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Geotechnical Engineering and Engineering Geology
  • Date submitted
    2023-05-17
  • Date accepted
    2023-08-17
  • Date published
    2023-10-27

Scientific and technical substantiation of the possibility for the organization of needle coke production in Russia

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Russia is one of the world's leading steel producers, while about 33 % of production comes from the scrap remelted in arc steelmaking furnaces. The graphitized electrodes of SHP and UHP grades, mainly consisting of needle coke, are used for high current loads and temperatures in furnaces. USA, Japan, Korea, and China are focused on needle coke production, where coal (tar and pitch) and petroleum (decantoil), by-products of metallurgical factories and oil refineries, are used as raw materials. Russia's annual demand for needle coke is approximately 100 thousand tons, but all of it is covered by imports. Russia's raw material potential, established by the authors of the article, is more than 5 million tons per year and includes decantoil, coal tar and pitch, and heavy pyrolysis tar. The results of obtaining needle coke from decantoil and heavy pyrolysis tar are given below. The prototypes of needle coke were produced on specially designed delayed coking laboratory units (loading up to 0.25 and 80 kg). Raw materials were modified according to the original technology of Saint Petersburg Mining University, the convergence of target properties of which is confirmed by the results of quality analysis of the obtained needle coke, including after 100-fold scaling. The electrodes were molded from the obtained coke. After standardized stages of firing, mechanical processing and graphitization at 2,800-3,000 °C, the coefficient of linear thermal expansion was less than 1 × 10–6 К–1, and the value of specific electrical resistance was 7.1-7.4 μOhm, which proves that the obtained carbon material corresponds in quality to Japanese analogues and Super Premium needle coke.

How to cite: Rudko V.А., Gabdulkhakov R.R., Pyagai I.N. Scientific and technical substantiation of the possibility for the organization of needle coke production in Russia // Journal of Mining Institute. 2023. Vol. 263 . p. 795-809. EDN KYNHWL
Energy industry
  • Date submitted
    2023-03-10
  • Date accepted
    2023-06-20
  • Date published
    2023-07-19

Enhancement of energy efficiency of the vacuum oil distillation unit using pinch analysis

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The actual task of the state is to increase the energy efficiency of the oil refinery. The object of research is a vacuum distillation unit, including a preheating unit for raw materials and a furnace for heating fuel oil before the column. Pinch analysis allows to analyze and optimize a large number of heat flows. In this study the analysis and enhancement of efficiency of the research object is carried out by enthalpy pinch analysis. In order to reduce the heat load of the furnaces, the additional flows were introduced into the heat exchange system of the oil heating unit. Parametric optimization of the new heat exchange system was carried out. The minimum needs of the heat exchange system in external energy carriers are determined. An enthalpy cascade of the heat exchange system has been constructed, which clearly shows the distribution of heat between each heat flow of the system. In the analysis of the energy efficiency of a furnace, an important point is the determination of the optimal heat capacity of the combustion products. In this work, we have determined the optimal flow heat capacity, at which the heat loss with the exhaust gases is minimal. As a result of the studies carried out, the efficiency of the fuel oil preheating unit has been increased by maximizing heat recovery, and the cost of external energy carriers has been minimized. By reducing heat loss with flue gases, it was possible to increase the efficiency of the furnace.

How to cite: Yushkova Е.А., Lebedev V.A. Enhancement of energy efficiency of the vacuum oil distillation unit using pinch analysis // Journal of Mining Institute. 2023. Vol. 261 . p. 415-427. EDN LXDVDP
Energy industry
  • Date submitted
    2023-03-14
  • Date accepted
    2023-06-20
  • Date published
    2023-07-19

Evaluation of the energy efficiency of functioning and increase in the operating time of hydraulic drives of sucker-rod pump units in difficult operating conditions

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The necessity of improving the drives of the sucker-rod hydraulic pump units (SRHP), operated in conditions of marginal and complicated wells, is substantiated. For complicated oil production conditions, it is promising to use the SRHP drive, which makes it possible to select and set rational operating modes for downhole equipment. The results of comparative tests of conventional mechanical and hydraulic actuators SRHP with pneumatic and electrodynamic balancing types are presented. A generalized indicator for evaluating the effectiveness of the advanced SRHP drives functioning, the energy efficiency coefficient, is proposed. It has been experimentally proven that the use of the SRHP drive with pneumatic balancing is characterized by low energy efficiency of the well fluid production process. The use of the tested SRHP hydraulic drive made it possible to successfully eliminate asphalt, resin, and paraffin deposits and minimize the well downtime. The results of the tests of the traditional SRHP mechanical drive and the hydraulic drive with electrodynamic balancing showed a satisfactory energy efficiency of the latter. The advantage of the SRHP drive with electrodynamic balancing is the simplicity of the design of the hydraulic part. The process of energy regeneration during the drive control system operation causes an increase in the reactive power component in the oil field network and the appearance of harmonic interference that adversely affects the consumers operation. Technical solutions aimed at improving the operation energy efficiency and increasing the operating time of SRHP drives in the conditions of marginal and complicated wells are proposed. The methodological bases for assessing the economic efficiency of the introduction of the advanced SRHP drives are given.

