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Date submitted2023-04-10
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Date accepted2024-11-07
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Date published2025-02-25
Consideration of the geomechanical state of a fractured porous reservoir in reservoir simulation modelling
This paper presents reservoir simulation modeling of a hydrocarbon accumulation with a fractured porous reservoir, incorporating the geomechanical effects of fracture closure during variations in formation pressure. The fracture permeability parameter is derived from the impact of stress on fracture walls. The fracturing parameter is determined based on 3D seismic data analysis. A permeability reduction model is implemented in the tNavigator reservoir simulation platform. The proposed approach improves the convergence of formation pressure dynamics in well data while maintaining flow rate and water cut adaptation accuracy. This results in enhanced formation pressure prediction and optimization of the pressure maintenance system.
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Date submitted2023-03-14
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Date accepted2023-06-20
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Date published2023-07-19
Forecasting planned electricity consumption for the united power system using machine learning
The paper presents the results of studies of the predictive models development based on retrospective data on planned electricity consumption in the region with a significant share of enterprises in the mineral resource complex. Since the energy intensity of the industry remains quite high, the task of rationalizing the consumption of electricity is relevant. One of the ways to improve control accuracy when planning energy costs is to forecast electrical loads. Despite the large number of scientific papers on the topic of electricity consumption forecasting, this problem remains relevant due to the changing requirements of the wholesale electricity and power market to the accuracy of forecasts. Therefore, the purpose of this study is to support management decisions in the process of planning the volume of electricity consumption. To realize this, it is necessary to create a predictive model and determine the prospective power consumption of the power system. For this purpose, the collection and analysis of initial data, their preprocessing, selection of features, creation of models, and their optimization were carried out. The created models are based on historical data on planned power consumption, power system performance (frequency), as well as meteorological data. The research methods were: ensemble methods of machine learning (random forest, gradient boosting algorithms, such as XGBoost and CatBoost) and a long short-term memory recurrent neural network model (LSTM). The models obtained as a result of the conducted studies allow creating short-term forecasts of power consumption with a fairly high precision (for a period from one day to a week). The use of models based on gradient boosting algorithms and neural network models made it possible to obtain a forecast with an error of less than 1 %, which makes it possible to recommend the models described in the paper for use in forecasting the planned electricity power consumption of united power systems.
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Date submitted2022-08-01
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Date accepted2022-11-17
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Date published2023-02-27
Use of machine learning technology to model the distribution of lithotypes in the Permo-Carboniferous oil deposit of the Usinskoye field
- Authors:
- Denis V. Potekhin
- Sergei V. Galkin
Permo-Carboniferous oil deposit of the Usinskoye field is characterized by an extremely complex type of the void space with intense cross-sectional distribution of cavernous and fractured rock. In this study, for this production site, the process of 3D geological modeling has been implemented. At the first stage, it provided for automated identification of reservoir volumes by comparing the data of core and well logging surveys; at the second stage, identification of rock lithotypes according to Dunham classification is performed on the basis of comparison of thin sections examination and well logging data. A large array of factual information enables the use of machine learning technology on the basis of Levenberg – Marquardt neural network apparatus toward achievement of our research goals. The prediction algorithms of reservoir and rock lithotype identification using well logging methods obtained on the basis of the training samples are applied to the wells without core sampling. The implemented approach enabled complementing the 3D geological model with information about rock permeability and porosity, taking into account the structural features of the identified lithotypes. For the Permo-Carboniferous oil deposit of the Usinskoye field, the volumetric zoning of the distribution of different rock lithotypes has been established. Taking into account the lithotypes identified based on machine learning algorithms, density and openness of fractures were determined, and fracture permeability in the deposit volume was calculated. In general, during the implementation, the machine learning errors remained within 3-5 %, which suggests reliability of the obtained predictive solutions. The results of the research are incorporated in the existing 3D digital geological and process model of the deposit under study.
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Date submitted2021-03-24
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Date accepted2022-12-15
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Date published2023-08-28
Composite model of seismic monitoring data analysis during mining operations on the example of the Kukisvumchorrskoye deposit of AO Apatit
Geomechanical monitoring of the rock mass state is an actively developing branch of geomechanics, in which it is impossible to distinguish a single methodology and approaches for solving problems, collecting and analyzing data when developing seismic monitoring systems. During mining operations, all natural factors are subject to changes. During the mining of a rock mass, changes in the state of structural inhomogeneities are most clearly manifested: the existing natural structural inhomogeneities are revealed; there are movements in discontinuous disturbances (faults); new man-made disturbances (cracks) are formed, which are accompanied by changes in the natural stress state of various blocks of the rock mass. The developed method for evaluating the results of monitoring geomechanical processes in the rock mass on the example of the United Kirovsk mine of the CF AO Apatit allowed to solve one of the main tasks of the geomonitoring system – to predict the location of zones of possible occurrence of dangerous manifestations of rock pressure.
