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Date submitted2023-08-14
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Date accepted2023-12-27
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Date published2024-12-25
Modelling of compositional gradient for reservoir fluid in a gas condensate deposit with account for scattered liquid hydrocarbons
In oil and gas reservoirs with significant hydrocarbon columns the dependency of the initial hydrocarbon composition on depth – the compositional gradient – is an important factor in assessing the initial amounts of components in place, the position of the gas-oil contact, and variations of fluid properties throughout the reservoir volume. Known models of the compositional gradient are based on thermodynamic relations assuming a quasi-equilibrium state of a multi-component hydrodynamically connected hydrocarbon system in the gravity field, taking into account the influence of the natural geothermal gradient. The corresponding algorithms allow for calculation of changes in pressure and hydrocarbon fluid composition with depth, including determination of the gas-oil contact (GOC) position. Above and below the GOC, the fluid state is considered single-phase. Many oil-gas-condensate reservoirs typically have a small initial fraction of the liquid hydrocarbon phase (LHC) – scattered oil – within the gas-saturated part of the reservoir. To account for this phenomenon, a special modification of the thermodynamic model has been proposed, and an algorithm for calculating the compositional gradient in a gas condensate reservoir with the presence of LHC has been implemented. Simulation cases modelling the characteristic compositions and conditions of three real oil-gas-condensate fields are considered. The results of the calculations using the proposed algorithm show peculiarities of variations of the LHC content and its impact on the distribution of gas condensate mixture composition with depth. The presence of LHC leads to an increase in the level and possible change in the type of the fluid contact. The character of the LHC fraction dependency on depth can be different and is governed by the dissolution of light components in the saturated liquid phase. The composition of the LHC in the gas condensate part of the reservoir changes with depth differently than in the oil zone, where the liquid phase is undersaturated with light hydrocarbons. The results of the study are significant for assessing initial amounts of hydrocarbon components and potential efficiency of their recovery in gas condensate and oil-gas-condensate reservoirs with large hydrocarbon columns.
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Date submitted2021-09-17
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Date accepted2022-04-07
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Date published2022-12-29
Technique for calculating technological parameters of non-Newtonian liquids injection into oil well during workover
Technique for automated calculation of technological parameters for non-Newtonian liquids injection into a well during workover is presented. At the first stage the algorithm processes initial flow or viscosity curve in order to determine rheological parameters and coefficients included in equations of rheological models of non-Newtonian fluids. At the second stage, based on data from the previous stage, the program calculates well design and pump operation modes, permissible values of liquid flow rate and viscosity, to prevent possible hydraulic fracturing. Based on the results of calculations and dependencies, a decision is made on the necessity of changing the technological parameters of non-Newtonian liquid injection and/or its composition (components content, chemical base) in order to prevent the violation of the technological operation, such as unintentional formation of fractures due to hydraulic fracturing. Fracturing can lead to catastrophic absorptions and, consequently, to increased consumption of technological liquids pumped into the well during workover. Furthermore, there is an increased risk of uncontrolled gas breakthrough through highly conductive channels.
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Date submitted2021-06-24
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Date accepted2021-10-18
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Date published2021-12-16
Modeling the acid treatment of a polymictic reservoir
- Authors:
- Mars M. Khasanov
- Andrey А. Maltcev
Acid treatment of wells program is directly related to oil production efficiency. Investigations aimed at improving the efficiency of acid treatment in a terrigenous reservoir have mainly reviewed the changing and adapting the reagents to minimize bridging caused by acid-rock interaction. Under real conditions, application of new and unique acid compositions is a complex process from an organizational point of view and is therefore not widely used as compared with conventional compositions based on a mixture of hydrochloric and hydrofluoric acids. The paper is based on an approach to improve acid treatment efficiency through optimal design based on near-bottomhole zone treatment simulation. The aspects for practical application of the developed acid treatment simulator for terrigenous reservoirs based on a numerical model of hydrodynamic, physical and chemical processes in a porous medium on an unstructured PEBI-grid are described. The basic uncertainties of the model are identified and analyzed. Influence of empirical parameters within the system of equations on the calculation results and modeling of the mineralogical composition of rocks are considered. Algorithm for static modelling of near-bottomhole zone for acid treatment modelling is described, as well as an approach to optimizing the design of near-bottomhole zone treatment based on adapting the results of rock tests in the model. Using experimental data, the necessity of accounting for influence of secondary and tertiary reactions on the results of modeling physical and chemical processes during acid treatment of terrigenous reservoirs was proved. The distinctive features of West Siberian objects (polymictic reservoirs) with respect to the efficiency of near-bottomhole zone treatment with clay acid have been investigated. Series of calculations to determine the optimum volume of acid injection has been carried out. Experience of previously conducted measures under the considered conditions has been analyzed and recommendations to improve the efficiency of acid treatment have been given.
