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Date submitted2024-04-11
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Date accepted2024-06-03
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Date published2024-07-04
Assessment of the efficiency of acid mine drainage purification (using the example of copper-pyrite mines in the Middle Urals)
According to the results of the anti-rating of regions with extreme pollution of watercourses in the Sverdlovsk region, the largest number of polluted rivers has been recorded in recent years – more than a quarter of all high and extremely high pollution. One of the sources of pollution of natural water bodies in the Middle Urals are closed and flooded copper-pyrite mines, where acidic mine drainage continue to form and unload to the surface. Several of them have organized collection and a two-stage acidic drainage purification system, including neutralization with lime milk and settling in a clarifier pond. Despite the identical schemes, different indicators of pollutants are recorded during discharge into water bodies. The aim of the work is to evaluate the effectiveness of the applied acid mine drainage purification system and identify the parameters affecting the quality of treated mine water. Laboratory studies were performed using methods of flame emission spectrometry, flame atomic absorption, atomic absorption spectrometry, mass spectrometry with ionization in inductively coupled plasma, potentiometric, etc. It has been established that the existing mine drainage purification system at the Degtyarskii mine makes it possible to significantly reduce the concentrations of most toxic components of mine waters to almost standard values. At the Levikhinskii mine, the multiplicity of exceeding the maximum permissible concentrations reaches hundreds and thousands of times. To achieve a higher degree of purification, it is necessary that the duration of passive purification is sufficient for the reactant to interact with acidic waters. However, to ensure this possibility, it will require the creation of a cascade of ponds with an area of several thousand hectares. If the current two-stage system is quite effective for the Degtyarskii mine, then for Levikhinskii it is necessary to switch to the use of more modern systems, including three stages of purification.
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Date submitted2022-11-02
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Date accepted2023-03-02
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Date published2023-04-25
Environmental damage from the storage of sulfide ore tailings
The mining industry is one of the most challenging in ensuring environmental safety. During the last century, the Karabash Copper Smelting Plant was processing sulfide ores and depositing the tailings into storage facilities that now occupy an area of more than 50 hectares. To date, abandoned tailings are a significant source of natural water, air, and soil pollution in the Karabash city district. The article comprehensively examines the environmental impact of the Karabashmed copper smelter, one of the oldest metallurgical enterprises in Russia. The effects of seepage from the two Karabashmed tailings facilities on water resources were assessed. We revealed that even outside the area of the direct impact of processing waste, the pH of natural water decreases to values 4-5. Further downstream, the infiltration water from the tailings pond No. 4 reduces the pH of river water to 3.0-3.5. The presented results of environmental engineering surveys are derived from sampling water and bottom sediments of the Ryzhiy Stream and the Sak-Elga River, sample preparation, and quantitative chemical analysis. The study revealed significant exceedances of the maximum permissible concentrations for a number of chemical elements in the impact zone of the copper ore processing tailings.
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Date submitted2021-12-15
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Date accepted2022-09-12
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Date published2023-08-28
Substantiation and selection of the design parameters of the hydroficated equipment complex for obtaining backfill mixtures from current enrichment tailings
The issue of the influence of the concentration of the solid phase on the reduction of energy costs and specific energy consumption during pulp transportation is considered. The procedure for preparing slurry from the current enrichment tailings is shown. A scheme is given and the operation of a hydroficated unit for thickening and hydraulic transport of backfill mixtures is described. A diagram of the movement of solid particles in one of the units of the complex – a lamellar thickener is shown. The summary table shows the main design parameters and characteristics of the lamellar thickener. A general view of the laboratory setup used for experimental studies with slurry at various concentrations is given. An example of calculating productivity, density and specific load is presented. The dependence of the shear stress on the velocity gradient was determined for various pulp concentrations. Experimental studies of the process of thickening the production of slurry from the current enrichment tailings have been carried out. It was found that the geometric dimensions of the thickener depend on the concentration of the solid phase in the transported mixture. It is concluded that the flow rate of the slurry and the head loss are functions of the rheological characteristics of the viscoplastic slurry and can be calculated from the derived calculated dependencies.
