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Date submitted2022-03-01
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Date accepted2022-05-25
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Date published2022-12-29
Study on the rheological properties of barite-free drilling mud with high density
Improved drilling and reservoir penetration efficiency is directly related to the quality of the drilling mud used. The right choice of mud type and its components will preserve formation productivity, stability of the well walls and reduce the probability of other complications. Oil and gas operators use barite, less often siderite or hematite weighting agent as a weighting component in the composition of drilling muds for the conditions of increased pressure. But the use of these additives for the penetration of the productive formation leads to the reduction of filtration characteristics of the reservoir, as it is almost impossible to remove them from the pore channels. Therefore, barite-free drilling mud of increased density based on formic acid salts with the addition of carbonate weighting agent as an acid-soluble bridging agent is proposed. The results of experimental investigations on rheological parameters of barite-free solutions are given and the obtained data are analyzed. Based on the comparison of results it is recommended to use high-density drilling mud on the basis of formic acid salts (sodium and potassium formate) and with the addition of partially hydrolyzed polyacrylamide with molecular mass of 27 million.
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Date submitted2022-05-12
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Date accepted2022-09-15
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Date published2022-12-29
Problem solution analysis on finding the velocity distribution for laminar flow of a non-linear viscous flushing fluid in the annular space of a well
- Authors:
- Vasiliy I. Nikitin
Modern drilling fluids are non-linear viscous media with an initial shear stress. In classical scientific works on hydromechanical modeling of drilling fluids motion in pipes and annular channels the Shvedov – Bingham approximation and Ostwald – de Waale power-law model were used, which did not fully account for behavior of technological fluids in a wide range of shear rates. This article presents a numerical solution for a mathematical model of drilling fluid motion of the three-parameter Herschel – Bulkley rheological model in the annular space of the well. The Herschel – Bulkley model in the rheological equation takes into account the presence of initial shear stress and a tendency for viscosity to change with shear rate, which distinguishes it from the Ostwald – de Waale and Shvedov – Bingham models. The target function in solving the equation of motion is the velocity distribution in the radial direction of the upward flow of the flushing fluid. The analysis of obtained solution is based on the theory of velocity profile influence on quality of cuttings removal during wellbore cleaning. Due to peculiarities of mathematical statement of the task, which supposes necessity of differential equation of motion solution, Wolfram Mathematica computational software has been used as a calculation tool. The analysis of numerical solution allowed to draw conclusions about the possibility of its application in evaluation of velocity profile when drilling fluid moves in annular space of the well. The possibility for application of modified excess coefficient as a relative quantitative parameter for evaluation of velocity profile uniformity was substantiated.
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Date submitted2021-02-24
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Date accepted2022-04-06
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Date published2022-07-13
Study of the kinetics of the process of producing pellets from red mud in a hydrogen flow
The reduction kinetics of serial phase transitions of iron oxides during reduction to a metallized state with different modes of technical hydrogen supply has been studied and substantiated. The results of the pellets formation when 3-5 % molasses is added to the red mud as a binding reagent are presented. The dependences of the reduction rate of iron oxides on the hydrogen flow rate are obtained. Based on the results of the experiments, a kinetic model was constructed, and with the help of X-ray phase and spectral analysis, it was proved that the agglomerates formed after heat treatment received high strength due to the adhesion of reduced iron particles with red mud particles. The use of a new type of charge materials in melting units will reduce the amount of emissions and dust fractions, as well as increase the metal yield.