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Date submitted2020-05-13
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Date accepted2021-05-21
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Date published2021-09-20
Increasing the efficiency of technological preparation for the production of the manufacture components equipment for the mineral resource complex
An increase of components production for the equipment intended for oil and gas production is a key factor for analyzing existing technological processes and searching for new technological solutions to improve the efficiency of the production process and the quality of components. The article presents a simulation model designed to determine the rational technological processing parameters for the production of the “Centralizer shell” part. The basis for optimizing the working cycle of a production line is synchronization based on the principle of proportionality, which involves equalizing the duration of all technological operations with the rhythm of the production line. Synchronization of technological operations on the production line is carried out by choosing rational cutting parameters for each technological transition (cutting speed, feedrate, number of working passes). The “Centralizer shell” part is made of titanium alloy VT16, which has high strength, corrosion resistance and ductility. For the part under consideration, the permissible values of the cutting parameters were determined based on the calculation of the total processing error, as well as the frequency of replacement of the worn cutting tool. The simulation model described in the article made it possible to increase the efficiency of the production process due to the synchronization of technological operations and the search for rational technological parameters, as well as to improve the manufacturing quality of the “Centralizer shell” part by analyzing the processing error at various parameters of the technological process.
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Date submitted2020-07-29
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Date accepted2021-03-30
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Date published2021-06-24
Model of baddeleyite recovery from dump products of an apatite-baddeleyite processing plant using a CVD6 concentrator
The paper is devoted to developing a model of baddeleyite recovery from dump products of an apatite-baddeleyite processing plant using centrifugal concentrators. The relevance of the work arises from the acquisition of new knowledge on the optimization of technological parameters of centrifugal concentrators using Knelson CVD (continuous variable discharge) technology – in particular, setting the frequency of valve opening and the duration of valves remaining open. The purpose of the research was to assess the applicability of CVD technology in the treatment of various dump products of the processing plant and to build a model of dependencies between the concentrate and tailings yields and the adjustable parameters, which will allow to perform preliminary calculations of the efficiency of implementing this technology at processing plants. The research objects are middling and main separation tailings of the coarse-grained stream and combined product of main and recleaner separation tailings of the fine-grained stream. The study uses general methods of mathematical statistics: methods of regression analysis, aimed at building statistically significant models, describing dependence of a particular variable on a set of regressors; group method of data handling, the main idea of which is to build a set of models of a given class and choose the optimal one among them. Authors proposed an algorithm for processing experiment results based on classical regression analysis and formulated an original criterion for model selection. Models of dependencies between the concentrate and tailings yields and the adjustable parameters were built, which allowed to establish a relationship between the concentrate yield and the valve opening time, as well as a relationship between the tailings yield and the G-force of the installation.
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Date submitted2019-03-31
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Date accepted2019-08-25
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Date published2020-02-25
Cascade frequency converters control features
The structures of systems with high-voltage cascade frequency converters containing multi-winding transformers and low-voltage low-power converters connected in series at each output phase of the load are considered. Low-voltage blocks contain three-phase diode or active rectifiers, DC capacitor filters, single-phase stand-alone voltage inverters and block disconnecting devices in partial modes (in case of failure when part of the blocks are disconnected). The possibilities of operation of cascade converters are determined, equations for correcting tasks to units in partial modes are given, tables of correction of tasks with estimates of achievable load characteristics are proposed. The results of experiments on the model of a powerful installation with a cascade frequency converter are presented, confirming the possibility of ensuring the symmetry of the load currents when disconnecting part of the blocks and the asymmetry of the circuit.
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Date submitted2019-07-06
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Date accepted2019-08-25
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Date published2019-12-24
Improving the efficiency of technological preparation of single and small batch production based on simulation modeling
Technological preparation of production is an integral stage of the production process, which is characterized by high complexity, which is largely felt in the conditions of single and small-scale types of production. The effectiveness of technological preparation of production is increased through automation with the use of simulation modeling. The objective of the study is to develop a simulation model that allows you to determine a rational version of the process for processing a batch of parts. The simulation model described in the article allows to analyze the production schedule of the enterprise, build processing routes, evaluate options for using various types of workpieces and technological equipment, determine the acceptable values of cutting conditions, and choose a rational variant of the technological process of processing a batch of parts. The developed simulation model is based on the principles of modular technologies, the part is considered as a combination of individual elementary surfaces. Each elementary surface contains information about the technological processing route, technological equipment and the type of technological equipment used in its manufacture, cutting conditions and the size of the allowance for each processing stage. The rational choice of the technological process is selected on the basis of multicriteria analysis according to three criteria: the value of variable costs, the production time of a batch of parts and the value of the processing error. The analysis of these criteria is made and the parameters that have the greatest impact on their value are determined. The developed classification of surface elements is described: design elements, technological elements, basic elements, as well as a mathematical model based on which the calculation of the values of the criteria for choosing a rational option.
