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Date submitted2024-04-10
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Date accepted2024-06-03
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Date published2024-07-19
Combined method for processing spent acid etching solution obtained during manufacturing of titanium products
Possessing high strength, low density and significant chemical resistance, titanium has found wide application in various fields of the national economy – the chemical industry, aviation and rocket technology, mechanical engineering, medicine, etc. The production of titanium products is hampered by a fairly strong oxide film covering its surface. Removal of the oxide film from the surface of titanium workpieces is carried out by etching in solutions of mineral acids of various compositions. A spent acid etching solution (SAES) is formed, containing titanium salt and the remainder of unreacted acids. Almost all etching solutions contain HF and one of the strong acids. This is H2SO4, HCl or HNO3. Thus, the SAES includes ions of titanium, fluorine or chlorine, orsulfate, or nitrate. SAES is quite toxic and must be diluted or cleaned several times before being discharged into a reservoir. Most of the methods used to extract impurities contained in SAES lead to a decrease in their content. As a result of such purification, there is a loss of substances contained in SAES in significant quantities and of interest for further use. The work presents experimental results obtained from the combined processing of SAES containing titanium fluoride, hydrofluoric and hydrochloric acids. At the first stage, SAES is treated with sodium hydroxide. The resulting titanium hydroxide precipitate is filtered off. At the second stage, the filtrate containing sodium fluoride and chloride is processed in a membrane electrolyzer. In this case, not only the extraction of sodium salts from the filtrate occurs, but also the production of sodium hydroxide and a mixture of hydrofluoric and hydrochloric acids. Sodium hydroxide can be used for processing SAES, and a mixture of acids for etching titanium workpieces.
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Date submitted2022-05-12
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Date accepted2022-09-06
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Date published2022-11-03
Morphometric parameters of sulphide ores as a basis for selective ore dressing
To assess the possibility of selective disintegration and reduction of overgrinding of hard-to-reproduce ores, optical microscopic and X-ray microtomographic studies were carried out and quantitative characteristics of morphological parameters of disseminated and rich cuprous ore samples from Norilsk-type Oktyabrsky deposit were identified. Among quantitative morphological parameters the most informative are area, perimeter, edge roughness, sphericity, elongation and average grain spacing for disseminated copper-nickel ores; area, perimeter, edge roughness and elongation for rich cuprous ores. The studied parameters are characterized by increased values and dispersion in ore zones, which is especially important for fine-grained ores, which are difficult to diagnose by optical methods. Three-dimensional modelling of the internal structure of sulphide mineralisation samples was carried out using computed X-ray microtomography, which allows observation of quantitative parameters of grains, aggregates and their distribution in the total rock volume and interrelationship with each other. The evaluation of rock pore space by computer microtomography made it possible to compare the results obtained with the strength characteristics of rocks and ores, including those on different types of crushers. The obtained quantitative characteristics of structural-textural parameters and analysis of grain size distribution of ore minerals allow us to evaluate the possibility of applying selective crushing at various stages of ore preparation
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Date submitted2021-05-19
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Date accepted2022-04-07
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Date published2022-04-29
On the possibility of reducing man-made burden on benthic biotic communities when mining solid minerals using technical means of various designs
The paper analyses features of the species composition and diversity of biotic communities living within the ferromanganese nodule fields (the Clarion-Clipperton field), cobalt-manganese crusts (the Magellan Seamounts) and deep-sea polymetallic sulphides (the Ashadze-1, Ashadze-2, Logatchev and Krasnov fields) in the Russian exploration areas of the Pacific and Atlantic Oceans. Prospects of mining solid minerals of the world’s oceans with the least possible damage to the marine ecosystems are considered that cover formation of the sediment plumes and roiling of significant volumes of water as a result of collecting the minerals as well as conservation of the hydrothermal fauna and microbiota, including in the impact zone of high temperature hydrothermal vents. Different concepts and layout options for deep-water mining complexes (the Indian and Japanese concepts as well as those of the Nautilus Minerals and Saint Petersburg Mining University) are examined with respect to their operational efficiency. The main types of mechanisms that are part of the complexes are identified and assessed based on the defined priorities that include the ecological aspect, i.e. the impact on the seabed environment; manufacturing and operating costs; and specific energy consumption, i.e. the technical and economic indicators. The presented morphological analysis gave grounds to justify the layout of a deep-sea minerals collecting unit, i.e. a device with suction chambers and a grip arm walking gear, selected based on the environmental key priority. Pilot experimental studies of physical and mechanical properties of cobalt-manganese crust samples were performed through application of bilateral axial force using spherical balls (indenters) and producing a rock strength passport to assess further results of the experimental studies. Experimental destructive tests of the cobalt-manganese crust by impact and cutting were carried out to determine the impact load and axial cutting force required for implementation of the collecting system that uses a clamshell-type effector with a built-in impactor.