How to cite: Shishlyannikov D.I., Zverev V.Y., Zvonareva A.G., Frolov S.A., Ivanchenko A.A. Evaluation of the energy efficiency of functioning and increase in the operating time of hydraulic drives of sucker-rod pump units in difficult operating conditions // Journal of Mining Institute. 2023. Vol. 261 . p. 349-362. EDN XLRCWN
Energy industry
  • Date submitted
    2023-03-16
  • Date accepted
    2023-06-20
  • Date published
    2023-07-19

Energy efficiency of the linear rack drive for sucker rod pumping units

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At present, in order to increase oil production and reduce economic costs in the development of marginal fields, the development of a cluster method using compact mobile drives of sucker rod pumping units (SRPU) is relevant. The aim of the work is to analyze the ways to improve the energy efficiency of the SRPU by reducing the loss of mechanical and electrical energy, to select the most energy-efficient compact drive for the development of marginal fields in the cluster method, to carry out the kinematic and strength calculations of the drive of the selected size, to develop an adaptive control system for a group of drives in the cluster development of drillings. According to the results of the performed calculations, the linear rack-and-gear drive has the highest efficiency of the drive mechanism. The kinematic and strength calculations of a linear rack-and-gear drive with a stroke length of 1120 mm and a load of up to 8 tons are presented. It was shown that the usage of a direct torque control system and a kinetic energy storage system for the SRPU drive elements and a rod string is an effective means of reducing energy costs in oil production from marginal fields. The use of the developed system for storing and redistributing the potential energy of the rods between the SRPUs that lift oil made it possible to eliminate fluctuations in the power consumption, reduce the power peak value by three times, the peak value of the current consumed from the electric network by two times, and reduce losses in the input converter and cables by three times.

How to cite: Ganzulenko O.Y., Petkova A.P. Energy efficiency of the linear rack drive for sucker rod pumping units // Journal of Mining Institute. 2023. Vol. 261 . p. 325-338. EDN HIGAOE
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2022-09-30
  • Date accepted
    2023-02-13
  • Date published
    2024-02-29

Improving the efficiency of oil vapor recovery units in the commodity transport operations at oil terminals

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In this paper the problem of losses from evaporation of light fractions of hydrocarbons during loading operations of tanker fleets vessels is considered. It was found that there is no unified approach to modeling the system “tanker – gas phase pipeline – vapor recovery units” in open sources. The absence of a generally recognized model makes it impossible to scientifically justify the application of instruments to reducing losses and the development of corresponding measures. In work it is showed that the dynamics of growth of pressure in the inner tanker capacity is described by a differential equation, considering for non-stationary essence of the process. This equation is converted to a non-dimensional form and investigated in relation to the similarity criteria of this system. This research has allowed to establish unambiguously the general character of pressure changes in the inner tanker capacity, and to predict the peak values of its growth at the initial stage of the loading operation. The obtained equations were tested on real tanker loading data and showed satisfactory convergence with the experimental data. At different stages of the loading opera-tion the component composition of vapor changes, which is shown by chromatographic analysis of the gas mixture. With the availability of a model of hydrocarbon vapor displacement from the inner of tanker, it is possible to propose measures to minimize the negative impact on the environment and return valuable vapors of the product to the technological chain of transportation.

How to cite: Pshenin V.V., Zakirova G.S. Improving the efficiency of oil vapor recovery units in the commodity transport operations at oil terminals // Journal of Mining Institute. 2024. Vol. 265 . p. 121-128. DOI: 10.31897/PMI.2023.29
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2022-01-21
  • Date accepted
    2022-11-14
  • Date published
    2023-08-28

Strategy of mine ventilation control in optimal mode using fuzzy logic controllers

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The issues related to improving the efficiency of automatic ventilation control systems of mines that regulate the air supply to the mine in accordance with the need are considered. During the tests of such a system in the 3RU mine of OAO Belaruskali, the shortcomings of its existing, implementation, associated with the incorrect choice of the most difficult-to-ventilate direction, were revealed. The possibilities of implementing a control strategy, in which the system automatically determines the optimal configuration of the operating modes of fans and regulators, are demonstrated. As an alternative to the implemented algorithms, it is proposed to use a fuzzy control device to account for the nonlinearity of the dependence of the input and output parameters of ventilation equipment and to set the conditions for the optimal operating mode of the system in a declarative form. To assess the effectiveness of the proposed approach, the data of simulation modeling of the current ventilation mode and the transition from one ventilation mode to another are analyzed with comparison with the actual data of the system operation. The simulation results show that the use of an upgraded control scheme for the main ventilation fan based on fuzzy logic in the implementation of automatic ventilation control systems makes it possible to eliminate the possibility of a shortage of fresh air in the regulated directions of its movement, as well as excessive power consumption of the main ventilation fan.

