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Date submitted2021-05-08
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Date accepted2022-07-21
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Date published2023-12-25
Technologies of intensive development of potash seams by longwall faces at great depths: current problems, areas of improvement
- Authors:
- Vladimir P. Zubov
- Denis G. Sokol
The results of the analysis of practical experience in the development of potash seams using longwall mining systems at the mines of OAO “Belaruskali” are presented. Positive changes in the technical and economic indicators of mines and an increase in the safety of mining operations were noted with the introduction of resource-saving technologies without leaving the pillars between the excavation columns or with leaving the pillars between the columns with dimensions at which they are destroyed by mining pressure in the goaf. It is noted that the use of mechanized stoping complexes characterized by high energy capacity, combined with large depths of development, is the main reason for the temperature increase in longwalls to values exceeding the maximum permissible air temperature regulated by sanitary standards. Based on production studies, it was concluded that the temperature regime along the length of the longwall face is determined by the temperature of rocks in the developed longwall space, heat emissions from the equipment of the power train, and the temperature of the rock mass ahead of the longwall. The conclusion has been drawn about the feasibility of using developed technological schemes in deep mining conditions, which provide a reduction in longwall temperature by 6-9 °C or more through isolated ventilation of longwall and power trains, as well as heat exchange between the airflow entering the longwall and the rocks in the developed space.
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Date submitted2021-05-12
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Date accepted2022-05-11
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Date published2023-07-19
Application of the cybernetic approach to price-dependent demand response for underground mining enterprise electricity consumption
The article considers a cybernetic model for the price-dependent demand response (DR) consumed by an underground mining enterprise (UGME), in particular, the main fan unit (MFU). A scheme of the model for managing the energy consumption of a MFU in the DR mode and the implementation of the cybernetic approach to the DR based on the IoT platform are proposed. The main functional requirements and the algorithm of the platform operation are described, the interaction of the platform with the UGME digital model simulator, on which the processes associated with the implementation of the technological process of ventilation and electricity demand response will be simulated in advance, is shown. The results of modeling the reduction in the load on the MFU of a mining enterprise for the day ahead are given. The presented solution makes it possible to determine in advance the necessary power consumption for the operation of the main power supply unit, manage its operation in an energy-saving mode and take into account the predicted changes in the planned one (e.g., when men hoisting along an air shaft) and unscheduled (e.g., when changing outdoor air parameters) modes. The results of the study can be used to reduce the cost of UGME without compromising the safety of technological processes, both through the implementation of energy-saving technical, technological or other measures, and with the participation of enterprises in the DR market. The proposed model ensures a guaranteed receipt of financial compensation for the UGME due to a reasonable change in the power consumption profile of the MFU during the hours of high demand for electricity, set by the system operator of the Unified Energy System.
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Date submitted2022-01-21
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Date accepted2022-11-14
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Date published2023-08-28
Strategy of mine ventilation control in optimal mode using fuzzy logic controllers
- Authors:
- Aleksei V. Kashnikov
- Yuri V. Kruglov
The issues related to improving the efficiency of automatic ventilation control systems of mines that regulate the air supply to the mine in accordance with the need are considered. During the tests of such a system in the 3RU mine of OAO Belaruskali, the shortcomings of its existing, implementation, associated with the incorrect choice of the most difficult-to-ventilate direction, were revealed. The possibilities of implementing a control strategy, in which the system automatically determines the optimal configuration of the operating modes of fans and regulators, are demonstrated. As an alternative to the implemented algorithms, it is proposed to use a fuzzy control device to account for the nonlinearity of the dependence of the input and output parameters of ventilation equipment and to set the conditions for the optimal operating mode of the system in a declarative form. To assess the effectiveness of the proposed approach, the data of simulation modeling of the current ventilation mode and the transition from one ventilation mode to another are analyzed with comparison with the actual data of the system operation. The simulation results show that the use of an upgraded control scheme for the main ventilation fan based on fuzzy logic in the implementation of automatic ventilation control systems makes it possible to eliminate the possibility of a shortage of fresh air in the regulated directions of its movement, as well as excessive power consumption of the main ventilation fan.
