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Date submitted2024-04-24
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Date accepted2024-09-24
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Date published2024-11-12
Study and justification of the combination of beneficiation processes for obtaining flake graphite from technogenic carbon-containing dusts
The most important task of modern production development is to provide the mineral and raw materials sector of the economy with resources included in the list of strategic raw materials, including flake graphite. In addition to natural raw materials, the source of its obtaining can be metallurgical production wastes not involved in processing. Development of metallurgical dust beneficiation technology will solve the problem of obtaining high-purity flake graphite with a crystal structure close to ideal and in demand in the production of high-tech materials. It will allow creating a renewable raw material base of graphite and utilising metallurgical production wastes. The research included the study of dust beneficiation by coarseness, magnetic and flotation methods, the influence of dust disintegration processes on beneficiation indicators. Based on the established technological properties of the components of dusts, magnetic, flotation and gravity beneficiation methods can be applied for their separation in different sequence. It is shown that dusts from different sites have different enrichability by these methods, and it should be taken into account when developing a complex technology of their processing. The degree of beneficiation increases in a row of dusts from the blast furnace shop (BF) – electric steel smelting shop (ESS) – oxygen-converter shop (OCS). The method of grinding has a significant influence on the separation indicators – at dry grinding in a centrifugal-impact mill with subsequent pneumatic classification the quality of graphite concentrates increases by 22.7 % of carbon for BF dust and by 13.48 % of carbon for ESS dust. OCS dust beneficiation indicators are high at coarse grinding with steel medium – mass fraction of carbon 96.1 %.
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Date submitted2023-09-08
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Date accepted2024-06-03
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Date published2024-12-25
Modern approaches to barium ore benefication
Barite is one of the critically important minerals in several industries, including the fuel and energy, nuclear, and medical sectors. For decades, its extraction did not require any complex techniques; however, with the depletion of rich barite-bearing veins around the world, the circumstances have changed. While the demand for barite is growing widely, it is necessary to optimize and improve the existing methods for benefication of barite and barite-containing ores, and create new approaches to extracting this mineral, as well as develop technogenic barite deposits accumulated in large quantities during the previous ore production. Dumps and tailings often demonstrate high barite content, while new mining technologies make its extraction cost-efficient. Russian and foreign papers of the last 14 years provide data on the current state of primary and technogenic deposits, areas of barite use and the approaches employed for its benefication. Considering the expansion of the range of barite applications, the growing need for the mineral in the oil and gas industry and the difficulties in developing new barite deposits in Russia, the importance of new approaches to the enrichment of ore tailings in polymetallic deposits is revealed.
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Date submitted2022-04-20
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Date accepted2022-07-21
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Date published2022-11-03
Iron ore beneficiation technologies in Russia and ways to improve their efficiency
- Authors:
- Aleksei E. Pelevin
Increasing the efficiency of crushing circuits is associated with a decrease in the particle size of finely crushed ore and the use of dry magnetic separation of crushed ore. Reducing grinding costs is achieved by using drum mills jointly with mills of other designs. The use of automation systems, slurry demagnetization, technologies with staged concentrate separation, and beneficiation and fine screening in a closed grinding cycle lead to a reduction in grinding costs. The main industrial technology for improving the quality of concentrate is its additional beneficiation using regrinding, fine screening, flotation, and magnetic-gravity separators. Increasing the integrated use of iron ore raw materials is associated with an increase in the yield of iron concentrate and the production of hematite concentrate during the beneficiation of hematite-magnetite ores and ilmenite concentrate during the beneficiation of titanomagnetite ores. Incremented concentrate yield is possible by using magnetic separators with an increased magnetic induction up to 0.25-0.5 T in the first stages of beneficiation. To obtain hematite and ilmenite concentrates, combined technologies can be used, including fine screening, high-gradient magnetic, gravity, flotation, and electrical separation.