How to cite: Kashnikov A.V., Kruglov Y.V. Strategy of mine ventilation control in optimal mode using fuzzy logic controllers // Journal of Mining Institute. 2023. Vol. 262 . p. 594-605. DOI: 10.31897/PMI.2022.75
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2021-05-19
  • Date accepted
    2022-04-07
  • Date published
    2022-04-29

On the possibility of reducing man-made burden on benthic biotic communities when mining solid minerals using technical means of various designs

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The paper analyses features of the species composition and diversity of biotic communities living within the ferromanganese nodule fields (the Clarion-Clipperton field), cobalt-manganese crusts (the Magellan Seamounts) and deep-sea polymetallic sulphides (the Ashadze-1, Ashadze-2, Logatchev and Krasnov fields) in the Russian exploration areas of the Pacific and Atlantic Oceans. Prospects of mining solid minerals of the world’s oceans with the least possible damage to the marine ecosystems are considered that cover formation of the sediment plumes and roiling of significant volumes of water as a result of collecting the minerals as well as conservation of the hydrothermal fauna and microbiota, including in the impact zone of high temperature hydrothermal vents. Different concepts and layout options for deep-water mining complexes (the Indian and Japanese concepts as well as those of the Nautilus Minerals and Saint Petersburg Mining University) are examined with respect to their operational efficiency. The main types of mechanisms that are part of the complexes are identified and assessed based on the defined priorities that include the ecological aspect, i.e. the impact on the seabed environment; manufacturing and operating costs; and specific energy consumption, i.e. the technical and economic indicators. The presented morphological analysis gave grounds to justify the layout of a deep-sea minerals collecting unit, i.e. a device with suction chambers and a grip arm walking gear, selected based on the environmental key priority. Pilot experimental studies of physical and mechanical properties of cobalt-manganese crust samples were performed through application of bilateral axial force using spherical balls (indenters) and producing a rock strength passport to assess further results of the experimental studies. Experimental destructive tests of the cobalt-manganese crust by impact and cutting were carried out to determine the impact load and axial cutting force required for implementation of the collecting system that uses a clamshell-type effector with a built-in impactor.

How to cite: Sudarikov S.M., Yungmeister D.A., Korolev R.I., Petrov V.A. On the possibility of reducing man-made burden on benthic biotic communities when mining solid minerals using technical means of various designs // Journal of Mining Institute. 2022. Vol. 253 . p. 82-96. DOI: 10.31897/PMI.2022.14
Geotechnical Engineering and Engineering Geology
  • Date submitted
    2021-04-19
  • Date accepted
    2021-10-18
  • Date published
    2021-12-16

Mutual spectral densities calculation of the moments of resistance on the peat milling unit working bodies

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When performing technological operations in the peat industry, various units with milling-type working bodies are used. They differ in design, layout, number and type of cutting elements, operating modes, and may have one or more working bodies. During operation, random forces and moments act on the cutters, which have a dramatically variable nature, which is associated with the periodic interaction of the knives with the peat deposit, its structural heterogeneity, variations in the milling depth, physical and mechanical properties of peat, the rotational speed of the cutter and the movement speed of the machine. In this case, significant dynamic loads arise in the structural elements, which leads to a decrease in their reliability, deterioration of the energy characteristics of the engine operation and technical and economic indicators of use. In the dynamic analysis of drive elements, when using machines with several working bodies, it is necessary to know both spectral and mutual spectral load densities. For their calculation, expressions were obtained that take into account the physical and mechanical properties of peat, the operating modes of the unit and their probabilistic characteristics, as well as the design features of the working body. The expressions are obtained for the case when there are several working bodies with the same diameters and the number of knives in the cutting plane. In this case, the number of planes, width, type of cutting element and type of cutting (locked, semi-locked, etc.) may differ. As an example of using the developed approaches, the calculation of spectral and mutual spectral densities of moments on cutters and loads in the drive elements of the machine for surface-layer milling MTF-14 is presented.