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Date submitted2021-05-31
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Date accepted2022-03-24
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Date published2022-07-13
Mathematical model of linear and non-linear proppant concentration increase during hydraulic fracturing – a solution for sequential injection of a number of proppant types
It is known that much of the technology aimed at intensifying fluid inflow by means of hydraulic fracturing involves the use of proppant. In order to transport and position grains in the fracture, a uniform supply of proppant with a given concentration into the fracturing fluid is ensured. The aim of the operation is to eliminate the occurrence of distortions in the injection program of proppant HF. A mathematically accurate linear increase of concentration under given conditions is possible only if the transient concentration is correctly defined. The proposed approach allows to correctly form a proppant HF work program for both linear and non-linear increase in proppant concentration. The scientific novelty of the work lies in application of a new mathematical model for direct calculation of injection program parameters, previously determined by trial and error method. A mathematical model of linear and non-linear increase of proppant concentration during HF was developed. For the first time, an analytical solution is presented that allows direct calculation of parameters of the main HF stages, including transient concentrations for given masses of the various types of proppant. The application of the mathematical model in formation of a treatment plan allows maintaining correct proppant mass distribution by fractions, which facilitates implementation of information and analytical systems, data transfer directly from a work program into databases. It is suggested to improve spreadsheet forms used in production, which would allow applying mathematical model of work program formation at each HF process without additional labour costs. The obtained mathematical model can be used to improve the software applied in the design, modelling and engineering support of HF processes.
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Date submitted2021-10-14
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Date accepted2022-04-07
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Date published2022-04-29
The influence of the shape and size of dust fractions on their distribution and accumulation in mine workings when changing the structure of air flow
The results of the analysis of statistical data on accidents at Russian mines caused by explosions in the workings space have shown that explosions of methane-dust-air mixtures at underground coal mines are the most severe accidents in terms of consequences. A detailed analysis of literature sources showed that in the total number of explosions prevails total share of hybrid mixtures, i.e. with the simultaneous participation of gas (methane) and coal dust, as well as explosions with the possible or partial involvement of coal dust. The main causes contributing to the occurrence and development of dust-air mixture explosions, including irregular monitoring of by mine engineers and technicians of the schedule of dust explosion protective measures; unreliable assessment of the dust situation, etc., are given. The main problem in this case was the difficulty of determining the location and volume of dust deposition zones in not extinguished and difficult to access for instrumental control workings. Determination of the class-shape of coal dust particles is a necessary condition for constructing a model of the dust situation reflecting the aerosol distribution in the workings space. The morphological composition of coal mine dust fractions with dispersion less than 0.1 has been studied. Particle studies conducted using an LEICA DM 4000 optical microscope and IMAGE SCOPE M software made it possible to establish the different class-shapes of dust particles found in operating mines. It was found that the coal dust particles presented in the samples correspond to the parallelepiped shape to the greatest extent. The mathematical model based on the specialized ANSYS FLUENT complex, in which this class-form is incorporated, is used for predicting the distribution of explosive and combustible coal dust in the workings space. The use of the obtained model in production conditions will allow to determine the possible places of dust deposition and to develop measures to prevent the transition of coal dust from the aerogel state to the aerosol state and thereby prevent the formation of an explosive dust-air mixture.
