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Date submitted2022-01-20
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Date accepted2022-07-21
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Date published2023-12-25
Tribodynamic aspects of the resource of electric submersible vane pumps for oil production
The operation of electric submersible vane pumps for oil production is accompanied by the presence of solid particles, corrosive substances, asphalt-resin-paraffin deposits in the reservoir fluid, leading to changes in performance characteristics and equipment failures. The reduction of the resource as a result of this is accompanied by an increase in the costs of repair and replacement of equipment. The main processes that negatively affect the failure are the wear of the seals of the working stages, the pump plain bearings and vibration, the level of which can significantly exceed the initial level. A test bench and methodology for testing pump sections for wear in water with an abrasive and simultaneous registration of vibration characteristics have been developed. Two main forms of wear of radial seals have been identified – one-sided and equal-dimensional. The one-sided form of sleeve wear is caused by synchronous shaft precession, whereas the equal-dimensional one is an asynchronous precession, and the vibration level increases with increasing wear. The wear distribution of radial seals along the length of the pump correlates with the shape of the elastic shaft line. The wear of the axial seals does not significantly increase the vibration level. During wear the frequency spectrum of vibrations changes; there occurs a frequency that can serve as a diagnostic sign of ultimate wear of the pump. The calculated dependence of the vibration velocity on the wear of the radial seals of the working stages is obtained, which makes it possible to predict the onset of a failure of functioning.
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Date submitted2020-05-15
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Date accepted2020-06-12
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Date published2021-06-24
One of the ways to increase the durability of the sectional pump balancing ring
- Authors:
- Nikolai P. Ovchinnikov
The article presents the results of scientific research aimed at struggling the adhesive wear of parts of sectional pumps balancing ring, where the drainage units pumping equipment of the Russian Federation underground kimberlite mines was used as an object of research. It has been theoretically proven and experimentally confirmed that if there is data on the total operating time of a sectional pump in transient modes per day, using the constructed regression model, it is possible to calculate with high accuracy the average operating time of its balancing ring unit to failure. The constructed regression model is applicable only to sectional pumps of drainage units of underground kimberlite mines in the Russian Federation. It is possible to increase the durability of the balancing ring by reducing the acceleration and deceleration time of the sectional pump; for safe operation, it should be at least 10 s. Pilot tests carried out indicate the effectiveness of the proposed method for prompt identification of the critical axial displacement of the sectional pump rotor through the vibration of the discharge tube. The introduction of this method will reduce the cost of repair work to restore the performance of parts of the hydraulic foot to a minimum.
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Date submitted2019-03-13
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Date accepted2019-09-19
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Date published2020-02-25
Specifying the technical state limit value of the pump pulp without disassembling
The northern part of the territory of the Republic of Sakha (Yakutia) is rich in vast deposits of diamonds. These deposits are developed by the mining company “Almazy Anabara”, which is engaged in the extraction of diamonds at seasonal processing plants using various technological equipment. One of the key types of equipment is the pulp pump of a foreign company “KETO”. The work of pulp pumps of this company in the enrichment of diamond-containing raw materials is accompanied by intensive hydroabrasive wear of their impellers, the service life of which usually does not exceed three months. In practice, untimely replacement of a worn impeller can lead to emergency breakdowns of sealing elements and bearings, which is explained by super-permissible deflections of the shaft of pumping equipment arising from a significant unbalance of the rotor. The main cause of breakdown of slurry pumps at “Almazy Anabara” seasonal processing plants is the inability to quickly identify their ultimate technical condition, the key sign of which is the maximum wear of the impeller. The seasonal beneficiation plants of “Almazy Anabara” currently need a simple and at the same time reliable diagnostic sign of pulp pumps reaching their ultimate technical state, the identification of which can be quickly performed without disassembling and using complex equipment, which is very important when operating pumping equipment in short wash season on the Far North.
