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Date submitted2024-05-28
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Date accepted2024-11-07
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Date published2024-12-25
Methods of intensification of pipeline transportation of hydraulic mixtures when backfilling mined-out spaces
The paper presents an analysis of the advantages and limitations of additional measures to intensify the transportation of the backfill hydraulic mixture flow. The results of the analysis of the conditions for using pumping equipment to move flows with different rheological properties are shown. Generalizations of the methods for influencing the internal resistance of backfill hydraulic mixtures by means of mechanical activation, as well as increasing fluidity due to the use of chemical additives are given. The article presents the results of studies confirming the feasibility of using pipes with polymer lining, which has proven its efficiency in pumping flows of hydraulic mixtures with different filler concentrations. An analytical model of hydraulic mixture movement in the pipeline of the stowage complex has been developed. The trends in pressure change required to ensure the movement of hydraulic mixture in pipelines of different diameters are exponential, provided that the flow properties are constant. The effect of particle size on the motion mode of the formed heterogeneous flow, as well as on the distribution of flow density over the cross-section, characterizing the stratification and change in the rheological properties of the backfill hydraulic mixture, is assessed. An analytical model of centralized migration of the dispersed phase of the hydraulic mixture flow is formulated, describing the effect of turbulent mixing of the flow on the behavior of solid particles. An assessment of the secondary dispersion of the solid fraction of the hydraulic mixture, which causes a change in the consistency of the flow, was performed. The studies of the influence of the coefficient of consistency of the flow revealed that overgrinding of the fractions of the filler of the hydraulic mixture contributes to an increase in the required pressure in the pipeline system.
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Date submitted2023-08-16
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Date accepted2023-10-24
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Date published2023-10-27
Results of complex experimental studies at Vostok station in Antarctica
Scientific research in the area close to the Russian Antarctic station Vostok has been carried out since its founding on December 16, 1957. The relevance of work to study the region is steadily increasing, which is confirmed by the Strategy for the Development of Activities of the Russian Federation in the Antarctica until 2030. As part of the Strategy implementation, Saint Petersburg Mining University solves the comprehensive study issues of the Vostok station area, including the subglacial Lake Vostok, related to the development of modern technologies and technical means for drilling glaciers and underlying rocks, opening subglacial reservoirs, sampling water and bottom sediments, as well as carrying out comprehensive geological and geophysical research. For the successful implementation of the Strategy, at each stage of the work it is necessary to identify and develop interdisciplinary connections while complying with the requirements for minimizing the impact on the environment. During the season of the 68th Russian Antarctic Expedition, the staff of the Mining University, along with the current research works , began research of the dynamic interactions between the forces of the Earth, from the deepest depths to the surface glacier. Drilling and research programs have been completed. The drilling program was implemented jointly with colleagues from the Arctic and Antarctic Research Institute at the drilling complex of the 5G well. The research program included: shallow seismic studies, core drilling of snow-firn strata, study of the snow-firn strata petrostructural features, studies of cuttings collection filters effectiveness when drilling snow-firn strata and the process of ice destruction in a reciprocating rotational method, bench testing of an acoustic scanner. As a result of drilling in 5G well at the depth range of 3453.37-3534.43 m, an ice core more than 1 million years old was obtained.
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Date submitted2021-12-15
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Date accepted2022-09-12
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Date published2023-08-28
Substantiation and selection of the design parameters of the hydroficated equipment complex for obtaining backfill mixtures from current enrichment tailings
The issue of the influence of the concentration of the solid phase on the reduction of energy costs and specific energy consumption during pulp transportation is considered. The procedure for preparing slurry from the current enrichment tailings is shown. A scheme is given and the operation of a hydroficated unit for thickening and hydraulic transport of backfill mixtures is described. A diagram of the movement of solid particles in one of the units of the complex – a lamellar thickener is shown. The summary table shows the main design parameters and characteristics of the lamellar thickener. A general view of the laboratory setup used for experimental studies with slurry at various concentrations is given. An example of calculating productivity, density and specific load is presented. The dependence of the shear stress on the velocity gradient was determined for various pulp concentrations. Experimental studies of the process of thickening the production of slurry from the current enrichment tailings have been carried out. It was found that the geometric dimensions of the thickener depend on the concentration of the solid phase in the transported mixture. It is concluded that the flow rate of the slurry and the head loss are functions of the rheological characteristics of the viscoplastic slurry and can be calculated from the derived calculated dependencies.