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Date submitted2020-07-29
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Date accepted2021-03-30
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Date published2021-06-24
Model of baddeleyite recovery from dump products of an apatite-baddeleyite processing plant using a CVD6 concentrator
The paper is devoted to developing a model of baddeleyite recovery from dump products of an apatite-baddeleyite processing plant using centrifugal concentrators. The relevance of the work arises from the acquisition of new knowledge on the optimization of technological parameters of centrifugal concentrators using Knelson CVD (continuous variable discharge) technology – in particular, setting the frequency of valve opening and the duration of valves remaining open. The purpose of the research was to assess the applicability of CVD technology in the treatment of various dump products of the processing plant and to build a model of dependencies between the concentrate and tailings yields and the adjustable parameters, which will allow to perform preliminary calculations of the efficiency of implementing this technology at processing plants. The research objects are middling and main separation tailings of the coarse-grained stream and combined product of main and recleaner separation tailings of the fine-grained stream. The study uses general methods of mathematical statistics: methods of regression analysis, aimed at building statistically significant models, describing dependence of a particular variable on a set of regressors; group method of data handling, the main idea of which is to build a set of models of a given class and choose the optimal one among them. Authors proposed an algorithm for processing experiment results based on classical regression analysis and formulated an original criterion for model selection. Models of dependencies between the concentrate and tailings yields and the adjustable parameters were built, which allowed to establish a relationship between the concentrate yield and the valve opening time, as well as a relationship between the tailings yield and the G-force of the installation.
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Date submitted2018-09-12
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Date accepted2019-01-05
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Date published2020-04-24
Flotation extraction of elemental sulfur from gold-bearing cakes
- Authors:
- Svetlana A. Ivanik
- Dmitrii A. Ilyukhin
Currently, in the development of the raw materials base of the gold mining industry, there is a tendency to reduce the quality of the initial mineral raw materials due to the depletion of reserves of rich gold-bearing ores. The article discusses the technology of extraction of refractory gold-bearing concentrates based on low-temperature leaching of pyrite concentrate. A decrease in the parameters of the autoclave oxidation of sulfide minerals, such as pyrite and arsenopyrite, leads to the incomplete extraction of gold into the solution and, consequently, its losses during subsequent cyanidation. As a possible option for a more complete extraction of gold using low-temperature oxidation technology, a method of flotation separation of elemental sulfur from leaching cakes is proposed. According to the basic process flow chart, the flotation process designed for gold extraction is carried out after autoclave oxidation, but before cyanidation. A series of experiments were carried out with varying reagent conditions and the dependence of gold losses on the extraction of elemental sulfur in the flotation tailings was established. As determining factors, pH and solid content in the initial pulp were considered. The paper justifies the separation of elemental sulfur from autoclave cake to enriched sulfur concentrate. The cake flotation modes after autoclave oxidative leaching of pyrite concentrate are investigated. The distribution of elemental sulfur and gold by flotation products makes it possible to conduct the tailings cyanidation process with acceptable indicators.
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Date submitted2019-03-05
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Date accepted2019-05-03
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Date published2019-08-23
Efficiency Estimation of the Single- and Multicomponent Anti-hydrate Reagents
- Authors:
- N. A. Shostak
- E. P. Zaporozhets
Different types of technological and technical problems in the oil, gas and chemical industries are connected with the hydrate formation process and with the using of anti-hydrate chemicals. That is why, it is necessary to estimate thermobaric ranges within which reagents does not let hydrate to grow or is their dissociation. Also, to estimate anti-hydrate influence we need to determine the chemicals’ anti-hydrate efficiency and chose the best one. They make the reagents consisting of several chemical components depending on the purpose of their application – for prevention of formation and (or) elimination of hydrates. It demands calculations of the optimum concentration and expenses and also the intensity (speed) of hydrates dissociation causing with the reagents. The analytical method of the anti-hydrate chemical reagents efficiency determination containing one or several components from different classes of chemical compounds – alcohols, salts, acids, compounds of nitrogen and oxygen – is presented in this paper. With its help it is possible to define decrease in temperature of hydrate formation from reagents influence, to count key parameters of reagents anti-hydrate efficiency depending on component compositions of hydrate gas and a phase condition of a hydrate-gas system, to select types of chemical components and their quantity in multicomponent reagents, i.e., to make new compounds. The method can be used for express assessment of anti-hydrate chemical reagents efficiency on criteria sign for practical application in oil, gas and processing industry.
