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Date submitted2021-12-19
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Date accepted2022-07-21
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Date published2022-11-10
Increasing the content of coarse fractions in the mined coal mass by a combine using paired cuts
The main volume of coal is mined underground using shearers. In modern shearers, auger actuators are mainly used, which are distinguished by the simplicity of design, manufacturability and reliability. However, in the process of separating coal from mass by cutting, the yield of fine grades is 40-50 % of the total production volume. Therefore, the search and development of technical solutions that provide an increase in the yield of large fractions in the process of coal mining with auger shearers is an urgent task. Traditionally, this problem is solved by increasing the thickness of the slices, which is achieved by installing cutters with a larger radial reach and increasing the shearer feed rate. An unconventional way to increase the cross section of slices by forming energy-efficient paired and group slices with mutual superposition of stress fields in the mass from the action of neighboring cutters is considered. The results of modeling the process of cutting coal confirm that an increase in the efficiency of destruction of the rock mass by the cutters of the auger executive bodies of the shearer can be achieved by a complex technical solution, including the formation of paired cuts and combined stress zones in the rock mass. As a result, the output of large fragments when cutting with paired cutters increases by 1.3-1.8 times compared with cutting with a single cutter.
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Date submitted2020-07-04
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Date accepted2021-03-29
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Date published2021-09-20
Transition between relieved and unrelieved modes when cutting rocks with conical picks
In the modern theory of rock cutting in production conditions, it is customary to distinguish two large classes of achievable cutting modes – relieved and unrelieved. The kinematics of rock-breaking machines in most cases determines the operation of the cutting tool in both modes in one cycle of the cutting tool. The currently available calculation methods have been developed for a stable, usually unrelieved cutting mode. In this article, the task is set to determine the conditions for the transition between cutting modes and the modernization of the calculation method for determining the forces on the cutting tool. The problem is solved by applying methods of algebraic analysis based on the search for the extremum of the force function on the cutter, depending on the ratio of the real cut spacing to the optimal spacing for the current chip thickness. As a result of solving the problem, an expression is obtained for determining the chip thickness, for which, at the specified parameters, the transition between the relieved and unrelieved cutting modes is provided. The obtained result made it possible to improve the method of calculating the forces on the cutting tool in the areas of the cutter movement with relieved cutting.
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Date submitted2019-07-23
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Date accepted2019-09-19
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Date published2019-12-24
Estimation of abrasiveness impact on the parameters of rock-cutting equipment
Development of equipment, which provides access to underground mineral deposits and their extraction, requires the use of all the accumulated experience and advanced scientific research in the area of mechanical rock cutting. The most important issues of using mechanical rock cutting tools are their wearability and consumption, which have an impact on technical and economic indicators of project efficiency. The paper describes Russian and foreign practices of estimating tool wear resistance, expressions to determine critical cutting speed, methods to evaluate tool consumption. It is demonstrated that wearability of mechanical tools and associated effects are to a large extent defined by rock abrasiveness. It is highlighted that in Russia the index is calculated using Baron-Kuznetsov method, which is briefly described in the paper. In many countries with a highly-developed mining industry, rock abrasiveness is estimated with a Cerchar Abrasiveness Index (CAI), recommended by the International Society for Rock Mechanics. Its description is also presented in the paper.
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Date submitted2018-11-05
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Date accepted2019-01-01
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Date published2019-04-23
Features of elementary burst formation during cutting coals and isotropic materials with reference cutting tool of mining machines
- Authors:
- V. V. Gabov
- D. A. Zadkov
- Khac Linh Nguyen
The paper considers the cutting of brittle coals and rocks by a single cutter of a mining machine, in contrast to the generally accepted integral approach, different from the standpoint of the formation of successive elementary bursts that make up the cut. The process of the formation of an elementary bust in time is viewed as successive phases. Due to the complexity and multi-factor nature of the process, preference is given to experimental bench studies using reference cutters, isotropic materials, and real rock blocks. The bursting parameters values greatly influence the time of static forces action, the peculiarities of the formation of stress fields in the undercutter zone of the rock mass and the conditions for the emergence and development of main cracks in the near-cut zones during the cutting process. The accepted phase-energy method of analyzing the process, which most closely matches the structure of the studied process, revealed a more significant, than previously expected, effect on the cutting process, variability of cutting speed and potential energy reserve in the cutter drive. The paper discusses the possibility of purposeful formation of the parameters of elementary bursts. It describes new ways to improve the efficiency of cutting coal and rocks, in particular, reducing the maximum loads and specific energy consumption. It also considers the possibility of reducing the grinding of the rock mass and dust formation.
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Date submitted2009-08-08
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Date accepted2009-10-26
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Date published2010-02-01
Relationship between wear resistance of cutting bit body of mining tool and distribution of hardness along the cutting bit
- Authors:
- M. P. Talerov
In present article the courses of low wear resistance of rotary cutting bit body and also the courses of one-sided wear are described. The results of hardness of the cutting bit body from various manufacturers are represented here. In summary a conclusion was made that the utilization of thermal treatment after pressing removes specific structure that can be the course of one-sided wear genesis.