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Date submitted2022-06-20
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Date accepted2022-09-06
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Date published2022-11-03
Adaptive approach formation using machine vision technology to determine the parameters of enrichment products deposition
In this paper, an adaptive approach has been developed for automatic initialization of the thickening curve using machine vision technology, which makes it possible to determine with high accuracy the material parameters necessary for the design of thickening and clarification apparatuses. Software has been developed that made it possible to search for the coordinates of the condensation critical point in automatic mode. Studies on two samples of materials (tailings of apatite-containing ores and gold-bearing concentrate) were carried out and made it possible to statistically prove the reproducibility of the results obtained using the parametric criteria of Fisher and Bartlett. It has been established that the deposition curves are approximated with high accuracy by the Weibull model, which, together with the piecewise linear approximation, makes it possible to formalize the method for determining the critical point coordinates. The empirical coefficients of the Weibull model for two samples are found, and the final liquefaction and settling rates of the studied materials are determined.
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Date submitted2021-03-05
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Date accepted2021-10-18
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Date published2021-12-16
Physical and mathematical model of rock destruction by a milling machine cutter
As a result of the analysis of the work on rock destruction by cutters of milling of machines, it was found that the existing developments do not allow us to proceed to the derivation of calculation d dependencies for determining fracture resistance, or can be used only in preliminary calculations of the known by design parameters of milling machines. To eliminate these disadvantages, a combined physical and mathematical model of the process of interaction of a single milling cutter with a spherical tip with the rock has been developed. Consideration of the physical picture of the action of forces and stresses acting from the cutter with spherical tips on the separating rock element in the limiting condition allowed to describe analytically the components of total resistance, which are the mathematical part of the physical and mathematical model of rock destruction by cutters. Analytical dependences for determining the tangential and normal components of fracture resistance of rocks of medium hardness have been obtained. The adequacy of the physical and mathematical model to the physical process of destruction of rocks of different hardness by cutters on a universal stand was tested both in the field and in the laboratory conditions. Technical evaluation of the results of experimental studies confirms the reliability of the developed physical and mathematical model.
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Date submitted2021-02-20
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Date accepted2021-05-21
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Date published2021-09-20
Analysis of the screw press mouthpiece parameters for 3D extrusion of peat pieces of tubular type
The results of theoretical and experimental studies on the creation of a screw press composite mouthpiece screw press for 3D-forming of peat pieces of a tubular type in the field for intensifying the process of field drying of material in a complex mechanized pit are presented. The main purpose of the study was to substantiate the geometric and design parameters of the screw press composite mouthpiece of the spread machine for the production of peat-agglomerated products of the tubular type. The parameters of the mouthpiece are selected based on the geometric characteristics of the peat pieces. An increase in moisture loss during drying of peat-agglomerated products is provided by forming a peat piece in the form of a thick-walled pipe made of a peat raw materials composed of low and high decomposition degrees in a ratio of 1:3. Additive production of polymer-fiber peat composites by extrusion allows to produce products with improved mechanical properties in comparison with non-reinforced raw materials. The vertical arrangement of the peat tubular piece on the drying field allows to increase the loading of the field area by 10 %, increase the convective heat supply to the piece and reduce the contact coefficient of the piece with the field by three times in comparison with the peat spreading of the pieces in the form of a horizontal tape. Based on the analysis of the shape and size of the agglomerated products, the design of a screw press composite mouthpiece consisting of two conditional molding zones of various configurations has been developed. The article presents a parametric analysis of the volumetric productivity of a screw press with a composite mouthpiece of a tubular type, the energy intensity of mechanical processing is determined, the degree of mechanical processing of peat raw materials is estimated with the optimization of the screw parameters for the production of agglomerated products of a tubular type.