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Date submitted2019-07-23
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Date accepted2019-09-19
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Date published2019-12-24
Estimation of abrasiveness impact on the parameters of rock-cutting equipment
Development of equipment, which provides access to underground mineral deposits and their extraction, requires the use of all the accumulated experience and advanced scientific research in the area of mechanical rock cutting. The most important issues of using mechanical rock cutting tools are their wearability and consumption, which have an impact on technical and economic indicators of project efficiency. The paper describes Russian and foreign practices of estimating tool wear resistance, expressions to determine critical cutting speed, methods to evaluate tool consumption. It is demonstrated that wearability of mechanical tools and associated effects are to a large extent defined by rock abrasiveness. It is highlighted that in Russia the index is calculated using Baron-Kuznetsov method, which is briefly described in the paper. In many countries with a highly-developed mining industry, rock abrasiveness is estimated with a Cerchar Abrasiveness Index (CAI), recommended by the International Society for Rock Mechanics. Its description is also presented in the paper.
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Date submitted2018-11-05
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Date accepted2019-01-15
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Date published2019-04-23
Some aspects of antifriction coatings application efficiency by means of finishing nonabrasive antifriction treatment
- Authors:
- M. I. Sidorov
- A. V. Ragutkin
- M. E. Stavrovskij
The article analyzes the effectiveness of anti-friction coatings obtained by finishing anti-friction non-abrasive treatment (FANT), including processing in metal-clad technological media, in order to improve the performance of machine parts. The analysis of the application of coating technologies FANT on materials operating at elevated temperature and at high pressure, as well as with high values of energy fluxes in the environment, was carried out. The results of the application of various compositions of cladding elements and FANT technologies for various engineering products are presented. The results of studies of the use of FANT technologies developed with the participation of the authors confirm their high efficiency for improving the wear resistance of artillery gun barrel materials. Decrease in wear ranging from two to three times compare to regular technology. Field testing of anti-friction anti-wear coatings, carried out by specialists of the FSE SRI «Geodesia», confirmed the prospects of this direction for increasing the survivability of artillery barrels.
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Date submitted2018-09-04
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Date accepted2018-11-18
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Date published2019-02-22
Operation experience of centrifugal single-stage pumps in «ALROSA» Joint Stock Company
- Authors:
- N. P. Ovchinnikov
When mining diamond-bearing raw materials and further extracting diamonds from it in the joint-stock company ALROSA, which is a city-forming enterprise in the north-east of the Russian Federation, various pumping equipment is used, in particular, centrifugal single-stage pumps. In the present work, it is noted that the least reliable in terms of absence of failures of centrifugal single-stage pumps used in the joint-stock company ALROSA are the impellers, seals and bearing assemblies. Using linear correlation and regression analysis, it was found that the durability of the seals and bearing assemblies of the investigated pumps largely depends on the durability of their impellers. In the course of research, it was found that unbalancing the pump rotor due to excessive hydroabrasive wear of the impeller also leads to deformation and fracture of the shaft. In general, residual deformations and destructions are characteristic of the shafts of domestic pulp pumps of GrAT, GrT and Gr types. The most loaded sections of shafts of centrifugal single-stage pumps are installed. The most effective from the point of view of application among the pulp (ground, slurry and sand) pumps are pulp pumps of the Finnish company «Metso». When working on highly mineralized water (brines), the «X» type pumps have proven to be the best among centrifugal single-stage pumps.
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Date submitted2018-08-30
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Date accepted2018-10-26
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Date published2019-02-22
Study of bearing units wear resistance of engines career dump trucks, working in fretting corrosion conditions
- Authors:
- Ju. Olt
- V. V. Maksarov
- V. A. Krasnyy
The occurrence of fretting corrosion on nominally fixed surfaces of high-loaded parts of mining machines and mechanisms is considered. Examples of wear and damage of critical parts, bearing assemblies of engines of dump trucks in fretting conditions are given. The mechanisms of fretting corrosion when using wear-resistant coatings are considered. It is noted that when choosing protective thin-layer coatings that provide an increase in the fretting-resistance of surfaces of tightly contacting parts, it is necessary to take into account both their wear resistance and the ability to resist shear. At the same time, the thickness of such coatings allows preserving, during operation, those provided during the assembly of the tension, without disturbing the maintainability of the nodes. The results of research of fretting wear of a number of coatings on a special installation are given. The mechanisms of wear of a number of thin-layer coatings based on friction-mechanical brazing, polymer fluorocarbon composition, solid lubricant coating using scanning electron microscopy were studied. Recommendations on the use of the studied thin-layer coatings for high-loaded parts of mining machines operating in fretting corrosion conditions have been developed. The aim of the work was to study the effect of a number of thin-layer coatings on the wear of highly loaded connections of the mechanisms of mining machines, in particular bearing assemblies of quarry dump trucks operating under fretting corrosion conditions.