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Date submitted2022-08-01
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Date accepted2022-11-17
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Date published2023-02-27
Use of machine learning technology to model the distribution of lithotypes in the Permo-Carboniferous oil deposit of the Usinskoye field
- Authors:
- Denis V. Potekhin
- Sergei V. Galkin
Permo-Carboniferous oil deposit of the Usinskoye field is characterized by an extremely complex type of the void space with intense cross-sectional distribution of cavernous and fractured rock. In this study, for this production site, the process of 3D geological modeling has been implemented. At the first stage, it provided for automated identification of reservoir volumes by comparing the data of core and well logging surveys; at the second stage, identification of rock lithotypes according to Dunham classification is performed on the basis of comparison of thin sections examination and well logging data. A large array of factual information enables the use of machine learning technology on the basis of Levenberg – Marquardt neural network apparatus toward achievement of our research goals. The prediction algorithms of reservoir and rock lithotype identification using well logging methods obtained on the basis of the training samples are applied to the wells without core sampling. The implemented approach enabled complementing the 3D geological model with information about rock permeability and porosity, taking into account the structural features of the identified lithotypes. For the Permo-Carboniferous oil deposit of the Usinskoye field, the volumetric zoning of the distribution of different rock lithotypes has been established. Taking into account the lithotypes identified based on machine learning algorithms, density and openness of fractures were determined, and fracture permeability in the deposit volume was calculated. In general, during the implementation, the machine learning errors remained within 3-5 %, which suggests reliability of the obtained predictive solutions. The results of the research are incorporated in the existing 3D digital geological and process model of the deposit under study.
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Date submitted2022-05-13
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Date accepted2022-09-24
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Date published2022-11-03
Rapid detection of coal ash based on machine learning and X-ray fluorescence
Real-time testing of coal ash plays a vital role in the chemical, power generation, metallurgical, and coal separation sectors. The rapid online testing of coal ash using radiation measurement as the mainstream technology has problems such as strict coal sample requirements, poor radiation safety, low accuracy, and complicated equipment replacement. In this study, an intelligent detection technique based on feed-forward neural networks and improved particle swarm optimization (IPSO-FNN) is proposed to predict coal quality ash content in a fast, accurate, safe，and convenient manner. The data set was obtained by testing the elemental content of 198 coal samples with X-ray fluorescence (XRF). The types of input elements for machine learning (Si, Al, Fe, K, Ca, Mg, Ti, Zn, Na, P) were determined by combining the X-ray photoelectron spectroscopy (XPS) data with the change in the physical phase of each element in the coal samples during combustion. The mean squared error and coefficient of determination were chosen as the performance measures for the model. The results show that the IPSO algorithm is useful in adjusting the optimal number of nodes in the hidden layer. The IPSO-FNN model has strong prediction ability and good accuracy in coal ash prediction. The effect of the input element content of the IPSO-FNN model on the ash content was investigated, and it was found that the potassium content was the most significant factor affecting the ash content. This study is essential for real-time online, accurate, and fast prediction of coal ash.
