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Date submitted2023-03-14
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Date accepted2023-06-20
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Date published2023-07-19
A reliability study of the traction drive system in haul trucks based on failure analysis of their functional parts
The efficiency of a mining and processing plant depends on the level of complex mechanization of the production process. In mineral extraction, haulage is a major cost category, with haul trucks being the key component of the mining transportation system. To improve production performance, mining operations can increase their haulage turnover and reduce transportation costs, which necessitates making haul trucks more reliable. This can be done by improving their mean time to first failure (MTFF) indicators. This article analyzes the reliability status of the traction drive system inhaul trucks operating in the mineral resources sector. It provides a quantitative assessment of traction drive system failures resulting from part defects and discusses the associated repair costs. By examining failure data from 2018 to 2022 and the results of vibration tests performed on a diesel generator, the study reveals that the most expensive failures are associated with defects in the synchronous generator, which are primarily caused by elevated external vibrations. Based on basic vibration tests and vibration spectra tests at different operating modes, recommendations have been formulated concerning the generator’s robustness to external mechanical forces and the ways to increase the generator’s protection grade to prevent dust intrusion. The study also identifies the frequency range that poses the greatest risk of damage to the windings.
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Date submitted2022-03-25
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Date accepted2022-09-06
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Date published2022-12-29
Autoclave modeling of corrosion processes occurring in a gas pipeline during transportation of an unprepared multiphase medium containing CO2
The problem of selecting a method for ensuring the reliability of the unprepared fluid transport facilities of an unprepared fluid in the presence of carbon dioxide is considered. Carbon dioxide corrosion is one of the dangerous types of damage to field and main pipelines. It has been shown that dynamic autoclave tests should be carried out during staged laboratory tests in order to determine the intensity of carbon dioxide corrosion and to select the optimal method of protection. A hypothesis about the imperfection of the existing generally accepted approaches to dynamic corrosion testing has been put forward and confirmed. A test procedure based on the use of an autoclave with an overhead stirrer, developed using elements of mathematical modeling, is proposed. The flows created in the autoclave provide corrosive wear of the sample surface similar to the internal surfaces elements wear of the pipelines piping of gas condensate wells. The autoclave makes it possible to simulate the effect of the organic phase on the flow rate and the nature of corrosion damage to the metal surface, as well as the effect of the stirrer rotation speed and, accordingly, the shear stress of the cross section on the corrosion rate in the presence/absence of a corrosion inhibitor. The given results of staged tests make it possible to judge the high efficiency of the developed test procedure.
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Date submitted2022-09-30
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Date accepted2022-11-28
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Date published2022-12-29
Intelligent monitoring of the condition of hydrocarbon pipeline transport facilities using neural network technologies
The national strategic goal of the Russian Federation is to ensure the safety of critical technologies and sectors, which are important for the development of the country's oil and gas industry. The article deals with development of national technology for intelligent monitoring of the condition of industrial facilities for transport and storage of oil and gas. The concept of modern monitoring and safety control system is developed focusing on a comprehensive engineering control using integrated automated control systems to ensure the intelligent methodological support for import-substituting technologies. A set of approved algorithms for monitoring and control of the processes and condition of engineering systems is proposed using modular control robotic complexes. Original intelligent models were developed for safety monitoring and classification of technogenic events and conditions. As an example, algorithms for monitoring the intelligent safety criterion for the facilities and processes of pipeline transport of hydrocarbons are presented. The research considers the requirements of federal laws and the needs of the industry.
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Date submitted2021-06-01
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Date accepted2021-07-27
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Date published2021-10-21
Indicator assessment of the reliability of mine ventilation and degassing systems functioning
- Authors:
- Nina O. Kaledina
- Valentina A. Malashkina
The gas emission control in the mines is operated by ventilation and degassing systems that ensure the aerological safety of the mines or minimize the aerological risks. The ventilation system of the mine and its individual sites includes a significant number of technical devices and equipment, and the air tubes are mainly mining workings, the condition of which determines the quality of the ventilation network (its capacity) and depends on a number of mining factors. Similarly, one of the most important elements of the degassing system, which includes its own chain of technological equipment, are wells, and in some cases, mining workings. Thus, mine ventilation and degassing systems cannot be attributed to purely technical systems, since they include mining elements characterized by high variability of the determining parameters. To assess their reliability, it is necessary to use various combined methods that include additional characteristics in relation to the mining component. At the same time, the reliability of technical devices that ensure the functioning of mine ventilation and degassing systems largely determines the efficiency (stability and reliability) of these systems and, consequently, affects the level of aerological risks. The described approach to assessing the reliability of ventilation and degassing systems of coal mines when analyzing aerological risks is based on the developed system of risk indicators for the methane factor and will allow determining the risk dynamics in automatic mode based on monitoring the parameters of the ventilation and degassing system state.