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Date submitted2021-03-12
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Date accepted2021-04-12
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Date published2021-06-24
Increasing the efficiency of phosphate ore processing using flotation method
The paper presents flotation of two phosphate ore samples of different origin. Statistical analysis was used to study the effect of operating parameters on flotation efficiency. The paper proposes to increase the efficiency of flotation processing of magmatic phosphate ore with a low grade of the valuable component (P 2 O 5 = 10.88 %), containing nepheline and feldspars, by means of direct anionic flotation. Authors present an optimization of anionic flotation using tall oil fatty acids mixed with anionic phospholane as an anionic collector. The effect of adding soda ash to compensate for the influence of calcium cations on technological parameters of P 2 O 5 flotation was examined. The results of studying the flotation of nepheline ore (flotation tailings of magmatic phosphate ore) showed that replacement of phospholane with oxyethylated isotridecanol allowed to obtain a high-quality concentrate. It was estimated that with the addition of Na 2 CO 3 in the amount of 2,000 g/t, a concentrate was obtained with the grade and recovery of phosphorus pentoxide equal to 39.15 and 94.19 %, respectively. The paper proposes to increase the efficiency of flotation processing of sedimentary phosphate ore with a low grade of the valuable component (P 2 O 5 = 22.5 %), containing gypsum and quartz, by means of desliming followed by anionic or cationic reverse flotation. Tall oil fatty acid with anionic phospholane was used as a collector in anionic reverse flotation, and amine was used in cationic reverse flotation. Sodium tripolyphosphate was used as a P 2 O 5 depressant. It was found to be an effective depressant in both anionic and cationic flotation. When analyzing the statistical plan, it was estimated that the maximum grade of the valuable component in the concentrate (P 2 O 5 = 31.23 %) and the recovery to concentrate of 95.22 % were obtained in the chamber product at amine consumption of 950.88 g/t and sodium tripolyphosphate consumption of 500 g/t.
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Date submitted2018-09-07
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Date accepted2018-11-08
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Date published2019-02-22
Assessment of refractory gold-bearing ores based on interpretation of thermal analysis data
- Authors:
- T. N. Aleksandrova
- G. Heide
- A. V. Afanasova
The article presents the results of a study on the possibility to assess refractory gold-bearing ores using thermal analysis data. It studies the flotation concentrates obtained during the enrichment of double refractory sulfide gold-bearing ores. This type of ore is complicated by the fine impregnation of gold in sulphide minerals and the presence of sorption-active scattered carbonaceous matter, which is in close association with sulphides. The results of thermogravimetric and mass spectrometric studies of refractory gold-bearing ores are presented. The obtained fragments for kerogen CH (m/z = 15), C 2 H (m/z = 29) and C 3 H (m/z = 43) indicate the presence of various types of carbonaceous matter in the studied samples. It is justified that the degree of sorption activity of carbonaceous matter depends on the presence of kerogen and bitumen in the ore. High sorption activity of scattered carbonaceous material significantly affects the processing technology of ores and concentrates, both flotation and pyro- and hydrometallurgical methods. Thermogravimetric and mass spectroscopic analyzes can be used to determine the degree of preg-robbing of refractory gold-bearing ores. The obtained results predetermine the direction of creating new methods and technologies in the field of decarburization of refractory gold-bearing ores in the integrated development of solid minerals in the mining regions of Russia.