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Date submitted2021-03-04
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Date accepted2021-04-05
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Date published2021-06-24
Justification and selection of design parameters of the eccentric gear mechanism of the piston lubrication and filling unit for the mining machines maintenance
Piston pumps are widely used in the lubrication systems of mining machines. When carrying out technical maintenance (MOT), including lubrication and filling works, at the site of operation of mining machines due to the remoteness from repair shops and warehouses of fuels and lubricants (FAL), mobile repair shops ( MRS), maintenance units (MU) and mechanized filling units (MFU) are used. The specificity of carrying out maintenance is to create conditions for the supply of oils, working fluids and lubricants to the corresponding systems of mining machines for their refueling. Existing piston pumps and pumping units, as a rule, are single-flow, and the piston is driven by a crank mechanism driven from the engine through a worm gear. The emergence of unique, hydraulic, low-mobility mining machines in open pit mining required a significant increase in the power of the MU and MFU oil pumping units, primarily for greases. However, the traditional design of the drive design of a crank-type piston pump unit at a power of over 80 kW does not allow achieving the specified operating time, it is accompanied by intensive wear of the drive elements and increased dynamics during operation. In addition, it is necessary to apply various designs of pumping units for the supply of liquid and grease lubricants. Thus, it is necessary to develop new circuit solutions for pumping units of the crank type, to improve mobile refueling facilities with a modernized design of the pump unit drive of the mobile lubrication and filling station MRS.
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Date submitted2019-06-30
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Date accepted2019-09-07
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Date published2019-12-24
Development of Scada-model for trunk gas pipeline's compressor station
- Authors:
- Yu. V. Ilyushin
- O. V. Afanaseva
Nowadays, at all levels of created automated control systems for technological processes, programmable technical means are used that require specific software within framework of necessary functional tasks. This software should include a set of software tools that communicate with technical devices and organize «human-machine interface» (HMI) in the form of application software for AWPs with assigned communication tasks for persons, responsible for management decision-making: operators, dispatchers, managers. However, hardware architecture is unique for each particular case, so it is necessary to refine or create a new control system. This is a rather laborious process. To simplify creation of such systems SCADA-systems are used. Article is devoted to development of SCADA-component for trunk gas pipeline's compressor workshop. Developed component allows tracking the characteristics of gas transportation process selected by operator. Development is based on «Windows» operating system and integrated environment TRACE MODE (SCADA/HMI).
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Date submitted2019-03-13
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Date accepted2019-05-07
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Date published2019-08-23
Modern Mathematical Forecast Methods of Maintenance and Support Conditions for Mining Tunnel
- Authors:
- S. A. Ignatyev
- A. E. Sudarikov
- A. Zh. Imashev
The research focuses on mathematical methods of mining pressure forecast to develop rational support patterns for mining tunnels and to ensure safety of mining operations. The purpose of research is to develop the methodology of applying advanced calculation methods and software solutions based on neural networks to reduce dispersion of factors influencing stability of mining tunnels, as well as to define rational parameters of mining tunnel support. The authors review the algorithm of geomechanical process examination, which is divided into several stages. First of all, it is proposed to use cluster analysis to examine location conditions of man-made outcrops, which allows to divide all the diversity of existing conditions for mining tunnel construction. Cluster analysis first allows to reduce the dispersion of factors that influence the stability of mining tunnels in various clusters, and then to determine rational parameters of tunnel support in each cluster. After the problem of cluster analysis is solved, it is proposed to use software programs that allow to study geomechanical processes in each cluster. At this stage, both standard methods (normative techniques, numerical modelling, analogies use, etc.) and the most advanced methods – neural networks – can be applied. Described algorithm of solving geomechanical problems, which utilizes advanced numerical methods and a software package based on neural networks, ensures an individual approach to estimation of mining pressure under varying conditions of man-made outcrop location in the rock mass.
