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Date submitted2024-05-17
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Date accepted2025-03-27
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Date published2025-03-27
Determination of impact hazard potential of rocks in the Norilsk Industrial Region
The deeper the mineral deposits developments are, the worse the mining and geological conditions become. Significant growth of stress level in the rock mass contributes to possible manifestation of rock pressure in dynamic form. The resulting task of assessment of rock impact hazard is closely related to the task of obtaining more accurate results of compression tests of samples in rigid or servohydraulic test presses using graphs of their full deformation. This approach requires special expensive equipment, considerable time resources, and sufficient core material. Therefore, it is important to have an approach that allows to assess the propensity of rocks to brittle fracture with research methods simple enough not to result in the loss of quality and reliability of the obtained results. This paper presents the results of laboratory tests of rocks from the Norilsk Industrial Region to determine their tensile and compressive strengths. Test methods involved both domestic and foreign standards for determining the value of the brittleness coefficient. The impact hazard potential of rocks was determined using the Kaiser criterion. It is found that the tested lithological types (rich sulfide ores, hornblende, disseminated ores, and gabbro-dolerite rocks), with the exception of anhydrite, have a low impact hazard potential.
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Date submitted2022-01-21
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Date accepted2022-11-14
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Date published2023-08-28
Strategy of mine ventilation control in optimal mode using fuzzy logic controllers
- Authors:
- Aleksei V. Kashnikov
- Yuri V. Kruglov
The issues related to improving the efficiency of automatic ventilation control systems of mines that regulate the air supply to the mine in accordance with the need are considered. During the tests of such a system in the 3RU mine of OAO Belaruskali, the shortcomings of its existing, implementation, associated with the incorrect choice of the most difficult-to-ventilate direction, were revealed. The possibilities of implementing a control strategy, in which the system automatically determines the optimal configuration of the operating modes of fans and regulators, are demonstrated. As an alternative to the implemented algorithms, it is proposed to use a fuzzy control device to account for the nonlinearity of the dependence of the input and output parameters of ventilation equipment and to set the conditions for the optimal operating mode of the system in a declarative form. To assess the effectiveness of the proposed approach, the data of simulation modeling of the current ventilation mode and the transition from one ventilation mode to another are analyzed with comparison with the actual data of the system operation. The simulation results show that the use of an upgraded control scheme for the main ventilation fan based on fuzzy logic in the implementation of automatic ventilation control systems makes it possible to eliminate the possibility of a shortage of fresh air in the regulated directions of its movement, as well as excessive power consumption of the main ventilation fan.
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Date submitted2022-06-20
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Date accepted2022-10-07
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Date published2022-11-03
Evaluation of deformation characteristics of brittle rocks beyond the limit of strength in the mode of uniaxial servohydraulic loading
One of the most reliable methods for assessing the physical and mechanical properties of rocks as a result of their destruction are laboratory tests using hard or servo-driven test presses. They allow to obtain reliable information about changes in these properties beyond the limit of compressive strength. The results of laboratory tests of rich sulfide ore samples are presented, which made it possible to obtain graphs of their extreme deformation. Both monolithic samples and samples with stress concentrators in the form of circular holes with a diameter of 3, 5 and 10 mm were tested. It was revealed that during the destruction of the samples, the modules of elasticity and deformation decrease by 1.5-2 times, and in the zone of residual strength – by 5-7 times.
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Date submitted2021-10-14
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Date accepted2022-01-24
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Date published2022-04-29
Monitoring of compressed air losses in branched air flow networks of mining enterprises
Compressed air as a type of safe technological energy carrier is widely used in many industries. In economically developed countries energy costs for the production and distribution of compressed air reach 10 % of the total energy costs. The analysis of compressed air production and distribution systems in the industrial sector shows that the efficiency of the systems is at a relatively low level. This is due to the fact that insufficient attention is paid to these systems since the compressed air systems energy monitoring has certain difficulties – the presence of complex and branched air pipeline networks with unique characteristics; low sensitivity of the equipment which consumes compressed air; the complexity of auditing pneumatic equipment that is in constant operation. The article analyzes the options for reducing the cost of production and compressed air distribution. One of the promising ways to reduce the compressed air distribution cost is timely detection and elimination of leaks that occur in the external air supply network of the enterprise. The task is solved by hardware-software monitoring of compressed air pressure at key points in the network. The proposed method allows real-time detecting of emerging air leaks in the air duct network and sending commands to maintenance personnel for their timely localization. This technique was tested in the industrial conditions of ALROSA enterprises on the air pipeline network of the Mir mine of the Mirninsky Mining and Processing Plant and showed satisfactory convergence of the calculated leakage values with the actual ones. The practical significance of the obtained results is that the developed method for monitoring air leaks in the air duct network is simple, it requires an uncomplicated software implementation and allows to localize leaks in a timely manner, thereby reducing unproductive energy costs at the enterprises.