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Date submitted2021-10-18
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Date accepted2022-01-24
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Date published2022-04-29
Development of a hydrocarbon completion system for wells with low bottomhole temperatures for conditions of oil and gas fields in Eastern Siberia
The paper presents the results of investigations on the influence of low bottomhole temperatures in the intervals of productive formations on the technological properties of solutions used for drilling and completion of wells in order to determine the possibility of increasing gas recovery coefficient at the field of the “Sila Sibiri” gas pipeline. The analysis of technological measures determining the quality of the productive horizon drilling-in was carried out. It was found out that the dispersion of bridging agent in the composition of the hydrocarbon-based drilling mud selected from the existing methods does not have significant influence on the change in the depth of filtrate penetration into the formation in conditions of low bottomhole temperatures. The main reason for the decrease in the near-bottomhole zone permeability was found out – the increase in plastic viscosity of the dispersion medium of the hydrocarbon-based drilling mud under the influence of low bottomhole temperatures. A destructor solution for efficient wellbore cleaning from hydrocarbon-based solution components in conditions of low bottomhole temperatures was developed. The paper presents the results of laboratory investigations of hydrocarbon-based drilling mud and the developed destructor solution, as well as its pilot field tests. The mechanism of interaction between the destructor solution and the filter cake of the hydrocarbon-based drilling mud ensuring the reduction of the skin factor in the conditions of the geological and hydrodynamic structure of Botuobinsky, Khamakinsky and Talakhsky horizons of the Chayandinskoye oil and gas condensate field has been scientifically substantiated.
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Date submitted2019-11-28
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Date accepted2020-05-08
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Date published2020-10-08
Development of the drilling mud composition for directional wellbore drilling considering rheological parameters of the fluid
Article presents investigations on the development of a drilling mud composition for directional wells in an oil field located in the Republic of Tatarstan (Russia). Various rheological models of fluid flow and their applicability for drilling muds are analyzed. Laboratory experiments to measure the main rheological parameters of a solution, such as plastic viscosity, dynamic shear stress, as well as indicators of non-linearity and consistency are presented. On the basis of laboratory investigations, it was concluded that high molecular weight polymer reagents (for example, xanthan gum) can give tangible pseudoplastic properties to the washing fluid, and their combination with a linear high molecular weight polymer (for example, polyacrylamide) reduces the value of dynamic shear stress. Thus, when selecting polymer reagents for treating drilling muds at directional drilling, it is necessary to take into account their structure, molecular weight and properties. Combination of different types of reagents in the composition of the drilling mud can lead to a synergistic effect and increase the efficiency of the drilling process as a whole.
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Date submitted2019-09-25
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Date accepted2019-12-20
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Date published2020-04-24
Study of the well near-bottomhole zone permeability during treatment by process fluids
- Authors:
- Evgenii A. Rogov
In the process of drilling-in productive horizons, several irreversible physical and chemical processes take place in the near-wellbore zone of the formation: stress state of the rocks changes, penetration of the filtrate and solid phase, as well as drilling mud into the reservoir, and swelling of clay particles of intergranular cementing material are observed. As a result, permeability of productive horizon is significantly reduced and, consequently, potential inflow of oil or gas from formation is excluded. An equally serious problem exists during well servicing and workover, when the use of irrational fluids of well killing causes negative consequences associated with deterioration of reservoir properties of formations in the wells being repaired. Article presents the results of the experiments on permeability of clayed porous samples after exposure to various compositions of liquids. In order to increase permeability of near-borehole zone of the formation and increase productivity of wells completed by drilling, and after well servicing and workover, a composition of the process fluid containing a 15 % aqueous solution of oxyethylene diphosphonic acid (OEDA) with addition of a surfactant is proposed.
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Date submitted2019-01-16
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Date accepted2019-03-07
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Date published2019-06-25
Sintered sorbent utilization for H2S removal from industrial flue gas in the process of smelter slag granulation
- Authors:
- A. B. Lebedev
- V. A. Utkov
- A. A. Khalifa
Authors suggest removing hydrogen sulfide from the hot industrial gas at temperatures 200-300 °C and its subsequent interaction with Fe 2 O 3 . For this purpose the following sorbents have been proposed: a mixture of iron oxide and fly ash; iron oxide and pumice; different samples of red mud (bauxite treatment residues containing iron oxide). To prevent dusting and loss of absorbing capacity, the sorbents were shaped into porous granules with other metallic oxides. Materials utilized in the study were obtained the following way: mixing of Fe 2 O 3 with fly ash; sintering of the mixture with red mud. The blend contains aluminum oxide and silica, which can act as matrix shapers, alkali oxides and fluxing agents that reduce the temperature during metal sintering. After the samples had been saturated with sulfur, they were positioned in a venting reservoir, where under the temperature 600-700 °C desorption to the initial state occurred by means of passing an air flow through the sorbent layer. In the process of this operation, sulfur dioxide was released and reactive metal oxides re-emerged. Desorption also generated a small amount of elemental sulfur and sulfuric acid. Absorbing capacity was assessed at higher temperatures, efficiency of H 2 S removal reached 95-99.9 %. Proposed technology of air cleaning is recommended to use in metallurgic processes with elevated atmospheric pollution, e.g. granulation of melted blast-furnace slag.
