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Date submitted2022-10-19
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Date accepted2023-02-14
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Date published2023-04-25
Electric steelmaking dust as a raw material for coagulant production
The paper describes the issues associated with waste generated during steel production and processing, in particular the dust from electric arc furnaces (EAF). An effective solution for the disposal of such waste is its involvement in processing to obtain valuable products. This paper studies the physical and chemical properties of EAF dust produced during the smelting of metallized pellets and captured by the dust and gas cleaning system of the steel-smelting shop at the Oskol Electrometallurgical Combine, Belgorod Region. The results obtained in the study of the chemical and disperse compositions of dust, the microstructure of the surface made it possible to propose the use of dust as a raw material for coagulant production. The conditions of acid-thermal treatment of dust are determined, contributing to the partial dissolution of iron (II), (III), and aluminium compounds, which ensure the coagulation processes during wastewater treatment. Model solutions show high efficiency (> 95 %) of water treatment from heavy metal ions by modified EAF dust.
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Date submitted2022-03-22
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Date accepted2022-11-17
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Date published2023-02-27
Development of composition and study of sorbent properties based on saponite
The development of a comprehensive approach to preventing the pollution of natural objects is necessary due to the high requirements of environmental legislation for the discharge of industrial wastewater. Adsorbents are used in various industries to extract heavy metals from wastewater. In this study the possibility of using saponite clay as a raw material for the production of sorbent for the extraction of copper ions Cu 2+ from industrial wastewater is considered, a recipe and technology of sorbent production are developed, and its chemical composition is established. It has been established that the optimum temperature for heat treatment of the sorbent and corresponds to 550 ºC, since at this temperature saponite extrudates acquire strength (strength 34.1 kg/mm 2 ) and textural properties (specific surface area of pellets 22.803 m 2 /g), allowing them to be used as sorbents. The kinetics of molecular adsorption was studied using model solutions of copper (II) sulfate. The extraction efficiency of copper (II) ions from the model solutions is 93 %. Extraction efficiency of copper (II) ions from copper plating wastewater reaches 94 %. SEM results confirm the presence of metal on the sorbent surface.
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Date submitted2022-10-10
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Date accepted2023-01-19
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Date published2023-12-25
Assessment of the possibility of using leucoxene-quartz concentrate as raw material for production of aluminium and magnesium titanates
Leucoxene-quartz concentrate is a large-tonnage by-product of development of the Timan oil-titanium field (oil-saturated sandstones) which is not commercially used at present. High content of titanium compounds (to 50 % by weight) and lack of industrial, cost-effective, and safe technologies for its processing determine a high relevance of the work. Conventional processing technologies allow increasing the concentration of TiO2, but they are only a preparation for complex and hazardous selective chlorination. The process of pyrometallurgical conversion of leucoxene-quartz concentrate into aluminium and magnesium titanates was investigated. It was ascertained that the temperature of solid-phase reaction in Al2O3-TiO2-SiO2 system necessary for the synthesis of aluminium titanate (Al2TiO5) is 1,558 °С, and for MgO-TiO2-SiO2 system – 1,372 °С. Scaling up the process made it possible to synthesize a significant number of samples of titanate-containing products, the phase composition of which was studied by X-ray phase analysis. Two main phases were identified in the products: 30 % aluminium/magnesium titanate and 40 % silicon dioxide. In products of pyrometallurgical processing in the presence of aluminium, phases of pseudobrookite (3.5 %) and titanite (0.5 %) were also found. It was ascertained that in magnesium-containing system the formation of three magnesium titanates is possible: MgTiO3 – 25, Mg2TiO4 – 35, MgTi2O5 – 40 %. Experiments on sulphuric acid leaching of samples demonstrated a higher degree of titanium compounds extraction during sulphuric acid processing. An integrated conceptual scheme for processing leucoxene-quartz concentrate to produce a wide range of potential products (coagulants, catalysts, materials for ceramic industry) was proposed.