How to cite: Fomin K.V. Mutual spectral densities calculation of the moments of resistance on the peat milling unit working bodies // Journal of Mining Institute. 2021. Vol. 251 . p. 745-756. DOI: 10.31897/PMI.2021.5.14
Electromechanics and mechanical engineering
  • Date submitted
    2021-03-04
  • Date accepted
    2021-04-05
  • Date published
    2021-06-24

Justification and selection of design parameters of the eccentric gear mechanism of the piston lubrication and filling unit for the mining machines maintenance

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Piston pumps are widely used in the lubrication systems of mining machines. When carrying out technical maintenance (MOT), including lubrication and filling works, at the site of operation of mining machines due to the remoteness from repair shops and warehouses of fuels and lubricants (FAL), mobile repair shops ( MRS), maintenance units (MU) and mechanized filling units (MFU) are used. The specificity of carrying out maintenance is to create conditions for the supply of oils, working fluids and lubricants to the corresponding systems of mining machines for their refueling. Existing piston pumps and pumping units, as a rule, are single-flow, and the piston is driven by a crank mechanism driven from the engine through a worm gear. The emergence of unique, hydraulic, low-mobility mining machines in open pit mining required a significant increase in the power of the MU and MFU oil pumping units, primarily for greases. However, the traditional design of the drive design of a crank-type piston pump unit at a power of over 80 kW does not allow achieving the specified operating time, it is accompanied by intensive wear of the drive elements and increased dynamics during operation. In addition, it is necessary to apply various designs of pumping units for the supply of liquid and grease lubricants. Thus, it is necessary to develop new circuit solutions for pumping units of the crank type, to improve mobile refueling facilities with a modernized design of the pump unit drive of the mobile lubrication and filling station MRS.

How to cite: Ivanov S.L., Safronchuk K.A., Olt Y. Justification and selection of design parameters of the eccentric gear mechanism of the piston lubrication and filling unit for the mining machines maintenance // Journal of Mining Institute. 2021. Vol. 248 . p. 290-299. DOI: 10.31897/PMI.2021.2.13
Electromechanics and mechanical engineering
  • Date submitted
    2020-05-15
  • Date accepted
    2020-06-12
  • Date published
    2021-06-24

One of the ways to increase the durability of the sectional pump balancing ring

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The article presents the results of scientific research aimed at struggling the adhesive wear of parts of sectional pumps balancing ring, where the drainage units pumping equipment of the Russian Federation underground kimberlite mines was used as an object of research. It has been theoretically proven and experimentally confirmed that if there is data on the total operating time of a sectional pump in transient modes per day, using the constructed regression model, it is possible to calculate with high accuracy the average operating time of its balancing ring unit to failure. The constructed regression model is applicable only to sectional pumps of drainage units of underground kimberlite mines in the Russian Federation. It is possible to increase the durability of the balancing ring by reducing the acceleration and deceleration time of the sectional pump; for safe operation, it should be at least 10 s. Pilot tests carried out indicate the effectiveness of the proposed method for prompt identification of the critical axial displacement of the sectional pump rotor through the vibration of the discharge tube. The introduction of this method will reduce the cost of repair work to restore the performance of parts of the hydraulic foot to a minimum.

How to cite: Ovchinnikov N.P. One of the ways to increase the durability of the sectional pump balancing ring // Journal of Mining Institute. 2021. Vol. 248 . p. 312-318. DOI: 10.31897/PMI.2021.2.15
Electromechanics and mechanical engineering
  • Date submitted
    2020-06-02
  • Date accepted
    2020-12-15
  • Date published
    2020-12-29

Method for calculating dynamic loads and energy consumption of a sucker rod installation with an automatic balancing system

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The efficiency of sucker rod pump installations, which have become widespread in mechanized lift practice, is largely determined by the balance of the drive. During the operation of sucker rod installations, the balance of loads acting on the rod string and the drive can change significantly due to changes in the dynamic fluid level, which leads to a decrease in balance and an increase in loads on the pumping equipment units. The increase and decrease in the dynamic level in accordance with the pumping and accumulation cycle occurs in wells operating in the periodic pumping mode. It is shown that during the operation of equipment in a periodic mode, fluctuations in the dynamic level and, accordingly, in the loads acting on the nodes occur. This leads to the need for dynamic adjustment of the balancing weights to ensure the balance of the pumping unit. A system for automatic balancing of the rod drive has been developed, including a balancing counterweight, an electric motor that moves the load along the balance beam, a propeller and a computing unit. To study the effectiveness of the proposed device, a complex mathematical model of the joint operation of the reservoir - well - sucker rod pump - rod string – pumping unit has been developed. It is shown that due to the dynamic adjustment of the balance counterweight position, the automatic balancing system makes it possible to significantly reduce the amplitude value of the torque on the crank shaft (in comparison with the traditional rod installation) and provide a more uniform load of the electric motor. Equalization of torque and motor load reduces the power consumption of the unit.