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Date submitted2021-04-26
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Date accepted2021-07-27
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Date published2021-10-21
Study of the dynamics for gas accumulation in the annulus of production wells
Accumulation of associated petroleum gas in the annulus is one of the negative factors that impede the intensification of mechanized oil production. An increase in annular gas pressure causes growth of bottomhole pressure, a decrease in back pressure to the formation and the inflow of formation fluid. In addition, accumulation of gas in the annulus leads to displacement and a decrease in the liquid level above the submersible pump. Insufficient level of the pump submersion (rod or electric submersible) causes a number of complications in the operation of mechanized production units associated with overheating of the elements in pumping units. Therefore, the development of technologies for optimizing the gas pressure in the annulus is relevant. Method for calculating the intensity of gas pressure increase in the annulus of production wells operated by submersible pumps has been developed. Analytical dependence for calculating the time interval of gas accumulation in the annulus, during which the dynamic level decreases to the pump intake, is obtained. This value can be used to estimate the frequency of gas withdrawal from the annulus using compressors. It has been found that the rate of increase in annular gas pressure in time increases non-linearly with a rise in the gas-oil ratio and a decrease in water cut, and also linearly increases with a rise in liquid flow rate. Influence of the operating (gas-oil ratio) and technological (value of the gas pressure maintained in the annulus) factors on the flow rate of the suspended reciprocating compressor driven by the beam engine, designed for forced withdrawal and redirection of the annular gas into the flow line of the well is analyzed.
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Date submitted2021-02-20
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Date accepted2021-05-21
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Date published2021-09-20
Analysis of the screw press mouthpiece parameters for 3D extrusion of peat pieces of tubular type
The results of theoretical and experimental studies on the creation of a screw press composite mouthpiece screw press for 3D-forming of peat pieces of a tubular type in the field for intensifying the process of field drying of material in a complex mechanized pit are presented. The main purpose of the study was to substantiate the geometric and design parameters of the screw press composite mouthpiece of the spread machine for the production of peat-agglomerated products of the tubular type. The parameters of the mouthpiece are selected based on the geometric characteristics of the peat pieces. An increase in moisture loss during drying of peat-agglomerated products is provided by forming a peat piece in the form of a thick-walled pipe made of a peat raw materials composed of low and high decomposition degrees in a ratio of 1:3. Additive production of polymer-fiber peat composites by extrusion allows to produce products with improved mechanical properties in comparison with non-reinforced raw materials. The vertical arrangement of the peat tubular piece on the drying field allows to increase the loading of the field area by 10 %, increase the convective heat supply to the piece and reduce the contact coefficient of the piece with the field by three times in comparison with the peat spreading of the pieces in the form of a horizontal tape. Based on the analysis of the shape and size of the agglomerated products, the design of a screw press composite mouthpiece consisting of two conditional molding zones of various configurations has been developed. The article presents a parametric analysis of the volumetric productivity of a screw press with a composite mouthpiece of a tubular type, the energy intensity of mechanical processing is determined, the degree of mechanical processing of peat raw materials is estimated with the optimization of the screw parameters for the production of agglomerated products of a tubular type.
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Date submitted2019-06-30
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Date accepted2019-09-07
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Date published2019-12-24
Development of Scada-model for trunk gas pipeline's compressor station
- Authors:
- Yu. V. Ilyushin
- O. V. Afanaseva
Nowadays, at all levels of created automated control systems for technological processes, programmable technical means are used that require specific software within framework of necessary functional tasks. This software should include a set of software tools that communicate with technical devices and organize «human-machine interface» (HMI) in the form of application software for AWPs with assigned communication tasks for persons, responsible for management decision-making: operators, dispatchers, managers. However, hardware architecture is unique for each particular case, so it is necessary to refine or create a new control system. This is a rather laborious process. To simplify creation of such systems SCADA-systems are used. Article is devoted to development of SCADA-component for trunk gas pipeline's compressor workshop. Developed component allows tracking the characteristics of gas transportation process selected by operator. Development is based on «Windows» operating system and integrated environment TRACE MODE (SCADA/HMI).
