the existing systems of mechanical grippers of various operating principles and operating environments, in the design of which both soft and hard magnetic materials are executed. The characteristics of existing prototypes are shown and the results of our own research are presented. The article presents a study of the effect of the intermediate magnetic circuit length on the characteristics of magnetic gripper, the principle of which is based on the control of the field of a permanent magnet. The gripper based on this principle of action does not require constant energy expenditures to maintain both on and off states. The description of the magnetic gripper design and the design of the test bench is given, as well as the results of a series of experiments to determine the strength of the release of the gripper at different lengths of the magnetic circuit in the on and off states, followed by statistical processing of the data. The intervals of the ranges in which with a high degree of probability there will be a value of the gripping disengagement force for various lengths of the intermediate magnetic circuit are identified. The nature of the distribution of a random variable, which is the force of decoupling of the gripper, is determined. The dependences of the gripper decoupling force on the length of the intermediate magnetic circuit for each of the gripper states are constructed. It has been established that a decrease in the length of the intermediate magnetic circuit is the cause of a decrease in the gripping adhesion force. Plots of the dependence of the gripper decoupling force were constructed using the modes of the force values varieties to visually display the experimental results. The maximum adhesion force of magnetic pickup – 9.5 kg – was achieved with an intermediate magnetic core length of 50 mm, the minimum with a length of 25 mm – 5.6 kg.
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Date submitted2019-07-11
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Date accepted2019-09-04
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Date published2019-12-24
Recent scientific research on electrothermal metallurgical processes
- Authors:
- E. Baake
- V. A. Shpenst
A wide range of industrial metallurgical heating and melting processes are carried out using electrothermal technologies. The application of electrothermal processes offers many advantages from technological, ecological and economical point of view. Although the technology level of the electro heating and melting installations and processes used in the industry today is very high, there are still potentials for improvement and optimization due to the increasing complexity of the applications and the strong requirements regarding the performance and quality of the products but also regarding the reduction of time and costs for the development of new processes and technologies. In this paper recent applications and future development trends for efficient heating and melting by electrothermal technologies in metallurgical processes are described along selected examples like induction heating for forging or rolling of billets, heat treatment of strips and plates, press-hardening processes, induction surface hardening of complex geometries, induction welding as well as induction melting processes.
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Date submitted2019-06-27
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Date accepted2019-09-07
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Date published2019-12-24
Optimization of geometrical parameters of the hydro-cyclone inertial Venturi separator
- Authors:
- V. N. Makarov
- A. V. Ugolnikov
- N. V. Makarov
The usage of nanosized particles as modifying agents opens new possibilities in the creation of materials with unique properties. The effective qualitative improvement of Russia's GDP structure is based on the recycling of technogenic mineral formations (TMF) and the production of high-tech products. Numerous studies have shown that the efficiency of this process is limited by high requirements to the fractional composition, median size, and dispersion of TMF particles, as well as imperfection of equipment and technology and their classification. The strict classification requirements must be taken into account, when developing separation methods for the dispersion of the median sizes of TMF microparticles under the conditions of the probabilistic distribution of the physical and mechanical parameters of the feed. The studies covered in the article are based on the provision on a significantly greater influence of inertial forces on the trajectory of a hydrodynamically unsteady motion of the dispersed «a microparticle – a drop of liquid» system during the hydro-cyclone separation with respect to the aerodynamic forces of their movement in a fluidized bed. The paper shows that within the range of kinetic energy of the translational motion of liquid droplets, which overcomes the aerodynamic barrier of coagulation of hydrophobic TMF particles, the minimum diameter of absorbed microparticles during hydro-cyclone coagulation depends only on the magnitude of the angular velocity of rotation of the liquid droplets. We obtained the equations for the Euler and Reynolds criteria, their average values, and the relaxation time of liquid droplets with integrated micro and nanoparticles of TMF, depending on their median size during hydro-cyclone separation. The developed mathematical model of inertial hydro-cyclone separation of finely dispersed TMF allows determining the optimal geometric parameters and energy characteristics of the Venturi separator, its aerator, and the position of the receiving tanks. The experimental results confirmed the possibility of classifying finely dispersed wastes of mining and metallurgical production in the range of median sizes (0.5-5)∙10 –6 m by fractions with a dispersion of not more than 20 %.