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Date submitted2021-03-30
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Date accepted2021-05-26
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Date published2021-09-20
Improving the efficiency of autonomous electrical complexes of oil and gas enterprises
- Authors:
- Boris N. Abramovich
- Ivan A. Bogdanov
In accordance with the Energy Strategy until 2035, the possibility of increasing the efficiency of energy use of secondary energy resources in the form of associated oil and waste gases has been substantiated by increasing the energy efficiency of the primary energy carrier to 90-95 % by means of cogeneration plants with a binary cycle of electricity generation and trigeneration systems with using the energy of the waste gas to cool the air flow at the inlet of gas turbine plants. The conditions for maintaining the rated power of the main generator with variations in the ambient temperature are shown. An effective topology of electrical complexes in a multi-connected power supply system of oil and gas enterprises according to the reliability condition is presented, which allows increasing the availability factor by 0.6 %, mean time between failures by 33 %, the probability of failure-free operation by 15 % and reducing the mean time of system recovery by 40 %. The article considers the use of parallel active filters to improve the quality of electricity and reduce voltage drops to 0.1 s when used in autonomous electrical complexes of oil and gas enterprises. The possibility of providing uninterrupted power supply when using thyristor systems for automatic reserve input has been proven. A comparative analysis was carried out to assess the effect of parallel active filters and thyristor systems of automatic transfer of reserve on the main indicators of the reliability of power supply systems of oil and gas enterprises.
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Date submitted2019-07-09
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Date accepted2019-09-07
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Date published2020-04-24
Promising model range career excavators operating time assessment in real operating conditions
The development prospects of the mining industry are closely related to the state and development of modern mining machinery and equipment that meet the technical and quality requirements of mining enterprises. Enterprises are focused on a quantitative assessment – the volume of mineral extraction, depending on the functioning efficiency of a promising series of mining machines, which include modern mining excavators. Downtime and unplanned shutdowns of mining excavators directly depend on the operating conditions of the mining machine, which has negative influence on the machine as a whole and its technical condition, which entails a decrease in the efficiency of using expensive mining equipment and economic losses of the mining enterprise. The rationale for external factors that affect the operating time and technical condition of mining excavators is given. For a more detailed assessment of the influence of external influences on the efficiency of operation of mining machines, the influencing factors are divided into two groups: ergatic, directly related to human participation, and factors of a natural-technogenic nature, where human participation is minimized. It was revealed that factors of a natural-technogenic nature have the greatest influence. An algorithm is proposed for a comprehensive assessment of the technical condition and forecasting of operating time both in nominal and in real operating conditions, taking into account factors of a natural and technogenic nature. It is proposed, based on the developed program for planning and evaluating the life of a mining excavator, to adjust the schedules for maintenance and repair (MOT and R) in order to minimize the number of unplanned downtime of a mining excavator and maintain it in good condition.
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Date submitted2019-07-21
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Date accepted2019-09-20
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Date published2020-02-25
Assessment of operational reliability of quarry excavator-dump truck complexes
- Authors:
- V. M. Kurganov
- M. V. Gryaznov
- S. V. Kolobanov
The method proposed in the article is based on the mathematical apparatus for quantitative assessment of the reliability of majority schemes of structural redundancy of transport processes, which provide the availability and usage of several backup delivery channels in the transport process in case of any malfunction. The principle of multi-channel haulage is commonly used in quarries for transportation of overburden and minerals from benches by dump trucks, when excavators and dump trucks performing cyclic operations function as a single excavator-dump truck complex. This pattern of work significantly increases the likelihood of fulfilling the daily plan for transporting rock mass due to the redistribution of dump trucks between mining and overburden excavators in the event of failure of one or more units of mining and handling equipment. The reliability of excavator-dump truck complexes is assessed in three stages: initial data collection for mathematical modeling of excavator-dump truck complex performance; solving the problem of optimizing the distribution of dump trucks between excavators, ensuring maximum productivity of the excavator-dump truck complex; assessment of the reliability of its work depending on the probability of fulfilling the daily plan for the transportation of rock mass. The proposed method is implemented as part of a computer program and makes it possible to automate the operational management of the process of transporting rock mass in a quarry using a mobile application. The developed guidelines can be used for any quarries with automobile transport, regardless of the type of mineral extracted, the mining method, the loading pattern, the capacity of the excavation and loading equipment fleet, and the capacity of operated dump trucks.