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Date submitted2018-10-28
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Date accepted2018-12-30
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Date published2019-04-23
Development and research of formation technologies on specialized presses with subsequent sintering of high-density details from iron-based powders
- Authors:
- A. M. Dmitriev
- N. V. Korobov
- A. Zh. Badalyan
Creating shifts of the lyaers in a deforming workpieces improves the quality of the product produced by pressure treatment. qual-channel angular pressing and precipitations of a cylindrical billet with a rotating turnaround were developed by specialists earlier and became basic for scientists engaged in nanotechnology. One of the most modern schemes for creating nanostructures by processing on presses is the «Cyclic Extrusion Compression» scheme (in Russia – «Hourglass»), which has significant drawbacks. To date, research on the creation of layer shifts in compacted metal powders is substantially less than in compaction of compact blanks. The article developed compaction schemes for presses of blanks from iron-based powders that have a certain analogy with the «Hourglass», while lacking the disadvantages inherent in the named scheme and implemented on the created samples of specialized hydraulic presses. The results of the studies of density, strength and microhardness before sintering the samples molded from a number of domestic and imported powders on iron base, including those doped with carbon and other alloying components, are described. It has been established that with the use of the formation schemes for powders providing large shifts between particles, the density of the preforms increases on average by 10-12 %. With an average stress (16.32 MPa) of the transverse section of the molded specimen prior to its sintering, molding with shifts between particles increases this stress by 78 %. The strength after sintering of samples made using the compaction schemes developed by the authors of the article increases approximately by 2 times. Magnetic pulse treatment (MPT) of a molded sample prior to its sintering increases its resistance to shearing before sintering, regardless of the molding pattern. When MPT of both the powder and the molded sample is executed, the most uniform distribution of microhardness in the sample is achieved, and after subsequent sintering, the most uniform distribution of the mechanical characteristics of the product. The results of all studies are described by regression equations.
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Date submitted2018-11-13
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Date accepted2019-01-23
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Date published2019-04-23
Application of automation systems for monitoring and energy efficiency accounting indicators of mining enterprises compressor facility operation
- Authors:
- A. V. Ugolnikov
- N. V. Makarov
The balance of electricity consumption a significant part is occupied by the production of compressed air at the mining enterprises. Many compressor stations of enterprises are equipped with automated parameter management systems that allow reliable, uninterrupted and safe operation of the compressor facilities. But the majority of automation systems at compressor stations do not perform the function of monitoring the energy efficiency indicators of the operation of a compressor station. The article discusses the issue of including compressed air flow sensors (flow meters) in an automated control system of a compressor station, which allows you to control the production of compressed air and the consumption of electrical energy for its production. Monitoring and recording of these parameters makes it possible, using microprocessor technology, to control one of the main indicators of energy efficiency – the specific energy consumption for producing one cubic meter of compressed air, determine how efficiently the compressor station works, and take appropriate measures to reduce specific energy consumption in time. . The use of additional functions of automated control and monitoring systems will allow the development and application of energy-saving measures aimed at improving the energy efficiency of the enterprise, which will lead to a reduction in the cost of finished products and increase their competitiveness
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Date submitted2018-09-08
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Date accepted2018-10-27
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Date published2019-02-22
Special strategy of treatment of difficulty-profile conical screw surfaces of single-screw compressors working bodies
- Authors:
- A. S. Vasilev
- A. A. Goncharov
The article deals with the problems arising during the shaping of complex profile tapered helical surfaces. These surfaces form the geometry of the working bodies of single-screw miniature compressors, which have great prospects for use in mobile miniature compressor plants, which is especially important for medical and space technology, robotics, oil and gas and mining industries. Due to the fact that the capabilities of existing CAD systems do not allow obtaining three-dimensional models of these surfaces, the problem of preparing a control program for a CNC machine arises, since the calculation of the tool path in CAM systems when processing complex surfaces is impossible without a three-dimensional surface model. To solve the problem, an automated programming system was developed that implements a formalized toolpath calculation in accordance with the proposed special processing strategy for conical helical surfaces. As the initial data for calculating the toolpath, the system needs information about the tool geometry and the helical surface in a parametric form, which makes it possible to abandon the construction of a three-dimensional surface model. The results of processing prototypes for the proposed strategy are given.
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Date submitted2015-08-25
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Date accepted2015-10-01
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Date published2016-04-22
Vibrodiagnostics of the technical state slurry pumps
- Authors:
- V. I. Aleksandrov
- Irzhi Sobota
Analysis of the work hydrotransport systems in processing plants shows that the efficiency of this type transport does not match its technical capabilities: the high laboriousness involved in the operation of the equipment, high hydroabrasive wear of slurry pumps and pipelines, low working life pumps, high metal consumption and energy. The main reason for the lack of effectiveness of hydraulic transport is hydroabrasive wear impellers of slurry pumps, causing rising levels of vibra-tion pumps, reducing the pressure characteristics, general technical state of hydrotransport system and as a result - low pumps life, not exceeding 500 hours of continuous operation. In paper, it is shown that as a criterion of period normal operation slurry pump can be used coefficient of techni-cal state, the value of which is proportional to the relative head, degree of hydroabrasive wear of the impeller and time of continuous operating. The coefficient technical state of slurry pump can be represented as a function of current flow rate and the RMS value of vibration velocity. The re-sults of theoretical and experimental studies used to develop algorithms and techniques express-diagnosis and monitoring of slurry pumps in hydrotransport system, data which indicate the need for routine maintenance of pumping equipment.
