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Date submitted2023-03-16
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Date accepted2023-06-20
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Date published2023-07-19
Evaluation of the influence of the hydraulic fluid temperature on power loss of the mining hydraulic excavator
In the steady state of operation, the temperature of a mining excavator hydraulic fluid is determined by the ambient temperature, hydraulic system design, and power losses. The amount of the hydraulic system power loss depends on the hydraulic fluid physical and thermodynamic properties and the degree of wear of the mining excavator hydraulic system working elements. The main causes of power losses are pressure losses in pipelines, valves and fittings, and leaks in pumps and hydraulic motors. With an increase in the temperature of hydraulic fluid, its viscosity decreases, which leads, on the one hand, to a decrease in power losses due to pressure losses in pipelines, valves and fittings, and, on the other hand, to an increase in volumetric leaks and associated power losses. To numerically determine the level of power losses occurring in the hydraulic system on an example of the Komatsu PC750-7 mining excavator when using Shell Tellus S2 V 22, 32, 46, 68 hydraulic oils with the corresponding kinematic viscosity of 22, 32, 46, 68 cSt at 40 °C, the developed calculation technique and software algorithm in the MatLab Simulink environment was used. The power loss coefficient, obtained by comparing power losses at the optimum temperature for a given hydraulic system in the conditions under consideration with the actual ones is proposed. The use of the coefficient will make it possible to reasonably select hydraulic fluids and set the values of the main pumps limit state and other hydraulic system elements, and evaluate the actual energy efficiency of the mining hydraulic excavator. Calculations have shown that the implementation of measures that ensure operation in the interval with a deviation of 10 % from the optimal temperature value for these conditions makes it possible to reduce energy losses from 3 to 12 %.
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Date submitted2022-09-27
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Date accepted2023-04-03
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Date published2023-12-25
The study of displacing ability of lignosulfonate aqueous solutions on sand packed tubes
This paper presents the findings of laboratory studies of rheological properties and oil displacing ability of aqueous solutions of technical grade lignosulfonate done on the sand packed tube models. The solutions containing lignosulfonate can be useful as displacement agents in development of watered reservoirs with heterogeneous porosity and permeability. When used at high concentrations, technical grade lignosulfonate can achieve selective shut-off while maintaining the reservoir pressure. The oil displacement efficiency is improved by means of redistributing the flows and selective isolation of high-permeability zones. The use of such compositions allows increasing the sweep of low-permeability reservoir zones by created pressure differential and displacing the residual oil.
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Date submitted2022-06-20
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Date accepted2022-09-06
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Date published2022-11-03
Adaptive approach formation using machine vision technology to determine the parameters of enrichment products deposition
In this paper, an adaptive approach has been developed for automatic initialization of the thickening curve using machine vision technology, which makes it possible to determine with high accuracy the material parameters necessary for the design of thickening and clarification apparatuses. Software has been developed that made it possible to search for the coordinates of the condensation critical point in automatic mode. Studies on two samples of materials (tailings of apatite-containing ores and gold-bearing concentrate) were carried out and made it possible to statistically prove the reproducibility of the results obtained using the parametric criteria of Fisher and Bartlett. It has been established that the deposition curves are approximated with high accuracy by the Weibull model, which, together with the piecewise linear approximation, makes it possible to formalize the method for determining the critical point coordinates. The empirical coefficients of the Weibull model for two samples are found, and the final liquefaction and settling rates of the studied materials are determined.
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Date submitted2021-09-17
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Date accepted2022-04-07
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Date published2022-12-29
Technique for calculating technological parameters of non-Newtonian liquids injection into oil well during workover
Technique for automated calculation of technological parameters for non-Newtonian liquids injection into a well during workover is presented. At the first stage the algorithm processes initial flow or viscosity curve in order to determine rheological parameters and coefficients included in equations of rheological models of non-Newtonian fluids. At the second stage, based on data from the previous stage, the program calculates well design and pump operation modes, permissible values of liquid flow rate and viscosity, to prevent possible hydraulic fracturing. Based on the results of calculations and dependencies, a decision is made on the necessity of changing the technological parameters of non-Newtonian liquid injection and/or its composition (components content, chemical base) in order to prevent the violation of the technological operation, such as unintentional formation of fractures due to hydraulic fracturing. Fracturing can lead to catastrophic absorptions and, consequently, to increased consumption of technological liquids pumped into the well during workover. Furthermore, there is an increased risk of uncontrolled gas breakthrough through highly conductive channels.