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Date submitted2017-10-29
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Date accepted2017-12-31
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Date published2018-04-24
Risk assessment of accidents due to natural factors at the Pascuales – Cuenca multiple-use pipeline (Ecuador)
- Authors:
- Dzh. Zambrano
- S. V. Kovshov
- E. A. Lyubin
The natural aspects of the accident risk at the Pascuales – Cuenca multiple-use pipeline (Ecuador) are analysed in the paper. The Russian Methodological recommendations for the quantitative analysis of accident risks at hazardous production plants of oil trunk pipelines and oil product trunk pipelines issued in 2016 are used as a methodological framework due to relatively poorly defined evaluation mechanism for natural factors of accidents at oil trunk pipelines in the most widespread international accident risk assessment methodologies. The methodological recommendations were updated to meet the environmental conditions of oil pipelines of Latin America. It was found that the accidents due to natural factors make up approximately 15 % of cases at oil trunk pipelines in Ecuador. Natural geographical features of the areas surrounding the main Ecuadorian Pascuales–Cuenca oil trunk pipeline and its relatively short length allow defining three zones along the line in terms of the accident risk: lowland coastlines, high plateaus, and foothills. Calculations and analysis revealed that the maximum predicted specific frequency of accidents is characteristic of the lowland seaside area. The evidence showed that physical and chemical properties of soils and significant seismic activity are the root causes of failures.
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Date submitted2017-09-20
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Date accepted2017-10-29
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Date published2018-02-22
Substantiation of strength of the filling mass by taking a blast effect into account for the room-and-pillar methods
- Authors:
- E. T. Voronov
- V. N. Tyupin
The development of the uranium ore bodies at the ore mines of PJSC «Priargunsky Industrial Mining and Chemical Union» (PJSC «PIMCU») by room-and-pillar method as high as a pillar between the levels (60 m) without fill, as a rule, leads to the fall of the adjoining rock, to the strong contamination of the ore and to the high yield of the oversize pieces of the barren rock. A longstanding industrial and theoretical research shows that the sizes of the self-sustaining rock escarpments at the ore mines of PJSC «PIMCU» in the solid mass of trachydacites, conglomerates, sandstones, felsites are equal to 20-40 m. Moreover, the sizes of the self-sustaining rock escarpments depend to a great extent on the intensity of fracturing of the adjoining rocks. The stable size of the escarpment does not exceed 5-10 m for the rocks with the size of a jointing up to 0.05 m. Consequently, timely performance of the filling operations of the worked-out space of the chamber is important. However, the question then arises: which characteristic strength should the filling mass have? The calculations of the characteristics of the filling mass in compliance with the reference guide «Shaft filling operations» show underestimated values of the characteristic compressive strength of the fill (1.4 MPa) for the room-and-pillar method, which leads to the increase of the ore contamination by the fill and provokes the additional costs for refilling of the volumes of the rock fall. On the basis of the Russian experience of using of the consolidated fill for the development of the ore bodies of 15 m thickness by chamber method the strength of the fill is taken as 3-5 MPa under the resultant value of the static stresses without taking into account the character of the dynamic loading stresses induced by the sequence blasthole ring initiating in a chamber. Overestimating the characteristic strength of the filling mass results in the high consumption of the cementing materials. On the basis of the theoretical research the authors suggested the theoretical dependence of calculation of the characteristic strength of the filling material with respect to compressive stresses of the fill induced by the blasting operations. The process of designing of the filling mass with the zones of diverse strength for the room-and-pillar extraction with the consolidated rock fill is proven to be economically reasonable. The bottom zone of the solid mass should have high strength (3-4 MPa), and the strength of the upper zone should be up to 2-2.5 MPa.
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Date submitted2014-06-24
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Date accepted2014-08-29
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Date published2014-12-22
Mathematical modeling of mine air conditioning in the zone of mine works
- Authors:
- A. A. Lapshin
The article addresses the topical problem of normalizing the microclimate in the deep ore mines of the Krivbas and Zaporozhsky iron ore mines. Studies of heat exchange processes in the mine workings of the deep ore mines of Krivbas and Zaporozhsky iron ore have shown considerable changes in air temperature. Moreover, as a rule, in the zone of mining works, the air temperature exceeds the permissible values of 26 °С, and at depths of 1200-1500 m reaches 28-30 °C. A method of normalization of the thermal conditions in the zone of mining works due to cooling in the irrigation chamber is presented. A mathematical model of heat exchange processes in the irrigation chamber, which allows, by simulation modeling, to establish thermal regimes corresponding to the sanitary and hygienic norms of mining operations in the conditions of deep iron ore mines, is presented.