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Date submitted2021-07-05
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Date accepted2022-11-17
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Date published2022-12-29
Determination of suitable distance between methane drainage stations in Tabas mechanized coal mine (Iran) based on theoretical calculations and field investigation
A large amount of gas is emitted during underground mining processes, so mining productivity decreases and safety risks increase. Efficient methane drainage from the coal seam and surrounding rocks in underground mines not only improves safety but also leads to higher productivity. Methane drainage must be performed when the ventilation air cannot dilute the methane emissions in the mine to a level below the allowed limits. The cross-measure borehole method is one of the methane drainage methods that involves drilling boreholes from the tailgate roadway to an un-stressed zone in the roof or floor stratum of a mined seam. This is the main method used in Tabas coal mine N 1. One of the effective parameters in this method is the distance between methane drainage stations, which has a direct effect on the length of boreholes required for drainage. This study was based on the measurement of ventilation air methane by methane sensors and anemometers placed at the longwall panel as well as measuring the amount of methane drainage. Moreover, in this study, the obtained and analyzed data were used to determine the suitable distance between methane drainage stations based on the cross-measure borehole method. In a field test, three borehole arrangements with different station distances in Panel E4 of Tabas coal mine N 1 were investigated. Then, the amounts of gas drained from these arrangements were compared with each other. The highest methane drainage efficiency was achieved for distances in the range of 9-12 m between methane drainage stations.
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Date submitted2021-06-01
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Date accepted2021-07-27
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Date published2021-10-21
Indicator assessment of the reliability of mine ventilation and degassing systems functioning
- Authors:
- Nina O. Kaledina
- Valentina A. Malashkina
The gas emission control in the mines is operated by ventilation and degassing systems that ensure the aerological safety of the mines or minimize the aerological risks. The ventilation system of the mine and its individual sites includes a significant number of technical devices and equipment, and the air tubes are mainly mining workings, the condition of which determines the quality of the ventilation network (its capacity) and depends on a number of mining factors. Similarly, one of the most important elements of the degassing system, which includes its own chain of technological equipment, are wells, and in some cases, mining workings. Thus, mine ventilation and degassing systems cannot be attributed to purely technical systems, since they include mining elements characterized by high variability of the determining parameters. To assess their reliability, it is necessary to use various combined methods that include additional characteristics in relation to the mining component. At the same time, the reliability of technical devices that ensure the functioning of mine ventilation and degassing systems largely determines the efficiency (stability and reliability) of these systems and, consequently, affects the level of aerological risks. The described approach to assessing the reliability of ventilation and degassing systems of coal mines when analyzing aerological risks is based on the developed system of risk indicators for the methane factor and will allow determining the risk dynamics in automatic mode based on monitoring the parameters of the ventilation and degassing system state.
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Date submitted2020-05-26
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Date accepted2020-09-23
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Date published2020-12-29
Automated ventilation control in mines. Challenges, state of the art, areas for improvement
The article is divided into three main parts. The first part provides an overview of the existing literature on theoretical methods for calculating the optimal air distribution in mines according to the criteria of energy efficiency and providing all sections of mines with the required amount of air. It is shown that by the current moment there are many different formulations of the problem of searching the optimal air distribution, many different approaches and methods for optimizing air distribution have been developed. The case of a single (main) fan is most fully investigated, while for many fans a number of issues still remain unresolved. The second part is devoted to the review of existing methods and examples of the automated mine ventilation control systems implementation in Russia and abroad. Two of the most well-known concepts for the development of such systems are automated ventilation control systems (AVCS) in Russia and the CIS countries and Ventilation on demand (VOD) abroad. The main strategies of ventilation management in the framework of the AVCS and VOD concepts are described and also the key differences between them are shown. One of the key differences between AVCS and VOD today is the automatic determination of the operation parameters of fan units and ventilation doors using the optimal control algorithm, which is an integral part of the AVCS. The third part of the article describes the optimal control algorithm developed by the team of the Mining Institute of the Ural Branch of the Russian Academy of Sciences with the participation of the authors of the article. In this algorithm, the search for optimal air distribution is carried out by the system in a fully automated mode in real time using algorithms programmed into the microcontrollers of fans and ventilation doors. Minimization of energy consumption is achieved due to the most efficient selection of the fan speed and the rate of ventilation doors opening and also due to the air distribution shift control and the partial air recirculation systems introduction. It is noted that currently the available literature poorly covers the issue related to emergency operation modes ventilation systems of mines and also with the adaptation of automated control systems to different mining methods. According to the authors, further development of automated ventilation control systems should be carried out, in particular, in these two areas.