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Date submitted2018-05-21
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Date accepted2018-07-14
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Date published2018-10-24
Increasing the wear resistance of adapters and drill pipes by elec-tromechanical processing
The directions of the research on increasing the wear resistance of drill pipe locks, threaded joints and casing drill string have been defined: application of drill pipes from the nose-resistant surfacing to the lock with Russian and foreign materials (hardbanding); hardening of the surface layer of drill pipe locks by electromechanical processing; hardaning of the external and internal locking thread of drill pipes by electromechanical processing. Comparative tests of the wear resistance of various hardening materials (hardbanding) of Russian and foreign production and the drill pipe lock without surfacing have been made. The recommendations for increasing the wear resistance of threaded joints by the method of electromechanical processing are developed, which determine the ways of increasing the resource and reliability of drill pipes and sub-assemblies, the formation of unique properties of parts, reducing the labor-capacity of manufacturing and restoring parts, increasing the efficiency of enterprises and organizations, protecting the environment and creation of competitive products. The materials of the article are of practical value for specialists of various fields engaged in the issues of increasing the reliability of technological equipment. The production success of using wear resistant surfacing technology on the body of a drill pipe joint is due to the possibility of using relatively simple and mobile welding equipment, carrying out work in the places of use of a drilling tool or temporary (permanent) production bases with a small transport arm from the field, re-depositing surfacing materials restoration of drill pipe locks; a wide and growing list of companies that receive accreditation for the production of these works.
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Date submitted2018-05-03
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Date accepted2018-07-07
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Date published2018-10-24
Regularities of material destruction of the impactor in repeated single punch
- Authors:
- V. I. Bolobov
- Le Tkhan' Bin
The technique and the results of experiments on the study of the laws of the process of the cone-shaped tip of a freely falling impactor made of 38HM, U8, H12MF steels, subjected to typical heat treatment and additionally treated with cold, when they apply multiple (up to 10000) single impacts on granite under conditions approaching hydraulic impactor peaks. To explain the processes, we used the values of stresses σ к , arising at the contact area of the impactor and the rock, calculated using the developed mathematical model. It has been established that the process of wear of an impactor with multiple single blows proceeds in three stages separated by critical values, , which correspond to the strength characteristics of the material of the impactor demonstrated in these dynamic conditions. With a small number of strokes (n ≤ n * ) and the small size of the blunting area (stage I interaction) values σ c exceed of steel and it is exposed to local destruction at the contact site, which is recorded as a significant loss of the impactor’s mass; with n * < n ≤ n ** (stage II) the resulting stresses are not enough to destroy the material, but it is enough for its plastic deformation, accompanied by the movement of metal from the central part of the contact area to the peripheral and the destruction of part of the deformed metal by rock; with n > n ** (stage III) arising σ к do not reach the level and the decrease in the mass of the impactor is determined by the resistance of the steel to abrasion by the products of rock destruction, displaced by the impactor from the well. The treatment of impactors from all tested steels with cold leads to an increase in their wear resistance; The total depth of the holes punctured by the cold-treated H12MF steel impactor at the time of the interruption of the rock penetration is four times higher than that of the 38HM steel impactor subjected to typical heat treatment.