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Date submitted2018-09-02
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Date accepted2018-10-28
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Date published2019-02-22
Factors affecting bacterial and chemical processes of sulphide ores processing
- Authors:
- T. S. Khainasova
Extraction of valuable components from sulphide ores using microorganisms is a recognized biotechnological method, combining several advantages over traditional methods of mineral processing. This paper presents the main factors affecting the bacterial-chemical leaching and methods of leaching with the participation of microorganisms. Some physical-chemical (temperature, pH, oxygen, carbon dioxide, nutrients, metals and other chemical elements) and microbial (cell count and microflora activity) properties are given, either directly or indirectly (suppressing or contributing to the growth and oxidative capacity of microorganisms) affecting the kinetics of the process. The paper discusses the characteristics of the mineral substrate, including galvanic interaction of sulfide minerals and the formation of passivating layers on the surface of the ore during oxidation, emphasizing the importance of the electrochemical interaction of the components of the leaching system. Bioleaching is a complex process, which is a combination of mainly chemical reactions mediated by the microbial component, therefore, to improve the kinetics, it is necessary to consider, monitor and regulate the listed range of factors.
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Date submitted2017-11-20
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Date accepted2018-01-09
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Date published2018-04-24
Sulfidization of silver-polymetallic ores of «Goltsovoe» deposit for decreasing loss of silver in mill tailings
- Authors:
- L. V. Shumilova
- O. S. Kostikova
The results of laboratory studies of flotation concentration of silver-polymetallic ores of the Goltsovoe deposit at the Omsukchansk concentrator are presented. The results of sieve analysis of mill tailings of the experimental sample of MTP N 101 (N 7577-i) are described. They indicate that a large amount of silver (123 g/t) is lost in the size class – 0.040 mm (yield 50.25 %). According to the results of mineralogical analysis, it is established that the major losses of noble metal are associated with its fine impregnation in oxides, sulfides and silicate rocks. The main silver-bearing minerals are acanthite, polybasite and kustelite (class – 0.040 mm). Experimental studies were carried out in two stages. The purpose of the first stage is to determine the influence of grinding fineness in flotation feed (for a finished class content of 0.074 mm in the range of 60-95 %) for silver recovery at different amounts of butyl potassium xanthate (50, 150, 300 g/t). The purpose of the second stage is to evaluate the effectiveness of sulfidization at different consumption of sodium sulfide Na 2 S·9H 2 O (50, 150, 200, 450, 750 g/t – 1 % aqueous solution) under the conditions of the optimal reagent mode established in the first stage of the study. The results of experiments to determine the optimum grinding fineness and studies on the enrichment of silver-polymetallic ore with the use of sodium sulfide as a sulfidizer are presented. The efficiency of the sulfidization process is estimated. The following experimental dependencies of silver recovery are established: on the degree of grinding and consumption of butyl potassium xanthate; on variations of grinding fineness and the consumption of sodium sulphide (with a consumption of butyl xanthate 150 g/t); and on grinding fineness at optimum consumption of sodium sulfide 150 g/t and butyl potassium xanthate 300 g/t. A comparative evaluation of dependence of silver recovery index from the degree of grinding fineness before and after introduction of sodium sulphide (collecting agent consumption of 150 g/t) is given. T\
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Date submitted2015-10-17
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Date accepted2015-12-19
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Date published2016-08-22
Improving the retention of minerals in the course of separating monolith from bedrock with the use of gas generator cartridges
- Authors:
- G. P. Paramonov
- V. N. Kovalevskii
- Peter Mozer
Results are presented on the effect of firing rate on pressure pulse in charge camera and fracture stress during spalling. Results are presented of comparative calculations using the equations of autocatalytic reactions of firing rates and escape of reaction products for the system of sodium chlorate - polythene (propylene) in pipe shape. Dependences are obtained of firing rate on concentration of gas generating mixture, its density, components size distribution and cartridge case size. Experimental and computational data were used to consider the conditions of firing turning into explosion for compositions based on sodium chlorate and hydrocarbons in layered and powdered systems. The relation is retrieved between the technological parameters of mining activities (blast hole to blast hole distance, blast hole diameter, depth of cartridge placement) and specific cartridge consumption along the spalling line with gas generators going off.