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Date submitted2020-05-12
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Date accepted2020-09-22
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Date published2020-11-24
Design features of coal mines ventilation using a room-and-pillar development system
- Authors:
- Sergey S. Kobylkin
- Alexander R. Kharisov
The safety of mining operations in coal mines for aerological factors depends on the quality of accepted and implemented ventilation design solutions. The current “Design Manual of coal mine ventilation” do not take into account the features of room-and-pillar development systems used in Russia. This increases the risk of explosions, fires, and gassing. The detailed study of foreign experience in designing ventilation for the considered development systems e of coal deposits allowed to formulate recommendations on the ventilation scheme organization for coal mines using a room-and-pillar development system and the procedure for ventilation during multi-entry gateroad development. Observations have shown that the use of the existing Russian procedure for airing mining sites with a room-and-pillar development system complicates the emergency rescue operations conduct. Low speeds and multidirectional air movement, difficult heat outflow, and the abandonment of coal pillars increase the risk of occurrence and late detection of endogenous fire. The results of numerical modeling have shown that the installation (parallel to the drifts) of ventilation structures in inter-chamber pillars will increase the reliability of ventilation by transferring the ventilation scheme from a complex diagonal to a complex parallel. It will also reduce the amount of air required for the mine site and the total aerodynamic drag. The research made it possible to formulate requirements for the design procedure for coal mines ventilation using a room-and-pillar development system, which consist in the order of working out blocks in the panel, and also the additional use of ventilation structures (light brattice clothes or blowing line brattice).
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Date submitted2019-06-29
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Date accepted2019-08-25
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Date published2019-12-24
New technical solutions for ventilation in deep quarries
- Authors:
- S. G. Shakhrai
- G. S. Kurchin
- A. G. Sorokin
The paper discusses the issues of ventilating in deep quarries caused by the intensification of blasting operations at great depths, the increased distance of ore truck transportation to the daylight area, constant change in the geometrical parameters of the quarry, its microrelief and direction of mining, and increased isolation of the mined space from the environment. We provide a brief analysis of the current tools for forced airflow in deep quarries, which showed that the use of forced ventilation is often challenging since it leads to high energy consumption, high level of noise exceeding the permissible parameters, and high speeds of forced air flows may blow the dust off the quarry surfaces. The article presents methods and tools developed at the Siberian Federal University for intensifying the natural airflow in deep quarries by changing the air density at the entrance and exit points of the pit, as well as heating the shady areas using mirrors and solar energy, which do not interfere with mining and blasting operations.