How to cite: Urazakov K.R., Molchanova V.A., Tugunov P.M. Method for calculating dynamic loads and energy consumption of a sucker rod installation with an automatic balancing system // Journal of Mining Institute. 2020. Vol. 246 . p. 640-649. DOI: 10.31897/PMI.2020.6.6
Oil and gas
  • Date submitted
    2020-05-21
  • Date accepted
    2020-10-05
  • Date published
    2020-11-24

Method of calculating pneumatic compensators for plunger pumps with submersible drive

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One of the most promising ways to improve the efficiency of mechanized oil production is a plunger pump with a submersible drive, which allows obtaining harmonic reciprocating movement of the plunger. In the pumping process of well products by plunger pumps, oscillations in the velocity and pressure of the liquid in the lifting pipes occur, which lead to an increase in cyclic variable loads on the plunger, a decrease in the drive life period and the efficiency of the pumping unit. To eliminate the pulsation characteristics of the plunger pump and increase the reliability indicators of the pumping unit (in particular, the overhaul period), pneumatic compensators can be used. A method for calculating the optimal technological parameters of a system of deep pneumatic compensators for plunger pumping units with a submersible drive, based on mathematical modeling of hydrodynamic processes in pipes, has been developed. Calculations of the forming flow velocity and pressure in the lifting pipes of submersible plunger units equipped with pneumatic compensators (PC) have been carried out. Influence of the PC technological parameters on the efficiency of smoothing the oscillations of velocity and pressure in the pipes has been analyzed. Non-linear influence of the charging pressure and PC total volume on the efficiency of their work has been established. Optimal pressure of PC charging, corresponding to the minimum pressure in the tubing during the pumping cycle for the considered section of the tubing, is substantiated. Two ultimate options of PC system placement along the lifting pipes are considered. In the first option, PC are placed sequentially directly at the outlet of the plunger pump, in the second - evenly along the lift. It is shown that the first option provides the minimum amplitude of pressure oscillations at the lower end of the tubing and, accordingly, variable loads on the pump plunger. Nature of the pressure and flow velocity oscillations in the tubing at the wellhead for both options of PC placement has similar values .

How to cite: Timashev E.O. Method of calculating pneumatic compensators for plunger pumps with submersible drive // Journal of Mining Institute. 2020. Vol. 245 . p. 582-590. DOI: 10.31897/PMI.2020.5.10
Electromechanics and mechanical engineering
  • Date submitted
    2019-07-22
  • Date accepted
    2020-01-04
  • Date published
    2020-04-24

“Ural-20R” combines loading drives evaluation in two-stage development of the face

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The technological features of the use of high-performance Ural-20R combines in the conditions of potash mines in Russia are described. It is shown that when the capacity of the worked potash seams is over 4 m, a two-layer ore extraction is used. The formation of cutting process, implemented by the second course of the combine in the treatment chamber, is carried out by an incomplete section of the executive bodies. The standard control system, display and protection of the Ural-20R combine does not allow monitoring and reliable estimation of the magnitude of dynamic components on the drives of the mining machine loads, as well as tracking the feed rate of the combine to the face. The regulation of the operating parameters and the assessment of the degree of loading of the drives of the excavating machine in real time are assigned to the operator. The fundamentals of the experimental research methodology for assessing the loading of drives of Ural-20R combines with the destruction of the potash mass by an incomplete section of the executive bodies are described. The device and the operating procedure of the “Vatur” software-recording complex, which measures, records and records the electrical parameters of the drive motors of a mining machine, is described. The process studies results of forming loads on drive elements of Ural-20R combines when mining a face with an incomplete section of executive bodies are presented. It is proved that the work of combine harvesters on the undercut of the formation with a high feed rate is accompanied by significant dynamic loads on the drives of planetary organs and an overload of the drives of the Berm organs, which leads to an accelerated consumption of the resource and emergency failures of the gearboxes and motors of the extraction machine.

