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Date submitted2022-04-20
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Date accepted2022-07-21
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Date published2022-11-03
Iron ore beneficiation technologies in Russia and ways to improve their efficiency
- Authors:
- Aleksei E. Pelevin
Increasing the efficiency of crushing circuits is associated with a decrease in the particle size of finely crushed ore and the use of dry magnetic separation of crushed ore. Reducing grinding costs is achieved by using drum mills jointly with mills of other designs. The use of automation systems, slurry demagnetization, technologies with staged concentrate separation, and beneficiation and fine screening in a closed grinding cycle lead to a reduction in grinding costs. The main industrial technology for improving the quality of concentrate is its additional beneficiation using regrinding, fine screening, flotation, and magnetic-gravity separators. Increasing the integrated use of iron ore raw materials is associated with an increase in the yield of iron concentrate and the production of hematite concentrate during the beneficiation of hematite-magnetite ores and ilmenite concentrate during the beneficiation of titanomagnetite ores. Incremented concentrate yield is possible by using magnetic separators with an increased magnetic induction up to 0.25-0.5 T in the first stages of beneficiation. To obtain hematite and ilmenite concentrates, combined technologies can be used, including fine screening, high-gradient magnetic, gravity, flotation, and electrical separation.
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Date submitted2021-07-05
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Date accepted2022-07-21
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Date published2022-11-10
Fragmentation analysis using digital image processing and empirical model (KuzRam): a comparative study
The rock fragmentation reflects the degree of control of blasting. Despite the accuracy of screening analysis to determine the size distribution of blasted rocks, this technique remains complex and long because of the large volume of blasted rocks. The digital image processing method can overcome these constraints of accuracy and speed. Our method uses the empirical model of KuzRam and numerical method (Digital image processing) through two image processing software’s (WipFrag and Split-Desktop) to analyze the particle size distribution of rocks fragmented by explosives in Jebel Medjounes limestone quarry. The digital image processing is based on the photography of the pile of blasted rock analyzed using image processing techniques. The objective of this work is to evaluate and compare the results obtained for each blast from the two methods and to discuss the similarities and differences among them. Three different blasts with the same design were analyzed through the two methods. The result of the KuzRam model gave idealistic results due to the heterogeneity of the structure of the rocks; although, this model can be used for an initial evaluation of blast design. For better efficiency of the explosion, we proposed a new fragmentation indicator factor in order to compare the fragment produced to the estimated ideal size obtained from the KuzRam model by incorporating the blast design parameters and the rock factor. Both image processing gives close results with more accuracy for the Split-Desktop software. Our method can improve the efficiency and reduce crushing costs of the studied career.
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Date submitted2021-01-25
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Date accepted2021-02-22
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Date published2021-04-26
Conducting industrial explosions near gas pipelines
The problem to ensure the safety of objects which are in the area of blasting operations, ensuring the destruction of hard rocks, remains relevant. The article presents the results of a large-scale experiment to determine the safe conditions for conducting drilling and blasting operations near the active gas pipeline. The simplest and most reliable way to ensure the safety of the protected object from seismic impact is to reduce the intensity of the seismic wave, which is achieved by changing the parameters of drilling and blasting operations. This requires research to determine the impact of blasting operations on the parameters of seismic waves and the development of methods for measuring these parameters. The paper presents a detailed analysis of the seismic blast wave impact on the displacement of the ground and the model gas pipeline. The features of seismic monitoring during blasting operations near the active gas pipeline are shown. The seismic coefficients and attenuation coefficient of seismic waves are determined. It is proved that the readings of the seismic receivers on the surface and in the depth of the massive differ by two or more times.
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Date submitted2018-12-25
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Date accepted2019-03-22
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Date published2019-06-25
Technology of blasting of strong valuable ores with ring borehole pattern
- Authors:
- I. V. Sokolov
- A. A. Smirnov
- A. A. Rozhkov
The ores of non-ferrous and precious metals, represented by hard rocks, has a peculiar feature, that is the effect of segregation, that is the tendency of ore minerals to break down into small size classes, which in the underground mining method accumulate in significant quantities on uneven surface of bottom layers and subsequently are lost. When mining valuable non-metallic materials, there is an acute problem of overgrinding, when fines do not meet the requirements for the quality of the final product. It is well known that the granulometric composition of the ore depends mainly on the technology and parameters of drilling and blasting operations. In underground mining of ore deposits, the main method of drilling and blasting is the borehole blasting with continuous construction charges with the ring pattern. The main drawbacks of the method are: uneven distribution of the explosive along the plane of the broken layer and the expenditure of a significant part of the blast energy of the charges of the continuous structure on the blasting effect, necessarily associated with over-grinding the ore. To solve these problems, the authors proposed a blasting technology, the essence of which lies in the fact that the uniform distribution of the energy concentration of explosives in the broken layer is ensured by the dispersion of charges by air gaps and a certain order of their placement in the ring plane. For the practical implementation of the technology, a method has been developed to form dispersed charges in deep boreholes that do not require a significant increase in labor costs and additional special means. A special technique has been created that allows defining the dispersion parameters, ensuring the sustained specific consumption of explosives over the entire plane of the broken layer. Experimental studies of the proposed technology in the natural conditions of an underground mine for the extraction of valuable granulated quartz were carried out. As a result, the possibility of a significant reduction in the specific consumption of explosives (by 42 %) has been established. At the same time, the yield of the commercial product increased by 10.7 % in total, and the yield of the fraction most favorable for further processing increased by 33.7 %.
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Date submitted2018-09-01
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Date accepted2018-10-28
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Date published2019-02-22
Mathematical modeling of rock crushing and multiphase flow of drilling fluid in well drilling
The aim of the work is a mathematical modeling of the rock crushing during drilling and removal of the drilling cuttings (sludge) to the surface by drilling fluid. The process of rock destruction is described using the mathematical theory of fragmentation. The distribution of sludge particles in size and mass depends on such factors as the properties of the drilled rock, the rate of penetration, the type of bit, and the output power. After the formation of sludge, the process of its removal to the surface is modeled. The drilling fluid together with the rock particles is considered as a heterogeneous multiphase medium in which the carrier phase – the drilling fluid – is a non-Newtonian fluid. The flow of such a medium is described using a mixture model in the framework of the multi-fluid approach. This results in a system of nonlinear partial differential equations, for which a new closure relation is derived. To solve the system, the SIMPLE algorithm is used. As a result, the flow properties are studied with the inclusion of particles of various sizes. In particular, for particles of small size due to the action of plastic stresses in a non-Newtonian drilling fluid, an equilibrium mode arises in which the particles move with the drilling fluid without slipping. This is the fastest mode of delivery of sludge to the surface. The specific dimensions of such particles depend on the parameters of the drilling process. In particular, the appropriate size range can be adjusted by changing the parameters of the drilling fluid.
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Date submitted2010-07-06
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Date accepted2010-09-06
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Date published2011-03-21
Distribution of products of destruction of granite files
The article considers the problem of size distribution of grain-size composition of the blasted rock mass, rock fragments blasted rock mass and rock blockiness. The logarithmic-normal distribution law is laid down for all blasted granite mass products. It was proved, that logarithmic variance of logarithmic normal distribution law of the fractured rock mass fragments’ distribution is a structural invariant on the level of statistical universe of the block and fragments.