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Date submitted2019-01-03
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Date accepted2019-03-23
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Date published2019-06-25
Normalization of thermal mode of extended blind workings operating at high temperatures based on mobile mine air conditioners
Thermal working conditions in the deep mines of Donbass are the main deterrent to the development of coal mining in the region. Mining is carried out at the lower technical boundaries at a depth of almost 1,400 m with a temperature of rocks of 47.5-50.0 °C. The air temperature in the working faces significantly exceeds the permissible safety standards. The most severe climatic conditions are formed in the faces of blind development workings, where the air temperature is 38-42 °С. It is due to the adopted coal seam mining systems, the large remoteness of the working faces from the main air supply openings, the difficulty in providing blind workings with a calculated amount of air due to the lack of local ventilation fans of the required range. To ensure thermodynamic safety mine n.a. A.F.Zasyadko we accepted the development of a draft of a central cooling system with ground-based absorption refrigerating machines with a total capacity of 9 MW with the implementation of the three types of generation principle (generation of refrigeration, electrical and thermal energy). However, the long terms of design and construction and installation work necessitated the use of mobile air conditioners in blind development faces. The use of such air conditioners does not require significant capital expenditures, and the terms of their commissioning do not exceed several weeks. The use of a mobile air conditioner of the KPSh type with a cooling capacity of 130 kW made it possible to completely normalize the thermal working conditions at the bottom of the blind workings 2200 m long, carried out at a depth of 1220-1377 m at a temperature of host rocks 43.4-47.5 °С. It became possible due to the closest placement of the air conditioner to the face in combination with the use of a high-pressure local ventilation fan and ducts, which ensured the air flow produced by the calculated amount of air. The use of the air conditioner did not allow to fully normalize the thermal conditions along the entire length of the blind face but reduced the urgency of the problem of normalizing the thermal regime and ensured the commissioning of the clearing face.
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Date submitted2018-07-15
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Date accepted2018-09-07
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Date published2018-12-21
Justification of rational methods for provision of air to faces of operating coal mines of Vietnam during deepening of mines
- Authors:
- S. G. Gendler
- Tkhe Kha Nguen
Based on the analysis of the mining and geological conditions for developing coal deposits in Vietnam, the existing mining safety regulations, the application of methods for calculating the air supply of working and development faces using the methane factor and modern methods of mathematical modeling of the ventilation of mines threr was developed the procedure for analyzing the efficiency of air distribution management considering the proposed indicator - energy efficiency coefficient for ventilation systems, determined by the efficiency of air use and energy consumption. Relations have been obtained that determine the relationship between the aerodynamic resistance of negative regulators, the number of simultaneously developed working and development faces, the performance of main ventilation fans and the consumed electric power.
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Date submitted2018-07-21
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Date accepted2018-09-14
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Date published2018-12-21
Natural ventilation of gas space in reservoir with internal floating roof
- Authors:
- M. G. Karavaichenko
- N. M. Fathiev
The article deals with safe operation issues of vertical steel reservoirs with an internal floating roof when storing volatile oil products. The purpose of the work is to study the influence of ventilation openings area and wind speed on the duration of explosive state of vertical reservoirs with an internal floating roof. The influence of ventilation pipes' dimensions and the wind speed on the duration of explosive state of the reservoir has been studied. Method for calculating this time is proposed. It is shown that natural ventilation of the reservoir gas space is caused by the effect of two forces, which are formed due to: 1) the density difference between the vapor-air mixture in the reservoir and outside air; 2) wind pressure occurring on the roof of the reservoir. An algorithm for calculating the duration of reservoir being in an explosive state with wind pressure and no wind is obtained. The greater the difference in geodetic marks of the central and peripheral nozzles, the more efficient the ventilation. This distance will be greatest if the lower ventilation pipes are located on the upper belt of the reservoir or the reservoir is equipped with an air drain. Increase in wind speed of more than 10 m/s does not significantly affect the duration of the reservoir being in an explosive state. Increasing the diameter of the central nozzle from 200 to 500 mm can significantly reduce the duration of the reservoir degassing in windless weather.
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Date submitted2016-09-23
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Date accepted2016-11-07
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Date published2017-02-22
Development of energy-saving technologies providing comfortable microclimate conditions for mining
The paper contains analysis of natural and technogenic factors influencing properties of mine atmosphere, defining level of mining safety and probability of emergencies. Main trends in development of energy-saving technologies providing comfortable microclimate conditions are highlighted. A complex of methods and mathematical models has been developed to carry out aerologic and thermophysical calculations. Main ways of improvement for existing calculation methods of stationary and non-stationary air distribution have been defined: use of ejection draught sources to organize recirculation ventilation; accounting of depression losses at working intersections; inertance impact of air streams and mined-out spaces for modeling transitory emergency scenarios. Based on the calculation algorithm of airflow rate distribution in the mine network, processing method has been developed for the results of air-depressive surveys under conditions of data shortage. Processes of dust transfer have been modeled in view of its coagulation and settlement, as well as interaction with water drops in case of wet dust prevention. A method to calculate intensity of water evaporation and condensation has been suggested, which allows to forecast time, duration and quantity of precipitation and its migration inside the mine during winter season.
