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Energy industry
  • Date submitted
    2023-03-10
  • Date accepted
    2023-06-20
  • Date published
    2023-07-19

Enhancement of energy efficiency of the vacuum oil distillation unit using pinch analysis

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The actual task of the state is to increase the energy efficiency of the oil refinery. The object of research is a vacuum distillation unit, including a preheating unit for raw materials and a furnace for heating fuel oil before the column. Pinch analysis allows to analyze and optimize a large number of heat flows. In this study the analysis and enhancement of efficiency of the research object is carried out by enthalpy pinch analysis. In order to reduce the heat load of the furnaces, the additional flows were introduced into the heat exchange system of the oil heating unit. Parametric optimization of the new heat exchange system was carried out. The minimum needs of the heat exchange system in external energy carriers are determined. An enthalpy cascade of the heat exchange system has been constructed, which clearly shows the distribution of heat between each heat flow of the system. In the analysis of the energy efficiency of a furnace, an important point is the determination of the optimal heat capacity of the combustion products. In this work, we have determined the optimal flow heat capacity, at which the heat loss with the exhaust gases is minimal. As a result of the studies carried out, the efficiency of the fuel oil preheating unit has been increased by maximizing heat recovery, and the cost of external energy carriers has been minimized. By reducing heat loss with flue gases, it was possible to increase the efficiency of the furnace.

How to cite: Yushkova Е.А., Lebedev V.A. Enhancement of energy efficiency of the vacuum oil distillation unit using pinch analysis // Journal of Mining Institute. 2023. Vol. 261 . p. 415-427. EDN LXDVDP
Mining
  • Date submitted
    2019-01-03
  • Date accepted
    2019-03-23
  • Date published
    2019-06-25

Normalization of thermal mode of extended blind workings operating at high temperatures based on mobile mine air conditioners

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Thermal working conditions in the deep mines of Donbass are the main deterrent to the development of coal mining in the region. Mining is carried out at the lower technical boundaries at a depth of almost 1,400 m with a temperature of rocks of 47.5-50.0 °C. The air temperature in the working faces significantly exceeds the permissible safety standards. The most severe climatic conditions are formed in the faces of blind development workings, where the air temperature is 38-42 °С. It is due to the adopted coal seam mining systems, the large remoteness of the working faces from the main air supply openings, the difficulty in providing blind workings with a calculated amount of air due to the lack of local ventilation fans of the required range. To ensure thermodynamic safety mine n.a. A.F.Zasyadko we accepted the development of a draft of a central cooling system with ground-based absorption refrigerating machines with a total capacity of 9 MW with the implementation of the three types of generation principle (generation of refrigeration, electrical and thermal energy). However, the long terms of design and construction and installation work necessitated the use of mobile air conditioners in blind development faces. The use of such air conditioners does not require significant capital expenditures, and the terms of their commissioning do not exceed several weeks. The use of a mobile air conditioner of the KPSh type with a cooling capacity of 130 kW made it possible to completely normalize the thermal working conditions at the bottom of the blind workings 2200 m long, carried out at a depth of 1220-1377 m at a temperature of host rocks 43.4-47.5 °С. It became possible due to the closest placement of the air conditioner to the face in combination with the use of a high-pressure local ventilation fan and ducts, which ensured the air flow produced by the calculated amount of air. The use of the air conditioner did not allow to fully normalize the thermal conditions along the entire length of the blind face but reduced the urgency of the problem of normalizing the thermal regime and ensured the commissioning of the clearing face.

How to cite: Alabyev V.R., Novikov V.V., Pashinyan L.A., Bazhina T.P. Normalization of thermal mode of extended blind workings operating at high temperatures based on mobile mine air conditioners // Journal of Mining Institute. 2019. Vol. 237 . p. 251-258. DOI: 10.31897/PMI.2019.3.251
Geoecology and occupational health and safety
  • Date submitted
    2017-12-27
  • Date accepted
    2018-03-22
  • Date published
    2018-06-22

Mathematical model of heat exchange processes for heat ptotective cooling suit of a rescuer

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Fires are followed by the range of factors hazardous for human health; a radiant thermal stream accompanied by the high temperature of the environment is one of these factors. For protection of firemen special protective clothing from heat impact and the insulation type clothing are used. The paper demonstrates that the concept of action of such clothing is based on the passive heat protection owing to the use of materials with low conducting capacity or high specific heat. The time of effective protection of a suit is not considerable which reduces the duration of work under the unfavorable climatic conditions drastically, increases the work labor input, leads to the hyperthermia. One of the ways focused on the improvement of the heat protective clothing is a design of suits with cooling, which is stated in the paper. The paper shows that the developed heat protective suits on the basis of water-ice cooling elements are not widely used due to considerable costs. A more reasonable idea refers to the design of heat protective suits with cooling by using running water as the most available coolant circulating along polyvinylchloride pipes arranged between the layers of a suit.