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Date submitted2019-11-28
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Date accepted2020-05-08
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Date published2020-10-08
Development of the drilling mud composition for directional wellbore drilling considering rheological parameters of the fluid
Article presents investigations on the development of a drilling mud composition for directional wells in an oil field located in the Republic of Tatarstan (Russia). Various rheological models of fluid flow and their applicability for drilling muds are analyzed. Laboratory experiments to measure the main rheological parameters of a solution, such as plastic viscosity, dynamic shear stress, as well as indicators of non-linearity and consistency are presented. On the basis of laboratory investigations, it was concluded that high molecular weight polymer reagents (for example, xanthan gum) can give tangible pseudoplastic properties to the washing fluid, and their combination with a linear high molecular weight polymer (for example, polyacrylamide) reduces the value of dynamic shear stress. Thus, when selecting polymer reagents for treating drilling muds at directional drilling, it is necessary to take into account their structure, molecular weight and properties. Combination of different types of reagents in the composition of the drilling mud can lead to a synergistic effect and increase the efficiency of the drilling process as a whole.
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Date submitted2018-11-03
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Date accepted2019-01-21
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Date published2019-04-23
Estimation of critical depth of deposits by rock bump hazard condition
- Authors:
- V. N. Tyupin
During the development of minerals by the underground method, dynamic manifestations of rock pressure occur at a certain depth, which significantly reduces the safety of mining operations. Regulatory documents prescribe at the exploration and design stages to establish the critical depth for classifying a deposit as liable to rock bumps. Currently, there are a number, mainly instrumental, methods for determining the liability of rock mass to rock bumps and methods based on the determination of physical and technical properties and the stress-strain state of rock massifs. The paper proposes a theoretical method for determining the critical depth for classifying a deposit as liable to rock bumps. A formula for determining the critical depth of the rock bump hazard condition is obtained. A mathematical analysis of the influence of the physical and technical parameters of the formula on the critical depth is carried out. Its physical and mathematical validity is substantiated. The numerical calculations of the critical depth for 17 developed fields were carried out using a simplified formula. It also provides a comparison of calculated and actual critical depth values. It is established that the variation of the actual and calculated critical depth is due to the lack of actual data on the value of the friction coefficient and parameters of fracturing of the rock mass in the simplified formula. A simplified calculation formula can be used to estimate the critical depth of a field at the survey and design stages. More accurate results can be obtained if there are actual data on fracture parameters, friction coefficients and stress concentration near the working areas.
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Date submitted2015-07-08
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Date accepted2015-09-08
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Date published2016-02-24
The anomaly of iron plasticity as a result of transformation at ~ 650 ºC
- Authors:
- K. Yu. Shakhnazarov
- E. I. Pryakhin
On the basis of six signs of the trip-effect, thermal effect as a result of four independent piec-es of researches, magnetic effect (diffusion change, as in the point of Curie), changes in hydrogen and carbon solubility and two dozens of anomalies based on temperature dependences of physical properties, conversion in iron at ~ 650ºC has been proven. The transformation enables to explain extreme products properties obtained as a result of isothermal transformation of austenite, step tempering, martensite vacation, anomalously high diffusion, appearance of stimulus to austenite recrystallization and other.
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Date submitted2009-09-01
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Date accepted2009-11-19
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Date published2010-06-25
Structural features of gas-liquid mixture
- Authors:
- Yu. D. Muraev
- V. L. Shkryabin
- Sh. Z. Guseinov
the effectiveness of the foam flush drilling connects of foam ability to reduce the friction force and drilling shaft oscillation. The main factors are foam viscosity and foam bubble’s diameter.