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Date submitted2021-03-31
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Date accepted2022-04-26
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Date published2022-11-03
Features of obtaining metallurgical products in the solid-state hydride synthesis conditions
- Authors:
- Andrey G. Syrkov
- Lyudmila A. Yachmenova
A scientific substantiation of solid-phase feedstock choice and preparation has been carried out, and the thermodynamic and kinetic aspects of solid-state hydride synthesis (SHS) of metal products have been analyzed using the nickel dichloride reduction as an example. The preliminary dehydration modes and methods for controlling the complete removal of crystalline water from chloride raw materials and Olenegorsk superconcentrate, which is natural oxide raw material, are described. Conditions, including initial solid chloride particle sizes, are established under which diffusion complications of reduction to metal in methyldichlorosilane vapor are minimized. Thermodynamic estimates of nickel chlorides and oxides reduction possibility, iron and copper with ammonia and methane at temperatures of 400-1000 K in equilibrium conditions have been carried out. It has been shown that the stoichiometric coefficients of the nickel dichloride in ammonia overall reduction reaction calculated by thermodynamic modeling are in agreement with experimental data. In contrast to the copper dichloride reduction, for nickel dichloride the formation of metal monochloride at the intermediate stage is uncharacteristic, which is associated with a higher thermal stability of nickel dichloride. The main kinetic regularities of the reduction of nickel, copper, and iron to metal under SHS conditions in ammonia, monosilane, and methane, as well as the nickel dichloride with methyldichlorosilane vapor and methane successive reduction, are considered. Approximation of experimental data by topochemical equations in a linear form showed that for reduction degrees a up to 0.7-0.8, these data are satisfactorily described by the Roginsky – Schultz equation. For a > 0,8 the “shrinking sphere” model works better, which confirms the localization of the solid-state reduction reaction at the interface, moves deep into the crystal with the formation of a of interlocked metal germs. The importance and prospects of the results obtained for the theory development of metallurgical processes, deep complex processing of natural iron oxide raw materials, metal products and new generation materials production, including superhydrophobic ones, are discussed. The relevance of the study from the point of view of applying the method of physical and chemical analysis to the study of complex heterogeneous metallurgical processes is noted.
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Date submitted2020-06-10
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Date accepted2020-11-19
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Date published2021-04-26
Influence of jarosite precipitation on iron balance in heap bioleaching at Monywa copper mine
Ferric iron is an important oxidant in sulfide ore bioleaching. However, recirculating leach liquors leads to excess iron accumulation, which interferes with leaching kinetics and downstream metal recovery. We developed a method for controlling iron precipitation as jarosite to reduce excess iron in heap bioleaching at Monywa copper mine. Jarosite precipitation was first simulated and then confirmed using batch column tests. From the simulations, the minimum pH values for precipitation of potassium jarosite, hydronium jarosite, and natrojarosite at 25 °C are 1.4, 1.6, and 2.7, respectively; the minimum concentrations of potassium, sulfate, ferric, and sodium ions are 1 mM, 0.54, 1.1, and 3.2 M, respectively, at 25 °C and pH 1.23. Column tests indicate that potassium jarosite precipitation is preferential over natrojarosite. Moreover, decreased acidity (from 12 to 8 g/L), increased temperature (from 30 to 60 °C), and increased potassium ion concentration (from 0 to 5 g/L) increase jarosite precipitation efficiency by 10, 5, and 6 times, respectively. Jarosite precipitation is optimized by increasing the irrigating solution pH to 1.6. This approach is expected to reduce the operating cost of heap bioleaching by minimizing the chemicals needed for neutralization, avoiding the need for tailing pond construction, and increasing copper recovery.
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Date submitted2019-07-11
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Date accepted2019-09-04
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Date published2019-12-24
Recent scientific research on electrothermal metallurgical processes
- Authors:
- E. Baake
- V. A. Shpenst
A wide range of industrial metallurgical heating and melting processes are carried out using electrothermal technologies. The application of electrothermal processes offers many advantages from technological, ecological and economical point of view. Although the technology level of the electro heating and melting installations and processes used in the industry today is very high, there are still potentials for improvement and optimization due to the increasing complexity of the applications and the strong requirements regarding the performance and quality of the products but also regarding the reduction of time and costs for the development of new processes and technologies. In this paper recent applications and future development trends for efficient heating and melting by electrothermal technologies in metallurgical processes are described along selected examples like induction heating for forging or rolling of billets, heat treatment of strips and plates, press-hardening processes, induction surface hardening of complex geometries, induction welding as well as induction melting processes.
