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Date submitted2022-01-20
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Date accepted2022-07-21
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Date published2023-12-25
Tribodynamic aspects of the resource of electric submersible vane pumps for oil production
The operation of electric submersible vane pumps for oil production is accompanied by the presence of solid particles, corrosive substances, asphalt-resin-paraffin deposits in the reservoir fluid, leading to changes in performance characteristics and equipment failures. The reduction of the resource as a result of this is accompanied by an increase in the costs of repair and replacement of equipment. The main processes that negatively affect the failure are the wear of the seals of the working stages, the pump plain bearings and vibration, the level of which can significantly exceed the initial level. A test bench and methodology for testing pump sections for wear in water with an abrasive and simultaneous registration of vibration characteristics have been developed. Two main forms of wear of radial seals have been identified – one-sided and equal-dimensional. The one-sided form of sleeve wear is caused by synchronous shaft precession, whereas the equal-dimensional one is an asynchronous precession, and the vibration level increases with increasing wear. The wear distribution of radial seals along the length of the pump correlates with the shape of the elastic shaft line. The wear of the axial seals does not significantly increase the vibration level. During wear the frequency spectrum of vibrations changes; there occurs a frequency that can serve as a diagnostic sign of ultimate wear of the pump. The calculated dependence of the vibration velocity on the wear of the radial seals of the working stages is obtained, which makes it possible to predict the onset of a failure of functioning.
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Date submitted2020-05-21
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Date accepted2020-10-05
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Date published2020-11-24
Method of calculating pneumatic compensators for plunger pumps with submersible drive
- Authors:
- Eduard O. Timashev
One of the most promising ways to improve the efficiency of mechanized oil production is a plunger pump with a submersible drive, which allows obtaining harmonic reciprocating movement of the plunger. In the pumping process of well products by plunger pumps, oscillations in the velocity and pressure of the liquid in the lifting pipes occur, which lead to an increase in cyclic variable loads on the plunger, a decrease in the drive life period and the efficiency of the pumping unit. To eliminate the pulsation characteristics of the plunger pump and increase the reliability indicators of the pumping unit (in particular, the overhaul period), pneumatic compensators can be used. A method for calculating the optimal technological parameters of a system of deep pneumatic compensators for plunger pumping units with a submersible drive, based on mathematical modeling of hydrodynamic processes in pipes, has been developed. Calculations of the forming flow velocity and pressure in the lifting pipes of submersible plunger units equipped with pneumatic compensators (PC) have been carried out. Influence of the PC technological parameters on the efficiency of smoothing the oscillations of velocity and pressure in the pipes has been analyzed. Non-linear influence of the charging pressure and PC total volume on the efficiency of their work has been established. Optimal pressure of PC charging, corresponding to the minimum pressure in the tubing during the pumping cycle for the considered section of the tubing, is substantiated. Two ultimate options of PC system placement along the lifting pipes are considered. In the first option, PC are placed sequentially directly at the outlet of the plunger pump, in the second - evenly along the lift. It is shown that the first option provides the minimum amplitude of pressure oscillations at the lower end of the tubing and, accordingly, variable loads on the pump plunger. Nature of the pressure and flow velocity oscillations in the tubing at the wellhead for both options of PC placement has similar values .
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Date submitted2018-01-02
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Date accepted2018-03-14
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Date published2018-06-22
Analysis of the options of modernization of roller-bit drilling machines with a submersible steamer
- Authors:
- D. A. Yungmeister
- I. Krupenskii
- S. A. Lavrenko
The designs of submersible hammers and dampers protected by patents for reducing the vibration of the drilling rig of roller drill machines are proposed. The variants of modernizing drilling rigs for drilling hard rocks and faces of complex structures are considered. Particular attention is paid to the joint work of submersible shockers and pneumatic shock absorbers, the preferred schemes for the arrangement of these devices by drilling rigs are indicated. The results of experimental tests of machines with pneumatic hammers are presented to determine the vibration performance and drilling speeds. The pneumatic hammer allows increasing the speed of drilling process to the intensification of the destruction of the plain face by the shock load and the cleavage of the protrusions of the unevenness of the face, the better fitting of the bit to the face and the release of the blades or the bit pins from the drill bit. The choice of a particular type of damper or shock absorber depends on its design scheme and the possibility of changing the design of the drill string. With the complexity of installing a damping device in the mast (with significant dimensions of shock absorbers and drilling of strong heterogeneous rocks), it is advisable to use a set of tools to reduce hydraulic pulsations in the mains and cylinders of the hydraulic system by installing chokes in the oil plants and pneumatic shock absorbers. It is proposed to use the device for the development of pneumatic hammers by a patent-pending drilling method with a hollow piston filled with magnetically active heavy liquid, which will allow controlling the frequency and size of the shock pulses and partially compensating for the drill string fluctuations arising from the uneven immersion of the bit in the array . It is noted that the proposed solutions increase the drilling speed by an average of 15%.
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Date submitted2017-08-30
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Date accepted2017-11-21
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Date published2018-02-22
Simulation of operation of pneumatic compensator with quasi-zero stiffness in the electric centrifugal submersible pump unit
- Authors:
- A. N. Zotov
- K. R. Urazakov
- E. B. Dumler
The ECSPU pneumatic compensators with quasi-zero stiffness are proposed. The pneumatic compensator with quasi-zero stiffness is suggested to be made in the form of pneumatic spring assemblies having a power characteristic with a positive stiffness working area and a set of successively connected Belleville springs and a power characteristic with a working area of negative stiffness. Structurally, a set of Belleville springs is located inside the air spring and supports pneumatic compensator piston. As a result of adding the negative stiffness of the disc spring washers set and the positive stiffness of the pneumatic spring, the resulting system (the proposed pneumatic compensator) acquires a quasi-zero or specified low stiffness. The efficiency of the suggested pneumatic compensator was determined by the possibility of moving its piston from the effects of various pressure drops. It was assumed that the greater the distance the piston can move under a given action, the more effective the pneumatic compensator is. The effect of various forces acting on the piston in the case of pressure drops on the discharge line of the electric centrifugal submersible pump units (ECSPU) is simulated: a rapidly decreasing load; a sudden increase in the force acting on the piston and vibration impact. In all the considered examples, the displacement of the piston was several meters, which corresponds to the length of the working area of the power characteristic of the considered pneumatic compensator with quasi-zero stiffness. It is shown that existing pneumatic compensators, which are like gas caps, are in principle unable to provide the same displacement of the piston under the same effects on it. For their effective operation, the size of the gas cap should be several tens of meters, which is impossible in the conditions of the well. In the calculations, it is shown that it is possible to manufacture the necessary disk spring washers from various materials: steel; fiberglass FGM; beryllium bronze. Of particular interest are disk spring washers made of beryllium bronze, which are capable of withstanding up to 20 billion load cycles.
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Date submitted2015-08-26
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Date accepted2015-10-16
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Date published2016-04-22
Reserch of modernized perforator-hammer for drifting special roadway the underground mines «Metrostroy»
- Authors:
- D. A. Yungmeister
The article describes the design of modernized hammer-perforators for tunnel complexes for construction of auxiliary mine workings of «Metrostroi», St Petersburg, protected by patents. The article deals with assembly variants of the executive device of percussion type for breaking faces of complicated structure. Particular attention is paid to hammers working in the mode of the «counter-shearing» accomplished by dual jackhammers. The results of experimental tests to determine pike penetration into rock array for different values of rock hardness and pressing force. It is noted that the proposed solution replaces manual labor, reduces working cycle time.