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Date submitted2021-03-04
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Date accepted2021-04-05
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Date published2021-06-24
Justification and selection of design parameters of the eccentric gear mechanism of the piston lubrication and filling unit for the mining machines maintenance
Piston pumps are widely used in the lubrication systems of mining machines. When carrying out technical maintenance (MOT), including lubrication and filling works, at the site of operation of mining machines due to the remoteness from repair shops and warehouses of fuels and lubricants (FAL), mobile repair shops ( MRS), maintenance units (MU) and mechanized filling units (MFU) are used. The specificity of carrying out maintenance is to create conditions for the supply of oils, working fluids and lubricants to the corresponding systems of mining machines for their refueling. Existing piston pumps and pumping units, as a rule, are single-flow, and the piston is driven by a crank mechanism driven from the engine through a worm gear. The emergence of unique, hydraulic, low-mobility mining machines in open pit mining required a significant increase in the power of the MU and MFU oil pumping units, primarily for greases. However, the traditional design of the drive design of a crank-type piston pump unit at a power of over 80 kW does not allow achieving the specified operating time, it is accompanied by intensive wear of the drive elements and increased dynamics during operation. In addition, it is necessary to apply various designs of pumping units for the supply of liquid and grease lubricants. Thus, it is necessary to develop new circuit solutions for pumping units of the crank type, to improve mobile refueling facilities with a modernized design of the pump unit drive of the mobile lubrication and filling station MRS.
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Date submitted2018-11-05
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Date accepted2019-01-01
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Date published2019-04-23
Features of elementary burst formation during cutting coals and isotropic materials with reference cutting tool of mining machines
- Authors:
- V. V. Gabov
- D. A. Zadkov
- Khac Linh Nguyen
The paper considers the cutting of brittle coals and rocks by a single cutter of a mining machine, in contrast to the generally accepted integral approach, different from the standpoint of the formation of successive elementary bursts that make up the cut. The process of the formation of an elementary bust in time is viewed as successive phases. Due to the complexity and multi-factor nature of the process, preference is given to experimental bench studies using reference cutters, isotropic materials, and real rock blocks. The bursting parameters values greatly influence the time of static forces action, the peculiarities of the formation of stress fields in the undercutter zone of the rock mass and the conditions for the emergence and development of main cracks in the near-cut zones during the cutting process. The accepted phase-energy method of analyzing the process, which most closely matches the structure of the studied process, revealed a more significant, than previously expected, effect on the cutting process, variability of cutting speed and potential energy reserve in the cutter drive. The paper discusses the possibility of purposeful formation of the parameters of elementary bursts. It describes new ways to improve the efficiency of cutting coal and rocks, in particular, reducing the maximum loads and specific energy consumption. It also considers the possibility of reducing the grinding of the rock mass and dust formation.
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Date submitted2018-11-05
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Date accepted2019-01-15
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Date published2019-04-23
Some aspects of antifriction coatings application efficiency by means of finishing nonabrasive antifriction treatment
- Authors:
- M. I. Sidorov
- A. V. Ragutkin
- M. E. Stavrovskij
The article analyzes the effectiveness of anti-friction coatings obtained by finishing anti-friction non-abrasive treatment (FANT), including processing in metal-clad technological media, in order to improve the performance of machine parts. The analysis of the application of coating technologies FANT on materials operating at elevated temperature and at high pressure, as well as with high values of energy fluxes in the environment, was carried out. The results of the application of various compositions of cladding elements and FANT technologies for various engineering products are presented. The results of studies of the use of FANT technologies developed with the participation of the authors confirm their high efficiency for improving the wear resistance of artillery gun barrel materials. Decrease in wear ranging from two to three times compare to regular technology. Field testing of anti-friction anti-wear coatings, carried out by specialists of the FSE SRI «Geodesia», confirmed the prospects of this direction for increasing the survivability of artillery barrels.
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Date submitted2018-08-30
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Date accepted2018-10-26
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Date published2019-02-22
Study of bearing units wear resistance of engines career dump trucks, working in fretting corrosion conditions
- Authors:
- Ju. Olt
- V. V. Maksarov
- V. A. Krasnyy
The occurrence of fretting corrosion on nominally fixed surfaces of high-loaded parts of mining machines and mechanisms is considered. Examples of wear and damage of critical parts, bearing assemblies of engines of dump trucks in fretting conditions are given. The mechanisms of fretting corrosion when using wear-resistant coatings are considered. It is noted that when choosing protective thin-layer coatings that provide an increase in the fretting-resistance of surfaces of tightly contacting parts, it is necessary to take into account both their wear resistance and the ability to resist shear. At the same time, the thickness of such coatings allows preserving, during operation, those provided during the assembly of the tension, without disturbing the maintainability of the nodes. The results of research of fretting wear of a number of coatings on a special installation are given. The mechanisms of wear of a number of thin-layer coatings based on friction-mechanical brazing, polymer fluorocarbon composition, solid lubricant coating using scanning electron microscopy were studied. Recommendations on the use of the studied thin-layer coatings for high-loaded parts of mining machines operating in fretting corrosion conditions have been developed. The aim of the work was to study the effect of a number of thin-layer coatings on the wear of highly loaded connections of the mechanisms of mining machines, in particular bearing assemblies of quarry dump trucks operating under fretting corrosion conditions.