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Date submitted2022-05-17
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Date accepted2022-09-06
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Date published2022-11-03
Methodological substantiation of the choice for optimal modes of equipment operation during the stage-wise concentrate removal in iron ores beneficiation
- Authors:
- Alexandr S. Opalev
- Svetlana A. Alekseeva
The urgent task of improving the quality of iron ore concentrates was studied. We propose to use the stage-wise removal of the concentrate by combining fine screening, regrinding, and magnetic-gravity separation. Exemplified by magnetite ore from the Stoilensky GOK, a scientific and methodological approach to the search for optimal separation parameters and modes was substantiated. It includes several stages: studying the particle size distribution and release of useful components in the feed product to select classification parameters; a series of experiments on grinding oversize products to diverse sizes; beneficiation of the obtained products by MG separation. To select the optimal parameters of ore preparation, an analysis of the beneficiation efficiency was used, which is calculated according to the Hancock – Luyken criterion. The results of the research are experimental dependences that connect the process parameters of beneficiation with those of fine vibratory screening. For the studied ferruginous quartzite ore processed at the Stoilensky GOK, the obtained dependences can be described by a second-order polynomial with a high accuracy of approximation. The best performance is achieved with a particle size of 0.1 mm: Fe tot content in the concentrate is 69.7 %, recovery is 85 %, classification efficiency is 80.4 %. The top size of the product in this case is 0.076 mm, which corresponds to 70-73 % grinding size of –0.045 class.
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Date submitted2022-05-17
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Date accepted2022-09-06
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Date published2022-11-03
On the need to classify rock mass fed to dry magnetic separation
The hypothesis of a possible use of dry magnetic separation is substantiated on the example of ores from ferruginous quartzite deposits operated by plants of PAO “Severstal” Holding. Size class of ore after medium crushing is –80+0 mm when the vibrating feeder is used for feeding ore mass to the separation zone. The rationale is based on the analysis of video recording of physical simulation on a laboratory drum magnetic separator of SMBS-L series, in the VSDC Video Editor, and simulation modelling of dry magnetic separation on its virtual prototype in Rocky DEM software package. It has been proved that the use of a vibrating feeder for feeding the material to the working area of a magnetic separator makes it possible to: form a monolayer on the surface of the vibrating feeder chute with a thickness close to the maximum size of a lump of separated ore; implement batch feed of material to the separation zone; increase the spacing between lumps in the separation zone when passing through the free fall area, thereby allowing dry magnetic separation of ferruginous quartzites of size class –80+0 mm without pre-preparation.
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Date submitted2015-10-14
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Date accepted2015-12-18
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Date published2016-08-22
Complex utilization of treatment wastes from thermal power plants
- Authors:
- A. N. Shabarov
- N. V. Nikolaeva
The paper investigates present-day challenges related to accumulation, processing and disposal of the coal combustion wastes. The analysis of technogenic materials beneficiation practices using gravitation, magnetic and flotation beneficiation methods has been carried out. Quantitative and qualitative microscopic analysis of materials has been conducted. The study target were ash and slag wastes (ASW) from thermal power plant and coal combustion ash. Most metals are contained in coals and coal ashes in fine-dispersed (1-10 μm) mineral form. Various native metals and intermetallic compounds, sulfides, carbonates, sulfates, tungstates, silicates, rare earths phosphates and niobates have been discovered. Each metal may occur in several mineral phases, for instance tungsten may be in the form of wolframite, stolzite, ferberite, scheelite and represented by impurities. Not only composition of compounds is diversified, but also morphology of grains: well-defined and skeleton crystals, aggregates and polycrystalline structures, crystal twins and fragments; druses, globules and microspherules; porous shapes, flocculous and splintery clusters, lumpy aggregations, etc. Based on chemical silicate analysis of main ASW components the petrochemical properties of material have been assessed. Preliminary analyses have shown that concentration of ferrum-bearing components in ASW is around 5-11 %. The magnetic method of technogenic waste beneficiation with the help of high-gradient magnetic separation has been studied. The obtained evidences show that fine ASW are most efficiently separated in separators with high-gradient magnetic system. The studies provided justification of a process flow for complex treatment of technogenic carbon-containing material, including flotation, gravitation separation, magnetic heteroflocculation enrichment and high-gradient magnetic separation. The determined complex utilization ratio has proven the efficiency of complex processing.