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Date submitted2019-05-02
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Date accepted2019-07-09
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Date published2019-10-23
Effect of Temperature on Solid-state Hydride Metal Synthesis According to Thermodynamic Modeling
Thermodynamic modeling of the reduction of copper dichloride in the media of various gaseous hydrides (ammonia, monosilane, methane) in the temperature range 273-1000 K was carried out. Calculations show that in narrower temperature ranges corresponding to the reactions of solid-state hydride synthesis (SHS) of metal sub- stances metal formation is usually supported by theoretical propositions. As a result of thermodynamic modeling, a principal result was obtained on the suppression of competing processes of nitriding, siliconizing and carbonization of metal under SHS conditions, which is important for metallurgical production. This additionally substantiates the correctness of previous experimental studies of SHS metals with modified surface and improved properties. By mod- eling, it was found that the reduction of solid copper dichloride to metal in ammonia or methane occurs stepwise (se- quentially, according to the Baykov rule) through the intermediate stages of the formation of a compound of low- valent copper – copper (I)chloride.
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Date submitted2018-10-31
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Date accepted2018-12-30
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Date published2019-04-23
Produc-tion of Silver Ruble and participation of the Saint-Petersburg Mining university in the development of monetary industry of Russia
The article is a continuation of the research on the production of silver rubles and the development of Russian coinage. Graduates of the Saint-Petersburg Mining University contributed to the reputation and history of the Saint-Petersburg Mint as an advanced and high-tech production. The article describes the beginning of the development of silver ruble production, the use of ores from the Nerchinskoye deposit in the Transbaikalia to produce the main raw material in the form of concentrates and a silver alloy. The materials for the study used unique exhibits of the Mining Museum of the Saint-Petersburg Mining University, which are associated with the history of coinage and the Saint-Petersburg Mint. Some samples of lead-silver ores cast billets, and stamped coins were studied to determine the technological features of their manufacture. An analytical study of the features of minting and obtaining the first Russian silver coins according to some data of the royal decrees was carried out. The current level of technology and knowledge, as well as the special equipment of the laboratories of the Saint-Petersburg Mining University, made it possible to re-evaluate the characteristic features of the production of silver coins.
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Date submitted2018-05-14
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Date accepted2018-07-15
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Date published2018-10-24
Experience of Integrated use of gold-bearing raw material in the production of precious metals
- Authors:
- V. V. Zhmurova
- N. V. Nemchinova
With the depletion of rich gold-bearing ores, the processing started to use polymetallic ores, which, in addition to precious metals, contain other elements that could be valuable after recovery. The problem of using such ores is extremely difficult because of the high cost of recovery of associated valuable components. The paper presents the results of studies on the integrated use of extracted gold-bearing raw materials based on the example of the Berezitovoye deposit (Amurskaya oblast), they have low content of precious metals and many heavy non-ferrous metals (copper, lead). Experimental work was carried out to obtain copper by the method of cementation from solutions formed after the leaching of the impurities of gold-containing cathode deposits with hydrochloric acid. The cementing metal was iron turnings (waste products of the turning shop of the enterprise). Next, it was proposed to use cemented copper as a collector during re-melting of slags – wastes of processing of low-grade polymetallic ores containing precious metals. The authors obtained ingots of alloyed gold with gold weight fraction of 16 %, which meets the requirements of TU 117-2-7-75 on the content of non-ferrous metals. During hydrochloric acid treatment of cathodic deposits silver partially passed into the solution, it was recovered together with cemented copper and, in subsequent melting, passed into alloyed gold. Thus, the method proposed by the authors helps to reduce the content of precious metals in the «incomplete production cycle» of the gold recovery factory. The opportunity of selling the cementation copper at the enterprises specializing on manufacturing of jewels is shown; the expected economic effect at the same time amounted to more than 1.8 million rubles.