How to cite: Alabev V.R., Zavyalov G.V. Mathematical model of heat exchange processes for heat ptotective cooling suit of a rescuer // Journal of Mining Institute. 2018. Vol. 231 . p. 326-332. DOI: 10.25515/PMI.2018.3.326
Electromechanics and mechanical engineering
  • Date submitted
    2018-01-19
  • Date accepted
    2018-03-23
  • Date published
    2018-06-22

Topochemical kinetics of external friction during mechanical and thermal activation of the friction contact

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The article deals with the process of contact interaction (relative displacement) of surfaces as a chemical reaction, the regularity of which is described by the Arrhenius equation. The kinetic characteristics of Gersi-Striebeck are obtained taking into account the mechanical and temperature conditions of the frictional contact. The process of interaction of materials in friction in the form of regularities of topochemical kinetics, realized due to the processes of formation and growth of adhesion adhesion nuclei, makes it possible to present the experimental characteristics in the form of theoretical dependences. These dependences reflect the entire range of variation of the coefficient of friction from the speed of mutual movement of materials, including at ultra-low sliding speeds. In the framework of this approach, the lubricating action of the medium prevents and blocks the reactions of the transition of nuclei to actively growing nuclei.

How to cite: Albagachiev A.Y., Sidorov M.I., Stavrovskii M.E. Topochemical kinetics of external friction during mechanical and thermal activation of the friction contact // Journal of Mining Institute. 2018. Vol. 231 . p. 312-316. DOI: 10.25515/PMI.2018.3.312
Mining
  • Date submitted
    2016-11-01
  • Date accepted
    2017-01-20
  • Date published
    2017-04-14

Technology and economics of near-surface geothermal resources exploitation

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The paper presents economic justification for applicability of near-surface geothermal installations in Luga region, based on results of techno-economic calculations as well as integrated technical and economic comparison of different prediction scenarios of heat supply, both conventional and using geothermal heat pumps (GHP). Construction costs of a near-surface geothermal system can exceed the costs of central heating by 50-100 %. However, operation and maintenance (O&M) costs of heat production for geothermal systems are 50-70 % lower than for conventional sources of heating. Currently this technology is very important, it is applied in various countries (USA, Germany, Japan, China etc.), and depending on the region both near-surface and deep boreholes are being used. World practice of near-surface geothermal systems application is reviewed in the paper.

How to cite: Boguslavskii E.I., Fitsak V.V. Technology and economics of near-surface geothermal resources exploitation // Journal of Mining Institute. 2017. Vol. 224 . p. 189-198. DOI: 10.18454/PMI.2017.2.189
Mining
  • Date submitted
    2016-11-16
  • Date accepted
    2017-01-01
  • Date published
    2017-04-14

Complex use of heat-exchange tunnels

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The paper presents separate results of complex research (experimental and theoretical) on the application of heat-exchange tunnels – in frozen rocks, among other things – as underground constructions serving two purposes. It is proposed to use heat-exchange tunnels as a separate multi-functional module, which under normal conditions will be used to set standards of heat regime parameters in the mines, and in emergency situations, natural or man-made, will serve as a protective structure to shelter mine workers. Heat-exchange modules can be made from mined-out or specially constructed tunnels. Economic analysis shows that the use of such multi-functional modules does not increase operation and maintenance costs, but enhances safety of mining operations and reliability in case of emergency situations. There are numerous theoretic and experimental investigations in the field of complex use of mining tunnels, which allows to develop regulatory design documents on their basis. Experience of practical application of heat-exchange tunnels has been assessed from the position of regulating heat regime in the mines.

How to cite: Galkin A.F. Complex use of heat-exchange tunnels // Journal of Mining Institute. 2017. Vol. 224 . p. 209-214. DOI: 10.18454/PMI.2017.2.209
Applied and fundamental research in physics and mathematics
  • Date submitted
    2009-09-01
  • Date accepted
    2009-11-21
  • Date published
    2010-06-25

Mathematical simulation of emergency situations arising at storage and treatment of potential hazard chemical substances

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Possible reasons arising destroying of storage and apparatuses for potential hazard materials have been analyzed. Thermal explosion has been indicated as one of most impotent reasons of destroying chemical reactors and storages. Basic equations for describing of this phenomena have been evaluated for different type geometry and conditions of heat exchange on outside surface. Numerical procedures have been proposed and tested for solving and analyzing of evaluated equations with using special program package ThermEx. Processes of evaluation arising clouds of hazard substances have been considered. Basic mathematical equations have been proposed for analyze of considered processes. The procedure for solving of considered problems has been proposed and tested on base of special program package ReactOp.

How to cite: Sharikov Y.V., Beloglazov I.N. Mathematical simulation of emergency situations arising at storage and treatment of potential hazard chemical substances // Journal of Mining Institute. 2010. Vol. 187 . p. 151-159.