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Date submitted2017-09-11
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Date accepted2017-10-30
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Date published2018-02-22
Provision of adhesion strength of gas-thermal coatings on piston rings of quarry transport engines
- Authors:
- Yu. Olt
- V. V. Maksarov
- V. A. Krasnyi
The main trend in the development of modern diesel engine manufacturign is the creation of high-powered, reliable and economical internal combustion engines (ICE), which are widely used in various industries, including mining machinery. The application of the methods of gas-thermal and gas-plasma coating for obtaining wear-resistant layers on piston rings for large internal combustion engines of quarry transport – diesel locomotives and dump trucks- is considered. It is shown that the abrasive-jet machining of base coat is widely used as a preparatory operation before coating process, and the roughness of the working surface of the rings after abrasive-jet machining has a significant impact on the adhesion strength of the coating with the base material. The selection of the surface roughness and the conditions of abrasive-jet machining for increasing the coating adhesion strength to the base coat significantly determines both the thickness of the coating and the reliability of the part itself. The aim of the paper is to investigate the dependence of the adhesion strength of a gas-thermal wear-resistant coating of piston rings of large engines of quarry transport, including dump trucks and diesel locomotives, from the roughness of the working surface after abrasive-jet machining, which in turn depends on its modes (distance to the nozzle exit section, the number of passes, the working air pressure, the shot change rate). The working surface adhesion strength of piston rings with diameter of 210 mm coated with molybdenum and steel wire composition was investigated by the twisting angle at which the coating peeled. It is shown that the roughness providing a twist angle greater than 35° should be more than 22 μm, which does not cause coating peeling off. Modes of abrasive-jet machining providing the specified values of roughness: working air pressure is 0.4 MPa, distance to the nozzle exit section is 110 mm, the number of passes is 2, and the shot changes after processing 40 mandrels.
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Date submitted2015-08-25
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Date accepted2015-10-01
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Date published2016-04-22
Vibrodiagnostics of the technical state slurry pumps
- Authors:
- V. I. Aleksandrov
- Irzhi Sobota
Analysis of the work hydrotransport systems in processing plants shows that the efficiency of this type transport does not match its technical capabilities: the high laboriousness involved in the operation of the equipment, high hydroabrasive wear of slurry pumps and pipelines, low working life pumps, high metal consumption and energy. The main reason for the lack of effectiveness of hydraulic transport is hydroabrasive wear impellers of slurry pumps, causing rising levels of vibra-tion pumps, reducing the pressure characteristics, general technical state of hydrotransport system and as a result - low pumps life, not exceeding 500 hours of continuous operation. In paper, it is shown that as a criterion of period normal operation slurry pump can be used coefficient of techni-cal state, the value of which is proportional to the relative head, degree of hydroabrasive wear of the impeller and time of continuous operating. The coefficient technical state of slurry pump can be represented as a function of current flow rate and the RMS value of vibration velocity. The re-sults of theoretical and experimental studies used to develop algorithms and techniques express-diagnosis and monitoring of slurry pumps in hydrotransport system, data which indicate the need for routine maintenance of pumping equipment.
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Date submitted2014-12-11
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Date accepted2015-02-11
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Date published2015-12-25
Influence of the type of hardening treatment on wear-resistant materials of mining equipment
- Authors:
- V. I. Bolobov
- S. A. Chupin
For example, steel 110G13L as the material of teeth of excavator buckets, shows that the work hardening (hardening) is an effective means to increase (up to 10 times) the wear resistance of components in contact with abrasive media, such as marble, yielding the steel in a state of hard-ening of hardness. In the case of wear on the rocks (granite, gabbro) with a hardness greater than the hardness of steel, the effect of hardening has almost no effect. It was found that high-temperature thermomechanical treatment of steel 35HGSA as the material of holders of rotary cut-ters (strain at 900 С, water quenching, tempering at 230 С) leads to a substantial increase of its hardness (23 %) and durability (38 %) compared to typical heat treatment used in the manufacture of cutting tools at the factory.
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Date submitted2010-07-18
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Date accepted2010-09-20
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Date published2011-03-21
Analyses of technologcal characteristics of diamond drilling of hard rock
- Authors:
- V. G. Gorelikov
- Van Dong Vu
The classification of different diamond bit types for drilling of jointed rock is offered. It is based on two predominant types of wear: mechanical and thermo physical. The facial and lateral on matrix body as well as cracks along the matrix body, spalling of the matrix sectors and normal wear are attributed to the mechanical type of wear. The proposed classification includes main types of wear at jointed rocks drilling and creates the grounds for the designing of rock-distributing tool more resistant to mechanical and thermo physical wear.
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Date submitted2009-08-08
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Date accepted2009-10-26
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Date published2010-02-01
Relationship between wear resistance of cutting bit body of mining tool and distribution of hardness along the cutting bit
- Authors:
- M. P. Talerov
In present article the courses of low wear resistance of rotary cutting bit body and also the courses of one-sided wear are described. The results of hardness of the cutting bit body from various manufacturers are represented here. In summary a conclusion was made that the utilization of thermal treatment after pressing removes specific structure that can be the course of one-sided wear genesis.