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Date submitted2013-07-05
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Date accepted2013-09-16
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Date published2014-03-17
Prospects of improving technology for development of coalseams in Vietnam’s undergroundmines
- Authors:
- Kao Kuok Vet
- V. P. Zubov
In the article the problem associated with the necessity of application of the full goaf stowing technology in developing the steep coal seams in terms of Mao Khe deposit in Vietnam is presented.
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Date submitted2009-10-26
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Date accepted2009-12-27
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Date published2010-09-22
Support of geodynamic safety in mining of the Khibini deposits
The paper deals with the problems of geodynamics in mining of the Khibini deposits. Description is given to the complex of organizational-technical arrangements for provision of geodynamic safety at the Apatit Co and to principal trends of its development.
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Date submitted2009-09-25
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Date accepted2009-11-18
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Date published2010-06-25
Methodic aspects of development of students` creative abilities in humanity courses in technical universities
- Authors:
- O. E. Bespalova
- O. N. Bondareva
The article deals with methodic aspects of development of students` creative abilities in humanity courses in technical universities. The complementary studies promoting creative self-realization of student’s person in art and culture spheres are presented.
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Date submitted2009-07-17
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Date accepted2009-09-22
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Date published2010-04-22
MINEFRAME is the modern tool for mining maintenance
- Authors:
- L. S. Lomako
- G. G. Korol
Today an automation of the basic technological processes in production is successfully introduced into various sectors of the national economy, including in mining practice. One of the modern software products intended for automated planning, designing and support of works at the mining enterprises, is integrated package – MINEFRAME which is put in industrial operation.
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Date submitted2009-07-02
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Date accepted2009-09-30
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Date published2010-04-22
On mechanisms for improvement of mine surveying works
- Authors:
- V. V. Gritskov
The article considers the aspects concerned with the improvement of mine surveying under conditions of market relations. It is shown that the financing of the urgent problems in safe mining operations related to the utilization of the Earth's interior, is practically absent on the federal level. In this connection, the development of the federal programme «Safe Utilization of Mineral Resources and Conservation of Reserves» is a high-priority task, which should include also the aspects of geodynamic safety in mining.
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Date submitted2009-07-29
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Date accepted2009-09-29
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Date published2010-04-22
State examination of mineral reserves in the system of wise utilization of the earth’s interior
- Authors:
- Yu. A. Podturkin
The major problem of bodies of the government in sphere of regulation of attitudes protection of reserves creation of conditions for rational use of resources. The basic role in its decision is played with examination protection of reserves. Maintenance of effective carrying out of examination demands its constant perfection with reference to market conditions with use of the international criteria regarding both calculation and an estimation of stocks, and drawing up design and the engineering specifications on development of mineral deposits.
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Date submitted2009-07-22
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Date accepted2009-09-18
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Date published2010-04-22
Higher grade filling due to horizontal layers extraction in Yakovlevsky ore deposit
A complex of technology and organization methods to higher grade filling due to horizontal layers system of extraction rich ferrous metal ores for various stages of mining is presented.
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Date submitted2009-07-08
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Date accepted2009-09-19
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Date published2010-04-22
Geomechanical and hydrogeological problems оf the Yakovlevsky deposit development
- Authors:
- V. L. Trushko
- A. G. Protosenya
- R. E. Dashko
The article deals with geomechanical and hydrogeological problems under the Yakovlevsky ore deposit development including variations in strength properties. The estimation of feasible underground water inrush inside the mining excavation is done. In situ results of ore strata deformation around excavation are discussed. Numerical modeling of stress and strain in the waterproofing ore pillar due to partially backfilling of excavation is carried out.