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Date submitted2017-11-22
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Date accepted2018-01-04
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Date published2018-04-24
Justification of a methodical approach of aerologic evaluation of methane hazard in development workings at mines of Vietnam
- Authors:
- V. V. Smirnyakov
- Nguen Min' Fen
The methods of evaluation of the aerological conditions to be performed for the purpose of normalization of mining conditions are provided in the present review; the location of possible accumulations of explosive gases during the drift of the development workings are taken into account. To increase the safety of the development working regarding the gas factor, a complex evaluation of a working was developed with respect to the dynamics of methane emission and air coursing along the working which is strongly affected by the character of the leakages from the ventilation ducting. Thereby, there occurs a necessity of the enhancement of a methodical approach of calculation of ventilation of a working which consists in taking into consideration a total aerodynamic resistance of the booster fan including the local resistances of the zones of the working. An integer simulation of the gas-air flows realized on the basis of a software package FLowVision allows to evaluate a change in the methane concentration in the zones of local accumulations.
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Date submitted2015-08-17
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Date accepted2015-10-25
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Date published2016-04-22
Ecological aspects of vehicle tunnels ventilation in the conditions of megalopolises
- Authors:
- S. G. Gendler
The characteristic of Russia and foreign vehicle tunnels are provided in paper and advantages of their placement in the conditions of the city are noted. It is shown that one of the main factors defining negative impact on environment in the period of tunnels driving is mine equipment, and at operation – vehicles. The analysis of essential differences of features of pollution of atmospheric air at construction of tunnels from its pollution at construction of buildings on a surface is given. The examples illustrating levels of negative impact of the upcast ventilation shaft airflow on atmospheric air are given and the ventilation schemes reducing this influence are offered. It is shown that during operation of road tunnels of pollution of the air environment can extend on considerable distances from tunnel portals. Numerical calculations of concentration of carbon oxides and nitrogen during removal of the upcast ventilation shaft airflow through portals and through the mines built near them are executed. Technical solutions on purifications of tunnel air by means of electrostatic filters are described.
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Date submitted2015-08-02
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Date accepted2015-10-04
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Date published2016-04-22
Development of innovative technologies of dedusting in mining and advance coal mine faces
- Authors:
- G. I. Korshunov
- S. B. Romanchenko
The article describes the results of the implementation of investment projects in the field of complex dedusting implemented in major coal producing companies in Russia. Experimental study of the processes reduce the levels of dust in the workplace in the application of modern systems of irrigation and aspiration systems. The factors that determine the mass and composition of particulate airborne dust at various ways of dust suppression. The results of the analysis of the laser dispersed composition of particles removed from the air of the working area
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Date submitted2014-12-07
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Date accepted2015-02-23
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Date published2015-12-25
Bump hazard evaluation of a rock mass area as a result of its seismic acoustic activity registration
- Authors:
- V. V. Nosov
Ore production in deep rock-bump hazardous mines is closely connected with the need to in-crease workers’ safety, which demands heavy costs of taking preventive shockproof actions and applying expensive protection systems against mountain blows. The article considers a resource forecasting technique and a bump hazard evaluation method for a rock mass area, based on a mi-cromechanical model, which registers acoustic emission of heterogeneous materials, and empirical data, obtained as a result of acoustic signals registration with the help of the model, aimed at seis-mic-acoustic activity evaluation at «Taimir» and «Oktyabrsky» rock mass areas, belonging to Norylsk industrial region.
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Date submitted2014-12-20
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Date accepted2015-02-13
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Date published2015-12-25
Design procedure of pressure losses for hydrotransport of the high concetration pulps
- Authors:
- V. I. Aleksandrov
- Pavel Vlasak
In the paper it is shown that application of standard design methods for hydrotransport used for slurry with small concentration of a solid phase and for hydrotransport of high concentration slurry leads to considerable divergences between practical values of pressure losses which are received as a result of calculation. A major factor, which defines errors of calculation of hydrotransport of slurry with high concentration of a solid phase by means of standard techniques, is that these techniques do not consider rheological characteristics and parameters substantially influencing the amount of spe-cific pressure losses. The offered model of a pulp movement and technique developed on the basis of this model allow to define hydrotransport parameters with a margin error no more than 0,1.