How to cite: Shishlyannikov D.I., Trifanov M.G., Trifanov G.D. “Ural-20R” combines loading drives evaluation in two-stage development of the face // Journal of Mining Institute. 2020. Vol. 242 . p. 234-241. DOI: 10.31897/PMI.2020.2.234
Electromechanics and mechanical engineering
  • Date submitted
    2019-06-19
  • Date accepted
    2019-09-11
  • Date published
    2020-02-25

Method for estimating the spectrum density of the resistance moment on the working body of a peat milling unit

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The main source of dynamic loads in the drive elements and the design of the peat milling unit is the working body. The forces of external resistance arising in the process of performing a technological operation are sharply variable, random in nature. The article proposes a model of formation of the moment of resistance on the mill when interacting with peat. The case when there are several cutting planes with the same radius at the ends of the cutting elements is considered. When developing the model, it was taken into account that the operating conditions of the knives, determined by the type of cutting (blocked, semi-blocked, etc.), their width and type in each cutting plane can vary. Factors that determine the nature of loading, such as the frequency of interaction of the cutting elements with the fallow and the randomness of the operating conditions of the unit, lead to the presentation of the loads in the form of a sequence of pulses with random parameters. Expressions are obtained for determining the spectral density of the moment of resistance on the mill at the design stage, taking into account its design, operating modes, physico-mechanical properties of peat and their probabilistic characteristics. To illustrate the application of the developed approaches, a technique is presented for determining the spectral density of the moment on the working body of deep milling machines and in their drive elements based on a linear model. An example of calculation is given, and the obtained expressions are verified on the basis of experimental data. The probabilistic characteristics of the loads on the mill serve as initial information for the dynamic analysis of the drive system and the design of the unit, its strength analysis, the selection of optimal parameters and operating modes.

How to cite: Fomin K.V. Method for estimating the spectrum density of the resistance moment on the working body of a peat milling unit // Journal of Mining Institute. 2020. Vol. 241 . p. 58-67. DOI: 10.31897/PMI.2020.1.58
Electromechanics and mechanical engineering
  • Date submitted
    2018-12-25
  • Date accepted
    2019-03-08
  • Date published
    2019-06-25

Determination of the operating time and residual life of self-propelled mine cars of potassium mines on the basis of integrated monitoring data

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Statistical data on the reliability of self-propelled mine cars (SPMC), operating in the potassium mines of the Verkhnekamskoye potassium and magnesium salts deposit are analyzed. Identified the main nodes that limit the resource SPMC. It has been proven that the most common failures of self-propelled cars are the failure of wheel hubs, bevel gears and traveling electric motors. The analysis of the system of maintenance and repair of mine self-propelled cars. It is indicated that the planning and preventive system of SPMC repairs is characterized by low efficiency and high material costs: car maintenance is often carried out upon the occurrence of a failure, which leads to prolonged downtime not only of a specific haul truck, but of the entire mining complex. A method for assessing the technical condition of the electromechanical part of a mine self-propelled car by the nature of power consumption is proposed. This method allows you to control the loading of the drives of the mine self-propelled car, as well as to assess the technical condition of the drives of the delivery machines in real time. Upon expiration of the standard service life of a mine propelled car specified in the operational documentation, its further operation is prohibited and the car is subject to industrial safety expertise. As part of the examination, it is necessary to determine the operating time and calculate the service life of a mine self-propelled car outside the regulatory period. A method has been developed for determining the residual service life of mine car on the basis of instrumentation control data in the conditions of potash mines.

How to cite: Shishlyannikov D.I., Romanov V.A., Zvonarev I.E. Determination of the operating time and residual life of self-propelled mine cars of potassium mines on the basis of integrated monitoring data // Journal of Mining Institute. 2019. Vol. 237 . p. 336-343. DOI: 10.31897/PMI.2019.3.336
Electromechanics and mechanical engineering
  • Date submitted
    2018-08-30
  • Date accepted
    2018-10-26
  • Date published
    2019-02-22

Study of bearing units wear resistance of engines career dump trucks, working in fretting corrosion conditions

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The occurrence of fretting corrosion on nominally fixed surfaces of high-loaded parts of mining machines and mechanisms is considered. Examples of wear and damage of critical parts, bearing assemblies of engines of dump trucks in fretting conditions are given. The mechanisms of fretting corrosion when using wear-resistant coatings are considered. It is noted that when choosing protective thin-layer coatings that provide an increase in the fretting-resistance of surfaces of tightly contacting parts, it is necessary to take into account both their wear resistance and the ability to resist shear. At the same time, the thickness of such coatings allows preserving, during operation, those provided during the assembly of the tension, without disturbing the maintainability of the nodes. The results of research of fretting wear of a number of coatings on a special installation are given. The mechanisms of wear of a number of thin-layer coatings based on friction-mechanical brazing, polymer fluorocarbon composition, solid lubricant coating using scanning electron microscopy were studied. Recommendations on the use of the studied thin-layer coatings for high-loaded parts of mining machines operating in fretting corrosion conditions have been developed. The aim of the work was to study the effect of a number of thin-layer coatings on the wear of highly loaded connections of the mechanisms of mining machines, in particular bearing assemblies of quarry dump trucks operating under fretting corrosion conditions.