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Date submitted2018-10-28
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Date accepted2018-12-30
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Date published2019-04-23
Development and research of formation technologies on specialized presses with subsequent sintering of high-density details from iron-based powders
- Authors:
- A. M. Dmitriev
- N. V. Korobov
- A. Zh. Badalyan
Creating shifts of the lyaers in a deforming workpieces improves the quality of the product produced by pressure treatment. qual-channel angular pressing and precipitations of a cylindrical billet with a rotating turnaround were developed by specialists earlier and became basic for scientists engaged in nanotechnology. One of the most modern schemes for creating nanostructures by processing on presses is the «Cyclic Extrusion Compression» scheme (in Russia – «Hourglass»), which has significant drawbacks. To date, research on the creation of layer shifts in compacted metal powders is substantially less than in compaction of compact blanks. The article developed compaction schemes for presses of blanks from iron-based powders that have a certain analogy with the «Hourglass», while lacking the disadvantages inherent in the named scheme and implemented on the created samples of specialized hydraulic presses. The results of the studies of density, strength and microhardness before sintering the samples molded from a number of domestic and imported powders on iron base, including those doped with carbon and other alloying components, are described. It has been established that with the use of the formation schemes for powders providing large shifts between particles, the density of the preforms increases on average by 10-12 %. With an average stress (16.32 MPa) of the transverse section of the molded specimen prior to its sintering, molding with shifts between particles increases this stress by 78 %. The strength after sintering of samples made using the compaction schemes developed by the authors of the article increases approximately by 2 times. Magnetic pulse treatment (MPT) of a molded sample prior to its sintering increases its resistance to shearing before sintering, regardless of the molding pattern. When MPT of both the powder and the molded sample is executed, the most uniform distribution of microhardness in the sample is achieved, and after subsequent sintering, the most uniform distribution of the mechanical characteristics of the product. The results of all studies are described by regression equations.
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Date submitted2018-11-10
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Date accepted2019-01-17
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Date published2019-04-23
AMT soundings in the dead band within the Chukotka region (Russian Far East)
The article analyzes the amplitude spectra of audio magnetotelluric sounding (AMTs) data. Particular attention is focused on the frequency range from 1 to 5 kHz, which is called dead band. We analyzed the data of base stations used in the fieldwork during the summer and autumn seasons in 2013, 2014, and 2017. The area of work is located in the Chukotka Autonomous Area beyond the Arctic Circle. Previous researchers noted that a reliable signal in the dead band can only be obtained at nighttime. The authors of the article found that in Chukotka region in the daytime against the minimum signal within the dead band there is a local maximum at a frequency of 2.4 kHz. When registering a field for more than 3 hours during daytime, in most cases, it is possible to restore the frequencies of 2.2 and 2.6 kHz. These frequencies are reliable benchmarks, allowing in some cases to restore the AMT curve using the correlation between amplitude and phase. We have proposed ways to improve data quality in the dead band when measured during the daytime.
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Date submitted2018-05-05
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Date accepted2018-07-18
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Date published2018-10-24
Calculations of dynamic operating modes of electric drives self-propelled mining machines
- Authors:
- E. K. Eshchin
The task of improving the calculations of the dynamic modes of electric drives of self-propelled mining machines, particulary, tunneling machines, is considered. Attention is drawn to the possibility to opearte in dynamic modes of a spatial change in the an asynchronous electric motor stator housing position, included in the electric drive, around the axis of its rotor due to the ultimate rigidity of the supports of the mining machine. In connection to this, it is possible to change the absolute angular velocity of rotation of the electromagnetic field of the stator of this electric motor. The necessity of introducing into existing mathematical models that determine the state and behavior of asynchronous electric motors, additional differential and algebraic relations for calculating the absolute speed of the electromagnetic field of the stator and the nature of the motion of the stator housing of the electric motor as part of the mining machine is noted. The results of calculations of the idle start mode of the electric motor of the executive body of the mining combine are shown, showing the difference in the nature of its electromagnetic moment variation, rotor rotation speed, as well as efforts in individual reducer elements of the driving body driving the stator body from similar calculation results without taking into account the stator body movement. The conclusion is made about the possible discrepancy between the calculated and experimental results in the study of the dynamic modes of self-propelled mining machines.