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Date submitted2015-10-25
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Date accepted2015-12-04
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Date published2016-08-22
Regularities of selenium and chromium behavior in redox processes during hydrometallurgic treatment of solid phase products of rhenium extraction
- Authors:
- G. V. Petrov
- M. I. Kalashnikova
- S. B. Fokina
The main source of selenium is copper anode slime. But during the pyrometallurgical treatment of sulphide polymetallic ores significant amount of selenium along with radiogenic osmium and rhenium is concentrated in the solid-phase products of acid wash extraction and cannot be extracted, as gets lost with discharged chromium-containing solutions of osmium stage. The paper presents results of research into selenium reduction in the chromium-containing sulfuric acid medium by sulfurous gas and sodium sulphite. The use of the above reducers in optimum conditions leads to almost complete recovery of selenium (VI) while selenium (IV) extraction rate is not exceeding 60 %. The chrome (III) present in solutions has no impact on the selenium extraction rate. Chrome (VI) is almost completely reduced to a trivalent state, thus its negative impact on subsequent rhenium sorption from solutions purified from selenium is excluded. In view of a high rate of selenium extraction from chromium-containing sulfuric acid solutions formed in the process of radiogenic osmium production using sulfurous gas and sodium sulphite, choice of a method for selenium reduction is to a great extent dependent on the company’s profile.
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Date submitted2015-07-07
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Date accepted2015-09-16
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Date published2016-02-24
Activation of heap leaching of low-sulfide ores the invisible gold
- Authors:
- A. G. Sekisov
- Yu. I. Rubtsov
- A. Yu. Lavrov
This article deals with a physical-chemical model of heap leaching processes justifying new technological approaches to recovering dispersed forms of gold from ores, placer sands and deute-rogene mineral raw materials. The key process of this model includes lattice diffusion of high-energy hydrion minerals and hydroxyl-radicals formed as a result of photochemical and electro-chemical processing of initial reagent aqueous solutions. Active components of gas-water emulsions obtained while processing initial reagent solutions provide a structural and material trans-formation of a mineral lattice which concentrates clusters of dispersed gold creating conditions for its interacting with complexing compounds of process solutions. The article also considers the technological processes of activation heap leaching of dispersed gold from the Pogromnoe ore field and the results of the experiments conducted in percolators with their charge ranged from 3 to 100 kg. The results have proved the efficiency of using gas-water suspensions prepared in the pho-toelectrochemical reactor with active ion-radical oxidizing agents.
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Date submitted2014-11-01
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Date accepted2015-01-02
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Date published2015-10-26
Development of an environmentally safe gold extraction method from refractory ores using sodium thiosulfate as an extractant
- Authors:
- Yu. V. Sharikov
- Ilkka Turunen
The article presents the results of a mathematical model development for the process of gold leaching from gold-containing ores and concentrates. A mathematical model has been developed by analyzing the chemistry of reactions and mass transfer processes. On the base of a kinetic extraction model and a hydrodynamic complete mixing model a mathematical model of thiosulfate leaching process in various types batch reactors, complete mixing flow process vessels and complete mixing reactor columns with different numbers of vessels in a column has been developed. The effect of the number of reactors in a column has been investigated and optimal segmentation conditions have been found. Based on the investigation of the process using the mathematical model a control system structure has been designed to provide maximum conversion at the exit area of a reactor column.
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Date submitted2009-10-14
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Date accepted2009-12-28
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Date published2010-09-22
Geodynamic model of hydrogen sulphide’s formation in natural gas and oil in the process of rocks impulsive compression under conditions оf earthquakes
- Authors:
- A. V. Petukhov
By experiments, conducted on the installation like Bridgeman’s anvil it was determined that under conditions of high pressure, displacement deformations and elastic wave’s effect of short duration, sulphates are reclaimed by hydrocarbons. As a result of this reaction sulphur and hydrogen sulphide are produced.
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Date submitted2009-08-06
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Date accepted2009-10-10
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Date published2010-02-01
Allocation of tellurium from difficult on structure of sulfuric acid solutions
- Authors:
- S. B. Fokina
As the main source of reception of tellurium serve electrolytic copper refinery slimes. In the conditions of manufacture expansion and transition on technology decopperizing slimes by pressure leaching O 2 -H 2 SO 4 media, the solution (decopperized product) becomes the basic concentrator of tellurium. Extraction of tellurium from a decopperized (pressure-leached) liquid products is considered. The method allows to raise percent of extraction of tellurium from initial raw materials and to enrich pressure-leached solid product with precious metals.