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Date submitted2017-09-10
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Date accepted2017-11-01
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Date published2018-02-22
Uninterruptible power supply system for mining industry enterprises
- Authors:
- B. N. Abramovich
Immediate problem of compensating falls and deviations of voltage in the power supply systems of mining enterprises in order to ensure the proper level of power supply reliability for the most important technological consumers is substantiated in the article. The main causes of the voltage falls and deviations occurrence in the power supply systems of mining enterprises have been identified. The degree of different nature voltage falls and deviations influence on the dynamic and static stability of power supply systems is established. The necessity of ensuring an uninterrupted and guaranteed power supply mode for continuous technological processes of mining production is shown. The analysis of the existing regulatory documentation in the field of guaranteed and uninterrupted power supply is carried out. Based on the results of experimental studies and mathematical modeling, a relationship has been revealed between formally independent sources of electricity supply from the viewpoint of existing regulatory documentation. The expression allowing determination of cohesion coefficient of two power supply sources is given. The necessity of taking into account the degree of sources interconnection in the synthesis of uninterruptible power supply systems for mining enterprises is justified. The analysis of existing technical means and solutions for reserving power supply for mining enterprises, including modern uninterruptible online power supply systems, own needs power plants, as well as dynamic voltage distortion compensators, is done. The classification of the consumers categories related to possibility of their complete or partial shutdown in emergency modes in case of voltage falls and interruptions is given. System of uninterruptible power supply for mining enterprises based on the combined use of alternative and renewable energy sources, uninterruptible power supply sources and a multi-step automatic reserve transition system, which allows ensuring uninterrupted mode of energy supply for the most responsible consumers of mining enterprises, was developed.
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Date submitted2015-12-10
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Date accepted2016-02-18
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Date published2016-12-23
Engineering and technical measures to improve reliability of power supply to construction facilities
- Authors:
- P. S. Orlov
The paper examines an issue of ensuring reliable power supply to construction facilities, proposes ways to reduce losses in distribution networks and improve power supply reliability. The primary focus is on increasing the transmission capability of power distribution networks and improving power supply reliability and safety of single-phase electricity consumers. Engineering and technical proposal belongs to the field of electrical engineering and in particular concerns power supply to single-phase consumers from three-phase networks, including construction industry consumers, and can be used in three-phase three-, four- and five-wives alternating current power distribution networks.
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Date submitted2015-08-03
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Date accepted2015-10-03
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Date published2016-04-22
The method for synthesis of power supply system topology of mineral resources enterprises on the basis of logical and probabilistic assessments
- Authors:
- B. N. Abramovich
- S. V. Baburin
A method for the synthesis of the power supply system topology of mineral resources enterprises. The expediency of using general logic probabilistic method and developed on the its basis software «ARBITR» to calculate the reliability of power supply systems. The synthesis results of power supply system topology on the example of underground mining and gas transmission systems consumers. Recommendations to improve the power supply reliability of mineral resources enterprises.
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Date submitted2009-08-06
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Date accepted2009-10-29
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Date published2010-02-01
Trends in using technology to improve pipeline hydrotransport
- Authors:
- N. V. Golovachev
This paper is devoted to reviewing the most promising directions of development of hydrotransport in the current time. The further improvements of proposals hydrotransport are considered hereinafter. An analysis of technology and means to ensure the effective functioning of hydrotransport systems have been carried out. An algorithm of selection new research in the field hydrotransport is proposed.
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Date submitted2009-07-02
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Date accepted2009-09-06
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Date published2010-04-22
Monitoring of actual reserves as an instrument for higher assessment of cost of mining business under conditions of adaptation of russian assessments of reserves to international standards
- Authors:
- S. V. Shaklein
The international norms and standards, standard terminology in systems of the reporting about a condition of stocks and resources are considered. Methodical подходы to conducting monitoring reliability of stocks are suggested.