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Date submitted2009-10-11
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Date accepted2009-12-26
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Date published2010-09-22
The analysis of factors, that cause processes of open hole wells’ destructions of Gatchina underground gas storage reservoir and prediction of sand effects
- Authors:
- D. V. Grishin
- A. V. Petukhov
- A. A. Petukhov
The peculiarities of elastic stresses in open hole wells’ of Gatchina gas storage reservoir are researched. It is revealed that in depression more than 1,5 MPa gas bearing rocks start to destroy. On the basis of studying of correlation relation between technological parameters of gas wells’ production and evacuation of sand the equations of plural regression are constructed. These equations are used to make prediction of sand evacuation at each producing gas well.
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Date submitted2009-10-06
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Date accepted2009-12-30
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Date published2010-09-22
Research of deformation, strength and filtration characteristics of Nizhnechutinskoe oil field’s reservoirs in case of depression making in the process of oilwells exploitation
- Authors:
- A. V. Petukhov
- A. A. Petukhov
It is determined that main reasons of permeability reservoirs decrease in Nizhnechutinskoe oil field are capillary pressures and elastic stresses, appearing at depression making. It is displayed that to reduce tangential stresses in oil bearing reservoirs it is expedient to make vertical slits in oilwells’ open holes.
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Date submitted2009-07-22
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Date accepted2009-09-14
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Date published2010-04-22
Cycles of the Earth and Sun – the important factor оf activity of geodynamic processes at coal- and ore mines
- Authors:
- A. N. Shabarov
- B. G. Tarasov
The paper contains the substantiation of the determinable role of the cosmos in rhythms of natural and technogenic phenomena at coal- and ore mines. The latent and explicit periods of up-to-date phase of attenuation of the solar constant in the cycle since 1982 to 2070 are shown, as well as the geodynamic consequences of this depression. This paper seeks to give rise to discussion of this problem for working out of coordinated actions in the decrease of geodynamic risks.
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Date submitted2008-11-02
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Date accepted2009-01-05
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Date published2009-12-11
Assessment the effectiveness of energy consumption in the enterprises of the main transport of gas
- Authors:
- T. F. Konoplev
This study proposed a new comprehensive approach to assessing energy efficiency in the enterprises of the main transport of gas, which allows you to explore in detail the consumption of energy resources of each equipment, consumption of resources in technological operations and the creation of favorable conditions, to assess the state of accounting systems and the organization works to improve the efficiency use of energy.
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Date submitted1954-08-11
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Date accepted1954-10-18
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Date published1956-01-17
Из практики компрессионных испытаний
- Authors:
- Unknown
При исследовании естественных оснований проектируемых инженерных сооружений важнейшим показателем, подлежащим выяснению, является способность грунта к уплотнению под действием внешней нагрузки, т. е. компрессионные свойства грунта. Лабораторные испытания компрессионных свойств грунтов заключаются в определении сжимаемости грунта, загруженного в кольцо компрессионного прибора, под действием нагрузки, возрастающей ступенями. О деформации испытуемого грунта судят по изменению его пористости по показаниям индикаторов. На качество результатов компрессионных испытаний решающее влияние оказывают самые разнообразные факторы: качество приборов, в которых производятся испытания, исправность рычагов, при помощи которых уплотняется грунт, техника проведения опыта и методика, по которой проводят испытания. Некоторые различия в конструкции существующих компрессионных приборов не оказывают решающего значения на ход компрессионных испытаний, хотя с точки зрения удобства пользовании и быстроты операций они сильно отличаются друг от друга.
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Date submitted1953-07-17
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Date accepted1953-09-03
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Date published1954-12-04
Академик Александр Петрович Герман
- Authors:
- Unknown
Советская горная наука и Ленинградский горный институт понесли тяжелую утрату — 30 ноября 1953 г. после тяжелой и продолжительной болезни скончался один из основоположников современной отечественной школы горных механиков, академик, доктор технических наук, заместитель директора по научной работе и заведующий кафедрой горной механики Ленинградского горного института Александр Петрович Герман. Научными работами А. П. Германа были охвачены почти все разделы горной механики. Ко всем сложным теоретическим вопросам он проявлял наибольший интерес и, являясь блестящим аналитиком и великолепным математиком, обычно талантливо и успешно разрешал трудные и неясные вопросы горной механики. Рассматривая многочисленные труды А. П. Германа, можно сделать вывод, что излюбленной областью его исследований была техническая термодинамика или, точнее, приложение термодинамики к разрешению технических вопросов. Большой интерес и практическое значение представляют работы А.П. Германа, посвященные теории эффективного процесса поршневых компрессоров.