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Date submitted2018-08-29
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Date accepted2018-10-25
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Date published2019-02-22
The study of the effect of temperature on the ability of metals to accumulate energy during their plastic deformation
The subject of research is the surface layer of highly loaded parts, friction units of mining machines and equipment. The article presents a theoretical analysis of the factors that determine the ability of the material of the surface layer of parts to accumulate energy in the process of plastic deformation. It is suggested that the activation character of the accumulation of energy by metals. Based on the theory of diffusion, it was shown that the mobility of atoms, as well as the accumulated energy, are determined by the ratio of the test temperature to the melting temperature.
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Date submitted2018-09-08
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Date accepted2018-10-27
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Date published2019-02-22
Special strategy of treatment of difficulty-profile conical screw surfaces of single-screw compressors working bodies
- Authors:
- A. S. Vasilev
- A. A. Goncharov
The article deals with the problems arising during the shaping of complex profile tapered helical surfaces. These surfaces form the geometry of the working bodies of single-screw miniature compressors, which have great prospects for use in mobile miniature compressor plants, which is especially important for medical and space technology, robotics, oil and gas and mining industries. Due to the fact that the capabilities of existing CAD systems do not allow obtaining three-dimensional models of these surfaces, the problem of preparing a control program for a CNC machine arises, since the calculation of the tool path in CAM systems when processing complex surfaces is impossible without a three-dimensional surface model. To solve the problem, an automated programming system was developed that implements a formalized toolpath calculation in accordance with the proposed special processing strategy for conical helical surfaces. As the initial data for calculating the toolpath, the system needs information about the tool geometry and the helical surface in a parametric form, which makes it possible to abandon the construction of a three-dimensional surface model. The results of processing prototypes for the proposed strategy are given.
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Date submitted2017-10-25
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Date accepted2018-01-17
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Date published2018-04-24
Innovative technology of large-size products manufacture
- Authors:
- S. N. Sanin
- N. A. Pelipenko
Advantages and prospects for the use of mobile robotic machine-tools in the manufacture of large parts in the mining, cement and nuclear industries are considered, as well as the importance of using welded structures to reduce production costs. Schemes for finishing mechanical machining of welded large-sized parts such as bodies of revolution with the use of mobile robotic machine-tools equipped with a belt-grinding tool, an enlarged description of the technological process for manufacturing a large-sized shell of a welded structure are presented. The conclusion is made that it is necessary to take into consideration the use in the industry of frameless production technology, especially for the machining of large-sized parts, and the use of small mobile robotic machine-tools is a productive approach and has a prospective character. The technological approaches proposed in the article make it possible to remove the restriction on the overall size and mass of the parts being manufactured, which are proposed to be manufactured directly at the site of future operation. The effectiveness of this technology is confirmed both by theoretical research and by practical data of the authors. It was noted that the production by the domestic machine-tool industry of mobile universal and special robotic machine-tools will allow the country's engineering industry to be brought to a new, high-quality world level.
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Date submitted2015-08-26
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Date accepted2015-10-16
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Date published2016-04-22
Reserch of modernized perforator-hammer for drifting special roadway the underground mines «Metrostroy»
- Authors:
- D. A. Yungmeister
The article describes the design of modernized hammer-perforators for tunnel complexes for construction of auxiliary mine workings of «Metrostroi», St Petersburg, protected by patents. The article deals with assembly variants of the executive device of percussion type for breaking faces of complicated structure. Particular attention is paid to hammers working in the mode of the «counter-shearing» accomplished by dual jackhammers. The results of experimental tests to determine pike penetration into rock array for different values of rock hardness and pressing force. It is noted that the proposed solution replaces manual labor, reduces working cycle time.
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Date submitted2015-08-23
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Date accepted2015-10-26
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Date published2016-04-22
Low-voltage electrical apparatus
- Authors:
- S. M. Apollonskii
- Yu. V. Kuklev
The article describes the main trends in the development of low-voltage electrical appliances and related accessories, as well as issues of efficiency, reliability and safety. According to the authors, the main trends in the development of low-voltage apparatus can be considered: the transition from the use of certain devices to the system devices, unified by the process of installation and running in standard modules and comply with all the functional requirements of control systems; improving the standardization and normalization of the EA on an international scale; unification of constructive elements of the EA; increase the volume of production of complete device management and contactless application logic control systems and specialized computers for management purposes; increase the proportion of contactor relay equipment DC, performs a variety of control functions. Improved security service low voltage, through the use of low voltage (24 V DC, 110 V AC), voltage presence signaling devices; increase the proportion of and the use of combined control and protection devices as well as devices for the automation of recruitment and duty cycles of machines: differentsequencer, track control devices, relays, pulse counting, and so on. n.