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Date submitted2017-10-27
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Date accepted2018-01-01
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Date published2018-04-24
Method of induction control of iron weight fraction in magnetite ore
- Authors:
- I. N. Bazhenov
- O. O. Basov
This paper analyzes the peculiarities of existing methods and means of induction control of magnetic susceptibility of the medium are analyzed. It is concluded that these means have a common drawback due to the low measurement accuracy caused by the wave-like dependence of the instrument sensitivity on the gap between the probe and the medium surface. The ways of increasing the instrument sensitivity and measurement accuracy of controlled parameters by means of inductive measuring transducers are revealed. A method for induction resonance control of iron weight fraction in magnetite ore has been developed, and its effectiveness has been estimated using simulation modeling. Practical recommendations for the development of quality control instruments for magnetite ores have been developed. A variant of the quality control unit layout for working with magnetite ores is proposed.
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Date submitted2017-09-20
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Date accepted2017-11-09
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Date published2018-02-22
Development of the system for air gap adjustment and skip protection of electromagnetic lifting unit
- Authors:
- B. A. Zhautikov
- A. A. Aikeeva
The efficiency of the electromagnetic lifting system is ensured by the well-coordinated work of all its parts and elements, namely those providing the strictly vertical movement of the skip. The deviation of the skip movement from the vertical axis can lead to a stop and damage of both the skip and the unit. Therefore, the air gap adjustment and skip protection system of the electromagnetic lifting system, which includes determining the size of the air gap between the electromagnet of the skip and the electromagnet of the aligning device, and the development of a stabilization system to ensure a constant air gap and regulate the current in the electromagnet winding, provide both a strictly vertical movement skip, and its protection. The article is devoted to the theoretical determination of the air gap between the electromagnets of the aligning device and the skip using the Biot – Savar – Laplace law.
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Date submitted2016-10-30
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Date accepted2017-01-02
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Date published2017-04-14
Result of combining data from impulse electrical prospecting and aeromagnetic prospecting for groundwater exploration in the south of Yakutia
In 2014 in the south of Yakutia in the course of groundwater exploration works a complex of geophysical methods was tested: aeromagnetic and electrical prospecting was carried out using near-field transient sounding and electromagnetic sounding with induced polarization. Prospective structures for hydrogeological drilling are zones of discontinuous tectonic faults. In order to identify them, data from aeromagnetic and electrical prospecting were used. Results of drilling confirmed the presence of watered areas; however, analysis of obtained information allowed to come to the conclusion that the amount of water in the faults has no direct connection to electrical conductivity.
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Date submitted2015-10-14
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Date accepted2015-12-18
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Date published2016-08-22
Complex utilization of treatment wastes from thermal power plants
- Authors:
- A. N. Shabarov
- N. V. Nikolaeva
The paper investigates present-day challenges related to accumulation, processing and disposal of the coal combustion wastes. The analysis of technogenic materials beneficiation practices using gravitation, magnetic and flotation beneficiation methods has been carried out. Quantitative and qualitative microscopic analysis of materials has been conducted. The study target were ash and slag wastes (ASW) from thermal power plant and coal combustion ash. Most metals are contained in coals and coal ashes in fine-dispersed (1-10 μm) mineral form. Various native metals and intermetallic compounds, sulfides, carbonates, sulfates, tungstates, silicates, rare earths phosphates and niobates have been discovered. Each metal may occur in several mineral phases, for instance tungsten may be in the form of wolframite, stolzite, ferberite, scheelite and represented by impurities. Not only composition of compounds is diversified, but also morphology of grains: well-defined and skeleton crystals, aggregates and polycrystalline structures, crystal twins and fragments; druses, globules and microspherules; porous shapes, flocculous and splintery clusters, lumpy aggregations, etc. Based on chemical silicate analysis of main ASW components the petrochemical properties of material have been assessed. Preliminary analyses have shown that concentration of ferrum-bearing components in ASW is around 5-11 %. The magnetic method of technogenic waste beneficiation with the help of high-gradient magnetic separation has been studied. The obtained evidences show that fine ASW are most efficiently separated in separators with high-gradient magnetic system. The studies provided justification of a process flow for complex treatment of technogenic carbon-containing material, including flotation, gravitation separation, magnetic heteroflocculation enrichment and high-gradient magnetic separation. The determined complex utilization ratio has proven the efficiency of complex processing.