How to cite: Olt J., Maksarov V.V., Krasnyy V.A. Study of bearing units wear resistance of engines career dump trucks, working in fretting corrosion conditions // Journal of Mining Institute. 2019. Vol. 235 . p. 70-77. DOI: 10.31897/PMI.2019.1.70
Electromechanics and mechanical engineering
  • Date submitted
    2017-09-20
  • Date accepted
    2017-11-09
  • Date published
    2018-02-22

Development of the system for air gap adjustment and skip protection of electromagnetic lifting unit

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The efficiency of the electromagnetic lifting system is ensured by the well-coordinated work of all its parts and elements, namely those providing the strictly vertical movement of the skip. The deviation of the skip movement from the vertical axis can lead to a stop and damage of both the skip and the unit. Therefore, the air gap adjustment and skip protection system of the electromagnetic lifting system, which includes determining the size of the air gap between the electromagnet of the skip and the electromagnet of the aligning device, and the development of a stabilization system to ensure a constant air gap and regulate the current in the electromagnet winding, provide both a strictly vertical movement skip, and its protection. The article is devoted to the theoretical determination of the air gap between the electromagnets of the aligning device and the skip using the Biot – Savar – Laplace law.

How to cite: Zhautikov B.A., Aikeeva A.A. Development of the system for air gap adjustment and skip protection of electromagnetic lifting unit // Journal of Mining Institute. 2018. Vol. 229 . p. 62-69. DOI: 10.25515/PMI.2018.1.62
Electromechanics and mechanical engineering
  • Date submitted
    2017-08-30
  • Date accepted
    2017-11-21
  • Date published
    2018-02-22

Simulation of operation of pneumatic compensator with quasi-zero stiffness in the electric centrifugal submersible pump unit

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The ECSPU pneumatic compensators with quasi-zero stiffness are proposed. The pneumatic compensator with quasi-zero stiffness is suggested to be made in the form of pneumatic spring assemblies having a power characteristic with a positive stiffness working area and a set of successively connected Belleville springs and a power characteristic with a working area of negative stiffness. Structurally, a set of Belleville springs is located inside the air spring and supports pneumatic compensator piston. As a result of adding the negative stiffness of the disc spring washers set and the positive stiffness of the pneumatic spring, the resulting system (the proposed pneumatic compensator) acquires a quasi-zero or specified low stiffness. The efficiency of the suggested pneumatic compensator was determined by the possibility of moving its piston from the effects of various pressure drops. It was assumed that the greater the distance the piston can move under a given action, the more effective the pneumatic compensator is. The effect of various forces acting on the piston in the case of pressure drops on the discharge line of the electric centrifugal submersible pump units (ECSPU) is simulated: a rapidly decreasing load; a sudden increase in the force acting on the piston and vibration impact. In all the considered examples, the displacement of the piston was several meters, which corresponds to the length of the working area of the power characteristic of the considered pneumatic compensator with quasi-zero stiffness. It is shown that existing pneumatic compensators, which are like gas caps, are in principle unable to provide the same displacement of the piston under the same effects on it. For their effective operation, the size of the gas cap should be several tens of meters, which is impossible in the conditions of the well. In the calculations, it is shown that it is possible to manufacture the necessary disk spring washers from various materials: steel; fiberglass FGM; beryllium bronze. Of particular interest are disk spring washers made of beryllium bronze, which are capable of withstanding up to 20 billion load cycles.

How to cite: Zotov A.N., Urazakov K.R., Dumler E.B. Simulation of operation of pneumatic compensator with quasi-zero stiffness in the electric centrifugal submersible pump unit // Journal of Mining Institute. 2018. Vol. 229 . p. 70-76. DOI: 10.25515/PMI.2018.1.70
Electromechanics and mechanical engineering
  • Date submitted
    2016-11-14
  • Date accepted
    2017-01-09
  • Date published
    2017-04-14

Method of restoring strength determination test

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The main requirements for an electric unit at the stages of its design, development, production and usage are described in technical specifications (TS) and standards (GOST). The electric unit should work in accordance with a specific purpose and have significant reliability, durability and safety. The reliability and durability of electric unit significantly depends on restoring strength speed value, that is growth of breakage voltage in arc pass for eliminating repeated arc strike. This article describes several methods of test identification of restoring strength, which were carried out at special testing laboratory units. They are described in relation to conditions of measuring the residual arc column of AC current after it reaches zero point and can be used in designing arc blowout units of low voltage.

