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Date submitted2022-04-20
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Date accepted2022-07-21
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Date published2022-11-03
Iron ore beneficiation technologies in Russia and ways to improve their efficiency
- Authors:
- Aleksei E. Pelevin
Increasing the efficiency of crushing circuits is associated with a decrease in the particle size of finely crushed ore and the use of dry magnetic separation of crushed ore. Reducing grinding costs is achieved by using drum mills jointly with mills of other designs. The use of automation systems, slurry demagnetization, technologies with staged concentrate separation, and beneficiation and fine screening in a closed grinding cycle lead to a reduction in grinding costs. The main industrial technology for improving the quality of concentrate is its additional beneficiation using regrinding, fine screening, flotation, and magnetic-gravity separators. Increasing the integrated use of iron ore raw materials is associated with an increase in the yield of iron concentrate and the production of hematite concentrate during the beneficiation of hematite-magnetite ores and ilmenite concentrate during the beneficiation of titanomagnetite ores. Incremented concentrate yield is possible by using magnetic separators with an increased magnetic induction up to 0.25-0.5 T in the first stages of beneficiation. To obtain hematite and ilmenite concentrates, combined technologies can be used, including fine screening, high-gradient magnetic, gravity, flotation, and electrical separation.
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Date submitted2022-05-17
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Date accepted2022-09-06
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Date published2022-11-03
Methodological substantiation of the choice for optimal modes of equipment operation during the stage-wise concentrate removal in iron ores beneficiation
- Authors:
- Alexandr S. Opalev
- Svetlana A. Alekseeva
The urgent task of improving the quality of iron ore concentrates was studied. We propose to use the stage-wise removal of the concentrate by combining fine screening, regrinding, and magnetic-gravity separation. Exemplified by magnetite ore from the Stoilensky GOK, a scientific and methodological approach to the search for optimal separation parameters and modes was substantiated. It includes several stages: studying the particle size distribution and release of useful components in the feed product to select classification parameters; a series of experiments on grinding oversize products to diverse sizes; beneficiation of the obtained products by MG separation. To select the optimal parameters of ore preparation, an analysis of the beneficiation efficiency was used, which is calculated according to the Hancock – Luyken criterion. The results of the research are experimental dependences that connect the process parameters of beneficiation with those of fine vibratory screening. For the studied ferruginous quartzite ore processed at the Stoilensky GOK, the obtained dependences can be described by a second-order polynomial with a high accuracy of approximation. The best performance is achieved with a particle size of 0.1 mm: Fe tot content in the concentrate is 69.7 %, recovery is 85 %, classification efficiency is 80.4 %. The top size of the product in this case is 0.076 mm, which corresponds to 70-73 % grinding size of –0.045 class.
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Date submitted2022-06-17
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Date accepted2022-10-18
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Date published2022-11-03
Scientific experimental bases for dry beneficiation of mineral ores
The article presents the results of research on the development of processes and equipment for ore preparation and pneumatic dry beneficiation of mineral ores. The methods of crushing and grinding before enrichment of minerals have been considered, dry enrichment of geomaterials is investigated. Highly efficient prototypes of beneficiation equipment are developed and tested: crushers of multiple dynamic impact RD-MDV-900, DKD-300, centrifugal grinders CMVU-800 and VCI-12, pneumatic separator POS-2000. Fundamental designs are created, and a number of new ore preparation and pneumatic beneficiation instruments are being designed. The efficiency of approbation of an autonomous dry beneficiation complex with new safe environmental standards for the processing of gold-bearing ores, which makes it possible to fully release and extract free gold with a particle size from 10,000 to 100 µm, is shown. The introduction of the dry beneficiation method is very promising for the mining industry. It will allow to reduce capital costs for the construction of stationary beneficiation plants, completely or partially withdraw from the use of process water, the construction of a water supply system, a traditional tailing dam, etc.
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Date submitted2022-06-27
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Date accepted2022-09-09
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Date published2022-11-03
Study of the composition and properties of the beneficiation tailings of currently produced loparite ores
The increase in demand for rare earth metals and the depletion of natural resources inevitably causes the need to search for alternative unconventional sources of rare metal raw materials. The article presents the results of a study of the composition and properties of the beneficiation tailings of currently produced loparite ores. Sieve, mineralogical, chemical, and radionuclide analyses were carried out. The average content of loparite in tailings was determined. Using scanning electron microscopy, minerals-concentrators of rare earth elements in the loparite ore beneficiation tailings were diagnosed. The distribution of valuable components and thorium in the tailings was determined depending on the particle size class. The radium-thorium nature of radioactivity was established, the values of the effective specific activity of the samples were calculated. We concluded that it is necessary to develop an integrated technology for processing the beneficiation tailings of loparite ore, due to the complex and heterogeneous mineral and chemical composition of the tailings material.
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Date submitted2015-10-19
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Date accepted2015-12-27
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Date published2016-08-22
Key directions in processing carbonaceous rocks
- Authors:
- T. N. Aleksandrova
Mathematical statistics techniques and the data from laboratory mineral and technological studies of samples were used to identify the most common natural and technological associations of microelements in carbonaceous rocks which could be of industrial value if extracted in the form of commercial products. The discovered structures of spheroidal and ring ferrocarbonaceous clusters are respective formations of the class of metal fullerens with expressed magnetic properties. Such clusters may serve as construction blocks for new magnetic structures since each of them is a separate magnetic domain. Extracting such structures and their practical use opens the way to future technologies. It is expected to employ such results in the future in the course of designing new techniques and technologies for benefication of carbonaceous raw materials while developing comprehensively solid mineral resources in the mining industry regions of Russia.