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Date submitted2018-10-28
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Date accepted2018-12-30
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Date published2019-04-23
Development and research of formation technologies on specialized presses with subsequent sintering of high-density details from iron-based powders
- Authors:
- A. M. Dmitriev
- N. V. Korobov
- A. Zh. Badalyan
Creating shifts of the lyaers in a deforming workpieces improves the quality of the product produced by pressure treatment. qual-channel angular pressing and precipitations of a cylindrical billet with a rotating turnaround were developed by specialists earlier and became basic for scientists engaged in nanotechnology. One of the most modern schemes for creating nanostructures by processing on presses is the «Cyclic Extrusion Compression» scheme (in Russia – «Hourglass»), which has significant drawbacks. To date, research on the creation of layer shifts in compacted metal powders is substantially less than in compaction of compact blanks. The article developed compaction schemes for presses of blanks from iron-based powders that have a certain analogy with the «Hourglass», while lacking the disadvantages inherent in the named scheme and implemented on the created samples of specialized hydraulic presses. The results of the studies of density, strength and microhardness before sintering the samples molded from a number of domestic and imported powders on iron base, including those doped with carbon and other alloying components, are described. It has been established that with the use of the formation schemes for powders providing large shifts between particles, the density of the preforms increases on average by 10-12 %. With an average stress (16.32 MPa) of the transverse section of the molded specimen prior to its sintering, molding with shifts between particles increases this stress by 78 %. The strength after sintering of samples made using the compaction schemes developed by the authors of the article increases approximately by 2 times. Magnetic pulse treatment (MPT) of a molded sample prior to its sintering increases its resistance to shearing before sintering, regardless of the molding pattern. When MPT of both the powder and the molded sample is executed, the most uniform distribution of microhardness in the sample is achieved, and after subsequent sintering, the most uniform distribution of the mechanical characteristics of the product. The results of all studies are described by regression equations.
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Date submitted2018-09-08
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Date accepted2018-10-27
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Date published2019-02-22
Special strategy of treatment of difficulty-profile conical screw surfaces of single-screw compressors working bodies
- Authors:
- A. S. Vasilev
- A. A. Goncharov
The article deals with the problems arising during the shaping of complex profile tapered helical surfaces. These surfaces form the geometry of the working bodies of single-screw miniature compressors, which have great prospects for use in mobile miniature compressor plants, which is especially important for medical and space technology, robotics, oil and gas and mining industries. Due to the fact that the capabilities of existing CAD systems do not allow obtaining three-dimensional models of these surfaces, the problem of preparing a control program for a CNC machine arises, since the calculation of the tool path in CAM systems when processing complex surfaces is impossible without a three-dimensional surface model. To solve the problem, an automated programming system was developed that implements a formalized toolpath calculation in accordance with the proposed special processing strategy for conical helical surfaces. As the initial data for calculating the toolpath, the system needs information about the tool geometry and the helical surface in a parametric form, which makes it possible to abandon the construction of a three-dimensional surface model. The results of processing prototypes for the proposed strategy are given.
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Date submitted2015-10-12
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Date accepted2015-12-26
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Date published2016-08-22
Use of various types of carbon-containing raw materials to produce thermal energy
- Authors:
- V. B. Kuskov
- V. Yu. Bazhin
Many types of carbon-containing organic compounds and all possible carbon-containing products or wastes in low demand can be used to produce thermal energy. A technology has been developed for producing highly flammable briquettes on the basis of bituminous coal. These briquettes have a special incendiary layer. It is easily ignites from low energy heat sources (e.g. matches), and then flame spreads to the rest of briquette. Use of coal slacks and paper wastes as carbon-containing components playing the role of binders provides an opportunity to get a fuel briquette easy in terms of production and plain in composition while at the same time dispose of coal and paper wastes. Such briquettes may also have a special incendiary layer. Technology for fuel briquettes production from wood and slate wastes employed no binding agents, as wood products acted as binders. Thus technologies have been developed to produce fuel briquettes from various carbon-containing materials in low demand. The briquettes are intended for household boilers, fireplaces, different ovens in order to cook food, heat residential and utility premises, cabins, etc.