How to cite: Apollonskii S.M., Kuklev Y.V. Method of restoring strength determination test // Journal of Mining Institute. 2017. Vol. 224 . p. 235-239. DOI: 10.18454/PMI.2017.2.235
Metallurgy and concentration
  • Date submitted
    2016-10-27
  • Date accepted
    2017-01-02
  • Date published
    2017-04-14

Chemistry as a basis for solving environmental issues

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The article summarizes over 40 years of authors’ experience in the field of physical chemistry and chemical technology of glassy state of materials. It is shown that environmental issues are caused not by Chemistry as a science but by actions of ecologically illiterate humans using its advances. It is noted that without chemistry humankind cannot live comfortably and solve existing environmental problems. In support these facts we describe several developments made by authors of this article in energy industry, high temperature machinery, glass production technology, glassy phosphate fertilizers, production of non-waste systems and complex research of physical-chemical principles of glassy oil sorbents production of organic and non-organic nature.

How to cite: Kogan V.E., Shakhparonova T.S. Chemistry as a basis for solving environmental issues // Journal of Mining Institute. 2017. Vol. 224 . p. 223-228. DOI: 10.18454/PMI.2017.2.223
Electromechanics and mechanical engineering
  • Date submitted
    2015-12-10
  • Date accepted
    2016-02-18
  • Date published
    2016-12-23

Engineering and technical measures to improve reliability of power supply to construction facilities

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The paper examines an issue of ensuring reliable power supply to construction facilities, proposes ways to reduce losses in distribution networks and improve power supply reliability. The primary focus is on increasing the transmission capability of power distribution networks and improving power supply reliability and safety of single-phase electricity consumers. Engineering and technical proposal belongs to the field of electrical engineering and in particular concerns power supply to single-phase consumers from three-phase networks, including construction industry consumers, and can be used in three-phase three-, four- and five-wives alternating current power distribution networks.

How to cite: Orlov P.S. Engineering and technical measures to improve reliability of power supply to construction facilities // Journal of Mining Institute. 2016. Vol. 222 . p. 845-851. DOI: 10.18454/PMI.2016.6.845
Geology
  • Date submitted
    2015-08-17
  • Date accepted
    2015-10-18
  • Date published
    2016-04-22

Platinum specialization of supergene nickel deposits on ultramafic massifs of the Urals

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This paper presents an analysis of geochemical data obtained as a result of persistent research of the Buruktal, Ufalei, Elov and others supergene nickel deposits of the Urals on the content of precious metals. Content and distribution of platinum group elements, gold and silver in oxide–silicate nickel ores are compared with their content in initial dunite-harzburgite bedrock. It was revealed that all the PGE accumulate in supergene nickel deposits. Geochemical specialization of PGE mineralization of supergene nickel deposits is determined by palladium and platinum, while in dunite-harzburgite substrate of primary ophiolitic massifs major platinoids are ruthenium, osmium and iridium. Pt/Pd ratio is generally less than 1, i.e. palladium is dominating in them with some exceptions.

How to cite: Talovina I.V. Platinum specialization of supergene nickel deposits on ultramafic massifs of the Urals // Journal of Mining Institute. 2016. Vol. 218 . p. 179-190.
Effective communication skills development as social and cultural component of foreign language teaching ...
  • Date submitted
    2009-09-14
  • Date accepted
    2009-11-28
  • Date published
    2010-06-25

Formаtion of a new type individuality under the conditions of generation of integration of interdependent communities

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This paper deals with the question of model generation of a new type individuality, that contemporary society demands for an advanced, deteriorative-free, balanced and creative development, which renders possible the elaboration of a system of formation of the given linguistic identity as a result of foreign language teaching.

How to cite: Mikheev A.I. Formаtion of a new type individuality under the conditions of generation of integration of interdependent communities // Journal of Mining Institute. 2010. Vol. 187 . p. 275-278.
Philosophy and history of science, culture and education
  • Date submitted
    2009-09-26
  • Date accepted
    2009-11-01
  • Date published
    2010-06-25

Innovational communities

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The paper collects some widely discussed ideas about special communities and their abilities to produce essential innovations.

How to cite: Mikeshin M.I. Innovational communities // Journal of Mining Institute. 2010. Vol. 187 . p. 194-197.
Problems in conservation of resources? mine surveying and wise erth's interior utilization
  • Date submitted
    2009-07-12
  • Date accepted
    2009-09-08
  • Date published
    2010-04-22

Account and movement of reserves in the information system of Silvinit co.

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At ore mines of the Silvinit Co. for accounting and movement of reserves are developed and used special tools, using GIS within the information system. Their use allows to automate accounting and monitoring of status and movement of stocks, including the formation of the reporting tables.

How to cite: Kataev A.V., Kutovoi S.N., Efimov E.M., Gilev M.V. Account and movement of reserves in the information system of Silvinit co. // Journal of Mining Institute. 2010. Vol. 185 . p. 279-284.