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Date submitted2009-08-29
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Date accepted2009-10-30
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Date published2010-02-01
The unit for gravity concentration of fine particles
- Authors:
- Ya. V. Kuskova
It was made new modification of device for allows increasing recovery, to increase productivity and to lower size of concentrated particles. The device has a deck executed as a circle, which divides into two sectors; each sector has circular rifles with progressively growing height from the centre to periphery of a deck. The table is equipped with the high-frequency step-by-step engine ensuring continuous rotation of a table and submission counter impulses for shear of particles in a direction, opposite to rotation of a table. The quantity of angle sectors can be various. Testing of prototype of a table has confirmed an opportunity of increase of recovery, decrease size of extracted dense minerals and increase of throughput.
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Date submitted2008-11-23
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Date accepted2009-01-30
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Date published2009-12-11
The estimate of the utilization’s efficiency of the production waste products, which appeared as a result of the preservation of the environment measures
- Authors:
- E. M. Pronin
Nowadays the problems of the stable growth of mineral and source of raw materials and fuel and energy complex industries are attached great importance to, since it influences the country social-economic condition. In its turn the development of the mining industry requires opening up new lands, which are especially vulnerable to different kinds of anthropogenous and technogenous factors. The changes in the state of economic system have excluded the lowering expenditure by the economy of the production scale. The typical features of a new economy became the progress of free competition and intensive demonopolization. At the same time for the mining industry it is significant that large-scale enterprises should be the foundation of many cities economies of the Russian Federation. For the way out of a system crisis it is necessary to change the strategy – to alter not only the condition of the system, but its management. The formation of the mining complexes permits to use sources of raw materials of the exploited deposits in the proper way, to process waste products of the basic production into the commodity output, to raise the efficiency and cut costs of the preservation of the environment measures from concentration waste products, exhaust solutions, gases, warm water harmful influence on the environment. The practical use of the production waste products of the mining complexes is unprofitable and makes sense only because of its opportunity partially compensating the aggregate investments for the preservation of the environment. The estimate of the utilization s efficiency of the production waste products has made.
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Date submitted2008-11-01
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Date accepted2009-01-27
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Date published2009-12-11
The influence of the technological and organizational factors on the steady growth of the mining industry
- Authors:
- E. M. Pronin
- V. E. Vasiliev
The steady growth of the mining industry calls forth the character of its activities connected with the dependence of the work on the natural conditions which are practically unpredictable and constantly changeable. The two basic factors are chosen – the technology of the mining work and the organization of the industry, which have the decisive importance in the increasing of the basic indices of the activity of the enterprise. The possible technological and organizational solutions are offered as they permit to find possible directions in the lowering of the negative influence of the appearing problems.
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Date submitted2008-10-08
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Date accepted2008-12-03
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Date published2009-12-11
The modeling of formation processes of heightened polarizability zones above oil-and-gas deposits
- Authors:
- E. O. Kudryavtseva
One of the probable causes of formation of zones of higher polarizability above oil and gas роо ls may be secondary rock epigenetic sulfidization . Processes of secondary epigenesis and their interrelation with observed anomalous manifestations are considered by the example of North-Guliaev oil and gas deposit (Barents shelf). According to the model of secondary rock epigenetic sulfidization numerical calculations of pyrite concentration were performed using simplified O.F.Putikov’s formula. A correlation between theoretical calculations and results of experimental investigations on North-Guliaev oil and gas deposit indicated agreement between calculated pyrite concentration and observed induced polarization anomaly .
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Date submitted2008-10-30
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Date accepted2008-12-14
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Date published2009-12-11
On correlation of element concentrations in spray нaloes of dispersion being fixed with different geoelectrochemical methods
- Authors:
- O. F. Putikov
- E. G. Margovich
The theoretical basis for correlation between the results of two geoelectrochemical methods at different depths of sampling is presented. The field data confirm the conclusion.