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Date submitted2015-08-18
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Date accepted2015-10-06
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Date published2016-04-22
Energy- efficient control of asynchronous motor drive with current refinement of the loss minimum on the basis of fuzzy logic
- Authors:
- O. B. Shonin
- V. S. Pronko
Currently, asynchronous electric drive on the basis of semiconductor frequency converters is widespread because of the relative simplicity and reliability of the design, the use of digital control systems, providing the accuracy and flexibility of process control, which allows for a significant increase in product quality, reduction in energy consumption and improvement of the enterprise profitability. In spite of these advantages, the problem of ensuring high energy efficiency of the drive in wide range of its operational modes is still not solved in full scale. The paper is devoted to the reduction of losses in the asynchronous drive on the basis of en-ergy-saving control algorithms that aim to ensure the desired mode of the driven mechanism while minimizing losses in copper and steel of the motor. On the basis of the motor model, taking into account magnetic losses, dependences of losses in the copper and steel, as well as the total loss from the absolute slip have been derived for different operating points of the drive. The optimal values of the absolute slip for different speeds of the rotor have been obtained for use in the con-trollers ensuring operation of the drive at maximum efficiency, highest power factor and minimum of the stator current. For minimizing the losses in the drive when changing the motor parameters it has been offered the combined method based on the method of loss model and iterative method of searching the minimum of power consumption. The effectiveness of the proposed control system using fuzzy logic is confirmed by comparing the graphs of losses and efficiency, obtained at using a traditional control law and the optimal control law.
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Date submitted2014-12-27
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Date accepted2015-03-01
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Date published2015-12-25
Minimization of energy losse when starting a variable frequency drive through application of a genetic algorithm of optimization
- Authors:
- O. B. Shonin
- V. S. Pronko
In the face of energy lack and rising energy prices one of the priorities of current researches is to improve energy efficiency of electric drives, which are widely used in modern industrial plants. Existing methods of minimizing losses are mainly designed for stationary regimes. At the same time, the development of algorithms for reducing losses in transient and in particular starting conditions is given little attention. Due to the high complexity of the description of the multivari-ate dynamic processes determining the optimal control laws is advantageously to be carried out us-ing stochastic optimization methods. The work seeks to substantiate the optimal starting character-istics of an asynchronous drive based on a genetic algorithm. A feature of the proposed method of optimization is the use of multiple simulation experiments to find start-up characteristics which provide a minimum energy loss. Automation of the search is performed using the developed pro-gram, which includes a module of a genetic algorithm and a module for interfacing with the elec-tric model in the MATLAB/Simulink environment. The program allows choosing the parameters of the genetic algorithm along with controlling the process of optimization. Application of the proposed method allowed obtaining the optimal starting characteristics «voltage – frequency» in a tabular form with consequent linear approximation of the data. Increase in efficiency due to the proposed start up law has been confirmed by comparing the simulation re-sults under conditions of using a traditional linear characteristic and derived optimal law. The es-timation of losses reduction has been carried out at the drive load of different kind in a wide range of its variation.
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Date submitted2014-10-09
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Date accepted2014-12-26
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Date published2015-08-25
Improving the precision of manufacturing power hydraulic cylinders of powered roof supports based on a vibration-damping tooling system
- Authors:
- V. V. Maksarov
- Yu. Olt
The article deals with a new system of a vibration-damping tool, the effect of which is achieved by a combination of the multi-layer principle and the use of anisotropic properties of sheet metal. Operation of such tool systems in turning operations can reduce high-frequency vibra-tions arising in the process of cutting due to the ordered disorientation of anisotropic plate texture of a multilayer modular tool holder that allows you to efficiently dissipate oscillatory wave energy at the boundary of transition between the plates of the tool holder. This method allows increasing the resistance of the tool cutting edge significantly and expanding the technological capabilities for the effective selection of cutting modes to ensure compliance with requirements for dimensional and geometric accuracy, quality of processed surfaces of powered roof supports, hydraulic units, mining machinery and equipment.
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Date submitted2013-07-18
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Date accepted2013-09-02
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Date published2014-03-17
Rock mechanics problems decision algorithm for bottom layers of potash salt deposits
Decision algorithm for rock mechanics problems for bottom layers of potash deposits is suggested. Flow chart for the algorithm and it’s parts is shown. The algorithm represents the method to choose excavation technology for multi-layer potash deposits.
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Date submitted2008-10-29
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Date accepted2008-12-06
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Date published2009-12-11
Data collection and processing system of low-frequency electrical method with artificial source
- Authors:
- A. I. Geraskin
Review of the basic components of elaborating system is presented. The basic trends of application of these components and software products created on their basis are shown. The concept of a processing graph is entered and shown its dynamic features. Specific examples of the successful practical application of the system are considered.
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Date submitted2008-10-20
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Date accepted2008-12-22
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Date published2009-12-11
Analytical continuation of geophysical fields by continued fractions method
- Authors:
- K. M. Ermokhin
The most close to reality geophysical field description is the approximation of the fraction-rational type. In this case the presence of poles in the lower half space corresponds adequately to the denominator zeros. This article contains the theory and algorithm of realization of this conception. The proposed method is called – Continued Fraction Continuation Method.