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Date submitted2015-07-16
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Date accepted2015-09-26
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Date published2016-02-24
External dynamics formation in mining machines
- Authors:
- E. A. Zagrivnyi
- G. G. Basin
This study surveyed the current state of mining machines dynamics. In the significant number of theoretical studies mining face was represented as a force variable in time. Such face representa-tion does not reflect physical reality, and does not include the influence of mining machines dynamic parameters and processes on face formation. This paper introduces a new dynamic model of the mining machine with an idealized damageable face, which provides kinematic excitation of the drill-ing bit while moving on its trail. In this case, the mining machine is represented as a dynamic system with a delay (a system with «memory»), where face coordinates depend on the dynamic parameters and operating modes. The proposed system was checked for stability. This study shows that stable dynamic systems «executive body» with a variable structure provide minimal target dynamic loads. Experimental study of executive bodies suspensions of the blasthole drilling rigs, coal mining and tunneling machines was conducted. Experiments showed high efficiency reduction of dynamic loads in the carrying systems in all cases.
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Date submitted2014-12-09
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Date accepted2015-02-16
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Date published2015-12-25
Dynamic study of underground loading machine’s working tool crank-rocker mechanism
- Authors:
- I. P. Timofeev
- I. A. Korolev
The article is devoted to the dynamic study of the underground shovel’s working tool mech-anism, assembled in accordance with a crank-rocker scheme, containing curved wings, as well as to the study of the effect on uneven movement rate, produced by the working tool mechanism; pa-rameters and structural characteristics of the shovel paw design shape. On the basis of a synthesis of the loading machine’s working tool mechanisms, a kinematic scheme with a shovel paw, con-sisting of a straight operating part and a curved working tail, is offered. A dynamic model of the mechanism based on a variable weight of shovel bulk cargo and drive parameters of the working tool is developed, a motion equation is made up. Comparison between statistical indicators of effec-tive output obtained from the shovel loaders drive mechanism and the results of a separate computer simulation of the mechanisms under analysis attest to the proposed model’s performability.
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Date submitted2009-09-22
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Date accepted2009-11-08
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Date published2010-06-25
Auger machine for year-round peat production
- Authors:
- P. G. Talalai
- E. Yu. Stepuk
Russian Federation can solve problems of local power and ecology, increasing of soil quality, rising of peat export by the developing of peat industry. To change over the peat plants to the year-round production cycle the auger machine is proposed.
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Date submitted2008-11-19
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Date accepted2009-01-04
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Date published2009-12-11
Complex modernisation of manufacture on Open Society «Severstal»
- Authors:
- V. M. Vasiltsova
- O. A. Popova
- S. N. Vinogradov
The metallurgical complex is a part of the manufactures making a basis of industrial and defensive potential of Russia. For increase in volume and production improvement of quality are defined internal possibilities of manufacture on the basis of its modernisation. Attempt of actualisation of the term «modernisation» at the expense of the complex approach to its treatment and workings out of the mechanism of acceptance of corresponding organizational and administrative decisions is undertaken. The technique is specified and the estimation of a technical condition of the equipment is carried out, the technical and economic analysis of modernisation on Open Society «Severstal» is carried out. Ways of perfection of a control system by updating of industrial potential of the metallurgical enterprise taking into account the requirement of the complex approach are defined.
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Date submitted1948-07-11
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Date accepted1948-09-13
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Date published1949-11-04
On the influence of the cost of transport on the floor crosscuts on the most advantageous dimensions of the mine field
- Authors:
- O. B. Bokii
This article is devoted to the assessment of the impact of the cost of hauling minerals along floor crosscuts on the most advantageous longwall dimensions of the mine field of a vertical shaft opening a suite of steeply dipping seams, determined by the method of L. D. Shevyakov. The cost of hauling minerals along crosscuts during the development of a suite of steeply dipping seams by a vertical shaft with floor crosscuts increases with the increase in the number of floors in the mine field and decreases the most advantageous number of floors against the values given by L. D. Shevyakov's formulas derived without taking this factor into account. In exceptional cases (location of the mine outside the suite with a small angle of dip of the seams), the number of floors determined without taking into account the cost of transport along floor crosscuts may exceed their most advantageous number by 50% or more.