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Date submitted2015-10-12
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Date accepted2015-12-26
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Date published2016-08-22
Use of various types of carbon-containing raw materials to produce thermal energy
- Authors:
- V. B. Kuskov
- V. Yu. Bazhin
Many types of carbon-containing organic compounds and all possible carbon-containing products or wastes in low demand can be used to produce thermal energy. A technology has been developed for producing highly flammable briquettes on the basis of bituminous coal. These briquettes have a special incendiary layer. It is easily ignites from low energy heat sources (e.g. matches), and then flame spreads to the rest of briquette. Use of coal slacks and paper wastes as carbon-containing components playing the role of binders provides an opportunity to get a fuel briquette easy in terms of production and plain in composition while at the same time dispose of coal and paper wastes. Such briquettes may also have a special incendiary layer. Technology for fuel briquettes production from wood and slate wastes employed no binding agents, as wood products acted as binders. Thus technologies have been developed to produce fuel briquettes from various carbon-containing materials in low demand. The briquettes are intended for household boilers, fireplaces, different ovens in order to cook food, heat residential and utility premises, cabins, etc.
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Date submitted2015-08-17
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Date accepted2015-10-25
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Date published2016-04-22
Ecological aspects of vehicle tunnels ventilation in the conditions of megalopolises
- Authors:
- S. G. Gendler
The characteristic of Russia and foreign vehicle tunnels are provided in paper and advantages of their placement in the conditions of the city are noted. It is shown that one of the main factors defining negative impact on environment in the period of tunnels driving is mine equipment, and at operation – vehicles. The analysis of essential differences of features of pollution of atmospheric air at construction of tunnels from its pollution at construction of buildings on a surface is given. The examples illustrating levels of negative impact of the upcast ventilation shaft airflow on atmospheric air are given and the ventilation schemes reducing this influence are offered. It is shown that during operation of road tunnels of pollution of the air environment can extend on considerable distances from tunnel portals. Numerical calculations of concentration of carbon oxides and nitrogen during removal of the upcast ventilation shaft airflow through portals and through the mines built near them are executed. Technical solutions on purifications of tunnel air by means of electrostatic filters are described.
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Date submitted2015-08-02
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Date accepted2015-10-04
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Date published2016-04-22
Development of innovative technologies of dedusting in mining and advance coal mine faces
- Authors:
- G. I. Korshunov
- S. B. Romanchenko
The article describes the results of the implementation of investment projects in the field of complex dedusting implemented in major coal producing companies in Russia. Experimental study of the processes reduce the levels of dust in the workplace in the application of modern systems of irrigation and aspiration systems. The factors that determine the mass and composition of particulate airborne dust at various ways of dust suppression. The results of the analysis of the laser dispersed composition of particles removed from the air of the working area
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Date submitted2010-07-12
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Date accepted2010-09-14
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Date published2011-03-21
Principles of an automatic control system of ventilation creation the kuznetsovsky railway tunnel
- Authors:
- S. G. Gendler
- V. A. Pleskunov
For effective ventilation Kuznetsovsky railway tunnel the longitudinal scheme of ventilation based on use of jet fans is offered. It is shown that use of the offered scheme of ventilation at influence of natural draft and piston effect of trains is impossible without an automatic control system of ventilation (ACSV). The principles of work ACSV taking into consideration natural and operational factors are proved.
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Date submitted2009-10-18
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Date accepted2009-12-17
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Date published2010-09-22
Reuse of development workings as an element of providing the effective coal output
- Authors:
- M. A. Ilyashov
The article contains the results of application in a coal mine of a combined way for protection and support of development workings. This method combines a frame support, anchors and a cast support strip erected behind the longwale. The geomechanical substantiation of technological parameters, regulations and the field for efficient use of this method are given. Its introduction has allowed to increase the loads on longwale and to lower labour content and expenses for maintenance of butt entries.