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Date submitted2017-11-12
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Date accepted2018-01-23
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Date published2018-04-24
Metallurgists of the Mining university and development of monetary industry. 245 years of history
Monetary industry combines several stages of metallurgical processes, which are continuously improved with the development of technology and the level of knowledge in the field of non-ferrous metals. The graduates of the Mining Institute, metallurgists of several generations, took part in establishment the Mint and development of technology to produce coins. Since January 24, 1718, when Peter the Great signed the decree «on production of small and large coins ...», the history of the monetary system of Russia and the coining of the first silver rubles began, which subsequently formed the basis of money relations. Twenty-four graduates of the mining and metallurgical departments of the Mining University worked as heads and münzmeister of the Mint. Silver rubles and work of Russian münzmeisters provided financial stability in Tsarist Russia from 1718 to 1917 and laid the foundation for further development of the monetary industry, taking into account new knowledge in the field of enrichment, preparation of polymetallic ores and their melting, and also stamping and processing of precious metals. This is the history of Russia and St. Petersburg, it combined the history of the Mining University, which this year will be 245 years old. It is of scientific interest to restore historical justice and update the methodological knowledge in the field of technology of monetary industry and metallurgical processes.
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Date submitted2015-07-20
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Date accepted2015-09-26
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Date published2016-02-24
Prospects of biotechnologies application in metallurgy and enrichment
- Authors:
- N. M. Telyakov
- A. A. Darin
- V. A. Luganov
In recent years, application of biotechnologies in enrichment processes and processing of metal-containing ores has gained broad development, considering essential advantages of these technologies from the point of view of economic efficiency and ecological safety. Processes with the application the hemolitotrofnykh of acidophile microorganisms of Acidithiobacillus ferrooxidans, At. thiooxidans, Leptospirillum ferrooxidans and others, are of great interest. This article is devoted to the problem of biocultures application for efficiency improvement of the ore pretreatment technology and extraction of valuable components from metal-containing crude ore. The analysis of the biotechnologies and microorganisms applied at domestic and foreign enterprises is given, alongside with the theoretical bases of ore bioprocessing, research results of oxide and sulphidic metal-containing ores processing technology development, with the application of microorganisms and research results of the mechanism of destructive impact of a certain type bacteria on siliceous ores.
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Date submitted2014-07-21
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Date accepted2014-09-19
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Date published2014-12-22
Preliminary preparation of oil for primary processing
Oil supplied for primary processing always undergoes preliminary preparation, the purpose of which is to eliminate the harmful effect of water and salt contained in the oil. It is thought that corrosion of the equipment is connected mainly with chlorides of magnesium and calcium, which are subjected to hydrolysis with the formation of hydrochloric acid. Under the influence of hydrochloric acid the destruction (corrosion) of metal equipment at technological plants occurs (especially refrigerating-condensing and heatexchange equipment, furnaces of rectification units etc.). The authors of the article, on the basis of thermodynamic calculations, provide their point of view on this process and give a methodology by which the process of preliminary oil dehydration and desalting can be controlled. The thermodynamic calculations executed for standard conditions on the basis of refer-enced data confirm a high probability of chemical interaction of iron with hydrogen ions, hy-drogen sulphide and especially with carbonic acid. This testifies to high activity of the carbon dioxide dissolved in water and the impossibility of hydrolysis of ions of magnesium, calcium and iron. The calculations show that only the hydrolysis of magnesium chloride is possible tak-ing into account the ionic composition of the water phase in the oil. It should be noted that the presence of ions of chlorine shifts the iron potential in a nega-tive direction and increases the speed of corrosion of petrochemical equipment. The solution of this problem is in the development of modern methods of crude oil dehydration and desalting. It is also, however, in an intensification of the processes of mixing water-oil emulsions with wash-ing water by using various physical fields (for example, ultrasound) and creating new effective mixing devices on the basis of them.
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Date submitted2008-10-15
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Date accepted2008-12-05
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Date published2009-12-11
Prospects of nickel industry in the Urals in the light of ore field structure study in supergene nickel deposits
Tectonic fractures of meridian spread, masked by block system of neotectonic breaks, play the leading role in structural control of nickel mineralization in supergene nickel deposits in the Urals. The deposits have long-term genesis and polygenic character. They are characterized by intensive tectonic and hydrothermal workup of Paleozoic substrate and block structure with small amplitude of vertical displacement. All of them have a two-floor structure, where upper supergene floor has a «background» of lower hydrothermal floor. This fact considerably increases the field of geological prospecting and searching of new oxide-silicate nickel deposits in the Uralian region.