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Date submitted2018-11-09
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Date accepted2019-01-22
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Date published2019-04-23
Determining the stability of the borehole walls at drilling intervals of loosely coupled rocks considering zenith angle
- Authors:
- P. A. Blinov
During development of drilling projects, a whole array of data is needed considering the properties of rocks and the conditions of their bedding. Accounting for geomechanical processes occurring in the near-wellbore zone allows avoiding many complications associated with the violation of the wellbore walls stability at all stages of its construction and operation. Technological and technical factors such as vibration and rotation of the drilling string, formation of launders during the descent and ascent of the assembly, pressure pulsation during the start and stop of pumps, hydrostatic and hydrodynamic pressure of the drilling fluid, its composition and properties, have a great influence on the stress-strain state of the medium opened by the well. The washing fluid circulating in the well should provide backpressure to the reservoir, not interact with the rocks chemically, colmatage channels in porous and fractured rocks, preventing penetration of the mud into the medium, by creating an impermeable barrier at drilling clay seams that are prone to swelling, cracking, etc. The article discusses the method for determining the stability of the directed well walls, taking into account the penetration of drilling mud into the pores and fractures of rocks. The technique will allow adjusting the zenith angle of the well during the workout of an unstable interval at the design stage, or selecting a drilling fluid composition to ensure fail-safe drilling.
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Date submitted2018-07-18
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Date accepted2018-08-25
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Date published2018-12-21
Development of vibroacoustic module for fine filtration of drilling muds
- Authors:
- G. B. Fedorov
- O. L. Dudchenko
- D. S. Kurenkov
The issue of drilling mud multiple use is problematic. To reuse, the solution must be efficiently cleaned from solid particles according to the class of 0.04-0.07 mm. An analysis of existing technologies and equipment has shown that drilling mud regeneration schemes are rather difficult to operate and expensive. In world practice there has been a tendency to create universal equipment, which allows most complete cleaning cycle for a drilling mud in fine grades. The paper proposes an innovative vibroacoustic module for cleaning drilling muds from sludge. The creative element of the proposal is the impact of vibroacoustic oscillations on the drilling mud passing through the mesh element. At the same time, specific effects arise around the mesh, which increase the productivity and efficiency of the process. The design of the vibroacoustic apparatus and the principle of its operation are presented. An important element of the proposal is that the oscillation is created by pistons interconnected by rods and located on opposite sides of the mesh. This dipole system provides the excitation of variable pressures of different polarity before the mesh and after it. The results of industrial tests of the vibroacoustic module when servicing the BU-75-BrE drilling rig are presented. The dependence of the installation performance and efficiency on the amplitude of oscillations was found. The optimal dynamic range of exposure (from 5.5 to 6.5 mm) was determined. Analysis showed that in the composition of the cleaned drilling mud, the maximum particle size of the solid phase did not exceed 0.04 mm. The conducted industrial tests confirmed the possibility of using the vibroacoustic module for cleaning the washing fluid and developing a pit-free drilling technology on its basis.
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Date submitted2015-08-27
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Date accepted2015-10-05
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Date published2016-04-22
Processing of alumina production red mud with recovery of scandium concentrate
The chemical and technological principles of scandium recovery from red mud of alumina production with the use of flue gases from sintering furnaces have been developed. The optimal conditions of hydrochemical processes of successive removal of impurities for the production of scandium concentrate with simultaneous obtaining of titanium-containing product have been worked out on a pilot plant.