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Date submitted1951-07-29
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Date accepted1951-09-11
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Date published1952-03-26
On the initial data for calculating mine heating installations
- Authors:
- L. P. Severin
Heating the air supplied to the mine for ventilation of underground workings in winter ensures uninterrupted operation, improved occupational safety and health protection of workers, extension of the service life of reinforcement and fastening of mine shafts and reduction of expenses for their repair. The requirement for mandatory heating of ventilation air in the mines of the Ministry of Coal Industry of the USSR in winter was first included in the "Rules for the Technical Operation of Coal Mines" (abbreviated PTE) in 1941. § 840 of the PTE states: ""For shafts with an incoming stream, there must be heating (non-fire) devices that ensure maintaining the air temperature below the junction of the heater channel with the shaft of at least +2°." Before the issuance of the PTE, the need to heat the air supplied to mine workings was not mandatory. In 1948, the need for mandatory air heating was included in the Mintsvetmet PTE in a slightly different version. In modern mine heating units, it is common to heat only part of the ventilation air to a temperature of 60-100° C. The air heated to this temperature is directed by a special fan through the heating channel into the mine shaft, where the heated air is mixed with the main flow of cold air coming from the earth's surface through the mouth of the shaft.
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Date submitted1951-07-02
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Date accepted1951-09-04
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Date published1952-12-23
Theoretical substantiation of the conditions for the introduction of heated air entering the mine shaft from the heating channels
- Authors:
- L. P. Severin
The proposed work is devoted to the consideration of the conditions for introducing ventilation air into mine shafts, heated in winter by mine heating units. This refers to the suction system of mine ventilation, which is accompanied by the presence of a heating unit with its own fan and an underground heating channel at the air supply shaft. The main mine fan in such a ventilation system is located at the ventilation shaft. The work separately considers the conditions for introducing heated air into vertical and inclined mine shafts.
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Date submitted1951-07-29
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Date accepted1951-09-20
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Date published1952-12-23
Experimental verification of formulas for calculating natural mine draft
- Authors:
- Sh. Kh. Kilkeev
"In connection with the increase in the depth of development, reaching, in particular, 1000-1200 m in a number of Donbass mines, interest in the issue of natural draft is growing, especially in mines with high temperatures. Natural draft is also important from the point of view of energy conservation. For ventilation of deep mines, fans with a capacity of up to 300-400 m3/sec with an annual power consumption of about 20-30 million kWh will be installed. With such enormous energy resources required for ventilation, taking into account the depression of natural draft when choosing fans will save significant funds for the national economy. Natural draft is of particular importance when ventilating mines of metal mines located in mountainous areas. Many of them, even large ones, are ventilated exclusively by natural draft. Thus, according to measurements in January 1947, at one of the mines of the Soviet Union, with a depression of natural draft of 12.5 mm H2O in winter, 2000 m3/min of air was supplied, which fully ensured the normal operation of the mine. From the above it follows that the question of natural draft in mines is of great practical interest and its correct calculation has considerable production significance.
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Date submitted1950-07-22
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Date accepted1950-09-14
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Date published1951-04-30
On the theory of icing of mine workings during their ventilation
- Authors:
- A. S. Ter-Pogosyan
During summer ventilation of some workings with low temperatures (acquired, for example, during the winter cooling period), warm atmospheric air, getting into the working, enters into heat exchange with its walls and, cooling, becomes saturated. Therefore, condensed moisture falls on the walls of the working. Its fallout begins from the place where the air flow temperature becomes equal to the saturation temperature. From the same place of the working, where the flow temperature reaches 0°, icing of moisture occurs, which complicates the operation of the working. It is necessary to calculate: 1) icing and condensation thresholds, 2) the thickness of the icing layer, the distribution of temperature along the working as a function of time, air flow velocity, transverse dimensions of the working, temperature and humidity of the atmospheric air.